PMT/Contractor JSA Form - 1/12/2008

MASTER JOB SAFETY ANALYSIS WORK SHEET

Contractor: Br. CAT International Co. Limited
JSA # 23-0027 HUGRS / HUPI & SD PROJECTS NEW Date Sept. 26, 2023
Contract # 6600033991 SA-4 B.I # 10-14224

JSA Function Name Badge# Job Title Mobile Phone #

Contractor Field
Mohammad Rafique 2246051474 Foreman 0506054738
Supervisor/Foreman
Contractor Safety Eever Paul De Leon 2455404425 Safety Supervisor 0550302832
PMT Representative (Site
Representative)
Proponent Rep. (Ops)
(optional)
Proponent Rep. (P/L)
(optional)

DESCRIPTION OF TASK: CONNECTION OF 2” TEMPERATURE TRANSMITTER AT 30” INJECTION HEADER

Work Location: HWYH HUPI and SD

Prepared By: Reviewed By: Reviewed By: Approved By: Reviewed By:
(Contractor’s (Contractor’s (PMT Safety Advisor) (PMT Lead Project Engineer) (GCPD SAPMT Safety Advisor)
Mechanical Safety Representative)
Representative)

Md Hasian Neptali B Lolo Orlando D. Santos Ali Momen Majwel A. Aldossary

Phone # Phone # Phone # Phone # Phone #
Mobile # 0500136243 Mobile # 0500136243 Mobile # 0551649338 Mobile # Mobile # 0551649338
Reference GIs & SAES:
Work Permit GI. 2.100, Gas Testing Procedure using 3 in 1 Gas Monitor G.I. 2.709, Electrical Safety for Boom or Derrick-type Hoisting Equipment G.I. 2.702, Traffic and Vehicle
Safety G.I. 6.030, Mobile Heavy Equipment Operator Testing and Certification G.I. 7.025, Fire Fighting Training Company Personnel G.I. 1783.001, Safety Spectacles G.I. 8.002,
Protective (Safety) Footwear G.I. 8.005., Pressure testing Safety G.I. 2.102, Contractor Safety Administrative Requirement (CSAR), Contractor Site Safety Program (CSSP),
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PMT/Contractor JSA Form - 1/12/2008
CONNECTION OF 2” TEMPERATURE TRANSMITTER AT 30” INJECTION HEADER
S/N SEQUANCE OF BASIC STEPS
1 Obtain work permit
2 Loading/ Unloading of Hydro test
materials and equipment using
Crane, Trailer Truck.
POTENTIAL HAZARDS
1. Miscommunication/
misunderstanding
1. Falling of load
2. Stuck by/ personal injury/
caught in between.
3. Damage to equipment
4. Obstructions in path of swing
radius
5. Equipment failure
6. Miss communication
7. Overturning of crane
HAZARD CONTROLS ACTION BY
1. Conduct joint site inspection and fill up the pre-work CAT/OPR’N/
permit inspection checklist Work Permit
Receiver / Issuer
1. Conduct toolbox talk prior to commence the activity. CAT/OPR’N/
2. Pre-inspection of crane shall be conducted by operator Work Permit
prior to operation. Receiver /Safety
3. Operator shall keep visual contact with rigger (pick up officer/ Issuer
& landing points) at all times.
4. Only licensed and certified operator as per GI 7.025
shall operate the crane.
5. Crane shall have a valid crane inspection sticker issued
by SA or by an approved 3rd party inspection agency.
6. Lifting/swing radius shall be clear of any obstruction
and personnel. Barricaded and warning signs shall be
posted.
7. Tag line shall be used to control the load, unless their
use may cause greater hazard.
8. Crane outrigger shall be fully extended and float pads
secured with mat.
