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INFRASTRUCTURE AND MAINTENANCE Rev. No.: 00
BUILDING Date:
NIGHT WORK MANAGEMENT PLAN Page 2 of 37
TABLE OF CONTENTS
Page
SL NO TABLE OF CONTENTS Number
1 Purpose 3
2 Scope 3
2.1 References 3
2.2 Definition 3
3 Planning of construction work at night 4
4 Safety Management Plan for Night Time work 5
5 Inventory Preparation for Safety Equipment’s 7
6 Material and machine movement / coordination 11
7 Traffic procedure and control 13
8 Work permit procedure 15
12 Security control 36
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Project Name: KING SALMAN ENERGY PARK REQUISITION. No.:
INFRASTRUCTURE AND MAINTENANCE Rev. No.: 00
BUILDING Date:
NIGHT WORK MANAGEMENT PLAN Page 3 of 37
1. PURPOSE
SINOHYDRO will consider the increased safety risk at the workplace when conducting any
construction activities at night. This guideline will provide essential practices that can reduce the
risk of construction hazards at night.
This Night Shift Work Management Plan is well documented and structured so that all parties can
benefit from its use. Enclosed in this plan are recommended components, procedures and related
policies of safety management for night time works.
2. SCOPE
This covers the minimum requirements associated with the night work of SINOHYDRO within
its work scope for 3RD party infrastructure at SPARK, Infrastructure and Maintenance Building
project in King Salman Energy Park with its references in Saudi Aramco Engineering Standards,
SAES-P-123 lighting Saudi Aramco Construction Safety Manual, Saudi Aramco HSE GI-0002.100
work permit system.
This night shift management plan hereby authorizes specific construction activities carried out
in the subject project with the sole intent of eradicating the hazardous circumstance and
susceptibility of risks to personnel, property and equipment.
2.1 REFERENCES
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Project Name: KING SALMAN ENERGY PARK REQUISITION. No.:
INFRASTRUCTURE AND MAINTENANCE Rev. No.: 00
BUILDING Date:
NIGHT WORK MANAGEMENT PLAN Page 4 of 37
GENERAL GUIDELINES
It should be determined and stated clearly in the night shift work management plan
the responsibility of each individual at construction site assigned for night shift activities. Project
Manager, Construction Manager, Site Engineers, Project Safety Supervisor and Safety Officers
as well as workers each have their specific accountabilities to make sure the highest level of priority
is given towards safety and health issues.
i. PROJECT MANAGER
The project manager holds the overall responsibility for the site HSE Management system and his
responsibilities for the site includes but not limit to….
Ensure that all necessary tools and equipment are provided at that personal access routes
to the tools are illuminated in accordance with this procedure.
Ensure that all required precautions specified in this procedure are those agreed with the
respective project Construction Manager / Site engineers.
Ensure that authorization from the project manager or his designee to work beyond normal
working hours is obtained.
Ensure that signs, barriers, adequate lighting, flashing lights are provided. Verify that the
relevant persons have been informed in coordination with the project safety supervisors /
officers.
Ensure employees are provided whether suitable and sufficient personal protective
equipment’s, (PPE) in coordination with the project safety supervisor / officer.
Ensure that JSA’s have been completed as required by the nature of work.
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Project Name: KING SALMAN ENERGY PARK REQUISITION. No.:
INFRASTRUCTURE AND MAINTENANCE Rev. No.: 00
BUILDING Date:
NIGHT WORK MANAGEMENT PLAN Page 5 of 37
Ensure that provision of instruction in regards to the movement of vehicles and equipment
with in the area of work in coordination with project safety supervisor and officer.
Ensure that proper guidelines are provided by means of weekly tools box meeting to be
initiated at site.
Ensure all-inclusive safety requirements and site HSE rules and standards are fully
adhered.
Disseminate the work force about the hazards and precautionary measures of the
activity through tool box discussions.
Consistently monitor work activity and ensure unsafe act / unsafe conditions does not
remain.
Ensure that adequate barrier is provided around areas where hazards may exist and
such hazards are clearly lit (flashing lights).
Ensure that adequate medical coverage by the assigned Saudi Aramco approved male
nurse is in place during work.
Ensure that all lighting equipment installed has been checked and certified in
accordance with the project requirement.
Training: All workers shall receive specific training on night operations prior to start the
work.
Visibility: In addition to their standard protective equipment, all worker shall wear a high
visibility vest or jackets which meets the safety requirement. They shall also have a
minimum of 80 cm2 of reflective material added to their hard hat which is visible from all
sites.
Plan a workload that is appropriate to the length and timing of the shift. Work duration of
night shift personnel is 10 hours per day (6:00 P.M until 4:00 A.M) and break time in
between.
If reasonably practicable, schedule a variety of tasks to be completed during the shift to
allow some choice about the order in which they are done.
Avoid scheduling demanding, dangerous, monotonous and / or safety critical work during
the night, the early morning, or towards the end of long shifts or during other periods of
low alertness.
Encourage and promote the benefits of scheduling regular breaks time.
Improve alertness by exposure to bright light during the night.
