Professional Documents
Culture Documents
Service and Supporting Training E786-E73130
Service and Supporting Training E786-E73130
SUMMARY
Edition 1, 6/2022
Table of contents
iii
Remove and replace the booklet-maker accessory staple cartridge..........................................................................46
Tips for copy and scan success ..................................................................................................................................................................................... 49
Cleaning............................................................................................................................................................................................................................................ 49
Cleaning the paper dust stick on the color E78625, E78630, E78635 products ............................................................... 49
Cleaning the paper dust stick on the mono E73130, E73135, E73140 products ................................................................. 52
Cleaning the ACR (CTD) Sensor on the color E78625, E78630, E78635 printers ............................................................. 54
Cleaning the CTD sensor on the mono E73130, E73135, E73140 printers .............................................................................. 55
Cleaning the LSU window on the color E78625, E78630, E78635 printers ............................................................................56
Cleaning the scanner glass....................................................................................................................................................................................58
Cleaning the ADF CIS (Contact Image Sensor)........................................................................................................................................ 59
Inspection procedures........................................................................................................................................................................................................... 59
Inspect consumables (LLC life remaining) on the color E78625, E78630, E78635 printers ......................................60
Inspect consumables (LLC life remaining) on the mono E73130, E73135, E73140 printers......................................... 61
4 Theory of operation........................................................................................................................................................................................................................63
Basic operation...........................................................................................................................................................................................................................63
Engine-control system ................................................................................................................................................................................................64
Feeding system overview .........................................................................................................................................................................................64
Feeding system workflow for the color E78625, E78630, E78635 printers................................................................65
Feeding system workflow for the mono E73130, E73135, E73140 printers..................................................................66
Feeding system rollers for the color E78625, E78630, E78635 printers ......................................................................66
Feeding system rollers for the mono E73130, E73135, E73140 printers ........................................................................68
Feeding system sensors for the color E78625, E78630, E78635 printers..................................................................69
Feeding system sensors for the mono E73130, E73135, E73140 printers.....................................................................70
Feeding system motors and solenoids for the color E78625, E78630, E78635 printers ..................................72
Feeding system motors and solenoids for the mono E73130, E73135, E73140 printers....................................73
Toner flow system for the color E78625, E78630, E78635 products...........................................................................................74
Toner flow system for the mono E73130, E73135, E73140 products.............................................................................................75
Image creation workflow for the color E78625, E78630, E78635 products...........................................................................75
Laser Scanning Unit (LSU) overview for the color E78625, E78630, E78635 products ......................................76
Developer and drum unit overview for the color E78625, E78630, E78635 products.........................................78
Image Transfer Belt (ITB) overview for the color E78625, E78630, E78635 products.........................................83
Second Transfer (T2) unit overview for the color E78625, E78630, E78635 products .......................................84
ITB cleaning unit overview for the color E78625, E78630, E78635 products ...........................................................86
Color Plane Registration (CPR) unit overview for the color E78625, E78630, E78635 products.................87
Fuser unit overview for the color E78625, E78630, E78635 products...........................................................................89
Image creation workflow for the mono E73130, E73135, E73140 products............................................................................ 92
Laser Scanning Unit (LSU) overview for the mono E73130, E73135, E73140 products.......................................93
Developer and drum unit overview for the mono E73130, E73135, E73140 products .........................................94
Color Toner Density (CTD) and Second Transfer (T2) unit overview for the mono E73130, E73135,
E73140 products...................................................................................................................................................................................................95
Fuser unit overview for the mono E73130, E73135, E73140 products.............................................................................96
PCA overview for the color E78625, E78630, E78635 printers.......................................................................................................98
PCA overview for the mono E73130, E73135, E73140 printers........................................................................................................101
Input devices...............................................................................................................................................................................................................................103
Workgroup stand...........................................................................................................................................................................................................103
Workgroup Dual Cassette Feeder (DCF, Tray 4, 5)................................................................................................................................105
DCF (Tray 4, 5) feeding system workflow ..........................................................................................................................................105
iv
DCF (Tray 4, 5) operation...............................................................................................................................................................................106
Workgroup High Capacity Input tray (HCI, Tray 4) ..................................................................................................................................107
HCI (Tray 4) workflow........................................................................................................................................................................................107
HCI (Tray 4) operation .....................................................................................................................................................................................108
Document feeder / scanner ............................................................................................................................................................................................109
200-sheet ADF unit......................................................................................................................................................................................................109
200-sheet ADF workflow........................................................................................................................................................................................... 111
Scanner workflow .......................................................................................................................................................................................................... 111
Output devices ........................................................................................................................................................................................................................... 112
Stapler-stacker finisher and booklet maker workflow........................................................................................................................ 112
Bridge unit overview.................................................................................................................................................................................................... 114
Inner finisher workflow ..............................................................................................................................................................................................116
5 Solve problems.................................................................................................................................................................................................................................118
Tools for troubleshooting ....................................................................................................................................................................................................118
HP service and support ............................................................................................................................................................................................118
Determine the problem source ..........................................................................................................................................................................120
Printer specific troubleshooting tools...........................................................................................................................................................120
LED Diagnostics (formatter)......................................................................................................................................................................120
Individual component diagnostics........................................................................................................................................................120
Diagrams ................................................................................................................................................................................................................. 122
Printer configuration page ..........................................................................................................................................................................124
HP embedded Jetdirect page .................................................................................................................................................................. 126
Control panel menus....................................................................................................................................................................................... 128
Error codes ............................................................................................................................................................................................................ 128
Troubleshooting power-on or blank control panel problems ........................................................................................................130
Troubleshooting an unresponsive printer................................................................................................................................................... 132
Control panel troubleshooting............................................................................................................................................................................134
Control panel system diagnostic tests..............................................................................................................................................134
Clear paper jams......................................................................................................................................................................................................................135
Paper jam locations....................................................................................................................................................................................................135
31.13.yz jam error in the document feeder ..................................................................................................................................................136
13.A1 jam error in tray 1 (multipurpose tray)...............................................................................................................................................138
13.A2, 13.A3, 13.A4 jam errors in tray 2, tray 3, or the optional 2 x 520-sheet trays........................................................139
13.E1 jam error in the output bin..........................................................................................................................................................................140
13.B9, 13.B2, 13.FF jam errors in the right door and fuser area...................................................................................................... 141
Experiencing frequent or recurring paper jams?.................................................................................................................................. 142
Image-quality troubleshooting....................................................................................................................................................................................... 142
Software and firmware........................................................................................................................................................................................................143
Software troubleshooting ......................................................................................................................................................................................143
Firmware upgrades .....................................................................................................................................................................................................144
Determine the installed revision of firmware...........................................................................................................................................144
6 Service ..................................................................................................................................................................................................................................................146
Electrostatic discharge .......................................................................................................................................................................................................146
Required tools ............................................................................................................................................................................................................................146
Fasteners used in this printer..........................................................................................................................................................................................147
v
HP service and support .......................................................................................................................................................................................................147
Service approach....................................................................................................................................................................................................................148
Precautions when replacing parts...................................................................................................................................................................148
Before performing service .................................................................................................................................................................................... 149
After performing service ........................................................................................................................................................................................150
Post-service test ...........................................................................................................................................................................................................150
Print-quality test .................................................................................................................................................................................................150
Copy-quality test................................................................................................................................................................................................150
Fax-quality test ....................................................................................................................................................................................................150
Parts removal order.......................................................................................................................................................................................... 151
Important field-replaceable units (FRUs)................................................................................................................................................................. 151
Remove the color toner cartridges (disassemble method) ........................................................................................................... 151
Remove the drum unit ................................................................................................................................................................................................ 151
Remove the drum unit ................................................................................................................................................................................................ 151
Remove the color developer unit ....................................................................................................................................................................... 151
Remove the mono developer unit...................................................................................................................................................................... 151
Remove the color reservoir unit ........................................................................................................................................................................ 152
Remove the black toner duct assembly ...................................................................................................................................................... 152
Remove the image transfer belt (ITB)............................................................................................................................................................. 152
Remove the ITB cleaning unit............................................................................................................................................................................... 152
Remove the second transfer (T2) unit............................................................................................................................................................ 152
Remove the fuser ......................................................................................................................................................................................................... 152
Remove the fuser .........................................................................................................................................................................................................153
Remove the main drive assembly.....................................................................................................................................................................153
Remove the fuser, exit drive assembly .........................................................................................................................................................153
Remove the feed drive assembly......................................................................................................................................................................153
Remove the registration unit................................................................................................................................................................................153
Remove the toner duct motor assembly.....................................................................................................................................................153
Remove the exit unit....................................................................................................................................................................................................154
Remove the exit stack guide.................................................................................................................................................................................154
Remove the mono laser scanning unit (LSU)............................................................................................................................................154
Remove the high voltage power supply (HVPS)......................................................................................................................................154
Remove the high voltage power supply (HVPS)......................................................................................................................................154
Remove the low voltage power supply (LVPS)..........................................................................................................................................154
Remove the fuser drive board.............................................................................................................................................................................154
WISE - How to access and use....................................................................................................................................................................................... 155
Accessing WISE............................................................................................................................................................................................................. 155
Accessing WISE for HP channel partners (HP Partner Portal)......................................................................................... 155
Accessing WISE for internal HP users................................................................................................................................................157
Using WISE to access repair and replace videos for FRUs ...........................................................................................................158
Search for a printer's Product Detail Page (PDP).......................................................................................................................158
Perform a model number search using the search function ............................................................................................159
7 Library..................................................................................................................................................................................................................................................... 162
vi
1 Tour the printer
Learn about similarities and differences among the printers discussed in this training.
● Identify and describe key features and specifications of the HP LaserJet printers discussed in this
training course.
Printer overview
Learn about the features of the LaserJet printers covered in this web-based training.
The HP Color LaserJet Managed MFP E78625, E78630, E78635, HP LaserJet Managed MFP E73130,
E73135, E73140 printers are Enterprise-level products with significant improvements from their
predecessor products (the HP Color LaserJet Managed MFP E778 series and the HP LaserJet Managed
MFP E725 series). They have improved speed - with speeds up to 40 ppm - faster scan speed, and offer
optional color panels to allow the printer to match the office decor.
Color printers
The following models are color printers.
Mono printers
The following models are black and white printers.
The products in this training all come with a 10-inch, color touchscreen control panel.
The Flow models also include the full-sized pull-out keyboard below the control panel.
Table 1-3 Comparisons among the HP Color LaserJet Managed MFP E78625, E78630, E78635 and HP LaserJet
Managed MFP E73130, E73135, E73140
Input device:
Input device:
Control panels 3
Table 1-3 Comparisons among the HP Color LaserJet Managed MFP E78625, E78630, E78635 and HP LaserJet
Managed MFP E73130, E73135, E73140 (continued)
6 GB base memory
Scans up to 120 images per minute (ipm) dn models: Simplex 90 ipm / Duplex 180 dn models: Simplex 90 ipm / Duplex 180
ipm ipm
z models ADF: Simplex 120 ipm / Duplex z models ADF: Simplex 120 ipm / Duplex
240 ipm 240 ipm
Document feeder with dual-head ADF: 200-sheet capacity ADF: 200-sheet capacity
scanning for single-pass duplex copying
and scanning
For more information about the technical specifications of the printers, see the user guide for
the printer. The user guide can be found on the HP Support web site: or www.hp.com/support/
colorljE786mfp or www.hp.com/support/ljE731mfp
Accessory Description
Y1G23A - Second Exit Accessory that must be installed so that the other output
accessories can be used
6GW49A - Inner Finisher Allows users to output collated and stapled print or copy jobs
6GW55A - Stapler/Stacker Finisher Allows users to output collated and stapled print or copy jobs
6GW51A - Booklet Maker Finisher Allows users to output collated and stapled print or copy jobs,
as well as folded booklets
6GW54A - Cabinet A stand for the printer that can also be used for storing extra
paper
Accessory Description
6GW46A - Dual-Cassette Feeder (DCF) A printer stand with two additional paper trays (Tray 4 and Tray
5)
6GW48A - 2,000-sheet High-Capacity Input Feeder (HCI) A printer stand with one large high-capacity paper tray
Warranty
Learn about the warranty terms for the printer and how to check the status of a product's warranty.
Warranty
These printers are covered under a standard 90-day, HP parts only warranty*.
NOTE: *Warranty and support options vary by product, country, and local legal requirements. Go to
support.hp.com to learn about HP award-winning service and support options in your region.
● Mandatory CSR parts must be replaced by the customer. The customer can elect to have a certified
service agent replace the part at an additional charge.
● Optional CSR parts can be replaced by the customer or by certified service personnel. There is no
additional charge if the customer requests to have the part replaced by a certified service agent.
The full description of the warranty is posted at the printer-specific support Web sites, which are
available to the public.
More information
To check the warranty status of a printer by serial number, or to check multiple warranties, go to
support.hp.com/checkwarranty.
This course module provides information on how to set up and configure the printer.
By the end of this module, students should be able to perform the following:
● Understand which tools are available for setting up and configuring the printer.
Product installation
For more information about hardware, engine, and accessory installation for the printer, review the
following document.
The following information applies to the Printer-Specific Windows PCL 6 and HP print drivers for macOS
and to the software installer.
