DOC NUMBER 01/SB/STR/2023

LIFTING TABLE
Equipment name
Project
SM 1 - LT 1
PIN LOCK AND LUG EXAMINATION
REVISION
DATE
ANALYSIS BY
1
12/12/2023
NOVYANTO SURYAHIRAWAN
1
DATA
CALCULATION OF LUG OR PIN HOLE
1. METHODOLOGY

Lug analysis involves several failure modes, associated with different areas of the lug
1. Tension failure across the net section area
2. Shear failure along two planes
3. Bearing Failure
4. tension failure on single plane
5. Pin lock failure ( shear, bending )

2. REFERENCE
1. ASME BTH-1,2017, "Design of Below_the_Hook Lifting Device"
2. SNI 03-1729-2015, “Tata Cara Perencanaan Struktur Baja Untuk Bangunan Gedung”.

3. INPUT DATA

a. Design factor for yield Nd = 3 ( safety factor ASME - BTH-1,2017 )

b. Diameter Hole Dh = 44.48 mm
c. Pin Diameter Dp = 31.7 mm
d. Strenght Reduction factor Cr = 0.81 Dp/Dh = 0.71268
e. Thickness of plate t = 23.42 mm
f. distance from hole edge to lug edge a = 27.63 mm
g. distance from hole center to lug edge R = a + Dh/2 R = 49.87 mm
h. Lug width W = 100 mm
be1 = 27.76 mm
be2 = 27.76 mm
i. Yield Stress lug fy = 240 Mpa
j. Ultimate stress lug Fu = 410 Mpa
k. Yield stress pin Lock fyp = 640 Mpa
m. Inertia of Pin lock (section area) I = 1/64*pi()*Dp^4 I = 49,568.63 mm4

4. CALCULATION

a. shear plan location angle Ø = 55*DP/DH Ø = 39.20

b. Effective width ( B eff) B eff 1 = 4*t B eff 1 = 93.68 mm

B eff 2 = Be*0.6*Fu/fy*sqrt(Dh/Be) B eff 2 = 36.02 mm

use min( B eff1,B eff 2, actual Be) B eff = 27.76 mm

c. Allowable Tensile Strenght (Tension Failure across the net section area)

Area of the net section At = 2*t*B eff At = 1,300.28 mm2

Ultimate Tensile strenght Ptu = Cr*Fu*At Ptu = 430,271.31 N

43.03 Ton
Allowable tensile load Pt = Ptu/(1.2*Nd) Pt = 11.95 Ton

d. Shear Failure along two planes

Total area of two planes shear Av = 2*(a + Dp/2*(1-cos( Ø)))*t Av = 4,615.95 mm2

Ultimate Shear strenght Pvu = 0,7*Fu*Av Pvu = 1,324,777.89 N

132.48 Ton
Allowable shear load Pv = Pvu/(1,2*Nd) Pv = 36.80 Ton

e. Shear Failure along one plane

Effective Area Ab = ( 1,33*(R - Dh/2)+((0.92*Be)/(1+be/Dh))*t Ab = 1,228.92 mm2

Ultimate Pbu = Cr*Fu*Ab Pbu = 406,657.79 N

40.67 Ton
Allowable Load Pb = Pbu/(1.2*Nd) Pb = 11.30 Ton

f. Bearing Failure

Effective Area Ap = Dp*t Ap = 742.41 mm2

Ultimate Ppu = 0.63*fy*Ap Ppu = 112,253.00 N Service clas > 1

11.23 Ton
Allowable Load Pp = Ppu/Nd Pp = 3.74 Ton

g. Allowable Load for 1 lug or pin hole

Allowable load P = min (Pt,Pv,Pb,Pp) P = 3.74 Ton

 DOC NUMBER 01/SB/STR/2023
LIFTING TABLE
Equipment name
Project
SM 1 - LT 1
PIN LOCK AND LUG EXAMINATION
REVISION
DATE
ANALYSIS BY
1
12/12/2023
NOVYANTO SURYAHIRAWAN
1

h. Pin lock Shear Failure

Ultimate shear Psu = 0,6*fyp*1/4*pi()*Dp^2 Psu = 303067.684 N

30.3067684 Ton

Allowable Load Ps = Psu/Nd Ps = 10.10 Ton

Allowable Load of pin lock Pl = min(Ps,Pm) Pl = 10.10 Ton

5. CONCLUSION

a. Allowable Load of Lug P = 3.74 Ton

b. Allowable Load of Pin lock Pl = 10.10 Ton

c. Allowable load of lifting table ( include selfweight of top table) Nl = 3.74 Ton with 1 pin lock
 DOC NUMBER 01/SB/STR/2023
LIFTING TABLE
Equipment name
Project
DMA 2 - LT 2
PIN LOCK AND LUG EXAMINATION
REVISION
DATE
ANALYSIS BY
1
12/12/2023
NOVYANTO SURYAHIRAWAN
2
DATA
CALCULATION OF LUG OR PIN HOLE
1. METHODOLOGY

Lug analysis involves several failure modes, associated with different areas of the lug
1. Tension failure across the net section area
2. Shear failure along two planes
3. Bearing Failure
4. tension failure on single plane
5. Pin lock failure ( shear, bending )

2. REFERENCE
1. ASME BTH-1,2017, "Design of Below_the_Hook Lifting Device"
2. SNI 03-1729-2015, “Tata Cara Perencanaan Struktur Baja Untuk Bangunan Gedung”.