SINOHYDRO shall ensure to set objectives in order to focus the company specific aims
until the project completion. Company objectives are cascaded into departments, team
and finally individual employee goals and objectives. This process aligns the task and
responsibilities of each employee directly to overall company objectives, ensuring that
employee is doing the things that they need it to do for the company to be successful. This
alignment helps employees better understand the importance of the job and increases
engagement to the commitment.
When developing employee goals, it is important that they are clearly understood and
structured so that the employee and their manager can measure and monitor success. A
very successful approach to developing objectives is the SMART method.
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Project Name: KING SALMAN ENERGY PARK REQUISITION. No.:
INFRASTRUCTURE AND MAINTENANCE Rev. No.: 00
BUILDING Date:
NIGHT WORK MANAGEMENT PLAN Page 6 of 37
S – Specific
M – Measurable
A – Attainable
R – Relevant
T – Time based
Training: All vehicle operators shall receive specific training on night work operations.
Visibility: In addition to their standard’s protective equipment, all equipment operator who
leave their vehicles shall wear high visibility vest or jacket, which meet safety requirements
they shall also have a minimum of 80 CM2 of reflective material to their hard hats which
is visible from all sides.
Flashing lights: all vehicles in the work area must operate rotating or flushing indication
amber lights visible in 360 degrees around the vehicles. Strobe lights are not permitted.
Stand by man
A person who has been trained in the work and emergency procedures as well as the proper
use of rescue equipment to act as look out during the excavation of the work in confined space.
Flag man
A well trained personal on controlling vehicle movement on work site. They wear a reflective jacket
for better visibility and provided with the flag (Green / Red) whistle and flashing torch (Green &
Red).
Before night work are carried out, project safety supervisor / officer shall check the
inventory of safety equipment to make sure that all the sufficiently available, appropriate, and in
good working condition. Equipment such as retro-reflective signage’s, barriers, retro-reflective
tapes and lighting equipment’s are some examples of safety equipment’s that should be provided
for night time construction work.
SINOHYDRO shall provide lighting for night work space where construction equipment,
worker on foot, or both are present.
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Project Name: KING SALMAN ENERGY PARK REQUISITION. No.:
INFRASTRUCTURE AND MAINTENANCE Rev. No.: 00
BUILDING Date:
NIGHT WORK MANAGEMENT PLAN Page 7 of 37
Night time construction lighting arrangements have an impact on project safety, quality, cost,
and productivity. One of the main reason illumination levels have strong impact on the other
aspect night time construction is the fact that light influences human performance and
alertness.
SINOHYDRO company shall provide lighting for the night work in the activity area work
space where the construction equipment, worker on foot, or both are present.
Workers on foot, performing work within a moving work, shall wear ANSI approved high
visibility apparel and head wear for class 3 risk exposure including vest, Class E pants or
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Project Name: KING SALMAN ENERGY PARK REQUISITION. No.:
INFRASTRUCTURE AND MAINTENANCE Rev. No.: 00
BUILDING Date:
NIGHT WORK MANAGEMENT PLAN Page 8 of 37
Light fixtures that are mounted at the construction equipment shall have a secure
connection to minimize vibration during compaction and excavation activities and ensure that
the view of the equipment operate is not obstructed. Portable light shall be aimed either
generally parallel or perpendicular on the road way, aimed downward toward the work to avoid
glair on coming drivers.
Vehicle headlights shall not be permitted as the sole mean illumination while working.
Portable light towers – the lighting consists of numerous luminaries mounted to a mast
arm that is capable of holding the luminaries at various mounting heights. The mast arm
is attached to the trailer with the generator that can be towed by the vehicle. To prevent
glare these lighting systems should not be aimed toward traffic and should be aimed
downward at the work and rotated outward no greater than 30 degrees from straight down
unless the light has been designed specifically to prevent glare.
Balloon Lighting – This Type of lighting consists of a large balloon type luminaire that
provides a fairly large area of evenly distributed light and is relatively glare free. Balloon
lights can be mounted on slow-moving equipment or portable light towers.
Roadway Luminaires Mounted on Temporary Poles- This would consist of any permanent
roadway lighting fixture mounted on temporary poles and hard wired to and electrical
system. This type of system would normally be prepared by a lighting design professional.
Factory- installed lights on Equipment- Headlights installed on most equipment do not
normally provide adequate lighting for most work operations and as a large component of
glare should not be used when facing any oncoming traffic.
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INFRASTRUCTURE AND MAINTENANCE Rev. No.: 00
BUILDING Date:
NIGHT WORK MANAGEMENT PLAN Page 9 of 37
SINOHYDRO shall provide sufficient the lighting level duly recommended by Saudi
Aramco. The lighting standards assume reasonable visual abilities that are considered to
be normal, while giving some allowance for variations among individuals. This assumption
allows for visual standards to be based mainly on the visual requirements of the specific
task construction activities required:
Task Dependency
Visual Standard
Required Accuracy
The higher the precision required in a task, the higher the level of illumination
needed.
Background Reflection – ability to visualize and object or a target or a target
depends on the contrast between that object and the background. Highly reflective
backgrounds decrease the visibility of the target or object.
Relative Speed- relative speed of the object/ target or its observer is another factor
directly affecting the level of lighting needed for the construction task.