9. Crane shall be set on firm and stable ground.
10. Crane shall be kept away from the edge of excavation
a distance of 2 meter or the depth of excavation
whichever is greatest.
11. Only certified riggers as per GI 7.024/7.025 shall rig the
loads to be lifted, inspect the rigging tackles to be used
and give signal to the crane operator.
12. Crane lifts shall not be performed in wind speeds
exceeding 32kph unless otherwise specified by the
crane manufacturer.
13. Ensure that pinch points in the mobile crane is cleared
prior to operation and warning signs are installed.
14. Use proper PPE (safety glass, safety shoes, FRC, hard
hat, gloves)
15. Isolate the line or system to be pressured with proper
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PMT/Contractor JSA Form - 1/12/2008
Set-up of equipment and tools
Water truck, Air compressor,
3
Generator
4 Water filling and Pressurizing
1. Pinch points
2. Injury due to heavy objects
to be carried manually
1. Equipment failure
2. Exceeding allowable
pressure
3. Damage of equipment and
property
4. Injury to workers
5. Un-attended pressurized
tools/equipment.
6. Struck by
7. Entry of unauthorized/non-
involved personnel
barricades and signages.
16. Standby watchman along the system to prevent
unauthorized entry
1. Only trained personnel shall perform the task. CAT/OPR’N/
2. Use proper PPE (safety glass, safety shoes, FRC, hard Work Permit
hat, gloves) Receiver /Safety
3. Ensure that pinch points are marked/ install warning officer/ Issuer
sign.
4. Execute proper manual handling technique
1. Conduct toolbox talk prior to commence the activity. CAT/OPR’N/
2. Equipment to be used shall be inspected and in good Work Permit
condition prior to use. Receiver /Safety
3. Ensure that water pump is properly grounded. officer/ Issuer / QC
4. Use mechanical equipment when lifting heavy objects.
5. Execute proper manual handling/lifting technique.
6. Ensure that Hydro-test procedure are available at site.
7. Hydro-test checklists and procedure shall be complied
accordingly.
8. Avoid striking or working on equipment while it is under
pressure.
9. Ensure that pressure is being monitored from time to
time by the supervisor/ Q.C
10. Only authorized personnel shall be in the working area.
11. Only trained and qualified personnel shall perform the
job.
12. Relief valve and pressure gauge shall be calibrated
and tested by SA approved 3rd party.
13. Limit the activity only for hydro-testing activity.
14. Ensure that area is secured with adequate barricades
and warning signs posted on strategic location.
15. Use proper PPE (FRC, hard hat, hand gloves, safety
glass, safety shoes)
16. Ensure that all couplings are secured with safety pin
and connections with whip lash arrestor prior to
pressurizing.
17. Keep away from pressurized segment of the system
being tested.
18. The test pump shall be located such that the operator
will not be exposed to danger in the event of the failure.
19. Personnel carrying out the test shall be provided with a
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PMT/Contractor JSA Form - 1/12/2008