Windows: The HP Software Installer can be downloaded from the printer support website for this printer
and installs the correct "HP PCL 6” print driver, depending on the Windows operating system, along
with optional software when using the software installer. Download the "HP PCL 6" print driver from the
printer-support website for this printer: www.hp.com/support.
macOS: Mac computers are supported with this printer. Download HP Easy Start either from 123.hp.com
or from the Printer Support page, and then use HP Easy Start to install the HP print driver. HP Easy Start
is not included in the HP Software Installer.
1. Go to 123.hp.com/LaserJet.
Operating system Print driver installed (from the software on the web)
Windows 7, 32-bit and 64-bit The “HP PCL 6” printer-specific print driver is installed for this operating system as
part of the software installation.
Windows 10, 32-bit and 64-bit The “HP PCL-6” printer-specific print driver is installed for this operating system as
part of the software installation.
Operating system Print driver installed (from the software on the web)
Windows 11, 64-bit The “HP PCL-6” printer-specific print driver is installed for this operating system as
part of the software installation.
Windows Server 2008 R2, 64-bit The “HP PCL 6” printer-specific print driver is available for download from the printer-
support website. Download the driver, and then use the Microsoft Add Printer tool to
install it.
Windows Server 2012, 64-bit The "HP PCL 6" printer-specific print driver is available for download from the printer-
support website. Download the driver, and then use the Microsoft Add Printer tool to
install it.
Windows Server 2012 R2, 64-bit The "HP PCL 6" printer-specific print driver is available for download from the printer-
support website. Download the driver, and then use the Microsoft Add Printer tool to
install it.
Windows Server 2016, 64-bit The "HP PCL 6" printer-specific print driver is available for download from the printer-
support website. Download the driver, and then use the Microsoft Add Printer tool to
install it.
Windows Server 2019, 64-bit The "HP PCL 6" printer-specific print driver is available for download from the printer-
support website. Download the driver, and then use the Microsoft Add Printer tool to
install it.
macOS 12 (Monterey), macOS 11 (Big To install the print driver, download HP Easy Start from 123.hp.com. Follow the steps
Sur), macOS 10.14 (Mojave), macOS 10.15 provided to install the printer software and print driver.
(Catalina)
Debian 10,11, OpenSuse 15.1,15.2,15.3, Print drivers are available at specific operating system web sites.
Fedora 31,32,33,34,35, Rhel 6,7,8, Ubuntu
20.04,20.10,21.04,21.10, linuxmint 20.1,20.2,
Manjarolinux 20.2,21.0.7, Zorin 15,16
Mxlinux 21, Elementary 6P
NOTE: Supported operating systems can change. For a current list of supported operating systems,
go to support.hp.com for HP's all-inclusive help for the printer.
NOTE: For details on client and server operating systems and for HP UPD driver support for this
printer, go to www.hp.com/go/upd. Under Additional information, click the links.
Windows macOS
The remote management options for the printer include the following:
● HP Embedded Web Server (EWS): Included with the product, the EWS is a Web-based tool
used to monitor the product, enable product features, and configure product settings. Additional
information is included in other sections of this course.
● HP Web Jetadmin: A free utility from HP that enables administrators to remotely manage individual
products or a fleet of products on a network.
Administrators can use Security Manager to create and apply security policies to networked HP
printers. Security Manager can assess printers on the network and make sure that printing, imaging
and digital-sending features conform to predefined security policies.
More information about each of the remote management options is at www.hp.com. Search HP
University for updated training resources for the printer.
1. From the Home screen on the printer control panel, touch the Information icon , and then touch
the Ethernet icon to display the IP address or host name.
2. Open a web browser, and in the address line, type the IP address or host name exactly as it displays
on the printer control panel. Press the Enter key on the computer keyboard. The EWS web page
opens.
NOTE: If the web browser displays a message indicating that accessing the website might not be
safe, select the option to continue to the website. Accessing this website will not harm the
computer.
To use the HP Embedded Web Server, the browser must meet the following requirements:
Windows® 7
Windows® 8 or greater
Remote management 9
Windows 10 or greater
macOS
Linux
The following tabs are available at the top of the EWS screen.
NOTE: The tabs (and menus/features available on each tab) vary depending on the printer model.
● Information
View device information and printer usage statistics, such as a supplies status page, job log, or
configuration page.
● General
Configure general settings for the printer, set the date/time, configure energy settings, upgrade the
firmware, customize the Home screen and control panel layout, and back up printer data.
● Copy/Print
Configure default copy and print settings, manage stored jobs, configure paper tray settings,
restrict color printing/copying, and configure allowable paper types.
● Scan/Digital Send
Configure scan settings for scanning to various destinations, add address book contacts, configure
digital sending software, and set scanning preferences.
● Fax
Configure fax send and receive settings, quick sets, speed dials, and default fax options.
● Supplies
Configure low warning thresholds and printer behavior when supplies reach a Very Low state.
● Troubleshooting
Print various reports and pages (such as a Paper Path Page or Diagnostics Page) to help
troubleshoot printer issues, view diagnostic data, reset the printer to factory default settings, and
perform firmware updates.
● Security
Set local administrator and remote configuration passwords, configure access control settings and
near-field communication (NFC), manage certificates and remote apps, and protect stored data.
● HP Web Services
Enable and configure HP Web Services for the printer, such as Smart Cloud Print and HP
JetAdvantage.
● Networking
Configure and secure network settings for the printer when it is connected to an IP-based network.
This tab does not appear if the printer is connected to other network types.
For more information about the settings available in the tabs, see Advanced configuration with the HP
Embedded Web Server (EWS).
Security settings
Firewall
The HP Embedded Web Server allows you to enable and configure product firewall rules, priorities,
templates, services, and policies. The firewall feature provides a network layer of security on both
IPv4 and IPv6 networks. The firewall configuration capability gives you control over IP addresses that
are allowed to access the product. It also lets you set permissions and priorities for digital send,
management, discovery, and print services. All of this helps provide a more secure way of controlling
access to the product.
Firewall options are available in the Networking tab of the EWS under Security.
More information
For additional information about HP's secure imaging and printing solutions, visit the www.hp.com/go/
Secureprinting website. The site provides links to white papers and FAQ documents about security
features and may include information about additional security features that are not contained in this
document.
This module explains how to use the major features of the printers, how to load paper trays and replace
supplies, and how to clean or maintain components of the printer.
A customer should be able to perform all of the actions and tasks described.
● Replace supplies.
Use the guidelines in the HP LaserJet Print Media Guide to get optimal results when using special paper
or print media. Set the paper type and size in the printer driver to obtain the best results.
Paper trays
Discover how to load and use the paper trays, including how to load special items such as envelopes
and labels.
NOTE: Select the correct paper type in the print driver before printing.
1. Open Tray 1.
Make sure that the paper fits under the fill line on the paper guides.
NOTE: The maximum stack height is 10 mm (0.4 in), or approximately 100 sheets of 80 grams per
square meter (20 lb) paper.
NOTE: The procedure to load paper to Tray 2, Tray 3, and the optional 520-sheet trays is the same.
Only Tray 2 is shown here.
3. Adjust the paper-length guide by pushing in at the bottom of the blue adjustment latch while sliding
the guide to the size of the paper being used.
5. Adjust the paper-length and paper-width guides to the size of the paper being used. Check the
paper to verify the guides lightly touch the stack, but do not bend it.
NOTE: Do not adjust the paper guides tightly against the paper stack. Adjust them to the
indentations or markings in the tray.
NOTE: To prevent jams, adjust the paper guides to the correct size and do not overfill the tray. Be
sure that the top of the stack is below the tray full indicator.
8. Select OK to accept the detected type and size, or select Modify to choose a different paper size or
type.
For custom-size paper, specify the X and Y dimensions for the paper when the prompt displays on
the printer control panel.
Position paper correctly in Tray 2 and the 520-sheet tray to ensure the best print quality.
Holes at the left side of the tray, with the top of the form at the
rear of the printer
To use the feature, enable it by using the printer control panel Settings menu. For more information, see
the printer User Guide.
Print envelopes
To print envelopes using the manual feed option, follow these steps to select the correct settings in the
print driver, and then load the envelopes into the tray after sending the print job to the printer.
2. Select the printer from the list of printers, and then click the Properties or Preferences button to
open the print driver.
NOTE: The name of the button varies for different software programs.
4. In the Paper size drop-down list, select the correct size for the envelopes.
8. In the Print dialog box, click the OK button to print the job.
2. Select the printer from the list of printers, and then click the Properties or Preferences button to
open the print driver.
NOTE: The name of the button varies for different software programs.
4. In the Paper size drop-down list, select the correct size for the sheets of labels.
8. In the Print dialog box, click the Print button to print the job.
Tray 1 Face-down
Tray 2 or 3 Face-up
Configure trays
Tray configuration is essential for making the best use of the product.
● For each tray, load only the supported media sizes and types. Loading unsupported media can
cause paper jams and other issues.
● When loading media, close the paper guides so that they are flush against the media stack. The
paper guides help the product to identify the media size correctly.
● On the product control panel, verify that the tray configurations are correct. Make sure that the
media size and type selected for each tray match the size and type of media actually loaded in the
trays.
● Tray configuration on the control panel typically occurs during initial setup, but you might want to
verify that the configuration settings are correct if printing issues occur.
● When you print, remember to select the correct tray settings for the intended print job in the printer
software. For example, select the correct media type for the tray you are printing to.
You can also use the HP Embedded Web Server (EWS) to manage tray settings for the printer. In addition
to managing the paper size and type settings for specific trays, you can also manage general tray
settings for features such as Alternative Letterhead Mode, duplexing, and prompts.
For more information, see HP LaserJet Enterprise, HP PageWide Enterprise - Configure the Manage
Trays settings.
Ordering
Contact the managed service representative. Make sure to have the product model number, which
appears on the product label on the back of the printer.
Maintenance and Consumable Life for the color E78625, E78630, E78635 printer
parts
Learn about the estimated life of maintenance and consumable parts.
In circumstances where a contract, CarePack, or other service uplift option exists, refer to the terms and
conditions established by the service uplift document to determine how customer replaceable parts will
be managed.
The rated life for each of these components is estimated. The rated life for each of the consumable
components is listed in the following tables:
5PN57A 5PN57-67001 Black Developer Unit Kit Black developer and 400,000
powder
5PN58A 5PN58-67001 Yellow Developer Unit Kit Yellow developer and 400,000
powder
5PN60A 5PN60-67001 Cyan Developer Unit Kit Cyan developer and 400,000
powder
430H4A 430H4-67001 Image Transfer Kit ITB and ITB cleaner 400,000
5PN66A 5PN66-67001 Trays 2-x Roller Kit Pick, separation, and 300,000
feed rollers
5RC02A 5RC02-67001 Tray 1 (MP) Roller Kit Pick, separation, and 200,000
feed rollers
J8J95A 5851-7202 ADF roller maintenance Kit Pick, separation, and 150,000
feed rollers
1 All product or sku numbers are subject to change.
2 All part numbers are subject to change.
3 Roller replacement intervals are based on the total number of pages printed from a tray, not the total page count. The number
of pages printed from each tray is located on the printer’s Usage Page. Roller life might vary based on the media types used.
Maintenance and Consumable Life for the mono E73130, E73135, E73140 printer
parts
Learn about the estimated life of maintenance and consumable parts.
In circumstances where a contract, CarePack, or other service uplift option exists, refer to the terms and
conditions established by the service uplift document to determine how customer replaceable parts will
be managed.
The rated life for each of these components is estimated. The rated life for each of the consumable
components is listed in the following tables:
Maintenance and Consumable Life for the mono E73130, E73135, E73140 printer parts 29
Table 3-14 Consumable Life: Cartridges and Miscellaneous parts
5PN67A 5PN67-67001 Black Developer Unit Kit Black developer and 600,000
powder
5PN66A 5PN66-67001 Trays 2-x Roller Kit Pick, separation, and 300,000
feed rollers
5RC02A 5RC02-67001 Tray 1 (MP) Roller Kit Pick, separation, and 200,000
feed rollers
J8J95A 5851-7202 ADF roller maintenance Kit Pick, separation, and 150,000
feed rollers
1 All product or sku numbers are subject to change.
2 All part numbers are subject to change.
3 Roller replacement intervals are based on the total number of pages printed from a tray, not the total page count. The number
of pages printed from each tray is located on the printer’s Usage Page. Roller life might vary based on the media types used.
These products also feature locking toner cartridges, to prevent premature replacement.
Remove and replace the toner cartridge in the color E78625, E78630, E78635 products
Follow these steps to replace the toner cartridge.
NOTE: When a toner cartridge is empty, a message appears on the control panel. Follow the
instructions on the control panel to release the cartridge so that you can replace it.
CAUTION: Do not try to pull the toner cartridge out by force before it has been released.
NOTE: If you are logged into the printer using the administrator account or a service PIN, the toner
Eject button will be active even if the cartridge is not empty. If there is an unexpected failure with the
toner cartridge release, refer to the printer Service Manual for instructions on how to release toner
cartridges manually by disassembling the printer.
3. Remove the new toner cartridge from its package. Save all packaging for recycling the used toner
cartridge.
4. Hold both ends of the toner cartridge and rock it to evenly distribute the toner that is inside. And
then, remove the seal.
5. Align the toner cartridge with its slot and insert it into the printer.
7. Pack the used toner cartridge into the box that the new toner cartridge came in. See the enclosed
recycling guide for information about recycling.