Faster moving objects or targets observed in construction tasks has an impact on
the needed level of illumination for the task. The smaller the object, the higher the
level of lighting needed
Seeing distance- distance between the observer and the target in each task in
another determining factor in setting illumination levels. Large distances
necessitate higher levels of illumination.
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Project Name: KING SALMAN ENERGY PARK REQUISITION. No.:
INFRASTRUCTURE AND MAINTENANCE Rev. No.: 00
BUILDING Date:
NIGHT WORK MANAGEMENT PLAN Page 10 of 37
LIGHTING INSPECTION
Lighting inspection will be performed jointly by Saudi Aramco and SINOHYDRO designated
representatives and shall include the following main pints (1) observation of the lighting setup to
evaluate glare potential for the drivers and workers and (2) light meter measurements to determine
minimum illumination levels.
SINOHYDRO shall make adjustments the lighting as needed based on the result of the
inspection. In the event to any failure of lighting system. Saudi Aramco may determine to
discontinue work until the required level of illumination is restored. Delays due to insufficient
lighting levels are the responsibility of SINOHYDRO.
Any corrections and deficiencies needed to provide the minimum illumination levels shall be
addressed by the start of the next work shift.
LIGHTING TERMS
The foot candle is the English unit of measurement of illuminance while lux is the metric unit
of measurement of illuminance. A lumen is the metric unit that represents the luminous output of
the source with a uniform emittance. A luminaire represents a complete lighting unit that consists
of a lamp, the part that distribute light, and any necessary starting components. Luminance
quantifies directional brightness of a light source or of a surface that is illuminated and reflects
light.
The relationship between candela, lumen and foot candle is shown in (see below). A uniform
point source (luminous intensity or candle power = 1 candela) is shown at the center of a sphere
of one-foot radius. It is assumed that the sphere surface has zero reflectance. The illumination at
any point on the sphere is one-foot candle (one lumen per square foot)
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INFRASTRUCTURE AND MAINTENANCE Rev. No.: 00
BUILDING Date:
NIGHT WORK MANAGEMENT PLAN Page 11 of 37
SINOHYDRO will assign designated supervisory personnel to ensure that material and
machine movement are well supervised to turn aside potential cause of serious injury and harm
to works and properties.
Workers should be provided with sufficient and adequate PPE when working at night. Because
of the inherent hazard that present in the construction site during night time, special or extra
precautions should be emphasized to all workers. Tripping hazard, risk of falling from height,
drowsiness and poor visibility are among the inherent hazards associated with night time. The
following PPE are minimum recommendations, and SINOHYDRO may Provide additional PPE to
their worker.
The purpose of using high visibility apparel is to reduce the risk of the personnel from being
struck by vehicles and making them more visible in the construction site during night time work.
Thus, good quality highly visible apparel should be worn at all times. Good high visibility apparel
may take several forms. As a minimum, vests that cover the entire upper torso should be required.
Shirts or jackets of the approved colors and incorporating retro- reflective striping may be
substituted for vests.
Whatever garments the employer may choose for the employer to wear, it should be clean
and in good condition and the retro-reflective material should be visible at a minimum of 300
meters. If any of the employee or worker is using apparel with poor condition, ask them to replace
the garment immediately.
The selection of high visibility apparel to be worn by construction personnel for construction
activities s night should be made by a knowledgeable person, with adequate consideration of the
work environment and level of lighting exposure of the personnel. In addition to satisfying basic
visibility requirement the following issues should also be addressed:
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Project Name: KING SALMAN ENERGY PARK REQUISITION. No.:
INFRASTRUCTURE AND MAINTENANCE Rev. No.: 00
BUILDING Date:
NIGHT WORK MANAGEMENT PLAN Page 12 of 37
To promote acceptance and use by construction personnel, high visibility garments must
be comfortable to wear. They must fit well and adequately ventilated as well as to promote
evaporation of perspiration.
Loose fitting garments and long sleeves should be avoided for workers working on
mechanical equipment to avoid risk of entanglement and snagging.
These garments should be maintained clean and in good condition. Dirty or damaged
garments must be cleaned or replaced promptly.
Garments must be fit properly to provide, as a minimum, full coverage of the upper torso.
Requirements for high visibility apparel must be enforced for all workers exposed to
moving vehicle or machines.
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Project Name: KING SALMAN ENERGY PARK REQUISITION. No.:
INFRASTRUCTURE AND MAINTENANCE Rev. No.: 00
BUILDING Date:
NIGHT WORK MANAGEMENT PLAN Page 13 of 37
SINOHYDRO Company shall provide Saudi Aramco traffic flow plan and all traffic control
procedures (as applicable to the project) and this shall be disseminated to all drivers and
heavy equipment operators for information, compliance and guidance.
Project Safety Supervisor shall train Traffic Control personal as they may be required to
control construction vehicle traffic. Traffic control personal shall receive training which
deals specifically with night time traffic control procedures as approved by the Project
Manager.
Traffic Control Personnel shall wear a high visibility vest which meets safety and traffic
requirements. They shall also have a minimum of 80 cm2 of reflective material added to
their hard hats which is visible from all sides. They shall also be equipped with a flashlight
complete with semi-transparent red cone.