3. INPUT DATA

a. Design factor for yield Nd = 3 ( safety factor ASME - BTH-1,2017 )

b. Diameter Hole Dh = 40.82 mm
c. Pin Diameter Dp = 25.61 mm
d. Strenght Reduction factor Cr = 0.79 Dp/Dh = 0.62739
e. Thickness of plate t = 21.27 mm
f. distance from hole edge to lug edge a = 20.11 mm
g. distance from hole center to lug edge R = a + Dh/2 R = 40.52 mm
h. Lug width W = 104.81 mm
be1 = 31.995 mm
be2 = 31.995 mm
i. Yield Stress lug fy = 240 Mpa
j. Ultimate stress lug Fu = 410 Mpa
k. Yield stress pin Lock fyp = 640 Mpa
m. Inertia of Pin lock (section area) I = 1/64*pi()*Dp^4 I = 21,115.83 mm4

4. CALCULATION

a. shear plan location angle Ø = 55*DP/DH Ø = 34.51

b. Effective width ( B eff) B eff 1 = 4*t B eff 1 = 85.08 mm

B eff 2 = Be*0.6*Fu/fy*sqrt(Dh/Be) B eff 2 = 37.04 mm

use min( B eff1,B eff 2, actual Be) B eff = 32.00 mm

c. Allowable Tensile Strenght (Tension Failure across the net section area)

Area of the net section At = 2*t*B eff At = 1,361.07 mm2

Ultimate Tensile strenght Ptu = Cr*Fu*At Ptu = 438,537.05 N

43.85 Ton
Allowable tensile load Pt = Ptu/(1.2*Nd) Pt = 12.18 Ton

d. Shear Failure along two planes

Total area of two planes shear Av = 2*(a + Dp/2*(1-cos( Ø)))*t Av = 1,927.28 mm2

Ultimate Shear strenght Pvu = 0,7*Fu*Av Pvu = 553,130.59 N

55.31 Ton
Allowable shear load Pv = Pvu/(1,2*Nd) Pv = 15.36 Ton

e. Shear Failure along one plane

Effective Area Ab = ( 1,33*(R - Dh/2)+((0.92*Be)/(1+be/Dh))*t Ab = 919.88 mm2

Ultimate Pbu = Cr*Fu*Ab Pbu = 296,386.00 N

29.64 Ton
Allowable Load Pb = Pbu/(1.2*Nd) Pb = 8.23 Ton

f. Bearing Failure

Effective Area Ap = Dp*t Ap = 544.72 mm2

Ultimate Ppu = 0.63*fy*Ap Ppu = 82,362.37 N Service clas > 1

8.24 Ton
Allowable Load Pp = Ppu/Nd Pp = 2.75 Ton

g. Allowable Load for 1 lug or pin hole

Allowable load P = min (Pt,Pv,Pb,Pp) P = 2.75 Ton

 DOC NUMBER 01/SB/STR/2023
LIFTING TABLE
Equipment name
Project
DMA 2 - LT 2
PIN LOCK AND LUG EXAMINATION
REVISION
DATE
ANALYSIS BY
1
12/12/2023
NOVYANTO SURYAHIRAWAN
2

h. Pin lock Shear Failure

Ultimate shear Psu = 0,6*fyp*1/4*pi()*Dp^2 Psu = 197806.3652 N

19.78063652 Ton

Allowable Load Ps = Psu/Nd Ps = 6.59 Ton

Allowable Load of pin lock Pl = min(Ps,Pm) Pl = 6.59 Ton

5. CONCLUSION

a. Allowable Load of Lug P = 2.75 Ton

b. Allowable Load of Pin lock Pl = 6.59 Ton

c. Allowable load of lifting table ( include selfweight of top table) Nl = 2.75 Ton with 1 pin lock
 DOC NUMBER 01/SB/STR/2023
LIFTING TABLE
Equipment name
Project
DMA 2 - LT 1
PIN LOCK AND LUG EXAMINATION
REVISION
DATE
ANALYSIS BY
1
12/12/2023
NOVYANTO SURYAHIRAWAN
3
DATA
CALCULATION OF LUG OR PIN HOLE
1. METHODOLOGY

Lug analysis involves several failure modes, associated with different areas of the lug
1. Tension failure across the net section area
2. Shear failure along two planes
3. Bearing Failure
4. tension failure on single plane
5. Pin lock failure ( shear, bending )

2. REFERENCE
1. ASME BTH-1,2017, "Design of Below_the_Hook Lifting Device"
2. SNI 03-1729-2015, “Tata Cara Perencanaan Struktur Baja Untuk Bangunan Gedung”.

3. INPUT DATA

a. Design factor for yield Nd = 3 ( safety factor ASME - BTH-1,2017 )

b. Diameter Hole Dh = 31.7 mm
c. Pin Diameter Dp = 24.82 mm
d. Strenght Reduction factor Cr = 0.83 Dp/Dh = 0.78297
e. Thickness of plate t = 20.39 mm
f. distance from hole edge to lug edge a = 25.44 mm
g. distance from hole center to lug edge R = a + Dh/2 R = 41.29 mm
h. Lug width W = 104.81 mm
be1 = 36.555 mm
be2 = 36.555 mm
i. Yield Stress lug fy = 240 Mpa
j. Ultimate stress lug Fu = 410 Mpa
k. Yield stress pin Lock fyp = 640 Mpa
m. Inertia of Pin lock (section area) I = 1/64*pi()*Dp^4 I = 18,628.46 mm4

4. CALCULATION

a. shear plan location angle Ø = 55*DP/DH Ø = 43.06

b. Effective width ( B eff) B eff 1 = 4*t B eff 1 = 81.56 mm

B eff 2 = Be*0.6*Fu/fy*sqrt(Dh/Be) B eff 2 = 34.89 mm

use min( B eff1,B eff 2, actual Be) B eff = 34.89 mm

c. Allowable Tensile Strenght (Tension Failure across the net section area)

Area of the net section At = 2*t*B eff At = 1,422.90 mm2

Ultimate Tensile strenght Ptu = Cr*Fu*At Ptu = 483,589.52 N

48.36 Ton
Allowable tensile load Pt = Ptu/(1.2*Nd) Pt = 13.43 Ton

d. Shear Failure along two planes

Total area of two planes shear Av = 2*(a + Dp/2*(1-cos( Ø)))*t Av = 3,468.41 mm2

Ultimate Shear strenght Pvu = 0,7*Fu*Av Pvu = 995,432.77 N

99.54 Ton
Allowable shear load Pv = Pvu/(1,2*Nd) Pv = 27.65 Ton

e. Shear Failure along one plane

Effective Area Ab = ( 1,33*(R - Dh/2)+((0.92*Be)/(1+be/Dh))*t Ab = 1,008.38 mm2

Ultimate Pbu = Cr*Fu*Ab Pbu = 342,708.70 N

34.27 Ton
Allowable Load Pb = Pbu/(1.2*Nd) Pb = 9.52 Ton

f. Bearing Failure

Effective Area Ap = Dp*t Ap = 506.08 mm2

Ultimate Ppu = 0.63*fy*Ap Ppu = 76,519.27 N Service clas > 1

7.65 Ton
Allowable Load Pp = Ppu/Nd Pp = 2.55 Ton

g. Allowable Load for 1 lug or pin hole

Allowable load P = min (Pt,Pv,Pb,Pp) P = 2.55 Ton

 DOC NUMBER 01/SB/STR/2023
LIFTING TABLE
Equipment name
Project
DMA 2 - LT 1
PIN LOCK AND LUG EXAMINATION
REVISION
DATE
ANALYSIS BY
1
12/12/2023
NOVYANTO SURYAHIRAWAN
3