In the U.S. and Canada, a pre-paid shipping label is included in the box. In other countries/regions,
go to www.hp.com/recycle to print a pre-paid shipping label.
Adhere the pre-paid shipping label to the box, and return the used cartridge to HP for recycling.
Remove and replace the toner cartridge in the E73130, E73135, E73140 products
Follow these steps to replace the toner cartridge.
NOTE: When a toner cartridge is empty, a message appears on the control panel. Follow the
instructions on the control panel to release the cartridge so that you can replace it.
CAUTION: Do not try to pull the toner cartridge out by force before it has been released.
NOTE: If you are logged into the printer using the administrator account or a service PIN, the toner
Eject button will be active even if the cartridge is not empty. If there is an unexpected failure with the
toner cartridge release, refer to the printer Service Manual for instructions on how to release toner
cartridges manually by disassembling the printer.
Remove and replace the toner cartridge in the E73130, E73135, E73140 products 33
1. Open the front door.
2. Select the Eject button from the control panel to eject the cartridge, and then grasp the end of
the toner cartridge and pull it straight out of the printer.
3. Remove the new toner cartridge from its package. Save all packaging for recycling the used toner
cartridge.
5. Align the toner cartridge with its slot and insert the toner cartridge into the printer.
7. Pack the used toner cartridge into the box that the new cartridge came in. See the enclosed
recycling guide for information about recycling.
In the U.S. and Canada, a pre-paid shipping label is included in the box. In other countries/regions,
go to www.hp.com/recycle to print a pre-paid shipping label.
Adhere the pre-paid shipping label to the box, and return the used cartridge to HP for recycling.
Remove and replace the toner cartridge in the E73130, E73135, E73140 products 35
Replace the toner collection unit
The process for replacing the toner collection unit is also different between the two products covered in
this training. See the following procedures for details.
Replace the toner collection unit (TCU) in the color E78625, E78630, E78635 products
Follow these steps to replace the toner collection unit (TCU).
2. Pull on both sides of the TCU to release the tabs, and then pull it straight out of the printer.
NOTE: Maintain the position of the TCU as you pull it out from the printer. This will ensure that you
do not spill any waste toner in the printer. Once the TCU is fully removed, do not place it on its side
3. Remove the new TCU from its package. Save all packaging for recycling the used TCU.
4. Install the new TCU by pushing in on both sides until the tabs snap into place.
Replace the toner collection unit (TCU) in the color E78625, E78630, E78635 products 37
5. Close the front door.
6. Pack the used TCU into the box that the new TCU came in. See the enclosed recycling guide for
information about recycling.
In the U.S. and Canada, a pre-paid shipping label is included in the box. In other countries/regions,
go to www.hp.com/recycle to print a pre-paid shipping label.
Adhere the pre-paid shipping label to the box, and return the used TCU to HP for recycling.
Replace the toner collection unit (TCU) in the mono E73130, E73135, E73140 products
Follow these steps to replace the toner collection unit (TCU).
2. Pull on both sides of the toner collection unit to release the tabs, and then pull it straight out of the
printer.
NOTE: Maintain the position of the TCU as you pull it out from the printer. This will ensure that you
do not spill any waste toner in the printer. Once the TCU is fully removed, do not place it on its side.
Place the unit in an upright position.
3. Remove the new TCU from its package. Save all packaging for recycling the used TCU.
Replace the toner collection unit (TCU) in the mono E73130, E73135, E73140 products 39
4. Install the new TCU by pushing in on both sides until the tabs snap into place.
6. Pack the used TCU into the box that the new TCU came in. See the enclosed recycling guide for
information about recycling.
In the U.S. and Canada, a pre-paid shipping label is included in the box. In other countries/regions,
go to www.hp.com/recycle to print a pre-paid shipping label.
Adhere the pre-paid shipping label to the box, and return the used TCU to HP for recycling.
2. Grasp the colored tab on the staple cartridge carriage, and then pull the staple cartridge carriage
straight out.
NOTE: Do not discard the staple cartridge carriage. It must be reused with the new staple
cartridge.
4. Insert the new staple cartridge into the staple cartridge carriage.
5. Reinstall the staple cartridge carriage into the stapler by pressing the colored handle inward until it
snaps into place.
3. Hold the knob to immobilize the staple cartridge assembly, grasp the colored tab on the staple
cartridge carriage, and then pull the staple cartridge carriage straight out.
NOTE: Do not discard the staple cartridge carriage. It must be reused with the new staple
cartridge.
5. Insert the new staple cartridge into the staple cartridge carriage.
6. Hold the knob to immobilize the staple cartridge assembly, insert the new staple cartridge into the
assembly, and then press the colored handle inward until it snaps into place.
4. Push in the two blue tabs, and then lift up to open the top of the staple cartridge carriage.
5. Lift two tabs on each staple cartridge, and then lift up to remove the empty staple cartridges from
the staple cartridge carriages.
NOTE: Do not discard the staple cartridge carriages. They must be reused with the new staple
cartridges.
7. Reinstall the two staple cartridge carriages into the booklet maker by pressing the colored handles
until they snap into place.
● Keep the glass and the back of the lid clean. The scanner interprets anything it detects on the glass
as part of the image.
● Load your original, print-side down, in the back-left corner of the glass.
● To make a large copy of a small original, scan the original into the computer, resize the image in the
scanning software, and then print a copy of the enlarged image.
● If you want to adjust scan size, output type, scan resolution, or file type, and so on, start scan from
the printer software.
● To avoid incorrect or missing scanned text, make sure the brightness is set appropriately in the
software.
● If you want to scan a document with several pages into one file instead of multiple files, start the
scan with the printer software instead of selecting Scan from the printer display.
For more information about how to use printer features, including Print, Copy, Scan and Fax, see the
User Guide for the printer.
Cleaning
Use the procedures below to carry out regular cleaning procedures.
Cleaning the paper dust stick on the color E78625, E78630, E78635 products
Learn about cleaning the paper dust stick.
It is recommended that the paper dust stick be cleaned at every visit. There is no message on the
control panel when it is time for the paper dust stick to be cleaned, so technicians need to carry out this
task proactively. Use the following procedure to complete this task.
2. Remove the toner collection unit (TCU) by releasing the tabs and pulling it straight out of the printer.
1
1
2
NOTE: Maintain the position of the TCU as you pull it out from the printer. This will ensure that you
do not spill any waste toner in the printer. Once the TCU is fully removed, do not place it on its side
with holes facing down.
6. Replace the TCU by pushing in on both sides until the tabs snap into place.
Cleaning the paper dust stick on the color E78625, E78630, E78635 products 51
7. Close the front door. Make sure the cover is securely closed. If the message still appears, repeat
this process.
Cleaning the paper dust stick on the mono E73130, E73135, E73140 products
Learn about cleaning the paper dust stick.
It is recommended that the paper dust stick be cleaned at every visit. There is no message on the
control panel when it is time for the paper dust stick to be cleaned, so technicians need to carry out this
task proactively. Use the following procedure to complete this task.
NOTE: Maintain the position of the TCU as you pull it out from the printer. This will ensure that you
do not spill any waste toner in the printer. Once the TCU is fully removed, do not place it on its side.
Place the unit in an upright position.
Cleaning the paper dust stick on the mono E73130, E73135, E73140 products 53
6. Reinstall the TCU by pushing in on both sides until the tabs snap into place.
Cleaning the ACR (CTD) Sensor on the color E78625, E78630, E78635 printers
Use the following procedure to clean the ACR (CTD) sensor.
The engine has the feature of ACR (CTD) sensor cleaning automatically with the motor driving the
sensor cover shutter open and closed. Nonetheless, we recommend you clean the sensor manually at
every ITB replacement to make sure the sensor is clean.
3. Clean the sensor window using a lint-free cloth while pushing the shutter to right.
4. Replace the ITB cleaner and ITB unit, and close the right door.
Cleaning the CTD sensor on the mono E73130, E73135, E73140 printers
Use the following procedure to clean the CTD sensor.
The CTD sensor is designed to be cleaned automatically by the paper pass. However, we strongly
recommend manual cleaning is implemented at every visit to maintain quality copies.
Cleaning the CTD sensor on the mono E73130, E73135, E73140 printers 55
2. While lifting the lever up, clean the sensor using a lint-free cloth.
Cleaning the LSU window on the color E78625, E78630, E78635 printers
It is recommended that the LSU window be cleaned during every maintenance visit. Use the following
procedure to complete this task.
NOTE: This task must be implemented when the printer power is on because of the LSU shutter
position..
1
1
2
NOTE: Maintain the position of the TCU as you pull it out from the printer. This will ensure that you
do not spill any waste toner in the printer. Once the TCU is fully removed, do not place it on its side
with holes facing down.
3. Clean the LSU window for each color using the cleaning bar attached inside the front cover.
Insert the cleaning bar into the hole for each color. Push it in and pull it out several times to clean
the window, as shown in the images below.
Cleaning the LSU window on the color E78625, E78630, E78635 printers 57
4. Replace the cleaning bar and the TCU, and then close the front door.
2. Clean the image scanner area and flat-bed glass using a lint-free cloth.
2. Clean the CIS scanning area, located underneath ADF, using a lint-free cloth.
Inspection procedures
Use the following procedures to inspect the printer during maintenance visits.
Checking paper guide adjustment and paper loading status is recommended during every visit. This is
important in order to reduce paper jams. Many paper jams occur due to incorrect paper stacking in the
trays.
2. Load the paper. Make sure the paper guides are correctly adjusted.
The check of consumable life remaining is recommended at every visit so that the LLC is replaced at
the proper time, and does not exceed its end of life. Active replacement is recommended if the LLC life
remaining low. This will maintain the expected print quality and, also help to reduce extra visits.
Find the Print Supplies information report by using the following control panel menu navigation:
● Support tools
● Advanced service
● Service reports
Check the life remaining for each LLC in the Supplies information report. Refer to the following LLC (Long
life consumable) list.
Intermediate transfer belt 430H4A 400,000 pages Manual counter reset. ITB
(ITB) unit kit cleaner involved in this kit
ADF roller kit (for 200-sheet z J8J95A 150,000 pages Manual counter reset
bundle ADF)
ADF roller kit (for 100-sheet 5RC01A 75,000 pages Flex-build bundle only
dn bundle ADF)
Manual counter reset
NOTE: Maintenance part lifespans will vary depending upon printing patterns and the job mode used.
Inspect consumables (LLC life remaining) on the mono E73130, E73135, E73140
printers
Use the following information to inspect the LLCs during maintenance visits.
The check of consumable life remaining is recommended at every visit so that the LLC is replaced at
the proper time, and does not exceed its end of life. Active replacement is recommended if the LLC life
remaining low. This will maintain the expected print quality and, also help to reduce extra visits.
Find the Print Supplies information report by using the following control panel menu navigation:
● Support tools
● Advanced service
Inspect consumables (LLC life remaining) on the mono E73130, E73135, E73140 printers 61
● Service reports
Check the life remaining for each LLC in the Supplies information report. Refer to the following LLC (Long
life consumable) list.
ADF roller kit (for 200-sheet z J8J95A 150,000 pages Manual counter reset
bundle ADF)
ADF roller kit (for 100-sheet 5RC01A 75,000 pages Flex-build bundle only
dn bundle ADF)
Manual counter reset
NOTE: Maintenance part lifespans will vary depending upon printing patterns and the job mode used.
The information given here is at a high level. For more detailed information, see the product Service
Manual, or review the information in the HP LaserJet Theory and Troubleshooting Fundamentals -
Service and Support training course, Course ID: 0001091928.
Basic operation
The printer routes all high-level processes through the formatter, which stores font information,
processes the print image, and communicates with the host computer.
● The engine-control system, which includes the high-voltage and low-voltage power supplies (HVPS
and LVPS), fuser control circuits, and the DC controller printed circuit assembly (PCA)
● The laser/scanner system, which forms the latent image on the photosensitive drum
● The image-formation system, which transfers a toner image onto the paper
● The pickup, feed and delivery system, which uses a system of rollers and belts to transport the
paper through the printer
Theory of operation 63
Figure 4-1 Relationship between the main printer systems
Engine-control system
The engine-control system receives commands from the formatter and interacts with the other main
systems to coordinate all printer functions.
For detailed information about each of the components of the engine control system, see the product
Service Manual, or review the information in the HP LaserJet Theory and Troubleshooting Fundamentals
- Service and Support training course, Course ID: 0001091928.
Feeding system workflow for the color E78625, E78630, E78635 printers
Learn about the feeding system workflow.
1 Tray 1, 2, 3 Store paper for printing, picks up and transfers the paper to the registration unit
3 Loop sensing unit Controls the paper moving speed between the drum and the fuser
4 Exit unit Discharge the paper to the outside of the product or move the paper path to the
duplex unit for duplex printing
Feeding system workflow for the color E78625, E78630, E78635 printers 65
Table 4-1 Feeding system workflow (continued)
5 Duplex unit Allow a paper to move from the exit unit to the registration unit for duplex printing
Feeding system workflow for the mono E73130, E73135, E73140 printers
Learn about the feeding system workflow.
