You are on page 1of 14

www.pcteam.

com

Mobile Crushing, Screening and


Recycling Equipment for
Solid Construction Wastes
Product Manual

SANY CONSTRUCTION TECHNOLOGY CO., LTD.

Sany Industrial Town, Economic & Technology Development Zone, Changsha, Hunan, China
Tel: 400 010 3311

The technical parameters, configurations and industrial painting are subject to change for continuous technical updates without prior notice. Machines
Turning stones into valuable resources
on the pictures may include auxiliary equipment. This brochure is for reference only, and the real objects should be considered as final.
All rights are reserved by Sany Construction Technology Co., Ltd. No part of this Manual shall be reproduced or copied for any purpose without the
to build a green future
written permission of Sany Construction Technology Co., Ltd.

WeChat Account of fficial account of


Printed Version 2023V2
Sany Construction PCTEAM on Douyin
Technology Co., Ltd.
Sany Mobile Crushing, Screening and Recycling Equipment for Solid Construction Wastes

About Us
Sany Construction Technology Co., Ltd., a subsidiary of Sany Group, is committed to “Industrialization of Constructions”. By relying
on the Sany Group’s advantages of “Top Three Manufacturers of Construction Machinery in the World” and Industrial Internet
of Things, and focusing on assembled concrete buildings. it has formed a “cross-shaped” Sany building industrialization system
solution - SPCS through the R&D and basic research of intelligent equipment and structural technology in 2013-2017, as well as the
standard construction and project engineering practice in 2018-2019, where, the “vertical stroke” represents the SPCS technology
route (including cavity wall columns + equivalent heterogeneity + mold technology + in-plane operation), and the “horizontal stroke” Mobile Impact Crusher Mobile Jaw Crusher Mobile Cone Crusher Mobile Screening Plants
represents the “5231” key and core technologies (including equipment in 5 categories, standards in 2 categories, software in 3 ■■ Diesel-driven SCIM1213R Series ■■ Diesel+Electric Hybrid SCJM1208H ■■ Diesel+Electric Hybrid SCCM1100RH ■■ Diesel+Electric Hybrid SCSM1860
categories, and 1 platform). ■■ E l e c t r i c - d r i v e n S C I M 1 2 1 3 R E Series Series Series
Series ■■ Electric-driven SCSM1860E Series
On the way of “Industrialization of Constructions”, Sany Construction Technology Co., Ltd. always practices the concept of going-
green and low-carbon development, focuses on the green absorption, develops and promotes a full range of mobile crushing and
recycling equipment and solutions and adheres to the concept of “high efficiency and energy saving, making crushing and recycling
more economical” to realize the reuse of construction waste and infrastructure solid waste as resource.

01 02
Sany Mobile Crushing, Screening and Recycling Equipment for Solid Construction Wastes
Sany Mobile Impact Crusher

SCIM1213RC6 & SCIM1213RC8 High Output Low Energy Consumption High Reliability
Sany Mobile Impact Crusher ■■ Intelligent feeding, and independent pre- ■■ Direct drive system ■■ Imported core components
Diesel-driven Series screening ■■ Separate setting of traveling/working power ■■ Super wear-resistant parts
■■ Direct drive of crusher by engine ■■ Adaptive power saving mode of the system ■■ High-strength endurance test under full

It can produce 300t/h concrete aggregate, ■■ Double-chamber structure and high- ■■ With environmental-friendly spray & dust working conditions
precision heavy-duty rotor reduction system

while the fuel consumption is 20% lower than that of the competitive
product under the same working conditions;

03 04
Sany Mobile Crushing, Screening and Recycling Equipment for Solid Construction Wastes
Sany Mobile Impact Crusher

SCIM1213REC6 & SCIM1213SEC6 Efficient Crushing Low Energy Consumption High Reliability

Sany Mobile Impact Crusher ■■ 150-260t/h yield of aggregates below ■■ Electric drive, with comprehensive energy ■■ Overload protection for crusher, and with high
31.5mm consumption of 200-260kWh work efficiency
Electric-driven Series
■■ Innovative cavity design with good ■■ Separate setting of traveling/working without ■■ Excavator chassis with good reliability
finished particle shape hydraulic losses ■■ Imported hydraulic components and reducer
Green and Energy Saving ■■ 250kw dedicated motor to provide strong ■■ Zero emission during smashing operations assembly
power