h. Pin lock Shear Failure

Ultimate shear Psu = 0,6*fyp*1/4*pi()*Dp^2 Psu = 185790.9948 N

18.57909948 Ton

Allowable Load Ps = Psu/Nd Ps = 6.19 Ton

Allowable Load of pin lock Pl = min(Ps,Pm) Pl = 6.19 Ton

5. CONCLUSION

a. Allowable Load of Lug P = 2.55 Ton

b. Allowable Load of Pin lock Pl = 6.19 Ton

c. Allowable load of lifting table ( include selfweight of top table) Nl = 2.55 Ton with 1 pin lock
 DOC NUMBER 01/SB/STR/2023
LIFTING TABLE
Equipment name
Project
FINISHING - LT 1
PIN LOCK AND LUG EXAMINATION
REVISION
DATE
ANALYSIS BY
1
12/12/2023
NOVYANTO SURYAHIRAWAN
4
DATA
CALCULATION OF LUG OR PIN HOLE
1. METHODOLOGY

Lug analysis involves several failure modes, associated with different areas of the lug
1. Tension failure across the net section area
2. Shear failure along two planes
3. Bearing Failure
4. tension failure on single plane
5. Pin lock failure ( shear, bending )

2. REFERENCE
1. ASME BTH-1,2017, "Design of Below_the_Hook Lifting Device"
2. SNI 03-1729-2015, “Tata Cara Perencanaan Struktur Baja Untuk Bangunan Gedung”.

3. INPUT DATA

a. Design factor for yield Nd = 3 ( safety factor ASME - BTH-1,2017 )

b. Diameter Hole Dh = 29.55 mm
c. Pin Diameter Dp = 29 mm
d. Strenght Reduction factor Cr = 1.00 Dp/Dh = 0.98139
e. Thickness of plate t = 14.7 mm
f. distance from hole edge to lug edge a = 16.99 mm
g. distance from hole center to lug edge R = a + Dh/2 R = 31.765 mm
h. Lug width W = 115 mm
be1 = 42.725 mm
be2 = 42.725 mm
i. Yield Stress lug fy = 240 Mpa
j. Ultimate stress lug Fu = 410 Mpa
k. Yield stress pin Lock fyp = 640 Mpa
m. Inertia of Pin lock (section area) I = 1/64*pi()*Dp^4 I = 34,718.57 mm4

4. CALCULATION

a. shear plan location angle Ø = 55*DP/DH Ø = 53.98

b. Effective width ( B eff) B eff 1 = 4*t B eff 1 = 58.8 mm

B eff 2 = Be*0.6*Fu/fy*sqrt(Dh/Be) B eff 2 = 36.42 mm

use min( B eff1,B eff 2, actual Be) B eff = 36.42 mm

c. Allowable Tensile Strenght (Tension Failure across the net section area)

Area of the net section At = 2*t*B eff At = 1,070.76 mm2

Ultimate Tensile strenght Ptu = Cr*Fu*At Ptu = 439,010.42 N

43.90 Ton
Allowable tensile load Pt = Ptu/(1.2*Nd) Pt = 12.19 Ton

d. Shear Failure along two planes

Total area of two planes shear Av = 2*(a + Dp/2*(1-cos( Ø)))*t Av = 2,983.18 mm2

Ultimate Shear strenght Pvu = 0,7*Fu*Av Pvu = 856,173.23 N

85.62 Ton
Allowable shear load Pv = Pvu/(1,2*Nd) Pv = 23.78 Ton

e. Shear Failure along one plane

Effective Area Ab = ( 1,33*(R - Dh/2)+((0.92*Be)/(1+be/Dh))*t Ab = 568.41 mm2

Ultimate Pbu = Cr*Fu*Ab Pbu = 233,049.42 N

23.30 Ton
Allowable Load Pb = Pbu/(1.2*Nd) Pb = 6.47 Ton

f. Bearing Failure

Effective Area Ap = Dp*t Ap = 426.30 mm2

Ultimate Ppu = 0.63*fy*Ap Ppu = 64,456.56 N Service clas > 1

6.45 Ton
Allowable Load Pp = Ppu/Nd Pp = 2.15 Ton

g. Allowable Load for 1 lug or pin hole

Allowable load P = min (Pt,Pv,Pb,Pp) P = 2.15 Ton

 DOC NUMBER 01/SB/STR/2023
LIFTING TABLE
Equipment name
Project
FINISHING - LT 1
PIN LOCK AND LUG EXAMINATION
REVISION
DATE
ANALYSIS BY
1
12/12/2023
NOVYANTO SURYAHIRAWAN
4

h. Pin lock Shear Failure

Ultimate shear Psu = 0,6*fyp*1/4*pi()*Dp^2 Psu = 253639.6245 N

25.36396245 Ton

Allowable Load Ps = Psu/Nd Ps = 8.45 Ton

Allowable Load of pin lock Pl = min(Ps,Pm) Pl = 8.45 Ton

5. CONCLUSION

a. Allowable Load of Lug P = 2.15 Ton

b. Allowable Load of Pin lock Pl = 8.45 Ton

c. Allowable load of lifting table ( include selfweight of top table) Nl = 2.15 Ton with 1 pin lock
 DOC NUMBER 01/SB/STR/2023
LIFTING TABLE
Equipment name
Project
DMA 8 - LT 1
PIN LOCK AND LUG EXAMINATION
REVISION
DATE
ANALYSIS BY
1
12/12/2023
NOVYANTO SURYAHIRAWAN
5
DATA
CALCULATION OF LUG OR PIN HOLE
1. METHODOLOGY

Lug analysis involves several failure modes, associated with different areas of the lug
1. Tension failure across the net section area
2. Shear failure along two planes
3. Bearing Failure
4. tension failure on single plane
5. Pin lock failure ( shear, bending )

2. REFERENCE
1. ASME BTH-1,2017, "Design of Below_the_Hook Lifting Device"
2. SNI 03-1729-2015, “Tata Cara Perencanaan Struktur Baja Untuk Bangunan Gedung”.