Traffic control personnel shall be equipped with radios so that they have communication
with each other and the pilot vehicle operator.
Traffic Control Personnel shall be illuminated on the vertical face which shows to oncoming
traffic. Illumination shall not impair the vision of the traffic control person and shall be
minimum of Level 3 illuminance. In the event of failure of any portion of the lighting system
at a traffic control person station, all operations must be discontinued until the required
illumination is restored.
The following list of items should all be routinely checked as part of traffic control:
Flagger Stations – Shall be illuminated and shall be visible from 1000 feet. If slow flaggers
are to be used, Project Safety Officer/s must remind them that they must stay in the
lighted area, they cannot walk with the end of queue as they would during a daylight
operation.
Signs – All signs, both permanent and temporary shall confirm to Saudi Aramco road and
traffic requirements. They must be retro-reflective. Paper signs with retro-reflective
lettering are prohibited and should immediately be removed from the job site.
Road work ahead sign – Must have a flashing beacon with 12 inches’ lens installed.
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Project Name: KING SALMAN ENERGY PARK REQUISITION. No.:
INFRASTRUCTURE AND MAINTENANCE Rev. No.: 00
BUILDING Date:
NIGHT WORK MANAGEMENT PLAN Page 14 of 37
Check this periodically during the shift to ensure it is still flashing at an appropriate area.
Cones/ Channelizes/delineators – Ensure they are in good condition, per Saudi Aramco
road and traffic requirements reference and that they each have appropriate retro-
reflective material installed.
Lighting for Flagger Station – For nighttime flagging, flagger stations shall be illuminated
by an overhead light source providing a minimum lighting intensity level of 5-foot candles
measured 1 foot out from the flagger’s chest. The flagger station light shall illuminate the
station area with a radius of at least the width of the lane plus 5 feet, and be centered on
the flagger in the initial flagging position.
The size of the illuminated area shall be increased to account for flagger movements
required to control traffic. The flagger station light shall be maintained at an adequate height above
the pavement and be capable of being shielded through the use of visors, hood, louvers, or
screens as needed to minimize glare to approaching traffic and spilling over onto adjacent
properties. Head & Halo lights used which provided good accent and visibility but is not a viable
solution to meet the specifications.
This Work Permit Procedure hereby authorizes specific construction activities carried out
in the premises of the project during night time with the sole intent of eradicating the hazardous
circumstance and susceptibility of risks to personnel, property and equipment. SINOHYDRO
Company shall adhere to Work Permit System as prerequisite by Saudi Aramco.
Designated personnel from Construction to issue and approve the Night work permits for the
Construction activities under their supervision.
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INFRASTRUCTURE AND MAINTENANCE Rev. No.: 00
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NIGHT WORK MANAGEMENT PLAN Page 15 of 37
PERMIT CLASSIFICATION
The following work permits are issued for night work activities depending on the activities to
execute.
Please see attached list of manpower to carry out night shift activities.
Construction Manager
Supervisor / Foreman
Male Nurse
Flagman
Stand by Man
Mechanic
Security Guard
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INFRASTRUCTURE AND MAINTENANCE Rev. No.: 00
BUILDING Date:
NIGHT WORK MANAGEMENT PLAN Page 16 of 37
o Grading by Dozers
o Grading by Graders
o Excavation by Excavators
o Material transportation by Articulated Tracks
o Compaction by Rapid Impact Compactors
o Compaction by Roller Compactors
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BUILDING Date:
NIGHT WORK MANAGEMENT PLAN Page 17 of 37
Hazard Identification Plan (HIP) shall be provided to Saudi Aramco as per above mentioned
construction activities during night shift work.
Activity Based Hazard identification and control measures
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Project Name: KING SALMAN ENERGY PARK REQUISITION. No.:
INFRASTRUCTURE AND MAINTENANCE Rev. No.: 00
BUILDING Date:
NIGHT WORK MANAGEMENT PLAN Page 18 of 37
Road-01 Improper manual Injury to B Obtain a permit for job GI 2.100 Work
Road-02 handling. persona A tool box talks given prior to start the work. permit system
Road-03 Incompetent l Backfilling, leveling & compaction shall be executed as per
operators & Drivers. method statement & JSA provided. GI 7.025, Heavy
Incompetent Propert Required PPE shall be used in backfilling process. Equipment
banksmen & y Barricade all unprotected excavations with hard barricades Operator Testing
spotters. damage & post warning signage. and Certification
Faulty equipment & Competent operators & drivers shall be assigned to perform
machinery. Damag backfilling, leveling & compaction. GI 7.031, Heavy
Dust emissions. e to Water sprinkling shall be carried out to avoid dust Equipment
Falling of personnel environ emissions. Services
& equipment in to ment Ensure adequate illumination available at work area.
excavation. All heavy equipment shall be provided with Beacon light &
Heavy equipment reverse alarms.
without Reverse A flagman shall be assigned to guide the vehicle/equipment
alarm & beacon light. driver when it is reversing.
Workers are not allowed to work in the Blind spots of any
Workers in Blind spot
heavy equipment & training shall be provided to maintain
of heavy equipment
safe distance from moving equipment.
in operation.