Lower Use Cost

05 06
Sany Mobile Crushing, Screening and Recycling Equipment for Solid Construction Wastes
Sany Mobile Impact Crusher

Technical Parameters of Diesel-driven Series Technical Parameters of Electric-driven Series

S/N Main Parameters Unit SCIM1213RC6 SCIM1213RC8 Remarks S/N Main Parameters Unit SCIM1213REC6 SCIM1213SEC6 Remarks
(Single-layer Final Screening for 1 Material) (Double-layer Final Screening for 2 Materials)

Feeding System Feeding System


Nominal volume of receiving hopper m³ 6 6 Standard configuration Nominal volume of receiving hopper m³ 6 6 Standard configuration

1 Maximum feeding size mm 600 600 Maximum continuous feeding size, with opening height of 900mm 1 Maximum feeding size mm 600 600 Maximum continuous feeding size, with opening height of 900mm

Maximum feeding capacity t/h 450 450 Depends on the characteristics of the raw materials Maximum feeding capacity t/h 350 350 Depends on the characteristics of the raw materials

Number of pre-screening sieve layers Layers 2 2 Heavy-duty, innovative sieve pores Number of pre-screening sieve layers Layers 2 2 Heavy-duty, innovative sieve pores

Power System Power System


Brand - Scania/Volvo Scania/Volvo - Brand - Yuchai/Sany Yuchai/Sany -
2 2
Emission level - National-Ⅲ National-Ⅳ - Emission level - National-Ⅳ National-Ⅳ -

Rated power KW/rpm 371/1800 368/1800 - Rated power KW/rpm 996/2,200 (for traveling) 96/2,200 (for traveling) -

Crushing System Crushing System


Processing capacity t/h 150-450 150-450 Depends on the characteristics of the raw materials Processing capacity t/h 150-350 150-350 Depends on the characteristics of the raw materials
3 Crusher power kw 260/(Direct engine drive) 260/(Direct engine drive) 3 Crusher power kw 250kw(external power supply, 380V) 250kw(external power supply, 380V) Motor

Rotor size (D × W) mm φ1200×1300 φ1200×1300 - Rotor size (D × W) mm φ1200×1300 φ1200×1300 -


Discharge opening mm 20-100 20-100 Hydraulic adjustment of outlet size Discharge opening mm 15-100 15-100 Hydraulic adjustment of outlet size

Traveling System Traveling System


Rated power KW 55 55 - Rated power KW / / -

4 Traveling speed (high/low) Km/h 1/0.3 1/0.3 Maximum speed on flat ground/slope Traveling speed (high/low) Km/h 1/0.3 1/0.3 Maximum speed on flat ground/slope
4
Maximum climbing capacity - 7° 7° The maximum climbing angle without the final screening system is 15° The maximum climbing angle without the final screening system
Maximum climbing capacity - 7° 7°
is 15°
Track tread × distance between left and
mm 4100×2600 4100×2600 Crawler chassis for Sany excavator Track tread × distance between left and
right centers mm 4100×2600 4100×2600 Crawler chassis for Sany excavator
right centers
Operation Mode
Operation Mode
Operation screen - Touch screen Touch screen -
5 Operation screen - Touch screen Touch screen -
Remote control - Wireless Wireless - 5
Remote control - Wireless Wireless -
Remote online upgrade - Available Available Including online services and online trouble diagnosis
Remote online upgrade - Available Available Including online services
Transportation Parameters
Transportation Parameters
6 L×W×H mm 21950×3250×3900 21950×3250×3900 Including final screening system
6 L×W×H mm 21800×3250×3850 21800×3250×3850 Including final screening system
Transportation weight of whole machine T 67 67 Including final screening system
Transportation weight of whole machine 吨 62 65 Including final screening system

07 08
Sany Mobile Crushing, Screening and Recycling Equipment for Solid Construction Wastes
Sany Mobile Impact Crusher

Application Scenarios Scope of Application


Solid construction Tailings solid Obra de reemplazo del
waste waste
Tunnel waste pavimento de hormigón por
pavimento asfáltico
(reciclaje de residuos sólidos de
Raw Materials Hard wastes from construction, transportation, water conservancy, railway, cement and building industries
(with a compressive strength not exceeding 150MPa and a diameter size less than 600mm)
hormigón) Natural solid wastes from medium-soft rock (limestone, bluestone, slate, etc.) Recycled materials (solid waste from construction, solid waste from concrete
component, solid waste from cement pavement, etc.)
Natural Finished Materials Recycled Finished Materials
The mixture is produced by the mobile impact crusher, which is separated into 4 types of finished The mixture is produced by the mobile impact crusher as raw materials for brick making, pavement
aggregates through the mobile screening plants (with adjustable grading according to the sieves). bedding or cement-stabilized materials.