safe place from which the progress of the test can be

observed and controlled.
20. Only personnel involved with the test shall be allowed
near the system at any time during the test.
21. Never leave the equipment running unattended
22. The pressure shall be maintained for a sufficient time
but shall not be less than 30 minutes.
23. Monitor the pressure gauge from the safe distance
away from the potential source of high pressure.
24. Isolate the equipment from all sources of energy when
not in use.
25. All hoses to be used shall be the required rated
capacity.
26. Watchman/ standby man to be assigned at
strategic locations to keep unauthorized personnel
from entering the exclusion zones

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PMT/Contractor JSA Form - 1/12/2008
DEPRESSURIZING AND DEWATERING
S/N SEQUENCE OF BASIC STEPS
5 Obtain work permit
6 Depressurizing and Dewatering
POTENTIAL HAZARDS
1. Miscommunication/
misunderstanding
1. Failure of equipment
2. Struck by/ personal injury
hazards.
3. Water ponding
4. Noise
5. Damage of equipment
and property
HAZARDS CONTROLS ACTION BY
1. Conduct joint site inspection CAT/OPR’N/
Work Permit
Receiver / Issuer
1. Do not depressurize a system by loosening bolts
in a flange or by unscrewing fittings.
2. Conduct toolbox talk prior to commence the
activity.
3. Equipment to be used shall be inspected and in
good condition prior to use.
4. Only authorized personnel shall be in the working
area.
5. Never leave the equipment running unattended
6. Ensure that all couplings are secured with safety
pin and connections with whip lash arrestor prior CAT/ /OPR’N/
to depressurizing. Work / Safety
7. Ensure that area is secured with adequate officer /Permit
barricades and warning signs posted on strategic
Receiver / Issuer
location.
8. Use proper PPE (FRC, hard hat, hand gloves,
safety glass, safety shoes, ear plugs)
9. Adequate anchor or secure de-watering hose limit
movement
10. Drain liquid from the system slowly and with the
vents open to prevent a [possible vacuum.
11. Proper methods shall be done according to the
approved written procedure.
12. All hoses to be used shall be the required rated
capacity.
13. Only trained and qualified personnel shall perform
the job
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PMT/Contractor JSA Form - 1/12/2008
7 Air-pigging
1. Untrained personnel
2. Over pressure
3. Wrong/faulty connections
of hoses, fittings and
couplings
4. Damage equipment and
property
5. Noise
6. Pinch point
7. Dust
8. Slip and trip
1. Conduct toolbox talk prior to commence the
activity.
2. Only trained and qualified personnel shall perform
the job.
3. All hoses to be use shall have a rated capacity.
4. Turn off the equipment before removing hose.
5. Ensure that area is secured with adequate
barricades and warning signs posted on strategic
location.
6. Ensure nobody will stay near the pig receiver prior CAT/ Safety
to the launching of pig. officer/OPR’N/
7. Use proper PPE (FRC, hard hat, hand gloves, Work Permit
safety glass, safety shoes, ear plugs, dust mask) Receiver /
8. The materials shall meet or exceed the process Issuer
design pressure and temperature rating of the
process/utility piping to which it will be connected.
9. Ensure that all couplings are secured with safety
pin and connections with whip lash arrestor.
10. Equipment to be used shall be inspected and in
good condition prior to use.
11. Only authorized personnel shall be in the working
area.
12. Never leave the equipment running unattended
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PMT/Contractor JSA Form - 1/12/2008
AIR DRYING AND NITROGEN PURGING
S/N SEQUENCE OF BASIC STEPS
8 Obtain work permit
9 Air drying operation
POTENTIAL HAZARDS HAZARDS CONTROLS ACTION BY
CAT/OPR’N/
Miscommunication/ Work Permit
Conduct joint site inspection
misunderstanding Receiver /
Issuer
1. Unauthorized entry 1. Conduct toolbox talk prior to commence the activity. CAT/ /OPR’N/
2. Strain/ Sprain from 2. All involved personnel shall be knowledgeable and Work Permit
installation of heavy trained for the job. Receiver /
equipment’s/ materials 3. Only trained and qualified personnel shall perform Issuer
3. Slip and trip. the job.
4. Excessive noise from 4. All hoses to be use shall have a rated capacity.
equipment’s 5. Ensure that all needed tools and equipment’s are
5. Gas mixture in the inspected prior to start the activity.
pipeline 6. Ensure that supervisor is present to supervise the
6. Personal injury work activity.
7. Required dew point not 7. Ensure that all equipment’s such as super air dryer,
attained. oil free air compressor and generator that will be use
8. Lack of communication are all in good working condition.
9. Incompetent personnel 8. Ensure that all fittings, flanges, valves and other
10. Equipment failure materials are inspected and checked prior to its use
for damage and defects.
9. Ensure that equipment spread area and access will
be barricaded and sign posted to warn of the
potential hazards.
10. Only authorized personnel shall be allowed inside
the barricaded area.
11. Use mechanical hoist or get assistance from co-
workers in manual handling.
12. Secure all hoses at regular intervals along its length.
13. Clean/ clear work area/ surfaces of unused tools/
materials
14. Use proper PPE (FRC, hard hat, hand gloves, safety
glass, safety shoes, ear plugs)
15. Ensure that only competent and authorized operator
shall be allowed to operate equipment and power
tools.
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PMT/Contractor JSA Form - 1/12/2008