2 Tray 2 Stores paper for printing and picks up and transfers the paper to the registration unit
3 Tray 3 Stores paper for printing and picks up and transfers the paper to the registration unit
5 Exit unit Discharges the paper to the outside of the product or moves the paper path to the
duplex unit for duplex printing
Duplex unit Allows paper to move from the exit unit to the registration unit for duplex printing
Feeding system rollers for the color E78625, E78630, E78635 printers
Learn about the feeding system roller.
R4 Tray 1 reverse roller 5QJ90-67001 Prevent multiple paper feeding into the machine
R5 Tray 2 pickup roller 5QJ90-60128 Pick up a paper from the knock-up plate of the tray
R7 Tray 2 reverse roller JC93-01726A Prevent multiple paper feeding into the machine
R8 Tray 3 pickup roller 5QJ90-60128 Pick up a paper from the knock-up plate of the tray
R10 Tray 3 reverse roller JC93-01726A Prevent multiple paper feeding into the machine
Feeding system rollers for the color E78625, E78630, E78635 printers 67
Table 4-3 Feeding system roller (continued)
R14 Registration roller NA Arrange a paper moved from the tray and moves the paper to
the ITB - second transfer roller
R16 Exit 2 feed roller (optional) NA Move a paper to the exit 2 unit
R18 Duplex 1 roller NA Move a paper to the duplex unit during duplex printing
Feeding system rollers for the mono E73130, E73135, E73140 printers
Learn about the feeding system roller.
R4 Tray 1 reverse roller JC93-01726A Prevents multiple papers from feeding into the machine
R5 Tray 2 pickup roller 5QJ90-60128 Picks up paper from the knock-up plate of the tray
R7 Tray 2 reverse roller JC93-01726A Prevents multiple papers from feeding into the machine
R8 Tray 3 pickup roller 5QJ90-60128 Picks up paper from the knock-up plate of the tray
R10 Tray 3 reverse roller JC93-01726A Prevents multiple papers from feeding into the machine
R13 Registration roller NA Arranges paper moved from the tray and moves the paper to
the ITB - second transfer roller
R15 Exit 2 feed roller (optional) NA Moves paper to the exit 2 unit
R18 Duplex 1 roller NA Moves paper to the duplex unit during duplex printing
Feeding system sensors for the color E78625, E78630, E78635 printers
Learn about the feeding system sensors.
S1 Tray 1 paper empty 0604-001381 Photo interrupter (reflect) Check whether a paper is on the
sensor Tray 1
S2 Tray 2 empty sensor 0604-001393 Photo interrupter (sensing) Check whether a paper is on the
Tray 2
Feeding system sensors for the color E78625, E78630, E78635 printers 69
Table 4-5 Feeding system sensors (continued)
S3 Tray 2 stack height 0604-001393 Photo interrupter (sensing) Set the proper height of paper to
sensor make a contact with the pickup
roller
S4 Tray 2 feed sensor 0604-001381 Photo interrupter (reflect) Check whether the paper correctly
comes from the Tray 2
S5 Tray 2 open, paper size JC93-01408A – Check whether the tray is closed,
sensor make signals to identify the paper
size
S6 Tray 3 empty sensor 0604-001393 Photo interrupter (sensing) Check whether a paper is on the
Tray 3
S7 Tray 3 stack height 0604-001393 Photo interrupter (sensing) Set the proper height of paper to
sensor make a contact with the pickup
roller
S8 Tray 3 feed sensor 0604-001490 Photo interrupter (reflect) Check whether the paper correctly
comes from the Tray 3
S9 Tray 3 open, paper size JC93-00018B – Check whether the tray is closed,
sensor make signals to identify the paper
size
S10 Registration sensor 0604-001381 Photo interrupter (reflect) Check whether the paper comes
into the registration unit
S11 Loop sensor 1 0604-001393 Photo interrupter (sensing) Check whether the paper is
moved with the proper speed and
movement by the fuser
S12 Loop sensor 2 0604-001393 Photo interrupter (sensing) Check whether the paper is
moved with the proper speed and
movement by the fuser
S13 Fuser out sensor 0604-001393 Photo interrupter (sensing) Check whether the paper escapes
well from the fuser
S14 Out bin 2 full sensor 0604-001393 Photo interrupter (sensing) Check whether the paper correctly
goes out on the output bin, and it is
loaded up to the maximum capacity
S15 Out bin 2 full sensor 0604-001393 Photo interrupter (sensing) Check whether the paper goes out
(optional) on the output bin correctly, and
it is loaded up to the maximum
capacity.
S16 Duplex jam 1 sensor 0604-001393 Photo interrupter (sensing) Move a paper to the duplex unit
(optional) during duplex printing
S17 Duplex jam 2 sensor 0604-001393 Photo interrupter (sensing) Check whether the paper goes
through the duplex unit
Feeding system sensors for the mono E73130, E73135, E73140 printers
Learn about the feeding system sensors.
S1 Tray 1 paper empty 0604-001381 Photo interrupter (reflect) Check whether a paper is on the
sensor Tray 1
S2 Tray 2 empty sensor 0604-001393 Photo interrupter (sensing) Check whether a paper is on the
Tray 2
S3 Tray 2 stack height 0604-001393 Photo interrupter (sensing) Set the proper height of paper to
sensor make a contact with the pickup
roller
S4 Tray 2 feed sensor 0604-001381 Photo interrupter (reflect) Check whether the paper correctly
comes from the Tray 2
S5 Tray 2 open, paper size JC93-01408A – Check whether the tray is closed,
sensor make signals to identify the paper
size
S6 Tray 3 empty sensor 0604-001393 Photo interrupter (sensing) Check whether a paper is on the
Tray 3
S7 Tray 3 stack height 0604-001393 Photo interrupter (sensing) Set the proper height of paper to
sensor make a contact with the pickup
roller
S8 Tray 3 feed sensor 0604-001490 Photo interrupter (reflect) Check whether the paper correctly
comes from the Tray 3
S9 Tray 3 open, paper size JC93-01408A – Check whether the tray is closed,
sensor make signals to identify the paper
size
S10 Registration sensor 0604-001381 Photo interrupter (reflect) Check whether the paper comes
into the registration unit
S13 Out bin 1 full sensor 0604-001393 Photo interrupter (sensing) Check whether the paper correctly
goes out on the output bin, and it is
loaded up to the maximum capacity
Feeding system sensors for the mono E73130, E73135, E73140 printers 71
Table 4-6 Feeding system sensors (continued)
S14 Out bin 2 full sensor 0604-001393 Photo interrupter (sensing) Check whether the paper goes out
(optional) on the output bin correctly, and
it is loaded up to the maximum
capacity.
S15 Duplex jam 1 sensor 0604-001393 Photo interrupter (sensing) Move a paper to the duplex unit
(optional) during duplex printing
S16 Duplex jam 2 sensor 0604-001393 Photo interrupter (sensing) Check whether the paper goes
through the duplex unit
Feeding system motors and solenoids for the color E78625, E78630, E78635 printers
Learn about the feeding system motors and solenoids.
M1 Feed motor JC31-00163A Hybrid stepping motor Drive the Tray1 rollers, feed rollers,
and trans roller
M2 Tray 2 pickup motor 5QJ90-64002 Stepping motor Drive the Tray 2 pickup, forward,
and reverse rollers or knock-up
plate
M3 Tray 3 pickup motor 5QJ90-64002 Stepping motor Drive the Tray 3 pickup, forward,
and reverse rollers or knock-up
plate
M4 Registration and Tray 1 JC31-00123B Hybrid stepping motor Drive the registration roller and Tray
motor 1 roller
M29 Exit motor JC93-01686A Stepping motor Drive the rollers in the exit unit to
move the paper from the fuser unit
to the exit unit
M5 Exit 2 motor JC93-00336A Stepping motor Drive the exit 2 roller (optional)
M6 Duplex motor JC93-01687A Stepping motor Drive the rollers in the duplex unit to
move the paper from the exit unit to
the registration unit
SL1 Tray 1 pickup solenoid JC33-00029B Solenoid Move the pickup roller up and down
SL2 Return gate solenoid JC33-00031B Solenoid Change the paper path to the
(optional) second exit unit
Feeding system motors and solenoids for the mono E73130, E73135, E73140 printers
Learn about the feeding system motors and solenoids.
Feeding system motors and solenoids for the mono E73130, E73135, E73140 printers 73
Table 4-8 Feeding system motors and solenoids
M1 Feed, registration, and JC31-00123B BLDC motor Drives the Tray1 rollers, feed rollers,
tray 1 motor and trans roller
M2 Tray 2 pickup motor 5QJ90-64002 Stepping motor Drives the Tray 2 pickup, forward,
and reverse rollers or knock-up
plate
M3 Tray 3 pickup motor 5QJ90-64002 Stepping motor Drives the Tray 3 pickup, forward,
and reverse rollers or knock-up
plate
M13 Exit motor JC93-01686A Stepping motor Drives the exit roller
M4 Exit 2 motor JC93-00336A Stepping motor Drives the exit 2 roller (optional)
SL1 Tray 1 pickup solenoid JC33-00029B Solenoid Moves the pickup roller up and
down
SL2 Return gate solenoid JC33-00031B Solenoid Changes the paper path to the
(optional) second exit unit
Toner flow system for the color E78625, E78630, E78635 products
Learn about the toner flow system.
1 Toner cartridge Store the toner and moves the toner to the toner reservoir when printing
3 Image creation Form images and transfers toner to the paper to print out
4 Toner collection unit Receive discarded toner from drum and ITB and store it
1 Toner cartridge Stores the toner and moves the toner to the toner reservoir when printing
3 Image creation Forms images and transfers toner to the paper to print out
4 Toner collection unit Receives discarded toner from drum and ITB and store it
Image creation workflow for the color E78625, E78630, E78635 products
Learn about the image creation workflow.
1 Laser Scanning Unit (LSU) Construct a latent image by removing electric charges by a laser on the surface of
the drum
Toner flow system for the mono E73130, E73135, E73140 products 75
Table 4-11 Image creation workflow (continued)
2-1 Developer Receive toner from reservoir unit and makes toner have electrical properties
2-2 Drum Receive toner from the developer unit and creates the image
3 Image Transfer Belt (ITB) Combine the four color-toners to transfer the toner onto the paper
4 Second transfer Transfer the image formed on the ITB onto the paper
5 ITB cleaning Remove toner generated during printing and color registration patterns generated
during color plain registration process
6 Color Plane Registration (CPR) Superpose cyan, magenta, yellow, and black 4 colors to express images correctly
7 Fuser Apply heat and pressure to the toner particles to adhere to the paper
Laser Scanning Unit (LSU) overview for the color E78625, E78630, E78635 products
The Laser Scanning Unit (LSU) constructs a latent image by removing electric charges by a laser on the
surface of the drum.
The LSU temperature sensor detects the inside temperature of the LSU. In case of detecting
temperature change inside the LSU, Color Plain Registration (CPR) will be performed. The LSU Laser
Diode (LD) power makes a laser, driving the LSU motor to expose the laser on the drum as a line. The
LSU skew adjustment motor operates when the CPR is activated and enables cyan, magenta, and yellow
color parallelly aligned by black color. The LSU cover is closed to protect the LSU window from toner
contamination, and when the printing job starts, the LSU shutter motor operates to open the LSU cover.
The LSU shutter sensor checks the operation of the LSU cover.
NOTE: When the LSU is replaced or re-installed, CPR reference adjustment in ServiceTools is
recommended.
M14 LSU motor NA Apply the laser to the drum surface as a line
S25 LSU shutter open sensor NA Check where the LSU cover is open or closed
S26 LSU shutter close sensor NA Check where the LSU cover is open or closed
M16 Yellow LSU skew adjustment NA Adjust the parallel alignment of the yellow color based on the
motor black color
M17 Magenta LSU skew NA Adjust the parallel alignment of the magenta color based on
adjustment motor the black color
M18 Cyan LSU skew adjustment NA Adjust the parallel alignment of the cyan color based on the
motor black color
S26 LSU shutter close sensor NA Check where the LSU cover is open or closed
U38
Laser Scanning Unit (LSU) overview for the color E78625, E78630, E78635 products 77
Developer and drum unit overview for the color E78625, E78630, E78635 products
The developer unit receives toner from the reservoir unit and creates images using the toner with the
drum unit.
The toner concentration sensor determines whether the toner in the developer unit is insufficient. In this
case, the developer unit receives the toner from the reservoir unit. The newly supplied toner is evenly
mixed with the existing toner by the mixing auger. At this time, the developer unit's roller and auger are
driven by the developer motor. The end of the developer unit is connected to the waste toner duct, the
wasted toner after developing process are thrown away to the waste toner duct.
The drum unit receives toner from the developer unit and develops the image. Most of the developed
toner is moved to the transfer unit to combine the yellow, magenta, cyan, and black colors and prints out
on a paper. Remaining toners that are not relocated to the transfer unit are separated from the drum by
the cleaning blade and moved to the waste toner duct.
The drum unit is driven by the drum motor, and the black drum motor drives not only the black drum unit
but also the ITB at the same time. As for the rotation of the drum motor, the drum home sensor checks
whether the drum motor rotates.
NOTE: When replacing drum or drum motor, running “Full Auto Color Registration” in Service Tools is
recommended.