A Bluestone Crushing and Screening Site (with Proportion Only for Reference) A Crushing and Screening Site for Construction Waste (Concrete Block)

0-5(30%) 5-10(25%) 10-20(25%) 20-31.5(20%)

09 10
Solid construction
Tunnel waste
Sany Mobile Crushing, Screening and Recycling Equipment for Solid Construction Wastes
SANY Mobile Jaw Crusher

SCJM1208HC8 Efficient Crushing Intelligent Control


SANY Mobile Jaw Crusher
Efficient and reliable crusher Professional controller, touch
according to European standards; screen control, one-click
independent pre-screening, which operation, and platform-based
effectively improves yield and extend operation management.
Diesel+Electric Hybrid and Intelligent Control the service life of wear parts for
crusher.

Effort and Cost Reduction

High Suitability
With imported generator
Precise Feeding
With dual intelligent algorithm
set and mains interface, it is
of load and material level, the
suitable for various working
feeding is more continuous and
conditions.
uniform.

It is used for primary crushing and recycling of hard materials with compressive strength not exceeding 300Mpa in construction, transportation, railway,
cement, building materials, metallurgy, tailings and other industries. Obra de reemplazo del
pavimento de hormigón por
Scope of Application: Recycled materials (solid waste from construction, solid waste from concrete component, solid waste from cement pavement, etc.), Tailings treatment pavimento asfáltico
medium/high-hardness natural stone (granite, basalt, etc.). (reciclaje de residuos sólidos de
hormigón)

11 12
SANY Mobile Jaw Crusher Sany Mobile Crushing, Screening and Recycling Equipment for Solid Construction Wastes
Technical Parameters SANY Mobile Cone Crusher

S/N Main Parameters Unit SCJM1208HC8 Remarks SCCM1100RHC8

Mobile Cone Crusher


Feeding System
Nominal volume of receiving hopper m³ 6 Standard configuration

1 Maximum feeding size mm 700 -

Maximum feeding capacity t/h 500 Depends on the characteristics of the raw materials

Number of pre-screening sieve layers Layers 2 Independent heavy-duty, with optional screen pores

Power System
Brand - Scania/Volvo -

2 Emission level - National-Ⅳ - Diesel+Electric Hybrid and Intelligent Control


Rated power KW/rpm 368/1500 -

External power module Configuration Diesel+Electric hybrid Effort and Cost Reduction
Crushing System
Processing capacity t/h 150-450 Depends on the characteristics of the raw materials
3 Crusher power kw 132

Throughput mm 1150×760 -
Discharge opening mm 70-200 Hydraulic adjustment

Traveling System
Rated power KW 55 -

4 Traveling speed (high/low) Km/h 1/0.3 Dual speed (high/low), infinitely variable speed

Maximum climbing capacity - 15° The departure angle of the whole machine is 15°
Track tread × distance between left and
mm 4100×2500 Crawler chassis for Sany excavator
right centers

Operation Mode
Operation screen - Touch screen -

5 Remote control - Wireless

Remote online upgrade - Available Including online services and online trouble diagnosis

Multi-machine interlocking Wired/networking Optional

Transportation Parameters
It is used for secondary and tertiary crushing and recycling of hard materials with compressive strength not exceeding 300Mpa in construction,
Unfolded dimensions (L×W×H) mm 20120×6500×4450 transportation, railway, cement, building materials, metallurgy, tailings and other industries.
6
Transportation dimensions (L×W×H) mm 18500×3400×3850 Scope of Application: Solid wastes from medium/high-hardness natural stone (granite, basalt, pebbles, etc.)
Transportation weight of whole machine T 61

13 14
08
SANY Mobile Cone Crusher

Technical Parameters
Solid wastes from
S/N Main Parameters Unit SCCM1100RHC8 Remarks
river channel Tunnel waste
Feeding System
Nominal volume of receiving hopper m³ 5.5
1
Feeding speed m/s 0-1 Variable frequency & adjustable
Efficient Crushing Intelligent Control Maximum feeding capacity t/h 400
Intelligent feeding and efficient Professional controller, touch Power System
crushing control for large crushing screen control, one-click Brand - Scania/Volvo -
capacity and continuous production. operation, and platform-based 2 Emission level - National-IV -

operation management. Rated power KW/rpm 368/1500 -

External power module Configuration Diesel+Electric hybrid

Crushing System
Pass volume t/h 150-400 Depends on the characteristics of raw materials