16. Ensure to attain the required dew point at all points

of -1 degree or less.
17. Install visible barricades and warning signs

10 Nitrogen purging operation 1. Incompatible/ ratings 1. Ensure that all equipment’s such as nitrogen tank CAT/ Safety
equipment/ materials and nitrogen vaporizer that will propel the nitrogen officer/OPR’N/
2. Unauthorized entry through the pipeline are all in good working Work Permit
3. Personal injury condition. Receiver /
4. Slip and trip. 2. Ensure that all fittings, flanges, valves and other Issuer
5. Excessive noise from materials are inspected and checked prior to its use
equipment’s for damage and defects.
6. Incompetent operator 3. Ensure that equipment spread area and access will
7. Skin burn be barricaded and sign posted to warn of the
8. Overpressure potential hazards.
9. Personnel Over fatigue 4. Only authorized personnel shall be allowed inside
10. Required positive the barricaded area.
pressure not attained. 5. Use mechanical hoist or get assistance from co-
workers in manual handling.
6. Ensure hoses will be carefully routed during rig up
stage.
7. Ensure to secure all hoses at regular intervals along
its length.
8. Clean/ clear work area / surfaces of unused tools/
materials
9. Ensure that all personnel exposed to high noise level
shall wear ear protection.
10. Ensure that only competent and authorized operator
shall be allowed to operate equipment and power
tools.
11. Ensure that personnel shall not be exposed to very
cold liquid nitrogen temperatures either liquid or cold
pipes.
12. Ensure to provide appropriate gloves and protective
clothing to exposed personnel.
13. Ensure that pipeline shall be vented to prevent boil
off of liquid nitrogen that will result to overpressure.
14. Ensure that personnel shall be in a safe distance in
case of oxygen displacement due to presence of
nitrogen in the work areas.
15. Ensure to have appropriate respiratory protection
available for affected personnel in case of oxygen
displacement.

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PMT/Contractor JSA Form - 1/12/2008
11 Housekeeping 1. Personal injury
2. Poor ergonomics
Night Works Activity
12 1. Poor illumination
Additional Equipment: Tower lights 2. Poisonous biological
hazards (snakes, scorpions,
etc.)
3. Personal injury and
property damage
4. Slip, trip and fall hazards
5. Pinch point hazards
16. Ensure that a positive pressure of 35 psi shall be
maintained in the pipeline unless this exceeds the
design pressure of the pipeline.
17. Walkway and work area shall be free from any
obstruction.
18. Execute proper manual handling and lifting
technique
1. Use proper PPE (safety glass, safety shoes, FRC, CAT/OPR’N/
hard hat, gloves) Work Permit
2. Execute proper manual handling and lifting Receiver
technique. /Safety officer/
Issuer
1. Pre-Work Inspection permit checklist shall be CAT/OPR’N/
fulfilled prior to issuance of permit / Night work permit Work Permit
2. All crew shall wear high visibility reflective vests Receiver
3. Close monitoring by supervisor at all times. /Safety officer/
4. The whole workplace and access and egress are to Issuer
be illuminated at all times.
5. Provide adequate signage and barricade to the area.
6. Ensure that adequate barriers are provided around
areas where hazards may exist and that such
hazards are clearly lit.
7. All temporary lighting equipment must have been
serviced, maintained, and checked for compliance
to Electrical Safety, requirements.
8. All generators must meet/load requirements of
Construction Plant & amp.
9. All access and egress points, including ladders, shall
be clearly illuminated.
10. Back-up lighting is to be provided for all confined
space work.
11. Cables are to be placed in a way that prevents trip
hazards.
12. All areas where construction works are being
conducted are to be lit from 2 separate sources to
prevent the creation of shadows.
13. Used conventional tungsten or tungsten halogen
lighting or approved by SA Aramco.
14. High-pressure sodium lighting should be avoided to
reduce the risk of fire.
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PMT/Contractor JSA Form - 1/12/2008

15. Temporary lighting strings shall consist of non-

conductive lamp sockets and connections
permanently molded to the conductor insulation.
16. Lighting must be mounted on poles or towers and
spaced for optimal light dispersion.
17. Lighting fixtures shall be positioned to prevent
employees from coming into contact with the
fixtures during work operations.
18. Contractor must take into consideration welfare
issues of the employees working at night, including
food and water arrangements.
19. Wear safety shoe and long pants. Do not seat or stay
in darks areas to avoid poisonous animals.
20. Provide Fire Extinguisher near in every Tower light or
every generator.
21. First Aider shall be available at site with fist aid kit.
Working alone is prohibited it should be buddy – buddy
system.
22. Going to maintain and desert area is strictly
prohibited
23. Emergency First aid kit shall be equipped with
insect bite ointment and other applicable first aid
medicine.
24. Good Housekeeping condition shall be maintained.
The whole workplace and access and egress are to be
illuminated at all times.
25. All areas where construction works are being
conducted are to be lit from 2 separate sources to
prevent the creation of shadows.
26.Cables are to be placed in a way that prevents trip
hazards.
27. Lighting must be mounted on poles or towers and
spaced for optimal light dispersion.
28. Lighting fixtures shall be positioned to prevent
employees from coming into contact with the
fixtures during work operations.

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