3. INPUT DATA

a. Design factor for yield Nd = 3 ( safety factor ASME - BTH-1,2017 )

b. Diameter Hole Dh = 33.8 mm
c. Pin Diameter Dp = 21.42 mm
d. Strenght Reduction factor Cr = 0.79 Dp/Dh = 0.63373
e. Thickness of plate t = 20.24 mm
f. distance from hole edge to lug edge a = 26.78 mm
g. distance from hole center to lug edge R = a + Dh/2 R = 43.68 mm
h. Lug width W = 100 mm
be1 = 33.1 mm
be2 = 33.1 mm
i. Yield Stress lug fy = 240 Mpa
j. Ultimate stress lug Fu = 410 Mpa
k. Yield stress pin Lock fyp = 640 Mpa
m. Inertia of Pin lock (section area) I = 1/64*pi()*Dp^4 I = 10,333.51 mm4

4. CALCULATION

a. shear plan location angle Ø = 55*DP/DH Ø = 34.86

b. Effective width ( B eff) B eff 1 = 4*t B eff 1 = 80.96 mm

B eff 2 = Be*0.6*Fu/fy*sqrt(Dh/Be) B eff 2 = 34.28 mm

use min( B eff1,B eff 2, actual Be) B eff = 33.10 mm

c. Allowable Tensile Strenght (Tension Failure across the net section area)

Area of the net section At = 2*t*B eff At = 1,339.89 mm2

Ultimate Tensile strenght Ptu = Cr*Fu*At Ptu = 432,491.12 N

43.25 Ton
Allowable tensile load Pt = Ptu/(1.2*Nd) Pt = 12.01 Ton

d. Shear Failure along two planes

Total area of two planes shear Av = 2*(a + Dp/2*(1-cos( Ø)))*t Av = 2,082.87 mm2

Ultimate Shear strenght Pvu = 0,7*Fu*Av Pvu = 597,782.52 N

59.78 Ton
Allowable shear load Pv = Pvu/(1,2*Nd) Pv = 16.61 Ton

e. Shear Failure along one plane

Effective Area Ab = ( 1,33*(R - Dh/2)+((0.92*Be)/(1+be/Dh))*t Ab = 1,032.29 mm2

Ultimate Pbu = Cr*Fu*Ab Pbu = 333,205.77 N

33.32 Ton
Allowable Load Pb = Pbu/(1.2*Nd) Pb = 9.26 Ton

f. Bearing Failure

Effective Area Ap = Dp*t Ap = 433.54 mm2

Ultimate Ppu = 0.63*fy*Ap Ppu = 65,551.37 N Service clas > 1

6.56 Ton
Allowable Load Pp = Ppu/Nd Pp = 2.19 Ton

g. Allowable Load for 1 lug or pin hole

Allowable load P = min (Pt,Pv,Pb,Pp) P = 2.19 Ton

 DOC NUMBER 01/SB/STR/2023
LIFTING TABLE
Equipment name
Project
DMA 8 - LT 1
PIN LOCK AND LUG EXAMINATION
REVISION
DATE
ANALYSIS BY
1
12/12/2023
NOVYANTO SURYAHIRAWAN
5

h. Pin lock Shear Failure

Ultimate shear Psu = 0,6*fyp*1/4*pi()*Dp^2 Psu = 138375.7662 N

13.83757662 Ton

Allowable Load Ps = Psu/Nd Ps = 4.61 Ton

Allowable Load of pin lock Pl = min(Ps,Pm) Pl = 4.61 Ton

5. CONCLUSION

a. Allowable Load of Lug P = 2.19 Ton

b. Allowable Load of Pin lock Pl = 4.61 Ton

c. Allowable load of lifting table ( include selfweight of top table) Nl = 2.19 Ton with 1 pin lock
 DOC NUMBER 01/SB/STR/2023
LIFTING TABLE
Equipment name
Project
DMA 8 - LT 2
PIN LOCK AND LUG EXAMINATION
REVISION
DATE
ANALYSIS BY
1
12/12/2023
NOVYANTO SURYAHIRAWAN
6
DATA
CALCULATION OF LUG OR PIN HOLE
1. METHODOLOGY

Lug analysis involves several failure modes, associated with different areas of the lug
1. Tension failure across the net section area
2. Shear failure along two planes
3. Bearing Failure
4. tension failure on single plane
5. Pin lock failure ( shear, bending )

2. REFERENCE
1. ASME BTH-1,2017, "Design of Below_the_Hook Lifting Device"
2. SNI 03-1729-2015, “Tata Cara Perencanaan Struktur Baja Untuk Bangunan Gedung”.

3. INPUT DATA

a. Design factor for yield Nd = 3 ( safety factor ASME - BTH-1,2017 )

b. Diameter Hole Dh = 31.44 mm
c. Pin Diameter Dp = 25.45 mm
d. Strenght Reduction factor Cr = 0.84 Dp/Dh = 0.80948
e. Thickness of plate t = 26.32 mm
f. distance from hole edge to lug edge a = 21.16 mm
g. distance from hole center to lug edge R = a + Dh/2 R = 36.88 mm
h. Lug width W = 90 mm
be1 = 29.28 mm
be2 = 29.28 mm
i. Yield Stress lug fy = 240 Mpa
j. Ultimate stress lug Fu = 410 Mpa
k. Yield stress pin Lock fyp = 640 Mpa
m. Inertia of Pin lock (section area) I = 1/64*pi()*Dp^4 I = 20,593.07 mm4

4. CALCULATION

a. shear plan location angle Ø = 55*DP/DH Ø = 44.52

b. Effective width ( B eff) B eff 1 = 4*t B eff 1 = 105.28 mm

B eff 2 = Be*0.6*Fu/fy*sqrt(Dh/Be) B eff 2 = 31.10 mm

use min( B eff1,B eff 2, actual Be) B eff = 29.28 mm

c. Allowable Tensile Strenght (Tension Failure across the net section area)

