Process Needed And Their Interaction That Affect Its Ability To Achieve The Intended Results(S) Of Its QMS

Department RM--ELECTRICAL

Values Culture
List of Internal List of External Issues Legal Technological Cultural Social
Knowledge
Issues Competitive Market Economic environment
Performance

Processes
Responsibility & Resources Included What is the Risk & Opportunity of
Sr. No. Name of the Process Sub Processes Input Output Measuring Method Process monitoring method
Authority opportunity improvement

megger ,
Measurment of resistance & IR multimeter , screw calibration of tools &
Maintanance of motors value and inspection of Bearing driver set , box meausering
Sound & power connection spanner set ,gease instruments, bearing
copper lugs , SOP , life,
skill manpower.

1- Visual & Physical inspection of megger ,

Busbar, Power & control multimeter , screw calibration of tools &
connection, control supply. driver set , box and D meausering
Maintanance of MCC & PDB 2- Visual spanner instruments, non
Panels inspection & operation of ACB, set ,contacter, o/l confirmity of kits &
MCCB, MCB, contactors & O/L relay, mcb ,mccb coil,Aux relay, mccb
Relays, earthing should be proper copper lugs , SOP , and o/l relays
skill manpower.
Maintenance of
1 Re-heating
Furnace
1- Visual & Physical inspection of
Busbar, Power & control
connection tightness, control multimeter , hand calibration of tools &
supply , communication cable & blower,screw driver
set , box spanner meausering
connectors and drive cooling instruments, non
Maintanance of Drives 2- set ,contacter, Fuses confirmity of
Inspection & operation of ACBs, lugsmcb ,mccb ,copper
,connectors, SOP contactors & aux.
MCCBs, Fuses, contactors, , skill manpower. relay, mccb.
control Relays & earthing should
be proper.
Inspection and tightness of multimeter ,loop
calibrater, screw
Control supply connections , UPS driver set , box
Maintanance of PLC & backup supply, communication spanner calibration of tools &
cable & connectors, Mounting of
Instruments instruments & cooling & earthing set ,contacter, Fuses instruments
mcb ,mccb ,copper
should be proper. Calibration of lugs , SOP , skill
instrument manpower.
Measurment of resistance & IR
value, Bearing Sound & power carbon brush &
connection,carbon brush height > holder ,blower calibration of tools &
30% original, & Brush holders bearing , megger , meausering
spring must be tight, multimeter , screw instruments, bearing
Maintanance of motors commutator should be driver set , box and D life, non confirmity of
clean,Motor cooling blower spanner set , copper carbon brush, brush
condition must be ok and air lugs , SOP , skill holder
filter should be clean & earthing manpower.
should be proper
 Process Needed And Their Interaction That Affect Its Ability To Achieve The Intended Results(S) Of Its QMS

Department RM--ELECTRICAL

Values Culture
List of Internal List of External Issues Legal Technological Cultural Social
Knowledge
Issues Competitive Market Economic environment
Performance

Processes
Responsibility & Resources Included What is the Risk & Opportunity of
Sr. No. Name of the Process Sub Processes Input Output Measuring Method Process monitoring method
Authority opportunity improvement

Megger value > 500 Mohm , oil megger ,

BDV value > 45 KV, silica gel must multimeter , Earth calibration of tools,
Maintanance of Transformers be blue, tripping circuit , winding tester, screw driver calibration of BDV
set , box and D
resistance,healthy, Earthing testing instrument
spanner set , lugs ,
should be in propper condition
SOP , skill manpower.

1- Visual & Physical inspection of

Busbar, Power & control multimeter , hand
connection tightness, control blower,screw driver calibration of tools &
Maintenance of supply , communication cable & set , box spanner meausering
connectors and drive cooling instruments, non
2 Mill Area (RM, Maintanance of Drives set ,contacter, Fuses
IM & FM) 2- mcb ,mccb ,copper confirmity of
Inspection & operation of ACBs, lugs ,connectors, SOP contactors & aux.
MCCBs, Fuses, contactors, relay, mccb.
, skill manpower.
control Relays & earthing should
be proper.