Only excavating and backfilling equipment (track hoes, rock
entanglement
breakers, backhoes, front loaders, etc.) are permitted within
Slip, trip & falls 2 m (6.5 ft.) of the edge of an excavation.
The equipment being used for compaction shall be well
inspected prior to start work.
The rotating part of the compactor should be covered
properly to avoid any chances of entangle.
The worker working with Jumping compactor should have a
firm grip on it.
The equipment being used for asphalting shall be well
inspected prior to start work.
Regular housekeeping shall be done
Public safety & welfare shall be given high priority from start
to handover of the project.
Task 4.Vehicle / equipment movement
Road-01 Incompetent driver Injury to A Make sure all drivers are enough competent with valid GI 6.030, Traffic
Road-02 Vehicle collision persona license and experience. and Vehicle
Road-03 Traffic l Traffic management system shall be followed. Safety
Lack of training Damag
Prepare a site logistics plan, detailing the site boundary,
Over speeding e to GI 6.029,
property pedestrian and vehicle access, site roads, parking, lay Reporting and
Weather conditions down areas and temporary structures.
(Dust & Fog) Recording of
Traffic management signage and lighting shall be installed. Motor Vehicle
Flag men shall be available with suitably trained. Accidents
Barriers shall be installed.
Pedestrian routes shall be clearly marked and illuminated
Vehicle safety —
with required signage’s.
CSAR pages
Ensure adequate illumination available at work area. 4,13,19, I-8 pages
Train personnel on traffic safety. 1-4, II-1 page 9
All vehicle drivers shall be trained in defensive driving &
speed limits. Traffic safety — I-
Penalty will be imposed on violators to avoid over 8 pages 1-4
speeding.
All drivers shall be addressed an inspection checklist prior
to start the shift.
A proper awareness shall be given to all vehicle drivers on
weather conditions.
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INFRASTRUCTURE AND MAINTENANCE Rev. No.: 00
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NIGHT WORK MANAGEMENT PLAN Page 19 of 37
Road-01 Equipment Injury to A All equipment’s shall be tested, certified and approved by
Road-02 collision persona Aramco. G.I 7.025. heavy
Road-03 Inadequate l The Equipment Operator shall be Aramco certified equipment
arrangements All equipment’s will be assisted with a trained flag man. operators
Lack of Propert We will make sure that all equipment’s shall be checked /
coordination y inspected by operators with inspection checklist on daily General
Lack of damage basis. requirements
communication Ensure adequate illumination available at work area. 2.3.6
Over speeding Avoid to unauthorized entry of people in equipment
Failure to notify premises.
the risk If required, the heavy equipment working area shall be
Horseplay barricaded with a required signage.
A pre job tool box talks to be conducted on daily basis prior
to start the work.
All the personal working with equipment’s and around will
be trained about the hazards involved and advised about
control measures.
All equipment’s shall be fixed with reverse alarm.
All equipment operators and flagman’s and the personal
working around will be maintained a proper coordination /
interface to avoid collisions.
An equipment coordinator will be in place along with high
level coordination as well as area safety personal for further
guidance.
All personal will be provided a high visibility clothing for work
area.
All operators and flagmen will ensure the work area is clear
prior to start the job.
Equipment department will ensure a proper preventive
maintenance plan for all equipment’s.
All equipment operators shall make sure to have a 360-
degree visibility.
We ensure to avoid people rest on or around the
equipment’s.
Refilling of gasoline / diesel in well ventilated area and we
ensure to turn off equipment’s prior to refill.
Task 6. Demobilization
Road-01 Slip, Trip & Falls Person B Provision of PPE (foot & head protection, working gloves, GI 2.100, Work
Road-02 Poor lighting al injury etc.) Permit System
Road-03 Sharp objects Ensure adequate illumination available at work area.
Improper Manual Propert Always use correct lifting methods/lifting postures.
handling y Always take assistance if load is beyond human capacity or
Contact to damage use mechanical means.
hazardous material Frequent breaks and fluid intake when working under the
Inadequate lighting hot weather conditions.
Hot weather Types of materials shall be segregated and shall be
disposed on dedicated waste bins
Lack of sleep
Handling and disposal of hazardous materials shall base on
the MSDS provided.
Unused materials shall be stored in the storage area and
shall observe proper stacking
Regular removal of wastes to avoid accumulation of waste
materials.
All personal shall be trained about working night shifts and
the hazards involved.
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ADMINISTRATIVE ITEMS
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NIGHT WORK MANAGEMENT PLAN Page 21 of 37
The shift turnover process should include at least two meetings. It should begin with a
meeting among incoming and outgoing supervisors. The purpose of this meeting is to acquaint
the incoming supervisors with the general status of all work for which each will be responsible.
While general issues are addressed in the turnover meetings, shift assigned
Supervisory Personnel must exchange detailed information related to individual jobs and
tasks. The most effective way to communicate this information is for the incoming and outgoing
workers to go over task issues while examine the actual work location(s) and components(s).
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NIGHT WORK MANAGEMENT PLAN Page 22 of 37
SINOHYDRO Company shall guarantee the health, well-being and welfare of work
forces assigned during this work shift.