Area of the net section At = 2*t*B eff At = 1,541.30 mm2

Ultimate Tensile strenght Ptu = Cr*Fu*At Ptu = 529,896.93 N

52.99 Ton
Allowable tensile load Pt = Ptu/(1.2*Nd) Pt = 14.72 Ton

d. Shear Failure along two planes

Total area of two planes shear Av = 2*(a + Dp/2*(1-cos( Ø)))*t Av = 4,068.05 mm2

Ultimate Shear strenght Pvu = 0,7*Fu*Av Pvu = 1,167,531.77 N

116.75 Ton
Allowable shear load Pv = Pvu/(1,2*Nd) Pv = 32.43 Ton

e. Shear Failure along one plane

Effective Area Ab = ( 1,33*(R - Dh/2)+((0.92*Be)/(1+be/Dh))*t Ab = 1,107.83 mm2

Ultimate Pbu = Cr*Fu*Ab Pbu = 380,870.00 N

38.09 Ton
Allowable Load Pb = Pbu/(1.2*Nd) Pb = 10.58 Ton

f. Bearing Failure

Effective Area Ap = Dp*t Ap = 669.84 mm2

Ultimate Ppu = 0.63*fy*Ap Ppu = 101,280.41 N Service clas > 1

10.13 Ton
Allowable Load Pp = Ppu/Nd Pp = 3.38 Ton

g. Allowable Load for 1 lug or pin hole

Allowable load P = min (Pt,Pv,Pb,Pp) P = 3.38 Ton

 DOC NUMBER 01/SB/STR/2023
LIFTING TABLE
Equipment name
Project
DMA 8 - LT 2
PIN LOCK AND LUG EXAMINATION
REVISION
DATE
ANALYSIS BY
1
12/12/2023
NOVYANTO SURYAHIRAWAN
6

h. Pin lock Shear Failure

Ultimate shear Psu = 0,6*fyp*1/4*pi()*Dp^2 Psu = 195342.4719 N

19.53424719 Ton

Allowable Load Ps = Psu/Nd Ps = 6.51 Ton

Allowable Load of pin lock Pl = min(Ps,Pm) Pl = 6.51 Ton

5. CONCLUSION

a. Allowable Load of Lug P = 3.38 Ton

b. Allowable Load of Pin lock Pl = 6.51 Ton

c. Allowable load of lifting table ( include selfweight of top table) Nl = 3.38 Ton with 1 pin lock
 DOC NUMBER 01/SB/STR/2023
LIFTING TABLE
Equipment name
Project
SM3-LT 1
PIN LOCK AND LUG EXAMINATION
REVISION
DATE
ANALYSIS BY
1
12/12/2023
NOVYANTO SURYAHIRAWAN
7
DATA
CALCULATION OF LUG OR PIN HOLE
1. METHODOLOGY

Lug analysis involves several failure modes, associated with different areas of the lug
1. Tension failure across the net section area ( neglected )
2. Shear failure along two planes
3. Bearing Failure
4. tension failure on single plane
5. Pin lock failure ( shear, bending )

2. REFERENCE
1. ASME BTH-1,2017, "Design of Below_the_Hook Lifting Device"
2. SNI 03-1729-2015, “Tata Cara Perencanaan Struktur Baja Untuk Bangunan Gedung”.

3. INPUT DATA

a. Design factor for yield Nd = 3 ( safety factor ASME - BTH-1,2017 )

b. Diameter Hole Dh = 19.07 mm
c. Pin Diameter Dp = 18.04 mm
d. Strenght Reduction factor Cr = 1.00 Dp/Dh = 0.94599
e. Thickness of plate t = 30.03 mm
f. distance from hole edge to lug edge a = 10.87 mm
g. distance from hole center to lug edge R = a + Dh/2 R = 20.405 mm
h. Lug width W = 0 mm
be1 = 0 mm
be2 = 0 mm
i. Yield Stress lug fy = 240 Mpa
j. Ultimate stress lug Fu = 410 Mpa
k. Yield stress pin Lock fyp = 640 Mpa
m. Inertia of Pin lock (section area) I = 1/64*pi()*Dp^4 I = 5,198.95 mm4

4. CALCULATION

a. shear plan location angle Ø = 55*DP/DH Ø = 52.03

b. Effective width ( B eff) B eff 1 = 4*t B eff 1 = 120.12 mm

B eff 2 = Be*0.6*Fu/fy*sqrt(Dh/Be) B eff 2 = - mm

use min( B eff1,B eff 2, actual Be) B eff = - mm

c. Allowable Tensile Strenght (Tension Failure across the net section area) ( Neglected because pin hole at scissorframe/lifting table frame)

Area of the net section At = 2*t*B eff At = - mm2

Ultimate Tensile strenght Ptu = Cr*Fu*At Ptu = - N

- Ton
Allowable tensile load Pt = Ptu/(1.2*Nd) Pt = - Ton

d. Shear Failure along two planes

Total area of two planes shear Av = 2*(a + Dp/2*(1-cos( Ø)))*t Av = 2,265.64 mm2

Ultimate Shear strenght Pvu = 0,7*Fu*Av Pvu = 650,239.65 N

65.02 Ton
Allowable shear load Pv = Pvu/(1,2*Nd) Pv = 18.06 Ton

e. Shear Failure along one plane

Effective Area Ab = ( 1,33*(R - Dh/2)+((0.92*Be)/(1+be/Dh))*t Ab = 434.15 mm2

Ultimate Pbu = Cr*Fu*Ab Pbu = 178,000.15 N

17.80 Ton
Allowable Load Pb = Pbu/(1.2*Nd) Pb = 4.94 Ton

f. Bearing Failure

Effective Area Ap = Dp*t Ap = 541.74 mm2

Ultimate Ppu = 0.63*fy*Ap Ppu = 81,911.27 N Service clas > 1

8.19 Ton
Allowable Load Pp = Ppu/Nd Pp = 2.73 Ton

g. Allowable Load for 1 lug or pin hole

Allowable load P = min (Pt,Pv,Pb,Pp) P = 2.73 Ton

 DOC NUMBER 01/SB/STR/2023
LIFTING TABLE
Equipment name
Project
SM3-LT 1
PIN LOCK AND LUG EXAMINATION
REVISION
DATE
ANALYSIS BY
1
12/12/2023
NOVYANTO SURYAHIRAWAN
7