1- Visual & Physical inspection of

contactors, kits,
Busbar, Power & control calibration of tools &
connection, control supply. timers, overload meausering
Maintanance of MCC & PDB 2- Visual relay,mcb, mccb aux instruments, non
connectors,multimet
Panels inspection & operation of ACB, er , box & D spanner confirmity of kits &
MCCB, MCB, contactors & O/L coil,Aux relay, mccb
Relays, earthing should be proper set ,copper lugs , SOP and o/l relays
, skill manpower.

Inspection and tightness of multimeter ,loop

calibrater, screw
Control supply connections , UPS
backup supply, communication driver set , box
Maintanance of PLC & spanner calibration of tools &
Instruments cable & connectors, Mounting of set ,contacter, Fuses instruments
instruments & cooling & earthing mcb ,mccb ,copper
should be proper. Calibration of lugs , SOP , skill
instrument
manpower.
 Process Needed And Their Interaction That Affect Its Ability To Achieve The Intended Results(S) Of Its QMS

Department RM--ELECTRICAL

Values Culture
List of Internal List of External Issues Legal Technological Cultural Social
Knowledge
Issues Competitive Market Economic environment
Performance

Processes
Responsibility & Resources Included What is the Risk & Opportunity of
Sr. No. Name of the Process Sub Processes Input Output Measuring Method Process monitoring method
Authority opportunity improvement

Measurment of resistance & IR

value, Bearing Sound & power
connection,carbon brush height >
30% original, & Brush holders
Maintanance of motors spring must be tight,
commutator should be
clean,Motor cooling blower
condition must be ok and air
filter should be clean & earthing
should be proper
carbon brush &
holder ,blower calibration of tools &
bearing , megger , meausering
multimeter , screw instruments, bearing
driver set , box and D life, non confirmity of
spanner set , copper carbon brush, brush
lugs , SOP , skill holder
manpower.

Megger value > 500 Mohm , oil megger ,

multimeter , Earth
BDV value > 45 KV, silica gel must calibration of tools,
tester, screw driver
Maintanance of Transformers be blue, tripping circuit healthy, set , box and D calibration of BDV
Earthing should be in propper spanner set , lugs , testing instrument
condition
SOP , skill manpower.

1- Visual & Physical inspection of

Busbar, Power & control multimeter , hand
Maintenance of connection tightness, control calibration of tools &
Mill Finishing supply , communication cable & blower,screw driver meausering
set , box spanner
Area (Coolind connectors and drive cooling instruments, non
3 Bed, Bundling & Maintanance of Drives 2- set ,contacter, Fuses confirmity of
Water Inspection & operation of ACBs, lugsmcb ,mccb ,copper
,connectors, SOP contactors & aux.
Complex ) MCCBs, Fuses, contactors, relay, mccb.
control Relays & earthing should , skill manpower.
be proper.

1- Visual & Physical inspection of contactors, kits,

Busbar, Power & control timers, overload calibration of tools &
connection, control supply. meausering
Maintanance of MCC & PDB 2- Visual relay,mcb, mccb aux
connectors,multimet instruments, non
Panels inspection & operation of ACB, er , box & spanner confirmity of kits &
MCCB, MCB, contactors & O/L coil,Aux relay, mccb
Relays, earthing should be proper set ,copper lugs , SOP and o/l relays
, skill manpower.