U47 Yellow developer unit JC96-12805A Mix and charge the yellow toner with the carrier, and deliver
them to the drum unit
U48 Magenta developer unit JC96-12805A Mix and charge the magenta toner with the carrier, and deliver
them to the drum unit
U49 Cyan developer unit JC96-12805A Mix and charge the cyan toner with the carrier, and deliver
them to the drum unit
U50 Black developer unit JC96-12806A Mix and charge the black toner with the carrier, and deliver
them to the drum unit
S31 Yellow toner concentration NA Measure toner concentration in the yellow developer unit to
sensor control the amount of supplying toner
S32 Magenta toner concentration NA Measure toner concentration in the magenta developer unit to
sensor control the amount of supplying toner
S33 Cyan toner concentration NA Measure toner concentration in the cyan developer unit to
sensor control the amount of supplying toner
S34 Black toner concentration NA Measure toner concentration in the black developer unit to
sensor control the amount of supplying toner
M23 Yellow, magenta, cyan JC31-00123B Drive yellow, magenta, cyan developer unit
developer motor
Developer and drum unit overview for the color E78625, E78630, E78635 products 79
Figure 4-17 Overview of the drum
U43 Yellow drum unit JC96-12805A Receive yellow toner from the developer unit and
create the image
U44 Magenta drum unit JC96-12805A Receive magenta toner from the developer unit and
create the image
U45 Cyan drum unit JC96-12805A Receive cyan toner from the developer unit and create
the image
U46 Black drum unit JC96-12806A Receive black toner from the developer unit and create
the image
M22 Black drum and ITB motor JC31-00123C Drive the black drum, the ITB, and the ITB cleaning unit
S35 Yellow drum home sensor 0604-001393 Check the operation of the yellow drum motor
S36 Magenta drum home 0604-001393 Check the operation of the magenta drum motor
sensor
S37 Cyan drum home sensor 0604-001393 Check the operation of the cyan drum motor
S38 Black drum home sensor 0604-001393 Check the operation of the black drum motor
P9 Drum MEMS PCA 3SJ21-60001 Check the vibration around drum motor to optimize the
printing condition
U43 Yellow drum unit JC96-12805A Receive yellow toner from the developer unit and create the
image
U44 Magenta drum unit JC96-12805A Receive magenta toner from the developer unit and create the
image
U45 Cyan drum unit JC96-12805A Receive cyan toner from the developer unit and create the
image
U46 Black drum unit JC96-12806A Receive black toner from the developer unit and create the
image
U47 Yellow developer unit JC96-12805A Mix and charge the yellow toner with the carrier, and deliver
them to the drum unit
U48 Magenta developer unit JC96-12805A Mix and charge the magenta toner with the carrier, and deliver
them to the drum unit
U49 Cyan developer unit JC96-12805A Mix and charge the cyan toner with the carrier, and deliver
them to the drum unit
U50 Black developer unit JC96-12806A Mix and charge the black toner with the carrier, and deliver
them to the drum unit
Developer and drum unit overview for the color E78625, E78630, E78635 products 81
Figure 4-19 Detail view of the developer and drum, view 2
S31 Yellow toner concentration NA Measure toner concentration in the yellow developer unit to
sensor control the amount of supplying toner
M22 Black drum and ITB motor JC31-00123C Drive the black drum, the ITB, and the ITB cleaning unit
M23 Yellow, magenta, cyan JC31-00123B Drive yellow, magenta, cyan developer unit
developer motor
S35 Yellow drum home sensor 0604-001393 Check the operation of the yellow drum motor
S36 Magenta drum home sensor 0604-001393 Check the operation of the magenta drum motor
S37 Cyan drum home sensor 0604-001393 Check the operation of the cyan drum motor
S38 Black drum home sensor 0604-001393 Check the operation of the black drum motor
P9 Drum MEMS PCA 3SJ21-60001 Check the vibration around drum motor to optimize the printing
condition
Image Transfer Belt (ITB) overview for the color E78625, E78630, E78635 products
The Image Transfer Belt(ITB) combines the four-color toners to transfer the toner onto the paper.
Each color toner image on the four drums is transferred to the ITB by the first transfer roller inside the
ITB unit.
The image overlapped by four colors is transferred to the paper by the transfer 2 roller. The remaining
toners are removed by the cleaning blade and transferred to the toner collection unit. This process is
completed with one rotation of the ITB.
The ITB engage motor attaches and detaches the yellow, magenta, cyan and black transfer rollers from
drum unit. At the same time, the ITB engage sensor detects whether the ITB is engaged. This movement
will save color toner and color drum lifespan. The ITB engage sensor checks the position of the color
transfer rollers.
K8 ITB and cleaning unit kit 430H4-67001 Include image transfer belt and ITB cleaning unit
U52 Image transfer belt (ITB) 5QJ90-60146 Combine and transfer the color toners
S39 ITB engage sensor 0604-001381 Check the position of the color transfer roller
M25 ITB engage motor JC93-00452A Detach or attach the color transfer roller to the drum unit
Image Transfer Belt (ITB) overview for the color E78625, E78630, E78635 products 83
Figure 4-22 Detail view of the ITB, view 1
U52 Image transfer belt (ITB) 5QJ90-60146 Combine and transfer the color toners
M25 ITB engage motor JC93-00452A Detach or attach the color transfer roller to the drum unit
Second Transfer (T2) unit overview for the color E78625, E78630, E78635 products
The second transfer unit transfers the image formed on the ITB onto the paper.
The second transfer unit is a roller facing the image transfer belt, and it has the opposite polarity of the
toner by receiving high voltage from the HVPS. At the same time, the roller contacts the ITB and creates
pressure to transfer the toner to the paper, moving the paper from the registration unit to the fuser unit.
R19 Second Transfer (T2) roller NA Create a constant pressure in contact with the ITB to help the
image transfer process, and moves the paper to the fuser
R19 Second Transfer (T2) roller NA Create a constant pressure in contact with the ITB to help the
image transfer process, and moves the paper to the fuser
Second Transfer (T2) unit overview for the color E78625, E78630, E78635 products 85
ITB cleaning unit overview for the color E78625, E78630, E78635 products
The ITB cleaning unit removes the toner generated during printing and color registration patterns
generated during the color plane registration process. The removed toner is transferred to the toner
collection unit.
K8 Image transfer kit 430H4-67001 Include the image transfer belt and the ITB cleaning unit
U54 ITB cleaning unit 5PN65-67001 Remove the waste toners from the ITB, transfer them to the
toner collection unit
M22 Black drum and ITB motor JC31-00123C Drive the black drum, the ITB, and the ITB cleaning unit
U54 ITB cleaning unit 5PN65-67001 Remove the waste toners from the ITB, transfer them to the
toner collection unit
M22 Black drum and ITB motor JC31-00123C Drive the black drum, the ITB, and the ITB cleaning unit
Color Plane Registration (CPR) unit overview for the color E78625, E78630, E78635 products
The Color Plane Registration (CPR) unit is the part that superposes four colors such as cyan, magenta,
yellow and black to express images correctly, and also keeps image density at a proper level.
The CPR unit is located below the ITB and reads yellow, magenta, cyan and black toner level. There is a
shutter to prevent foreign debris from contaminating the CPR sensor. When operating the CPR feature,
the CPR shutter opens with the CPR shutter sensor and the CPR shutter motor. Three CPR sensors are
installed at the left, center, and the right side of the CPR unit which detects the registration condition to
adjust printing positions correctly.
NOTE: Color Plane Registration (CPR) is interchangeably used with Auto Color Registration (ACR).
These are synonymous for related parts or terms.
In case of poor color plane registration, “White gap” or “Fuzzy or blurred image” prints out.
Color Plane Registration (CPR) unit overview for the color E78625, E78630, E78635 products 87
Figure 4-30 Overview of the color plane registration
S40 Front CPR sensor JC32-00014A Detect front side image density
S42 Rear CPR sensor JC32-00014A Detect rear side image density
S43 CPR shutter sensor 0604-001393 Detect the CPR shutter location
M27 CPR shutter motor JC31-00078A Drive the CAM to change the shutter location
S40 Front CPR sensor JC32-00014A Detect front side image density
S42 Rear CPR sensor JC32-00014A Detect rear side image density
S43 CPR shutter sensor 0604-001393 Detect the CPR shutter location
M27 CPR shutter motor JC31-00078A Drive the CAM to change the shutter location
Fuser unit overview for the color E78625, E78630, E78635 products
The fuser unit applies heat and pressure to the toner particles to adhere them to the paper. The fuser
unit is composed of the fuser section and the fuser/exit driving section.
Fuser unit overview for the color E78625, E78630, E78635 products 89
Figure 4-33 Overview of the fuser unit
M28 Fuser motor JC31-00123B Make a contact with the fuser belt to transfer heat and
pressure on the paper and toner, and drive the fuser pressure
roller and fuser exit roller
3 Fuser support bracket JC61-07804A Fix the fuser at the base printer firmly so that it does not move
S44 Thermostat NA Cut off the power supply to the halogen lamp by opening the
circuit when the fusing belt becomes abnormally hot
S45 Thermistor NA Measure the surface temperature of the fuser belt by 4 non-
contact type thermistors
S46 Wrap jam sensor NA Identify whether a wrap jam occurs inside the fuser unit
R21 Fuser belt NA Receive heat from the halogen lamp and transfer it to the toner
and paper
R22 Fuser pressure roller NA Make a contact with the fuser belt to transfer heat and
pressure on the paper and the toner and drive the paper
moves to the exit unit
S46 Wrap jam sensor NA Identify whether a wrap jam occurs inside the fuser unit
1 Halogen lamp NA Create heat to the fuser belt to adhere the toner to the paper
2 Fuser out brush NA Remove static electricity from the printed paper
Fuser unit overview for the color E78625, E78630, E78635 products 91
Figure 4-36 Detail view of the fuser unit, view 3
M28 Fuser motor JC31-00123B Make a contact with the fuser belt to transfer heat and
pressure on the paper and toner, and drive the fuser pressure
roller and fuser exit roller
Image creation workflow for the mono E73130, E73135, E73140 products
Learn about the image creation workflow.
1 Laser Scanning Unit (LSU) Constructs a latent image by removing electric charges by a laser on the surface of
the drum
2-1 Developer Receives toner from reservoir unit and makes toner have electrical properties
2-2 Drum Receives toner from the developer unit and creates the image
3-2 Second transfer unit Transfer the image from drum unit onto the paper
4 Fuser Applies heat and pressure to the toner particles to adhere to the paper
The LSU Laser Diode (LD) power makes a laser, driving the LSU motor to expose the laser on the drum as
a line through the two F-theta lens. The laser beam is detected by the LSU PD PCA at the scanning start
point and creates the horizontal sync signal.
NOTE: When the LSU is replaced or re-installed, CPR reference adjustment in ServiceTools is
recommended.
Laser Scanning Unit (LSU) overview for the mono E73130, E73135, E73140 products 93
Developer and drum unit overview for the mono E73130, E73135, E73140 products
The developer unit receives toner from the reservoir unit and creates images using the toner with the
drum unit.
The toner concentration sensor determines whether the toner in the developer unit is insufficient. In
this case, the developer unit receives the toner from the toner cartridge through the toner duct unit.
The newly supplied toner is evenly mixed with the existing toner by the mixing auger. At this time, the
developer unit's roller and auger are driven by the developer motor. The end of the developer unit is
connected to the toner collection unit, the wasted toner after developing process is thrown away.
The drum unit receives toner from the developer unit and develops the image, and remaining toners that
are not relocated on the paper are separated from the drum by the cleaning blade and moved to the
toner collection unit.
The drum unit is driven by the drum motor and the developer unit is rotated by the developer motor
independently.
U29 Drum unit W9066-67001 Receive toner from the developer unit and create the image
U30 Developer unit 5PN67-67001 Mixes and charges the toner with the carrier and delivers them
to the drum unit
S23 Toner concentration sensor NA Measures toner concentration in the developer unit to control
the amount of supplying toner
P9 Drum MEMS PCA 3SJ21-60001 Checks the vibration around drum motor to optimize the
printing condition
Color Toner Density (CTD) and Second Transfer (T2) unit overview for the mono E73130, E73135,
E73140 products
Color Toner Density (CTD) is a series of operations that correct the color density that changes
depending on time and environment. The second transfer roller moves the paper from the registration
unit to the fuser, contacting with the drum unit, and it works electrically to transfer the toner particles
from the drum surface to the paper.
Color Toner Density (CTD) and Second Transfer (T2) unit overview for the mono E73130, E73135, E73140 products
95
Figure 4-44 Overview of the Color Toner Density (CTD) unit
Figure 4-45 Detail view of the Color Toner Density (CTD) unit
S11 Color Toner Density(CTD) JC32-00025A Measures toner density from a patch on the drum surface
sensor
R17 Second transfer roller NA Moves the paper to the fuser unit and helps image transferring
from drum surface to the paper
Fuser unit overview for the mono E73130, E73135, E73140 products
The fuser unit applies heat and pressure to the toner particles to adhere them to the paper. The fuser
unit is composed of the fuser section and the fuser/exit driving section.