h. Pin lock Shear Failure

Ultimate shear Psu = 0,6*fyp*1/4*pi()*Dp^2 Psu = 98150.87421 N

9.815087421 Ton

Allowable Load Ps = Psu/Nd Ps = 3.27 Ton

Allowable Load of pin lock Pl = min(Ps,Pm) Pl = 3.27 Ton

5. CONCLUSION

a. Allowable Load of Lug P = 2.73 Ton

b. Allowable Load of Pin lock Pl = 3.27 Ton

c. Allowable load of lifting table ( include selfweight of top table) Nl = 2.73 Ton with 1 pin lock
 DOC NUMBER 01/SB/STR/2023
LIFTING TABLE
Equipment name
Project
SM3-LT 3
PIN LOCK AND LUG EXAMINATION
REVISION
DATE
ANALYSIS BY
1
12/12/2023
NOVYANTO SURYAHIRAWAN
8
DATA
CALCULATION OF LUG OR PIN HOLE
1. METHODOLOGY

Lug analysis involves several failure modes, associated with different areas of the lug
1. Tension failure across the net section area ( neglected )
2. Shear failure along two planes
3. Bearing Failure
4. tension failure on single plane
5. Pin lock failure ( shear, bending )

2. REFERENCE
1. ASME BTH-1,2017, "Design of Below_the_Hook Lifting Device"
2. SNI 03-1729-2015, “Tata Cara Perencanaan Struktur Baja Untuk Bangunan Gedung”.

3. INPUT DATA

a. Design factor for yield Nd = 3 ( safety factor ASME - BTH-1,2017 )

b. Diameter Hole Dh = 19.98 mm
c. Pin Diameter Dp = 17.65 mm
d. Strenght Reduction factor Cr = 0.87 Dp/Dh = 0.88338
e. Thickness of plate t = 30.56 mm
f. distance from hole edge to lug edge a = 10.87 mm
g. distance from hole center to lug edge R = a + Dh/2 R = 20.86 mm
h. Lug width W = 0 mm
be1 = 0 mm
be2 = 0 mm
i. Yield Stress lug fy = 240 Mpa
j. Ultimate stress lug Fu = 410 Mpa
k. Yield stress pin Lock fyp = 640 Mpa
m. Inertia of Pin lock (section area) I = 1/64*pi()*Dp^4 I = 4,763.75 mm4

4. CALCULATION

a. shear plan location angle Ø = 55*DP/DH Ø = 48.59

b. Effective width ( B eff) B eff 1 = 4*t B eff 1 = 122.24 mm

B eff 2 = Be*0.6*Fu/fy*sqrt(Dh/Be) B eff 2 = - mm

use min( B eff1,B eff 2, actual Be) B eff = - mm

c. Allowable Tensile Strenght (Tension Failure across the net section area) ( Neglected because pin hole at scissorframe/lifting table frame)

Area of the net section At = 2*t*B eff At = - mm2

Ultimate Tensile strenght Ptu = Cr*Fu*At Ptu = - N

- Ton
Allowable tensile load Pt = Ptu/(1.2*Nd) Pt = - Ton

d. Shear Failure along two planes

Total area of two planes shear Av = 2*(a + Dp/2*(1-cos( Ø)))*t Av = 1,984.70 mm2

Ultimate Shear strenght Pvu = 0,7*Fu*Av Pvu = 569,607.72 N

56.96 Ton
Allowable shear load Pv = Pvu/(1,2*Nd) Pv = 15.82 Ton

e. Shear Failure along one plane

Effective Area Ab = ( 1,33*(R - Dh/2)+((0.92*Be)/(1+be/Dh))*t Ab = 441.81 mm2

Ultimate Pbu = Cr*Fu*Ab Pbu = 157,796.32 N

15.78 Ton
Allowable Load Pb = Pbu/(1.2*Nd) Pb = 4.38 Ton

f. Bearing Failure

Effective Area Ap = Dp*t Ap = 539.38 mm2

Ultimate Ppu = 0.63*fy*Ap Ppu = 81,554.86 N Service clas > 1

8.16 Ton
Allowable Load Pp = Ppu/Nd Pp = 2.72 Ton

g. Allowable Load for 1 lug or pin hole

Allowable load P = min (Pt,Pv,Pb,Pp) P = 2.72 Ton

 DOC NUMBER 01/SB/STR/2023
LIFTING TABLE
Equipment name
Project
SM3-LT 3
PIN LOCK AND LUG EXAMINATION
REVISION
DATE
ANALYSIS BY
1
12/12/2023
NOVYANTO SURYAHIRAWAN
8

h. Pin lock Shear Failure

Ultimate shear Psu = 0,6*fyp*1/4*pi()*Dp^2 Psu = 93952.97255 N

9.395297255 Ton

Allowable Load Ps = Psu/Nd Ps = 3.13 Ton

Allowable Load of pin lock Pl = min(Ps,Pm) Pl = 3.13 Ton

5. CONCLUSION

a. Allowable Load of Lug P = 2.72 Ton

b. Allowable Load of Pin lock Pl = 3.13 Ton

c. Allowable load of lifting table ( include selfweight of top table) Nl = 2.72 Ton with 1 pin lock
 DOC NUMBER 01/SB/STR/2023
LIFTING TABLE
Equipment name
Project
SM3-LT 4
PIN LOCK AND LUG EXAMINATION
REVISION
DATE
ANALYSIS BY
1
12/12/2023
NOVYANTO SURYAHIRAWAN
9
DATA
CALCULATION OF LUG OR PIN HOLE
1. METHODOLOGY

Lug analysis involves several failure modes, associated with different areas of the lug
1. Tension failure across the net section area ( neglected )
2. Shear failure along two planes
3. Bearing Failure
4. tension failure on single plane
5. Pin lock failure ( shear, bending )

2. REFERENCE
1. ASME BTH-1,2017, "Design of Below_the_Hook Lifting Device"
2. SNI 03-1729-2015, “Tata Cara Perencanaan Struktur Baja Untuk Bangunan Gedung”.