Manpower
skill, safe
Imrovemen working
Break Down t in procedure,
HOD & Shift History / Equipment Check List & Delay Reduction in
Incharge Maintenanace healthy Analysis Breakdown,
Schedule movement Training.
Spares,
Operation
assistance
 Maintenance of
Mill Finishing
3 Area (Coolind
Bed, Bundling &
Water
Complex )

Process Needed And Their Interaction That Affect Its Ability To Achieve The Intended Results(S) Of Its QMS

Department RM--ELECTRICAL

Values Culture
List of Internal List of External Issues Legal Technological Cultural Social
Knowledge
Issues Competitive Market Economic environment
Performance

Processes
Responsibility & Resources Included What is the Risk & Opportunity of
Sr. No. Name of the Process Sub Processes Input Output Measuring Method Process monitoring method
Authority opportunity improvement
Manpower
multimeter ,loop skill, safe
Inspection and tightness of calibrater, screw working
Imrovemen Control supply connections , UPS
Break Down t in driver set , box procedure,
Maintanance of PLC & HOD & Shift History / backup supply, communication spanner calibration of tools & Check List & Delay Reduction in
Incharge Maintenanace Equipment cable & connectors, Mounting of Analysis Breakdown,
Instruments healthy instruments & cooling & earthing set ,contacter, Fuses instruments
Schedule movement should be proper. Calibration of mcb ,mccb ,copper Training.
lugs , SOP , skill Spares,
instrument manpower. Operation
assistance

Measurment of resistance & IR

value, Bearing Sound & power
connection,carbon brush height >
30% original, & Brush holders
Maintanance of motors spring must be tight,
commutator should be
clean,Motor cooling blower
condition must be ok and air
filter should be clean & earthing
should be proper
carbon brush &
holder ,blower calibration of tools &
bearing , megger , meausering
multimeter , screw instruments, bearing
driver set , box and D life, non confirmity of
spanner set , copper carbon brush, brush
lugs , SOP , skill holder
manpower.

megger ,
Megger value > 500 Mohm , oil multimeter , Earth
BDV value > 45 KV, silica gel must tester, screw driver calibration of tools,
Maintanance of Transformers be blue, tripping circuit healthy, calibration of BDV
Earthing should be in propper set , box and D testing instrument
condition spanner set , lugs ,
SOP , skill manpower.

1- Visual & Physical inspection of

Busbar, Power & control multimeter , hand calibration of tools &
connection tightness, control blower,screw driver
supply , communication cable & set , box spanner meausering
Maintenance of instruments, non
4 WIRE ROD MIL Maintanance of Drives connectors and drive cooling set ,contacter, Fuses confirmity of
2- Inspection & mcb ,mccb ,copper contactors & aux.
operation of ACBs, MCCBs, Fuses, lugs ,connectors, SOP relay, mccb.
contactors, control Relays & , skill manpower.
earthing should be proper.
 Process Needed And Their Interaction That Affect Its Ability To Achieve The Intended Results(S) Of Its QMS

Department RM--ELECTRICAL

List of Internal Maintenance

Values Culture of
Legal Technological Cultural Social
Issues
4 Knowledge
WIRE ROD MIL List of External Issues
Competitive Market Economic environment
Performance

Processes
Responsibility & Resources Included What is the Risk & Opportunity of
Sr. No. Name of the Process Sub Processes Input Output Measuring Method Process monitoring method
Authority opportunity improvement

1- Visual & Physical inspection of

Busbar, Power & control
connection, control supply.
Maintanance of MCC & PDB 2- Visual
Panels inspection & operation of ACB,
MCCB, MCB, contactors & O/L
Relays, earthing should be proper , skill manpower.
contactors, kits,
calibration of tools &
timers, overload
relay,mcb, meausering
mccb aux instruments,
non
connectors,multimet confirmity of kits &
er , box & D spanner coil,Aux relay, mccb
set ,copper lugs , SOP
and o/l relays

multimeter ,loop
Inspection and tightness of calibrater, screw
Control supply connections , UPS driver set , box
backup supply, communication
Maintanance of PLC & spanner
cable & connectors, Mounting of set ,contacter, calibration of tools &
Instruments Fuses instruments
instruments & cooling & earthing mcb ,mccb ,copper
should be proper. Calibration of lugs , SOP , skill
instrument
manpower.

megger ,
Measurment of resistance & IR multimeter , screw calibration of tools &
driver set , box meausering
Maintanance of motors value and inspection of Bearing spanner set ,gease instruments, bearing
Sound & power connection copper lugs , SOP , life,
skill manpower.