3 Crusher power kw 250

Throughput mm 215 -
Discharge opening mm 19-45 Hydraulic adjustment

Traveling System
Rated power KW 55 -

4 Traveling speed (high/low) Km/h 1/0.3 Dual speed (high/low), infinitely variable speed

Maximum climbing capacity - 9° The departure angle of the whole machine is 9°


Track tread × distance between left and
mm 4100×2500 Crawler chassis for Sany excavator
right centers

Operation Mode
High Suitability Good finished
Operation screen - Touch screen -
With imported generator particle shape 5 Remote control - Wireless
set and mains interface, it is
High-speed hydraulic multi- Remote online upgrade - Available Including online services and online trouble diagnosis
suitable for various working
cylinder crusher with automatic Multi-machine interlocking Wired/networking Optional
conditions.
adjustment of discharge port for Transportation Parameters
good finished particle shape. Unfolded dimensions (L×W×H) mm 21000×3500×4500
Obra de reemplazo del 6
Transportation dimensions (L×W×H) mm 22000×3500×3850
pavimento de hormigón por
pavimento asfáltico Transportation weight of whole machine T 65
(reciclaje de residuos sólidos de
hormigón)

Tailings treatment 16
15
Sany Mobile Crushing, Screening and Recycling Equipment for Solid Construction Wastes
SANY Mobile Screening Plants

SCSM1860 Diesel+Electric Hybrid


It is equipped with imported generator set, the
Screening Drive
The double side plates are driven with motors, which is
Hydraulic Lifting
Vibrating screen, main belt conveyor and fine

SANY Mobile Screening Plants


diesel generator can be selected or the mains stable, reliable and simple in maintenance. material belt conveyor can be lifted/lowered
power can be connected according to working hydraulically, which provides enough space to
conditions, which is powerful and energy-saving. Intelligent Operation Control replace the sieve.
Smart touchscreen control panel, one-key start, easier
operation
Efficient Screening Flexible Matching
Three-layer large sieve, with single-layer effective
Intelligent Traveling It can be reasonably matched with mobile crushing
screening area up to 10.8m2 for efficient screening Excavator chassis, wireless remote control and equipment such as mobile impact crusher and
stepless speed regulation mobile cone crusher, and the sieves can be
configured on demand to create maximum value
for customers.

17 18
Sany Mobile Crushing, Screening and Recycling Equipment for Solid Construction Wastes
SANY Mobile Screening Plants

Technical Parameters Typical Scenarios and Solutions


Municipal solid waste and construction waste crushing
S/N Main Parameters Unit Value Remarks S/N Main Parameters Unit Value Remarks & screening line

Machine Parameters Medium Material Conveyor


Depends on the
Maximum processing power t/h 300 characteristics of Belt width mm 650 -
1 the raw materials 7
Stacking height mm 3500 -
Total weight T 35 -
Power kW 5.5 -
L × W× H (transportation) mm 15500×3600×3800 -
Fine Material Conveyor Mobile Impact Crusher Mobile Screening Plants
Screening System
Belt width mm 1200 -
Number of sieve layers Layers 3 - 8
2 Stacking height mm 4000 -
L×W mm 6000×1800 -
Power kW 7.5 - Medium-soft solid waste crushing & screening line, including construction wastes, and other
Power kW 2×7 -
solid wastes from railway, highway and other infrastructure (below 150Mpa)
Power System
Main Conveyor Belt
9 Generator set kW 80 Diesel+Electric Hybrid
3 Belt width mm 1200 -
Brand - Volvo/Cummins -
Power kW 11 -