Fuser unit overview for the mono E73130, E73135, E73140 products 97
Figure 4-49 Detail view of the fuser unit, view 3
R20 Fuser roller NA Receives heat from the halogen lamp and transfers it to the
toner and paper
R21 Fuser pressure roller NA Makes contact with the fuser belt to transfer heat and
pressure on the paper and the toner and moves the paper to
the exit unit
S24 Thermostat NA Cuts off the power supply to the halogen lamp by opening the
circuit when the fusing belt becomes abnormally hot
S25 Thermistor NA Measures the surface temperature of the fuser belt by 4 non-
contact type thermistors
M12 Fuser motor JC31-00123B Drives the fuser pressure roller and fuser exit roller
S26 Fuser gap home sensor 0604-001383 Checks and controls the pressurized location of fuser roller
and the pressure roller status
1 Halogen lamp NA Create heat to the fuser belt to adhere the toner to the paper
P1 Formatter 3SJ00-60002 Handle the video controller, engine controller and scan
controller
P2 Trusted platform module 3SJ03-60001 Store and generates encryption keys that can be used for
(TPM) device authentication
P3-1 Riser card for HDD 3SJ01-60001 Connect the hard disk to the formatter
P3-2 Riser card for HDD, and two 4XN67-60001 Connect the hard disk to the formatter
USB type C
P3-3 Riser card for HDD and two 3SJ02-60001 Connect the hard disk and the accelerator to the formatter
USB type C, and accelerator
board
P4 Accelerator 6HN30-67001 Accelerate DSP (Digital Signal Processing) and OCR (Optical
Character Recognition) performance supporting the z-bundle
P5-1 Hard disk drive 933853-010 Store operating system and machine data to operate the
printer system
P5-2 eMMC B5L32-60004 Store operating system and machine data to operate the
printer system
P6 USB hub 3SJ04-60001 Interface with the Main PCA, USB device, and HIP2 options
P7 Island of data (IOD) 3SJ06-60001 Store the machine configuration and the engine control data
P9 Drum Micro Electro- 3SJ21-60001 Detect abnormal vibration in drive system which causes noise
Mechanical Systems (MEMS) and printing quality defects
S32 Toner collection unit full JC92-02471A Detect the waste toner level of the toner collection unit
sensor
P10 High voltage power supply JC44-00240C Generate 15 high-voltage channels, which include ITHV (4), MHV
(HVPS) (4), DEV (4), FUSER, SAW, 2THV(+/-)
P11 Low voltage power supply (110V) Supply electric power to the main board and other boards. The
(LVPS) 5QJ90-60014 voltage provided includes +5 V, and +24 V from a 110 V/220 V
power input. It has safety protection modes for over current
(220V) and overload.
5QJ90-60015
P12 Fuser drive board (FDB) (110V) Supply the voltage to fuser AC, heater, and main PCA
JC44-00210F
(220V)
JC44-00211F
P18-2 Single FAX card - BBU 7ZA09-67001 Optional fax kit card - BBU
P18-4 Dual FAX card - BBU 7ZA07-67001 Optional fax kit card - BBU
Not Tray 2 open, paper size sensor JC93-00018B Detect the size of the paper in the tray
shown
(S5)
Not Tray 3 open, paper size JC93-00018B Detect the size of the paper in the tray
shown sensor
(S9)
Not Drum CRUM 3SJ07-60001 Include an IC chip for drum unit operation and life cycle
shown counting
(P15)
Not Eraser JC92-02744A Erase the negative charges on the surface of the drum after
shown printing
(P16)
Not Fuser CRUM 6CF14-60001 Include an IC chip for maintaining the fuser unit life cycle
shown counting, and provides a connection interface for the fuser gap
(P17) sensor operation
Not Toner cartridge CRUM PCA 3SJ07-60001 Include an IC chip for toner cartridge operation and life cycle
shown counting
(P19)
P1 Formatter 3SJ00-60001 Handles the video controller, engine controller and scan
controller
P2 Trusted platform module 3SJ03-60001 Stores and generates encryption keys that can be used for
(TPM) device authentication
PCA overview for the mono E73130, E73135, E73140 printers 101
Table 4-40 Overview of the PCAs (continued)
P3-1 Riser card for HDD 3SJ01-60001 Connects the hard disk to the formatter
P3-2 Riser card for HDD, and two 4XN67-60001 Connects the hard disk to the formatter
USB type C
P3-3 Riser card for HDD and two 3SJ02-60001 Connects the hard disk and the accelerator to the formatter
USB type C, and accelerator
board
P4 Accelerator 6HN30-67001 Accelerates DSP (Digital Signal Processing) and OCR (Optical
Character Recognition) performance supporting the z-bundle
P5-1 Hard disk drive 933853-011 Stores operating system and machine data to operate the
printer system
P5-2 eMMC B5L32-60004 Stores operating system and machine data to operate the
printer system
P6 USB hub 3SJ04-60001 Interfaces with the Main PCA, USB device, and HIP2 options
P7 Island of data (IOD) 3SJ06-60001 Stores the machine configuration and the engine control data
P9 Drum Micro Electro- 3SJ21-60001 Detects abnormal vibration in drive system which causes noise
Mechanical Systems (MEMS) and printing quality defects
S19 Toner collection unit full JC92-02471A Detects the waste toner level of the toner collection unit
sensor
P10 High voltage power supply JC44-00237D Generate high-voltage channels for EP process
(HVPS)
P11 Low voltage power supply (110V) Supplies electric power to the main board and other boards.
(LVPS) 5QJ90-60014 The voltage provided includes +5 V, and +24 V from a 110 V/220
V power input. It has safety protection modes for over current
(220V) and overload.
5QJ90-60015
P12 Fuser drive board (FDB) (110V) Supplies the voltage to fuser AC, heater, and main PCA
JC44-00210F
(220V)
JC44-00211F
P18-2 Single FAX card - BBU 7ZA09-67001 Optional fax kit card - BBU
P18-4 Dual FAX card - BBU 7ZA07-67001 Optional fax kit card - BBU
Not Tray 2 open, paper size sensor JC93-00018B Detects the size of the paper in the tray
shown
(S5)
Not Tray 3 open, paper size JC93-00018B Detects the size of the paper in the tray
shown sensor
(S9)
Not Drum CRUM NA Includes an IC chip for drum unit operation and life cycle
shown counting
(P15)
Not Eraser NA Erases the negative charges on the surface of the drum after
shown printing
(P16)
Not Fuser CRUM NA Includes an IC chip for maintaining the fuser unit life cycle
shown counting, and provides a connection interface for the fuser gap
(P17) sensor operation
Not Toner cartridge CRUM PCA NA Includes an IC chip for toner cartridge operation and life cycle
shown counting
(P19)
Input devices
Learn about the input devices that are available for these printers.
Workgroup stand
Learn about the workgroup stand.
Stand is an optional part that supports the base printer and serves to store ancillary items.
1 Stand 6GW54A
K101 Holder wheel kit (for the front side only) 6GW46-40011
NOTE: When installing a stand, there is an empty space between the base printer and the stand.
Additional part is in operation to prevent rodents from entering inside the product.
Empty space between the base printer and the stand and cover/sheet side lower blocker (Callout 3 &
Callout 4)
2. The pickup roller moves down to contact with the surface of the paper, and the reverse roller moves
upward to make a contact with the forward roller.
3. Tray motor drives the knock-up plate to move paper upward to the pickup roller.
4. The pickup roller moves the paper forward. The forward roller makes paper move into the feed roller.
The reverse roller prevents the printer from multi-feeding.
The High Capacity Input (HCI) device is optional. It provides additional paper capacity for the printer. The
HCI consists of the shift tray that stores excess paper, the lift tray that supplies paper to the pickup, and
the feeding system that supplies paper to the base printer.
1 Shift tray Loads an excess number of papers for printing, and when the
lift tray runs out of paper, it moves the paper to the lift tray
1-1 Shift gate Arranges the paper and opens the gate to move the paper to
the lift tray during the shifting process
1. When a paper on the lift tray runs out, the paper on the shift unit moves to the lift tray. The HCI (Tray
4) shift gate solenoid moves so that the shift gate opens to make paper move to the lift tray.
2. The HCI (Tray 4) shift motor operates, moving the shift tray to the lift tray side. The HCI (Tray 4) shift
tray home and end sensor control how much the shift motor is operating. After the tray shifting
process, the shift tray moves back to the original position and the shift gate solenoid turns back to
the initial location.
3. If the HCI (Tray 4) tray is closed by the HCI (Tray 4) tray open sensor, knock-up plate moves upward
until paper reaches the HCI (Tray 4) stack height sensor.
The following document feeders/scanner units are available for the printers covered in this course:
NOTE: There is also a 120 ipm 100-sheet DADF scanner (5QK34-67001) available for the flex-build
models.
When the printer duplex scans from the document feeder, the paper moves through one time, because
the document feeder has a contact image sensor (CIS) scanner for side two which is scanned
simultaneously with side one.
For more detailed information about the document feeder and scanner theory, see the product Service
Manual, or review the information in the HP LaserJet Theory and Troubleshooting Fundamentals -
Service and Support training course, Course ID: 0001091928.
NOTE: The 200-sheet Flow ADF(1) and 200-sheet ADF(2) are all the same except for the ADF multi-
feeding sensor installation.
NOTE: The 200-sheet Flow ADF(1) and 200-sheet ADF(2) are the same except for the ADF multi-
feeding sensor installation.
1 Lift plate Move an original document upward so that it is on the pickup paper path
2 Pickup Pick up an original document to the deskew unit inside the ADF
Scanner workflow
Learn about the scanner workflow.
The scanner converts an original document image into data. To scan an original document, the scanner
uses a CIS image sensor which stores and transfers the converted image data to the storage space or
transfers it to the printer engine for copy.
1 Flat-bed glass NA The glass that places the original document when performing
single-sided scanning
Output devices
You will learn more about output devices.
3 Punch unit (optional) Makes the holes in a specific location on the paper
4 Tray diverter unit Changes the paper direction to the main output tray or top output tray
5 Top exit unit Moves the paper from the diverter to the top output tray
6 Top output tray unit Loads paper that has completed its printing job
7 Main exit unit Move sthe paper from the diverter unit to the ejector unit with forward
direction or to the buffer unit with backward direction
8 Paddle unit Pushes to the end fence to be aligned towards top and bottom of the
paper
9 End fence unit Sets the standard position of the paper to be aligned towards top and
bottom of the paper
10 Tamper unit Aligns the paper on the right and left side
12 Ejector unit Transfers the stapled paper loaded at the end fence unit to the output bin
13 Main output tray unit Loads paper that has completed its printing job
14 Paper holding unit Keeps the paper stable when ejecting to the output bin and controls the
output bin movement
15 Buffer unit Maintains the paper inside the unit for a while or moves it to the booklet
maker
18 Booklet end fence unit Moves paper to the designated position for folding and stapling
19 Booklet presser unit Presses the paper that enters to the booklet tamper unit to prevent paper
being shuffled
20 Booklet tamper unit Aligns the paper on the right and left side to make a booklet
23 Booklet diverter unit Changes the paper direction to the booklet exit unit or the location to
make a C-fold
The bridge unit is the unit that transfers paper from the base printer to the finisher.
The bridge entrance sensor detects whether a paper enters into the bridge unit from the base printer.
In the same way, the bridge exit sensor checks whether the paper leaves from the bridge unit to the
finisher inside. The bridge motor drives the bridge entrance roller, bridge middle roller, and bridge exit
roller. It makes the paper moves through the bridge unit. The jam removal door locating at the front side
of the unit helps user to remove the jammed paper.
S902 Bridge door sensor 0604-001393 Detects if the bridge door is open
S901 Bridge entrance sensor JC32-00020A Checks whether paper comes to the bridge entrance unit
S903 Bridge exit sensor 0604-001393 Checks whether paper moves out of the bridge unit
M914 Bridge motor 3SJ19-80501 Rotates the bridge entrance roller, the bridge middle roller, and
the bridge exit roller
R903 Bridge entrance roller JC66-04733A Moves paper from the printer to the bridge unit
R902 Bridge middle roller JC66-04732A Move paper from the printer to the bridge unit
R901 Bridge exit roller JC66-04732A Moves paper from the printer to the finisher entrance unit
U901 Bridge unit 5QK09-60110 Moves paper from the printer to the finisher
S902 Bridge door sensor 0604-001393 Detects if the bridge door is open
S901 Bridge entrance sensor JC32-00020A Checks whether paper comes to the bridge entrance unit
S903 Bridge exit sensor 0604-001393 Checks whether paper moves out of the bridge unit
M914 Bridge motor 3SJ19-80501 Rotates the bridge entrance roller, the bridge middle roller, and
the bridge exit roller
R903 Bridge entrance roller JC66-04733A Moves paper from the printer to the bridge unit
R902 Bridge middle roller JC66-04732A Moves paper from the printer to the bridge unit
R901 Bridge exit roller JC66-04732A Moves paper from the printer to the finisher entrance unit
3 Diverter unit Hold the paper so that the newly printed paper can stay out for seconds
while the stapled bundle of paper moves to the output tray
4 Exit unit Move the paper from the diverter unit to the ejector unit
5 Paper support unit Prevent the paper from being fell down or bent when the long length paper
such as A3 is ejected from the exit unit
8 End fence unit Set the standard position of the paper to be aligned towards top and
bottom of the paper
9 Tamper unit Align the paper on the right and left side of the paper
11 Ejector 1 unit Transfer the stapled paper loaded at the end fence unit to the ejector 2
unit
12 Ejector 2 unit Grip a stack of paper up and ejects it onto the output tray
This module provides information to help Support and Service personnel diagnose and resolve issues
when assisting customers or troubleshooting problems.