1- Visual & Physical inspection of

contactors, kits,
Busbar, Power & control timers, overload calibration of tools &
Maintenance of connection, control supply. meausering
Mill Aux relay,mcb, mccb aux
Maintanance of MCC & PDB 2- Visual connectors,multimet instruments, non
System(Water Panels inspection & operation of ACB, er , box & D spanner confirmity of kits &
5 complex , Mill & MCCB, MCB, contactors & O/L coil,Aux relay, mccb
WRM set ,copper lugs , SOP
Relays, earthing should be proper , skill manpower. and o/l relays
Lubrication and
hyd.)

Inspection and tightness of multimeter ,loop

calibrater, screw
Control supply connections , UPS
backup supply, communication driver set , box
Maintanance of PLC & spanner
cable & connectors, Mounting of set ,contacter, calibration of tools &
Instruments Fuses instruments
instruments & cooling & earthing mcb ,mccb ,copper
should be proper. Calibration of lugs , SOP , skill
instrument manpower.
 Process Needed And Their Interaction That Affect Its Ability To Achieve The Intended Results(S) Of Its QMS

Department RM--ELECTRICAL

Values Culture
List of Internal List of External Issues Legal Technological Cultural Social
Knowledge
Issues Competitive Market Economic environment
Performance

Processes
Responsibility & Resources Included What is the Risk & Opportunity of
Sr. No. Name of the Process Sub Processes
Authority
Input Output Measuring Method mcb, opportunity
Process monitoring method
improvement
Shed lighting should be proprer mccb ,multimeter , non confirmity of
Maintanance of Light faulty light shuldbe replace with ckoke, bulb, ignitor, lamps, choke &
new. D spanner ignitor mcb
set ,copper lugs , SOP
, skill manpower.
mcb, mccb aux
Inspection of power connection connector,multimete calibration of tools &
Maintanance of PDB & LDB & operation of MCCB, MCB,& r , box & D spanner connectors, mccb and
Panels
earthing should be proper set ,copper lugs , SOP mcb
, skill manpower.

Maintenance of multimeter ,
6 Lighting, UPS incoming Supply , Battery screwdriver set, and calibration of tools &
Earthing & UPS Maintanance of UPS condition , charging & backup spanner set,sop, skill instruments
should be ok. manpower

Mill All Electrical Equipment

should be connected with Earth tester, salt,
eathing , earth resistance should charkole multimeter calibration of tools,
Maintanance of Earthing calibration of Earth
be less than 1 ohm or satisfactory and spanner set,sop, testing instrument
levelif not then provided water skill manpower
and salt in earth pit.

carbon brush &

Measurment of resistance & IR calibration of tools &
holder ,hand blower,
value, power connection & slip bearing , megger , meausering
Maintanance of motors ring must be smooth,carbon multimeter , screw instruments, bearing
brush height > 30%of life, non confirmity of
original,holders spring must be driver set , goti paana
set , copper lugs , carbon brush, brush
tight, no sound in bearings holder slipring.
SOP , skill manpower.

Maintenance of
6 Cranes
contactors, kits,
1- Visual & Physical inspection timers, overload
of , Power & control connection, relay,mcb, mccb aux calibration of tools &
control supply. contacts,resistance meausering
Maintanance of control
Panels, Resistance box & other 2- Visual inspection & plate, TRS instruments, non
Aux . operation of MCCB, MCB, cable,multimeter , confirmity of kits &
contactors & O/L Relays, box & D spanner set , coil,relay, mccb and
resistance box, cable & cable goti paana set , o/l relays
trolly copper lugs , SOP ,
skill manpower.