3. INPUT DATA

a. Design factor for yield Nd = 3 ( safety factor ASME - BTH-1,2017 )

b. Diameter Hole Dh = 19.67 mm
c. Pin Diameter Dp = 0 mm ( pin lock lost/not found)
d. Strenght Reduction factor Cr = 0.73 Dp/Dh = 0
e. Thickness of plate t = 30.15 mm
f. distance from hole edge to lug edge a = 10.11 mm
g. distance from hole center to lug edge R = a + Dh/2 R = 19.945 mm
h. Lug width W = 0 mm
be1 = 0 mm
be2 = 0 mm
i. Yield Stress lug fy = 240 Mpa
j. Ultimate stress lug Fu = 410 Mpa
k. Yield stress pin Lock fyp = 640 Mpa
m. Inertia of Pin lock (section area) I = 1/64*pi()*Dp^4 I = - mm4

4. CALCULATION

a. shear plan location angle Ø = 55*DP/DH Ø = -

b. Effective width ( B eff) B eff 1 = 4*t B eff 1 = 120.6 mm

B eff 2 = Be*0.6*Fu/fy*sqrt(Dh/Be) B eff 2 = - mm

use min( B eff1,B eff 2, actual Be) B eff = - mm

c. Allowable Tensile Strenght (Tension Failure across the net section area) ( Neglected because pin hole at scissorframe/lifting table frame)

Area of the net section At = 2*t*B eff At = - mm2

Ultimate Tensile strenght Ptu = Cr*Fu*At Ptu = - N

- Ton
Allowable tensile load Pt = Ptu/(1.2*Nd) Pt = - Ton

d. Shear Failure along two planes

Total area of two planes shear Av = 2*(a + Dp/2*(1-cos( Ø)))*t Av = - mm2

Ultimate Shear strenght Pvu = 0,7*Fu*Av Pvu = - N

- Ton
Allowable shear load Pv = Pvu/(1,2*Nd) Pv = - Ton

e. Shear Failure along one plane

Effective Area Ab = ( 1,33*(R - Dh/2)+((0.92*Be)/(1+be/Dh))*t Ab = 405.41 mm2

Ultimate Pbu = Cr*Fu*Ab Pbu = 120,506.92 N

12.05 Ton
Allowable Load Pb = Pbu/(1.2*Nd) Pb = 3.35 Ton

f. Bearing Failure

Effective Area Ap = Dp*t Ap = - mm2

Ultimate Ppu = 0.63*fy*Ap Ppu = - N Service clas > 1

- Ton
Allowable Load Pp = Ppu/Nd Pp = - Ton

g. Allowable Load for 1 lug or pin hole

Allowable load P = min (Pt,Pv,Pb,Pp) P = - Ton

 DOC NUMBER 01/SB/STR/2023
LIFTING TABLE
Equipment name
Project
SM3-LT 4
PIN LOCK AND LUG EXAMINATION
REVISION
DATE
ANALYSIS BY
1
12/12/2023
NOVYANTO SURYAHIRAWAN
9

g. Pin lock Shear Failure

Ultimate shear Psu = 0,6*fyp*1/4*pi()*Dp^2 Psu = 0 N

0 Ton

Allowable Load Ps = Psu/Nd Ps = - Ton

Allowable Load of pin lock Pl = min(Ps,Pm) Pl = - Ton

5. CONCLUSION

a. Allowable Load of Lug P = - Ton

b. Allowable Load of Pin lock Pl = - Ton

c. Allowable load of lifting table ( include selfweight of top table) Nl = - Ton with 1 pin lock
 DOC NUMBER 01/SB/STR/2023
LIFTING TABLE
Equipment name
Project
SM5-LT 1
PIN LOCK AND LUG EXAMINATION
REVISION
DATE
ANALYSIS BY
1
12/12/2023
NOVYANTO SURYAHIRAWAN
10
DATA
CALCULATION OF LUG OR PIN HOLE
1. METHODOLOGY

Lug analysis involves several failure modes, associated with different areas of the lug
1. Tension failure across the net section area ( neglected )
2. Shear failure along two planes
3. Bearing Failure
4. tension failure on single plane
5. Pin lock failure ( shear, bending )

2. REFERENCE
1. ASME BTH-1,2017, "Design of Below_the_Hook Lifting Device"
2. SNI 03-1729-2015, “Tata Cara Perencanaan Struktur Baja Untuk Bangunan Gedung”.

3. INPUT DATA

a. Design factor for yield Nd = 3 ( safety factor ASME - BTH-1,2017 )

b. Diameter Hole Dh = 20.04 mm
c. Pin Diameter Dp = 17.64 mm
d. Strenght Reduction factor Cr = 0.87 Dp/Dh = 0.88024
e. Thickness of plate t = 30.46 mm
f. distance from hole edge to lug edge a = 10 mm
g. distance from hole center to lug edge R = a + Dh/2 R = 20.02 mm
h. Lug width W = 0 mm
be1 = 0 mm
be2 = 0 mm
i. Yield Stress lug fy = 240 Mpa
j. Ultimate stress lug Fu = 410 Mpa
k. Yield stress pin Lock fyp = 640 Mpa
m. Inertia of Pin lock (section area) I = 1/64*pi()*Dp^4 I = 4,752.96 mm4

4. CALCULATION

a. shear plan location angle Ø = 55*DP/DH Ø = 48.41

b. Effective width ( B eff) B eff 1 = 4*t B eff 1 = 121.84 mm

B eff 2 = Be*0.6*Fu/fy*sqrt(Dh/Be) B eff 2 = - mm

use min( B eff1,B eff 2, actual Be) B eff = - mm

c. Allowable Tensile Strenght (Tension Failure across the net section area) ( Neglected because pin hole at scissorframe/lifting table frame)