● For the latest troubleshooting information, see the product Service Manual, or review the
information in the HP LaserJet Theory and Troubleshooting Fundamentals - Service and Support
training course, Course ID: 0001091928.
● Additional support contact information, including links to the printer support websites is available in
the Library module of this training.
● Search HP University for more training resources on HP printers, the HP FutureSmart firmware, and
other HP printing solutions and technologies.
● Understand the tools available to carry out troubleshooting procedures specific to this printer
For additional troubleshooting information, see the product Service Manual, or review the information
in the HP LaserJet Theory and Troubleshooting Fundamentals - Service and Support training course,
Course ID: 0001091928.
Channel partners go to partner.hp.com, and then use the steps below to access the HP Web-based
Interactive Search Engine (WISE).
View a video of how to use the HP Partner First Portal to access WISE.
● Service advisories
● Printer specifications
HP internal personnel, go to one of the following Web-based Interactive Search Engine (WISE) sites:
Americas (AMS)
● WISE - English
● WISE - Spanish
● WISE - Portuguese
● WISE - French
● WISE - English
● WISE - Japanese
● WISE - Korean
● WISE - Thai
● WISE - English
The videos below provide additional ways to access printer information using WISE.
View a video of how to use WISE to find technical support videos (model number search).
View a video of ow to use WISE to find technical support videos (Product detail page [PDP]
search).
If the control panel is not functioning, the technician should skip to the Power On troubleshooting steps.
In addition to looking at the errors on the control panel or in the Error Log, there are a number of tools
that can be used to determine the source of the printer issue. For detailed troubleshooting flowcharts
and procedures, see the product Service Manual, or review the information in the HP LaserJet Theory
and Troubleshooting Fundamentals - Service and Support training course, Course ID: 0001091928.
The following sections will introduce some of the printer-specific tools that can be used. For a more
comprehensive list of tools for troubleshooting, see the product Service Manual and the HP LaserJet
Troubleshooting Fundamentals training course.
Network LEDs
The formatter has two network port LEDs. When the printer is connected to a properly working network
through a network cable, the amber LED indicates network activity, and the green LED indicates the link
status.
A blinking amber LED indicates network traffic. If the green LED is off, a link has failed. For link failures,
check all of the network cable connections. In addition, try to manually configure the network card link
speed setting by using the printer control panel.
For instructions on how to configure the link speed from the control panel, see the printer Service
Manual.
These tests can be accessed from the Support Tools > Service menu.
You must use a PIN to access the Service menu. The PINs are as follows:
Sensor tests
The Sensors option under the Service menu provides a number of system sensor tests.
After selecting the sensor type, a callout for each sensor is displayed on the control panel. Select the
callout to display the status of the sensor.
● ACR/CTD sensors
● Cover sensors
● Developer sensors
● Environmental sensors
● Fuser sensors
● LSU sensors
● TCU sensors
● Tray sensors
● Scanner Motors
● Finisher (Option)
● Developer
● Drum
● Fans
● Fuser
● LSU
● Paper Path
● Power Supply
● Toner
● Trays
Diagrams
Electrical mechanical relationship diagrams, such as the ones below, show the locations of the major
components, sensors, and switches in the printer. For more detailed diagrams covering all of the printer
systems, see the product Service Manual.
Feed Motor
JC31-00189A
(M1)
Tray 2 pickup
motor
JC93-01083A
Tray 2 paper size (M2) JC39-02799A
sensor
JC93-01408A (S5)
5QK03-50008
Diagrams 123
Figure 5-2 Electrical mechanical relationship diagram Tray 2/3 (2 of 2)
JC39-02201A
JC39-02234A
JC39-02202A
1. From the Home screen on the printer control panel, scroll to and touch the Reports button.
● Configuration/Status pages
HP LaserJet M
1 4
5
6
2
Sep/13/2019 6:56:00 AM
4 Memory
Certain information, such as the firmware date codes, the IP address, and the email gateways, is
especially helpful while servicing the printer. This information is on the various configuration pages.
Accessories and internal storage Optional installed formatter devices and Main configuration page (Installed
accessories information Personalities and Options)
All optional devices that are installed on
the printer should be listed on the main
configuration page.
Tray and bin information Size and type by tray (including installed Main configuration page (Paper Trays
optional paper feeders) information and Options)
Engine cycles, service ID, and cartridge Engine information Main configuration page (Device
information Information)
NOTE: Depending on the model, up to three pages print when printing a configuration page. In
addition to the main configuration page, the HP embedded Jetdirect configuration and the wireless
pages print.
HP LaserJet M
1 4
5
2
6
3
Sep/13/2019 6:56:00 AM
Item Description
5 IPv4 information
6 IPv6 information
● The Settings menu can be used for basic printer setup tasks.
● The Trays menu has options for setting up the paper size and type for paper trays.
● The Support Tools sub-menu contains the options for maintaining the printer and troubleshooting
printer problems.
● The Service menu has low-level diagnostic tools that can be used for troubleshooting. Service menu
access is restricted by using a personal identification number (PIN). Only authorized service people
should access the Service menu.
For a complete list of all of the menus and their menu items, see the Service manual for the product.
Error codes
Error codes and control-panel messages display on the printer control panel to indicate the current
printer status or situations that might require action. Error codes are numerical, or alphanumerical, and
have a set structure with six characters (example: 13.WX.YZ).
● The first two characters are numeric and represent the system component that is causing the error.
For example, in error code 10.22.15, 10 = Supplies for HP LaserJets.
● The remaining four characters (W, X, Y, and Z values) further define the error.
HP LaserJet and HP PageWide error codes are documented in the control panel message document
(CPMD) for each printer.
The CPMD is a comprehensive list of error codes, diagnostic and troubleshooting steps to clear or
resolve the error, and other helpful information such as service mode pins and part numbers.
The CPMD is continually updated and republished with the latest information for the following error
codes.
41.WX.YZ Fuser, Laser scanner, or Paper path Miscellaneous error including general
and misprint or mismatch errors typically
involving (but not limited to) the fuser, the
laser scanner, or the paper path.
61.WX.YZ Engine (PageWide) Print engine error with the 8–bit data
package.
81.WX.YZ Near Field Communication (NFC) Wireless, Bluetooth or internal EIO error.
1. Verify that power is available to the printer. If the printer is plugged into a surge protector or
uninterruptible power supply (UPS), remove it. Plug the printer directly into a known operating wall
receptacle (make sure that the wall receptacle provides the correct voltage and current for the
printer).
NOTE: Unplug any other devices on the same circuit that the printer is using.
2. Try another known operating wall receptacle and a different power cord.
3. To eliminate a thermal switch issue, unplug the power cord and leave it unplugged for over 20
minutes. Re-attach the power cord, and then turn the power on again.
4. During normal operation, a cooling fan or fans begin to spin briefly after the printer power is turned
on. Place a hand over the cover vent or vents to feel air passing out of the printer. Lean close to
the printer to hear the fan or fans operating. Look for illuminated lights on the control panel and
formatter LEDs.
NOTE: Operational fans, motors, and control-panel lights indicate the following:
● The power supply is providing either or both 24 Vdc and 5 Vdc voltages.
NOTE: The following conditions indicate that the printer has frozen while in Sleep mode or Sleep
delay. Opening a door or pressing a control-panel button should cause the printer to wake up from
Sleep mode or Sleep delay.
If the control panel is not responding, or if it appears black or blank, try the following:
b. Verify that the system is correctly functioning by printing a test page. Does the test page print
correctly?
c. Verify that the control panel is correctly functioning. If it is not, turn the printer off and
reseat the control-panel assembly cable connections at the control-panel assembly and the
formatter.
d. Try upgrading the firmware. If the firmware upgrade fails to resolve the problem, and the
printer still freezes while in Sleep mode or Sleep delay, elevate the case.
e. If the error persists and the EWS functions correctly, replace the control-panel assembly.
6. If normal start-up noises are not heard, turn the printer off, and then remove any installed
accessories (for example, envelope feeders, paper feeders, or output accessories).
7. Turn the printer on, and then listen for start-up noises. If normal start-up noises are heard, the
problem might be with an accessory.
8. Perform an engine test. The engine test procedure varies by printer, so refer to the printer Service
Manual to get instructions.
9. If the engine test page prints, the print engine is operating normally. Replace the formatter.
CAUTION: Under NO circumstances should a formatter from a different printer be installed during
the repair or troubleshooting processes. The formatter stores important data specific to the model
of printer it is installed in and is not designed to be swapped or repurposed in any way. Return a
used formatter to HP.
● Serial number, product number, product name, page count, and supported cartridges
information change and might make a product unusable
If a used formatter is installed and causes this issue, the partner must cover the costs of the
repair in the form of a product replacement. There is no method in the field to recover a printer
where a used formatter is installed.
● HP external partner link: 33.02.01 error or printer name and/or product number changes after
replacing the formatter
To access the HP partner link, you must first log in to the HP Partner First Portal and then connect
to WISE.
NOTE: If the engine test page does not print, turn the printer off, reconnect the formatter power
connector, remove the embedded MultiMedia Card (eMMC), and then try the engine test again. If
the page prints, the problem might be the eMMC.
10. If after replacing the formatter or eMMC normal start-up noises are still not heard, replace the DC
controller.
11. If the print engine appears to be correctly operating (the engine test page successfully printed) and
the control panel is still blank, replace the power supply.
1. The control panel should indicate a Ready, Paused, Sleep mode on or Sleep delay on status. If an
error message displays, resolve the error. Resolve any supply issues.
2. For network connection errors, verify that the network port is active and that the cables are
securely seated.
a. Check the network cable connections between the printer and the computer or network port.
Make sure that the connections are secure.
b. Make sure that the cables are not faulty by trying different cables, if possible.
3. Check the network LEDs (callout 1) to see if they indicate any issues.
NOTE: The figure below is representational only. Network LED location varies by printer.
4. Use one of the following options to print a configuration page. If the printer is connected to a
network, an HP Jetdirect page also prints.
a. From the Home screen on the printer control panel, use the arrow buttons to navigate to
Reports, and then press the OK button.
b. Use the arrow buttons to scroll to Configuration/Status Pages, and then press the OK button.
c. Use the arrow buttons to scroll to Configuration Page, and then press the OK button.
d. Use the arrow buttons to scroll to the print icon . Press the OK button to print the pages.
a. From the Home screen on the printer control panel, scroll to and touch the Reports button.
● Configuration/Status pages
5. Check to see if there is a newer version of the firmware available. If there is, update the firmware.
6. Verify that the correct print driver for this printer is installed. Check the program to make sure that
the print driver for this printer is used. The print driver can be downloaded from support.hp.com.
7. Print a short document from a different program that has worked in the past. If this solution works,
the problem is with the program. If this solution does not work (the document does not print),
complete these steps:
a. Try printing the job from another computer that has the printer software installed.
b. If the printer is connected to the network, connect the printer directly to a host computer with
a USB cable. Redirect the printer to the correct port, or reinstall the software (make sure to
select the new connection type).
NOTE: The host USB port may disabled from the factory. If so, this port needs to be activated
first before connecting the printer to the USB port.
● On a touchscreen control panel, touch the middle of the control panel display when you see the 1/8
under the logo.
● On an LCD control panel, press the X (Cancel) button when you see the 1/8 under the logo.
NOTE: The boot up operation may go very quickly, so have your finger ready to touch the screen (or
button) as soon as the HP logo appears. It may take a few tries to get the timing right.
For more details about individual control panel diagnostic tests, see the printer Service Manual.
Use the following procedure to open the control panel system diagnostics tests (MFP).
3. Use the down arrow button to scroll to +3 Administration, and then press the OK button to select
it.
4. Use the down arrow button to scroll to +E CP Diagnostics, and then press the OK button to select
it.
2
3
Item Description
1 Document feeder
2 Output bin
NOTE: To avoid jams, make sure the guides in the document-feeder input tray are adjusted against
the document, without bending the document. To copy narrow documents, use the flatbed scanner.
Remove all staples and paper clips from original documents.
NOTE: Original documents that are printed on heavy, glossy paper can jam more frequently than
originals that are printed on plain paper.
CAUTION: The fuser can be hot while the printer is in use. Wait for the fuser to cool before handling it.
NOTE: The procedure to clear a paper jam in Tray 3 is the same as for Tray 2. Only Tray 2 is shown
here.
13.A2, 13.A3, 13.A4 jam errors in tray 2, tray 3, or the optional 2 x 520-sheet trays 139
4. Open the tray.
13.B9, 13.B2, 13.FF jam errors in the right door and fuser area
Use the following procedure to clear paper jams in the right door and fuser area. When a jam occurs, the
control panel displays an animation that assists in clearing the jam.
NOTE: The fuser is hot while the printer is in use. Wait for the fuser to cool before clearing jams.
13.B9, 13.B2, 13.FF jam errors in the right door and fuser area 141
3. Close the right door.
NOTE: View a video that demonstrates how to load paper in a way that reduces the number of paper
jams.
2. Use paper that is not wrinkled, folded, or damaged. If necessary, use paper from a different
package.
3. Use paper that has not previously been printed or copied on.
4. Make sure the tray is not overfilled. If it is, remove the entire stack of paper from the tray, straighten
the stack, and then return some of the paper to the tray.