SINOHYDRO Company will limit the use of extended shifts and increase the
number of days’ employees work. Working shifts longer than 10 hours will generally result
in reduced productivity and alertness. Additional break periods and meals should be
provided when shifts are extended past normal work periods.
SINOHYDRO will plan regular and frequent breaks throughout the work shift. In
addition to formal breaks such as dinner, encourage the use of micro breaks to change
positions, move about, and sift consideration.
In addition to fatigue, SINOHYDRO must ensure that employees are not exposed to
hazardous chemicals or other agents in excess of health standards.
EMPLOYEE RESPONSIBILITIES
It is the responsibility of employees at all levels to comply with this plan. All
employees are required to attend work fit to safely perform their duties without risk to
themselves or others. This can only be managed from a personal perspective by ensuring
that an individual’s time away from work includes sufficient sleep.
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NIGHT WORK MANAGEMENT PLAN Page 23 of 37
Fatigue is a message to the body to rest. It is not a problem if the person can
and does rest. However, if rest is not possible, fatigue can increase until it becomes
distressing and eventually debilitating. The symptoms of fatigue, both mental and physical,
vary and depend on the person and his or her degree of overexertion. Some examples
include:
Weariness
Sleepiness
Irritability
Reduced alertness, lack of concentration and memory
Lack of motivation
Increased susceptibility to illness
Depression
Headache
Giddiness
Loss of appetite and digestive problems
This will include amongst, other things employees managing any health, lifestyle,
personal responsibilities that may impact on their fatigue. Employees must:
Utilize breaks provided within and between shifts to rest and recuperate.
Report all incidents and accidents arising from hazards associated with shift
work.
Recognize signs of sleep deprivation and/or fatigue and the impact on
themselves and others and report to their supervisor the circumstances in which
fatigue and lack of sleep are impacting on individual wellbeing and workplace
safety.
Shift safety Supervisor / Officer shall discuss and address healthy tips to night shift
works forces during tool box meeting for awareness and turn aside any health
deficiency and while at work.
The project utilizes a number of security systems designed to help fulfill its security
control (in and out). This system complements the policies, procedures, and measures of the
project. The security system includes:
All perimeters and access points are monitored by designated security guard’s
security guards.
Exterior lighting has been strategically placed throughout the temporary facilities lay
down area to emphasize and highlight perimeters, gate and Guard Post access points,
entry points into the gate, and areas of interest.
Security guards are assigned in this project to be stations in the main facility gate for
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in and out control. Additionally, “patrol” guards are assigned to conduct security
checks to support security mission trough collaborative training & exercise,
observation patrols, response to incidents, ad proactive meetings.
Turn off any equipment / electrical appliances (ensure it will not cause an
obstruction).
Leave the premises by the emergency evacuation route.
Do not return to the office / laydown / work site for any reasons until authorized to do
so by the Incident Commander or is Deputy.
Stay low when moving through smoke, walk down to the ground and exit.
Report immediately to designated assembly point and remain there for head count.
Do not leave the assembly point until “ALL CLEAR SIGNAL” given.
Place a damp cloth or material under the door to prevent smoke from entering the
room.
Retreat close as many doors as possible between you and the fire.
Be prepared to signal from window but DO NOT BREAK GALSS unless absolutely
necessary (outside smoke may be drawn in).
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IF CAUGHT IN SMOKE:
Drop to hands and knees and crawl or crouch low, head 30 to 36 inches above the
floor, watching the base of the wall as you go.
Hold your breath as much as possible breath shallow through nose using cloth or
shirt as filter.
Hold your breath, move quickly, covering head and hair with dap cloth / clothes. Keep
head down and protect your eyes.
If the emergency is medical injury / illness, determine if the injury / illness is life
threatening.
Identify the on-scene point of contact by position and last name.
Ensure that the Medical Team / Incident Commander are contacted immediately.
Identify number injured, patient assessment (s) and location (geographic and / or GPS
coordinates).
Determine any additional resources or equipment needed.
Document all information received and transmitted through active communication
device.
Document any changes in the on-scene point of contact or medical personnel as they
occur.
Medical facilities will be provided as per MMSR.
A qualified and JHAH Certified Male Nurse or First aider will be provided at First Aid Clinic
or Station and he will lead the emergency medical team. Small / minor injuries treated at
First Aid Clinic / Station at site and major inquiries serious injuries transported by equipped
ambulance to nearby Saudi Aramco approved hospital. Any useful details regarding
medical condition or exposure, and any MSDS or other information pertinent to the
exposure or injury provided by Male Nurse when transport to nearby hospital.
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Additional factors associated with the risks of night time construction work zones are
reduced work space for machinery and equipment movement, inadequate lighting, high
speed of traffic during the night, and long working hours.
Risk management process -the best way to address night time construction work-
zone risks and hazards is through risk management programs. SINOHYDRO company
shall begin risk management processes and review the risk management program
carefully one (1) week before the beginning night time work.
Risk identification
Risk assessment / analysis
Risk mitigation and planning
Risk allocation
Risk monitoring and control
SINOHYDRO Company will determine which risks might affect the project and
documenting their characteristics using tools such as brainstorm in. Risk assessment / analysis
involves the quantitative or qualitative analysis that assesses impact and probability of risk. Risk
mitigation and planning involves analyzing risk response option (acceptance, avoidance,
mitigation, or transference) and deciding how to approach and plan risk management activities.