Area of the net section At = 2*t*B eff At = - mm2

Ultimate Tensile strenght Ptu = Cr*Fu*At Ptu = - N

- Ton
Allowable tensile load Pt = Ptu/(1.2*Nd) Pt = - Ton

d. Shear Failure along two planes

Total area of two planes shear Av = 2*(a + Dp/2*(1-cos( Ø)))*t Av = 1,806.70 mm2

Ultimate Shear strenght Pvu = 0,7*Fu*Av Pvu = 518,521.98 N

51.85 Ton
Allowable shear load Pv = Pvu/(1,2*Nd) Pv = 14.40 Ton

e. Shear Failure along one plane

Effective Area Ab = ( 1,33*(R - Dh/2)+((0.92*Be)/(1+be/Dh))*t Ab = 405.12 mm2

Ultimate Pbu = Cr*Fu*Ab Pbu = 144,423.26 N

14.44 Ton
Allowable Load Pb = Pbu/(1.2*Nd) Pb = 4.01 Ton

f. Bearing Failure

Effective Area Ap = Dp*t Ap = 537.31 mm2

Ultimate Ppu = 0.63*fy*Ap Ppu = 81,241.94 N Service clas > 1

8.12 Ton
Allowable Load Pp = Ppu/Nd Pp = 2.71 Ton

g. Allowable Load for 1 lug or pin hole

Allowable load P = min (Pt,Pv,Pb,Pp) P = 2.71 Ton

 DOC NUMBER 01/SB/STR/2023
LIFTING TABLE
Equipment name
Project
SM5-LT 1
PIN LOCK AND LUG EXAMINATION
REVISION
DATE
ANALYSIS BY
1
12/12/2023
NOVYANTO SURYAHIRAWAN
10

h. Pin lock Shear Failure

Ultimate shear Psu = 0,6*fyp*1/4*pi()*Dp^2 Psu = 93846.54042 N

9.384654042 Ton

Allowable Load Ps = Psu/Nd Ps = 3.13 Ton

Allowable Load of pin lock Pl = min(Ps,Pm) Pl = 3.13 Ton

5. CONCLUSION

a. Allowable Load of Lug P = 2.71 Ton

b. Allowable Load of Pin lock Pl = 3.13 Ton

c. Allowable load of lifting table ( include selfweight of top table) Nl = 2.71 Ton with 1 pin lock
 DOC NUMBER 01/SB/STR/2023
LIFTING TABLE
Equipment name
Project
SM5-LT 2
PIN LOCK AND LUG EXAMINATION
REVISION
DATE
ANALYSIS BY
1
12/12/2023
NOVYANTO SURYAHIRAWAN
11
DATA
CALCULATION OF LUG OR PIN HOLE
1. METHODOLOGY

Lug analysis involves several failure modes, associated with different areas of the lug
1. Tension failure across the net section area ( neglected )
2. Shear failure along two planes
3. Bearing Failure
4. tension failure on single plane
5. Pin lock failure ( shear, bending )

2. REFERENCE
1. ASME BTH-1,2017, "Design of Below_the_Hook Lifting Device"
2. SNI 03-1729-2015, “Tata Cara Perencanaan Struktur Baja Untuk Bangunan Gedung”.

3. INPUT DATA

a. Design factor for yield Nd = 3 ( safety factor ASME - BTH-1,2017 )

b. Diameter Hole Dh = 19.89 mm
c. Pin Diameter Dp = 17.47 mm
d. Strenght Reduction factor Cr = 0.87 Dp/Dh = 0.87833
e. Thickness of plate t = 30.53 mm
f. distance from hole edge to lug edge a = 12.84 mm
g. distance from hole center to lug edge R = a + Dh/2 R = 22.785 mm
h. Lug width W = 0 mm
be1 = 0 mm
be2 = 0 mm
i. Yield Stress lug fy = 240 Mpa
j. Ultimate stress lug Fu = 410 Mpa
k. Yield stress pin Lock fyp = 640 Mpa
m. Inertia of Pin lock (section area) I = 1/64*pi()*Dp^4 I = 4,572.37 mm4

4. CALCULATION

a. shear plan location angle Ø = 55*DP/DH Ø = 48.31

b. Effective width ( B eff) B eff 1 = 4*t B eff 1 = 122.12 mm

B eff 2 = Be*0.6*Fu/fy*sqrt(Dh/Be) B eff 2 = - mm

use min( B eff1,B eff 2, actual Be) B eff = - mm

c. Allowable Tensile Strenght (Tension Failure across the net section area) ( Neglected because pin hole at scissorframe/lifting table frame)

Area of the net section At = 2*t*B eff At = - mm2

Ultimate Tensile strenght Ptu = Cr*Fu*At Ptu = - N

- Ton
Allowable tensile load Pt = Ptu/(1.2*Nd) Pt = - Ton

d. Shear Failure along two planes

Total area of two planes shear Av = 2*(a + Dp/2*(1-cos( Ø)))*t Av = 2,293.34 mm2

Ultimate Shear strenght Pvu = 0,7*Fu*Av Pvu = 658,189.92 N

65.82 Ton
Allowable shear load Pv = Pvu/(1,2*Nd) Pv = 18.28 Ton

e. Shear Failure along one plane

Effective Area Ab = ( 1,33*(R - Dh/2)+((0.92*Be)/(1+be/Dh))*t Ab = 521.37 mm2

Ultimate Pbu = Cr*Fu*Ab Pbu = 185,658.49 N

18.57 Ton
Allowable Load Pb = Pbu/(1.2*Nd) Pb = 5.16 Ton

f. Bearing Failure

Effective Area Ap = Dp*t Ap = 533.36 mm2

Ultimate Ppu = 0.63*fy*Ap Ppu = 80,643.90 N Service clas > 1

8.06 Ton
Allowable Load Pp = Ppu/Nd Pp = 2.69 Ton

g. Allowable Load for 1 lug or pin hole

Allowable load P = min (Pt,Pv,Pb,Pp) P = 2.69 Ton

 DOC NUMBER 01/SB/STR/2023
LIFTING TABLE
Equipment name
Project
SM5-LT 2
PIN LOCK AND LUG EXAMINATION
REVISION
DATE
ANALYSIS BY
1
12/12/2023
NOVYANTO SURYAHIRAWAN
11

h. Pin lock Shear Failure

Ultimate shear Psu = 0,6*fyp*1/4*pi()*Dp^2 Psu = 92046.42291 N

9.204642291 Ton

Allowable Load Ps = Psu/Nd Ps = 3.07 Ton

Allowable Load of pin lock Pl = min(Ps,Pm) Pl = 3.07 Ton

5. CONCLUSION

a. Allowable Load of Lug P = 2.69 Ton

b. Allowable Load of Pin lock Pl = 3.07 Ton

c. Allowable load of lifting table ( include selfweight of top table) Nl = 2.69 Ton with 1 pin lock