5. Make sure the paper guides in the tray are adjusted correctly for the size of paper. Adjust the guides
so they are touching the paper stack without bending it.
7. If you are printing on heavy, embossed, or perforated paper, use the manual feed feature and feed
sheets one at a time.
8. Open the Trays menu on the printer control panel. Verify that the tray is configured correctly for the
paper type and size.
Image-quality troubleshooting
Various printer hardware problems can cause image-quality defects.
● Print-quality (PQ) problems: PQ problems are associated with the print engine (printer base) of an
MFP printer (single function non MFP image-quality problems are always PQ defects). PQ defects
appear on pages that are printed by the print engine and not feed through an integrated scanner
assembly (ISA).
For detailed information about troubleshooting specific PQ and CQ defects, see the product Service
Manual or the following topic (c06450141):
NOTE: To access the HP partner link, you must first log in to the HP Partner First Portal and then
connect to WISE.
For information about supported print media, see the HP LaserJet Printers - Print Media Guide.
When troubleshooting the source of some print image defects, one solution is to identify if it is a
repetitive defect (does the print quality defect appear multiple times on the printed page?). If this
is the case, you can use a ruler to measure occurrences of repetitive image defects to help solve
image-quality problems. You can find a printer-specific repetitive defects table and more information in
the printer Service Manual.
Software troubleshooting
Learn about the printer drivers and resources for software troubleshooting.
● Make sure the printer is using the correct type of driver. Go to How to Select the Correct Printer
Driver.
● Make sure the most recent software/driver is installed. Go to HP Support site and click Software and
Drivers to get started.
The discrete print driver and UPD are compatible with the HP Driver Deployment Utility (DDU) and the HP
Driver Preconfiguration Utility. Download both utilities and additional resources at www.hp.com/go/dcu.
Select the appropriate operating system from the list, and then download the HP Printer Administrator
Resource Kit (PARK).
Macintosh print drivers and utilities are available on the HP Support site.
● The customer received a new printer prior to an update to the firmware being released.
● A customer wants to have the latest security updates for their printer.
Downloading firmware
To download the most recent firmware upgrade for the printer, go to support.hp.com.
b. Select Get drivers, Software, and Firmware, and then select the appropriate product by name.
NOTE: More than one printer model might be listed. Make sure to select the correct model so that
the upgraded firmware supports all of the printer functions.
For detailed instructions on all of the methods of firmware installation, see the printer Service Manual or
the Update the printer firmware support topic.
IMPORTANT: Only use the Preboot menu to perform firmware upgrades when the device in an
unrecoverable error state such as a 49.xx.xx.
For in-depth information about FutureSmart firmware, review the HP FutureSmart 4 Firmware Training
Course ID 01070527.
1. From the Home screen on the printer control panel, scroll to and touch the Reports button.
● Configuration/Status pages
Firmware Revision
Rev
HP LaserJet M
Sep\13\2019 6:56:00 AM
The focus of this module is to familiarize you with resources for replacing Field Replaceable Units (FRU)
using the HP Partner First Portal and the WISE database of videos.
See the Use and maintain module of this course for how to remove and replace CSR parts.
● Understand any precautions or warnings appropriate to the repair and replacement of FRUs.
● Access WISE and perform a model search for repair and replace videos.
● Understand the removal and replacement of FRUs that are new or unique to these printers.
NOTE: This module includes links to the FRU repair and replace videos for reference only. You are not
required to view all of the FRU videos to complete this course.
Make sure to review the sub-sections about accessing WISE and locating service videos in WISE. You
will need to know this information for the course exam.
Electrostatic discharge
Learn how to protect sensitive parts against damage from electrostatic discharge.
CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Look for the ESD reminder
when removing printer parts. Always perform service work at an ESD-protected workstation or mat. If
an ESD workstation or mat is not available, touch the sheet-metal chassis to provide a static ground
before touching an ESD-sensitive assembly.
Protect the ESD-sensitive assemblies by placing them in ESD pouches when they are out of the printer.
Required tools
The following are the tools required to remove and replace parts on the printer.
● Needle-nose pliers
● Tweezers
TIP: If an ESD mat or strap is not available, always touch the sheet metal chassis to create a
ground before touching PCAs or other ESD sensitive assemblies.
WARNING! Make sure that assemblies are replaced with the correct screw type. Using the incorrect
screw (for example, substituting a long screw for the correct shorter screw) can cause damage to the
printer or interfere with printer operation. Do not intermix screws that are removed from one assembly
with the screws that are removed from another assembly.
NOTE: To install a self-tapping screw, first turn it counterclockwise to align it with the existing thread
pattern, and then carefully turn it clockwise to tighten. Do not overtighten. If a self-tapping screw hole
becomes stripped, repair the screw hole or replace the affected assembly.
Always take note of the length, diameter, color, type, and location of each removed screw. Make sure
that screws are installed in the original location they were removed from during reinstallation.
Channel partners go to partner.hp.com, and then use the steps below to access the HP Web-based
Interactive Search Engine (WISE).
View a video of how to use the HP Partner First Portal to access WISE.
● Service manuals
● Service advisories
● Printer specifications
Americas (AMS)
● WISE - English
● WISE - Spanish
● WISE - Portuguese
● WISE - French
● WISE - English
● WISE - Japanese
● WISE - Korean
● WISE - Thai
● WISE - English
The videos below provide additional ways to access printer information using WISE.
View a video of how to use WISE to find technical support videos (model number search).
View a video of ow to use WISE to find technical support videos (Product detail page [PDP]
search).
Service approach
Learn more about the service approach.
● Use only HP approved replacement parts. Make sure that the part number, product name, voltage,
and current or temperature ratings are correct. Failure to do so might result in damage to the
machine, circuit overload, fire, or electric shock.
● Do not make unauthorized changes or additions to the printer. Unauthorized changes might cause
the printer to malfunction and create electric shock or fire hazards.
● Do not disassemble the laser scanner assembly. Once the laser scanner assembly is
disassembled, dust might enter the mirror chamber and will seriously degrade print quality. There
are no serviceable parts inside the laser scanner assembly.
● Regularly check the condition of the power cable, plug and socket. Bad contacts might lead to
overheating and fire. Damaged cables might lead to electric shock or unit malfunction.
Static electricity might damage a PCA. Use approved, anti-static precautions when handling or storing a
PCA. Service personnel should use grounded ESD straps and/or mats when handling PCAs.
– Do not touch any soldered connections, connector terminals, or other electronic parts when
handling insulated parts.
– Touch a grounded area of the printer chassis to discharge static electric charge before
touching a PCA.
– Do not touch a PCA with bare hands or metal objects. Doing so might create a short circuit or
cause electric shock. Use caution when handling a PCA with moving parts such as sensors,
motors, or lamps, as they might become very hot.
– Use caution when fitting and removing screws. Watch for hidden screens. Make sure that the
correct screw is used and make sure that when toothed washers are removed, they are refitted
in their original positions.
– Place the product on an ESD workstation or mat, or use an ESD strap (if one is available). If
an ESD workstation, mat, or strap is not available, ground yourself by touching the sheet-metal
chassis before touching an ESD-sensitive part.
Many of the parts are held in place with plastic latches. The latches might easily break. Be careful when
releasing them. To remove such parts, press the hook end of the latch away from the part to which it is
latched.
● Press the power button on the front of the printer, and then turn off the power switch next to the
power cable.
● Remove any finishing devices and the side HCI, if they are installed.
● Place the product on an ESD workstation or mat, or use an ESD strap (if one is available). If an
ESD workstation, mat, or strap is not available, ground yourself by touching the sheet-metal chassis
before touching an ESD-sensitive part.
● Verify that all parts are correctly reinstalled and are properly working.
● Print any pages necessary to verify that the repair resolved the issue and did not create any new
issues.
● Verify that the printer is in better condition than when you arrived, cosmetically and electrically.
Post-service test
Perform the following tests to verify that the repair or replacement was successful:
Print-quality test
Learn about the print-quality test.
3. Attach the power cord and interface cable or interface cables, and then turn on the product.
5. Print a print quality page, and then verify that there are no lines, streaks, banding, or other print
quality defects.
6. Send a print job from the host computer, and then verify that the output meets expectations.
Copy-quality test
Learn about the copy-quality test.
1. Place the configuration page in the document feeder, print a copy job, and then verify the results.
2. Place the configuration page on the flatbed glass, print a copy job, and then verify the results
Fax-quality test
Learn about the fax-quality test.
3. Verify that the send quality and the receive quality meet expectations.
The following are service parts that have features to be particularly aware of. This is a subset of the
complete list of FRU parts. The full list can be found in the printer Service Manual.
Use the following procedure to remove and replace the color toner cartridges by disassembling the
printer. This procedure applies to the color E78625, E78630, E78635 printers.
View a video of removing and replacing the toner cartridge with the disassemble method
Use the following procedure to remove and replace the drum unit. This procedure applies to the color
E78625, E78630, E78635 printers.
Use the following procedure to remove and replace the drum unit. This procedure applies to the mono
E73130, E73135, E73140 printers.
Use the following procedure to remove and replace the developer unit. This procedure applies to the
color E78625, E78630, E78635 printers.
Use the following procedure to remove and replace the reservoir unit. This procedure applies to the
color E78625, E78630, E78635 printers.
Use the following procedure to remove and replace the black toner duct assembly. This procedure
applies to the mono E73130, E73135, E73140 printers.
View a video of removing and replacing the black toner duct assembly
Use the following procedure to remove and replace the image transfer belt (ITB). This procedure applies
to the color E78625, E78630, E78635 printers.
View a video of removing and replacing the image transfer belt (ITB).
Use the following procedure to remove and replace the ITB cleaning unit. This procedure applies to the
color E78625, E78630, E78635 printers.
Use the following procedure to remove and replace the T2 unit. This procedure applies to the color
E78625, E78630, E78635 printers.
Use the following procedure to remove and replace the fuser. This procedure applies to the color
E78625, E78630, E78635 printers.
Use the following procedure to remove and replace the fuser. This procedure applies to the mono
E73130, E73135, E73140 printers.
Use the following procedure to remove and replace the main drive assembly. This procedure applies to
the mono E73130, E73135, E73140 printers.
Use the following procedure to remove and replace the fuser, exit drive assembly. This procedure applies
to the mono E73130, E73135, E73140 printers.
View a video of removing and replacing the fuser, exit drive assembly
Use the following procedure to remove and replace the feed drive assembly. This procedure applies to
the color E78625, E78630, E78635 printers.
Use the following procedure to remove and replace the registration unit. This procedure applies to the
color E78625, E78630, E78635 printers.
Use the following procedure to remove and replace the toner duct motor assembly. This procedure
applies to the mono E73130, E73135, E73140 printers.
View a video of removing and replacing the toner duct motor assembly
Use the following procedure to remove and replace the exit unit. This procedure applies to the color
E78625, E78630, E78635 printers.
Use the following procedure to remove and replace the exit stack guide. This procedure applies to the
color E78625, E78630, E78635 printers.
Use the following procedure to remove and replace the laser scanning unit (LSU). This procedure applies
to the mono E73130, E73135, E73140 printers.
Use the following procedure to remove and replace the high voltage power supply (HVPS). This
procedure applies to the color E78625, E78630, E78635 printers.
View a video of removing and replacing the high voltage power supply.
Use the following procedure to remove and replace the high voltage power supply (HVPS). This
procedure applies to the mono E73130, E73135, E73140 printers.
View a video of removing and replacing the high voltage power supply
Use the following procedure to remove and replace the low voltage power supply (LVPS). This procedure
applies to all of the products in this training.
View a video of removing and replacing the low voltage power supply.
Accessing WISE
Learn how to access Web-based Interactive Search Engines (WISE) if you are an HP channel partner or
an internal HP user.
NOTE: If this is your first visit to the HP Partner Portal, you will be asked to create an account. Follow
the setup directions using your HP Partner credentials.
1. Open one of the Web-based Interactive Search Engines (WISE) URLs listed below.
AMS
● https://support.hp.com/wise/home/ams-en
● https://support.hp.com/wise/home/ams-es
● https://support.hp.com/wise/home/ams-pt
● https://support.hp.com/wise/home/ams-fr
APJ
● https://support.hp.com/wise/home/apj-en
● https://support.hp.com/wise/home/apj-ja
● https://support.hp.com/wise/home/apj-ko
● https://support.hp.com/wise/home/apj-zh-Hans
● https://support.hp.com/wise/home/apj-zh-Hant
EMEA
● https://support.hp.com/wise/home/emea-en
NOTE: The model used in the instructional videos is an example. The same steps apply to all printer
models.
You will need the printer type (e.g. HP LaserJet), model number (e.g. M607), and bundle option (e.g. dn, dh,
z).
1. Select Products in the navigation bar of the WISE portal home page.
2. Using the type, model number and bundle option of the printer to be repaired, select HP Printers >
Type of Printer > Model Group > Model Number > Bundle Option > Product Number, and then select
Launch Product Detail Page. The PDP page will open.
View a video of how to search for the printer's Product Detail Page (PDP)
NOTE: Selecting the series item from the drop-down list is recommended for the most accurate
search return.
3. To refine the search results, select the radio button labeled video in the upper-right portion of the
screen.
TIP: To refine video search results, append a part name to the model detail shown in the search
bar. For example, adding the word fuser to the detail in the search bar will return videos related to
repair and replacement of the fuser.