Risk allocation involves placing responsibility for a risk on a specific party or parties
typically through a contract. The fundamental tents of risk allocation include allocating risks to the
party that is best able to manage the, allocating risks in alignment with project goals, and allocating
risks to promote team alignment with customer-oriented performance goals.
Risk monitoring and control is the capture, analysis, and reporting of project
performance, usually as compared to the risk management plan. Risk monitoring and control
assists in tracking and resolution.
The first step in an effective risk management program is to identify possible risks. Specific
concerns related to night time work zones include poor visibility and work quality, staffing issues,
unwanted noise and glare, decreased worker and driver alertness, impaired drivers, higher vehicle
speeds, increased labor costs, materials and traffic control, and problems in logistics and
supervision.
These risks are categorized broadly as safety cost / production and schedule quality,
organizational relationships, technical, construction and environmental.
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4. Is the appropriate PPE available for Ensure workers are correctly Safety Supervisor
the task being undertaken? High prepared for the work they
visibility vests, ear plugs, safety are to perform.
glasses, halls
5. Have workers been advised about the Discuss with workers Camp Manager,
need for rest and sleep on the day Project Manager
prior to night work? Establish a rest Safety Manager
break before night shift commences.
6. Have workers been advised about the Symptoms of fatigue and Project Manager,
need to take breaks, particularly in the methods of minimizing Construction
early morning hours? fatigue should be discussed Manager,
with workers. There should Safety Manager
be agreement on the breaks
to be taken.
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We hereby confirm that the following safety requirements shall be complied with:
Responsible engineer needs to be available on site with the authority of decision making.
SINOHYDRO night shift risk assessment is available at site.
Method statements are available for activities.
Emergency procedures are established and implemented for night shift activities.
Full time Saudi Aramco approved and certified Safety officer is available at site.
All work areas are fitted with adequate lights with back-up power.
Full time first aider & fire fighters are available for night shift activities.
Site security and transport arrangement is available for night.
Adequate site supervisors are nominated for the night shift with communication facilities.
Safety induction program for night shift and evidence of its communication to workforce is
available on site.
Welfare facilities are available as per Saudi Aramco requirements.
JSA’s prepared and available at site as required in issuing work permit.
Night shift tool box meeting program is available at site.
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2 A lack of proper sleep Heavy equipment All personal will be given a copy of the Mentor night and M M M Yes
Development s of stress operators shift work guidance note.
on the body Shift Manager All personnel will be required to attend specific company
People on the night shift Site engineer training prior to starting night work.
end up tired and worn Workers All night and shift workers will be provided with sufficient
down, developing fatigue information, instruction and training to ensure their health
and irritability. and safety whilst undertaking tasks.
3 Accident and incidents Heavy equipment Regular monitoring of night and shift worker health and H H M No
Damage to equipment operators welfare will be undertaken using the health monitoring form.
Shift Manager
Site engineer
Workers
4 Increased levels of Heavy equipment The company will ensure that employees on night work do L L L Yes
tiredness and fatigue. operators not work more than on average 48 hours a week.
Accidents and incidents Shift Manager The company will ensure that night workers normal working
Damage to equipment Site engineer hours do not exceed more than an average of eight hours
Development of stress Workers in each 25 hours period.
on the body
5 Increased levels of Heavy equipment Review safe systems of work to ensure they take into H H M No
tiredness and fatigue. operators account night and work.
Accidents and incidents Shift Manager The shift manager will review existing safe systems of work
Damage to equipment Site engineer for specific activities to ensure that they have adequately
Development of stress Workers addressed the additional psychological hazards.
on the body
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Review Date
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ANNEXURE-II
RISK MANAGEMENT CHART
Step 1: Hazard Identification Step 2: Risk Assessment Step 3: Risk control
Identify potential hazards and to assist risk assessment, a general level of risk for each Where a hazard is assessed as medium / higher
risks at the workplace of some hazard is indicated along arrow guides. In assessing risk risk, consider implementing control measures.
factors that contribute to fatigue consider interaction between hazard factors that could
are listed below. influence the level of risk.
Factors that contribute to General risk indicator for factors that contribute to Control measures
fatigue fatigue
Work scheduling and planning The most appropriate control measures
hours Lower Risk Higher risk should be implemented for the identified risk
factor. Control measures may include:
Average weekly hours 35-40 hours 48 hours 56 hours Scheduling safety critical work outside low
(working week) (working week) body clock periods (I.e. between 2am and
6am)
Total hours over a three- 624 working hours Structure shifts and work plans so that
month period demands are highest towards the middle of
the shift and decrease towards the end.
Daily work hours 9 working hours 12 working hours Use forward rotation rosters systems (day-
evening-night)
Daily work hours and work- 10 working hours 13 Designing working hours and rosters to
related travel, including working hours provide for adequate sleep opportunity
commute (considering time for eating, washing,
personal commitments etc.)