Transfer Conveyor Traveling System

4 Belt width mm 500 - Power kW 37


Mobile Jaw Crusher Mobile Impact Crusher Mobile Screening Plants
Power kW 3 - Traveling speed (high/
km/h 0.9/0.4
10 low)
Oversized Material Conveyor
Maximum climbing angle Degree 9°
Belt width mm 650 -
Track tread × distance
5 Crawler chassis for Sany
Stacking height mm 3100-3500 - between left and right mm 3850×2500 Medium/high-hardness solid waste crushing & screening line, including solid construction
excavator
centers
wastes, and other solid wastes from railway, highway and other infrastructure (below 300Mpa)
Power kW 5.5 -
Operation Mode
Large Material Conveyor
Operation screen - Touch screen
Including final
Belt width mm 650
screening system 11 Remote control - Wireless
6
Including final
Stacking height mm 3500 Including online services,
screening system
Remote online upgrade - Available online troubleshooting and
Mobile Jaw Crusher Mobile Cone Crusher Mobile Screening Plants
Power kW 5.5 online program upgrade

20
19
Sany Mobile Crushing, Screening and Recycling Equipment for Solid Construction Wastes

Some Key Components

Stand-alone Heavy-duty Drive Wheels, Guide Wheels, Idler


Heavy-duty Rotor Body Wheels, Carrier Wheels and Tracks
Pre-screening System

Impact resistant heavy-duty welded rotor Double-layer heavy-duty pre- With Sany high-strength crawler chassis,
body; screening machine to pre-screen the strong and reliable drive wheels, guide
fine material for reducing the wear of wheels, idler wheels, carrier wheels
Unique C-type plate hammer with good
the crusher, and improve the yield; and tracks in adaption to various terrain
crushing effect and wear resistance.
conditions.
Imported side plate vibration motor and
intelligent, automatic, continuous and
uniform feeding for high efficiency.

ICE+electric Hybrid Power System Vibrating Screens for Traveling Hydraulic Piston Pump
for Mobile Crushing and Screening Mobile Screening Plants

Scania/Volvo/Cummins engines, with strong Three-layer vibrating screen, with The piston pump has load feedback so that
adaptability to harsh working conditions; screening area up to 10.8m2 for the traveling speed is stepless adjustable.
Diesel+electric hybrid, safe switching and high screening efficiency of finished
intelligent linked control of power and load product.
for low comprehensive energy consumption;
The power cabin is fitted with silent cotton to
comprehensively reduce the noise, and the
independent heat dissipation of hydraulic
power meets the requirements of high
temperature and high load conditions.

Direct Power Drive System for Hydraulic Reduction Motor for


Vibration Motor Traveling
Impact Crusher

Powerful, efficient and fuel-saving Scania engine; The screening system is equipped with KYB hydraulic motor and high torque
Direct power drive system with high transmission an imported vibration motor, which reducer, which is powerful and stable.
efficiency and more economical transmission; is maintenance-free and has long
The power cabin is fitted with silent cotton to service life.
comprehensively reduce the noise, and the
independent heat dissipation of hydraulic power
meets the requirements of high temperature and

high load conditions.

21 22
After-sales
“12127”Service Commitment
■■ Making reply via telephone or WeChat within 1 quarter

■■ Solving problems online within 2 hours

■■ Resuming temporary production or solving problems offline within 1 day

■■ Delivering common accessories or solving problems offline within 2 days

■■ Solving special problems within 7 days

23
After-sales Service Hotline:400 010 3311 24
11
Choose SANY and enjoy lifetime Marketing Services Around the World
SANY operates in more than 150 countries and regions around the world,
including more than 30 marketing service companies, more than 500
marketing service network points, and more than 6,000 top salespersons

Brand Guarantee of Sany Group nationwide.

Sany Group is the world’s leading equipment manufacturing enterprise, the largest construction
machinery manufacturer in China and the third largest in the world, and the world’s largest concrete Whole Industry Chain Financial Services
machinery manufacturer. In 2015, it was enrolled into the first batch of pilot demonstration enterprises SANY Finance can provide mortgage loan services for customers who

of “intelligent manufacturing” in China by the Ministry of Industry and Information Technology. purchase new equipment from SANY. This one-stop and whole-process
financial service system can keep you worry-free.

Intelligent Manufacturing Lean Production


Customer First and Perfect Service
The essence of Sany equipment lies in high reliability. Sany introduces the world’s leading lean
In order to improve the installation and delivery quality of products and
manufacturing process, implements a deviation elimination standard of 1/10000, and strives for excellence
enhance the customer satisfaction, Sany has specially formulated a
in every process, with an aim to making every product perfect.
“perfect delivery” program for customers.

The World’s Top R&D Strength


SANY spends about 7% of its annual sales revenue on R&D. It runs a national technology development
center and a post-doctoral mobile workstation. It has applied the most patents in the industry and has
won five national science and technology awards.

25 26

You might also like