Scheduling of work Regular, predictable Irregular and unpredictable Monitor actual time worked against the
hours hours, short notice of allocated roster and identify if excessive
schedule, extended hours are being worked.
overtime, on call across
shift cycle
Shift work Additional control measures should be
Lower Risk Higher risk implemented for special work arrangements
and include:
Length of shift 10 hours 13 hours Considering sleep opportunity and recovery
in instances where workers are required to
work on call after a normal shift or on days
off
Time of shift Day shift Afternoon shift night shift Avoiding quick shift changeovers such as
finishing at 11 am and starting again at 7 am
Speed and direction of shift Forward rotation Backward Slower rotation Use forward rotation roster systems (day-
(morning/afternoon/night) rotation (i.e. weekly/ evening-night)
(night/ 3-4 weekly
evening / rotation
morning)
Split shifts and variable 13 hours period Allocate shift and night workers consecutive
shifts days off to allow for at least two full nights
rest including some weekends.
The most appropriate control measures should be
Night work Lower Risk Higher risk implemented for the identified risk factor. Control
measures may include:
Shift end (for those working After 10pm and before 6am Planning into work schedules enough
8 hrs or more between workers and other resources to do the job
10pm and 6 am. without placing excessive demands on
workers.
Sequential night shifts 8 hours 10 hours 12 hours Keeping sequential night shifts to a minimum
6 or more 8 hours’ shifts Avoiding overtime allocations after afternoon
5 or more 10-hour shifts or night shifts.
4 or more 12-hour shifts
Breaks Lower Risk Higher risk The most appropriate control measures
should be implemented for the identified risk
factor. Control measures may include:
Period of non-working 48 hours Less than 48 hours Ensuring that workers have and take
following a sequence of adequate and regular breaks so that they
night shifts. can rest, eat and rehydrate.
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Frequency of breaks during Adequate and regular Infrequent of no breaks Including rest periods in the work schedule
work breaks and allow time for controlled sleeping and
napping if necessary.
Recovery time / sleep Adequate time for sleep, Inadequate time for sleep, Designing working hours and rosters to allow
opportunity between work travel meals, etc. travel, meals etc for good quality sleep and enough recovery
periods time between work days or shifts for
travelling, eating, washing and sleeping
The most appropriate control measures
Job demands Lower risk Higher risk should be implemented for the identified risk
factor. Control measures may include:
Repetition (physical or Varying task demands Highly repetitive work and Install fit for purpose plant machinery and
mental) or high concentration work, equipment for use at the workplace
with high demands over an
extended period of time.
Physical Minimal High physically demanding Redesign jobs to limit periods of excessive
Mental Physically work that results in muscle mental or physical demands.
Demanding work fatigue Introduce job rotation to limit buildup of
mental and physical fatigue.
The most appropriate control measures
Environmental conditions Lower risk Higher risk should be implemented for the identified risk
factor. Control measures may include:
Exposure to hazardous Hazardous substances, For hazardous substances, Avoid working during period of extreme
substances and low risk calculated using high risk calculated using temperature
atmospheric contaminants relevant exposure relevant exposure standard. Install heating devices in cold work
standard environment or provide access to cooled
areas
Exposure to noise -Exposure for short -Exposure for long duration Install fit for purpose machinery (low noise)
duration -high noise levels Install cooling devices in hot work
-low noise levels environments like truck cabins and ensure
shelters for shades are available in hot work
environments.
Exposure to extreme Short period of exposure Long period of exposure Installation of adjustable, low vibration seats
temperature Short period of exposure Long period of exposure in appropriate machinery and vehicles and
Exposure to vibration provide low vibration hand held equipment
Taking reasonable steps to ensure the
workplace and surroundings are well lit, safe
and secure.
The most appropriate control measures
Individual and lifestyle Lower risk Higher risk should be implemented for the identified risk
factor. Control measures may include:
Sleep (amount and quality) Night sleep (8 hours sleep Day sleep (6 hours sleep in Consulting with workers and designing shift
in 24 hours) 24 hours) rosters that enable workers to meet work
and personal commitments
Health and wellbeing Poor diet recent illness / Develop a fitness for work policy and
injury consider implementing health and fitness
programs.
Social life Influence of alcohol drugs SINOHYDRO will not allow such
or amount of sleep consumptions.
Other work commitments No other work Additional work SINOHYDRO will not allow any second job
(For example having a commitments commitments (Second Job) commitments.
second job)
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ANNEXURE-III
FIRST AID AND MEDICAL INCIDENT PROCESS FLOW CHART
DURING NIGHT SHIFT WORK
MEDICAL EMERGENCY
FATALITY
FIRST AID TREATMENT
REQUIRED
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ANNEXURE-IV
REPORTING EMERGENCY AND EVACUATION FLOW CHART-NIGHT SHIFT
REPEAT SEQUENCE
EMPLOYEE RESPOND ALARM
EVACUATED TO AREA
ASSEMBLY POINT
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ANNEXURE -V
ORGANIZATIONAL CHART – NIGHT work
PROJECT MANAGER
OR
ASSIGNED DEPUTY
CONSTRUCTION SITE
SUPERVISOR
SAFETY SUPERVISOR
SAFETY OFFICER
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ATTACHMENT……VI
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