SMS GROUP

WORK INSTRUCTION
Title :Fixing of Copper Plate on Dummy plate
Doc. No : SIS/CLG/OPN/WI/05
fixture and Hammer Peening
Date : 08.05.2015 Issue : 01 Rev : 00 Rev. Date : 00 Page 1 of 2
Safety Accessories:
Safety Glass, Ear buds, Hand gloves, Nose Mask, Safety Shoe

Sl. No. Activity Tools Required Responsibility Quality Standards

Fixing of Copper plate on Dummy plate fixture
1. Check thread condition of lifting holes, re-tap if required.
2. Fix lifting eye-bolts on the copper plate and lift it with EOT crane. Rotate the Copper plate
to keep the cold face on top. Synthetic slings,
3. Place the Copper plate on the rubber sheet. D-shackles, Eye bolt,
4. Bring the dummy plate fixture above the copper plate and align the dummy plate with the EOT crane, CNC
1 copper plate.
Adjustable torque Supervisor
5. Gently place the dummy plate fixture on the copper plate, with all bolts aligned with the
copper plate holes. wrench, Feeler gauge
6. Mark & tighten according to the sequence tightening sheet and tighten all the bolts with 100 (0.05 – 1.00 mm)
Nm torque in 1st step, 160 Nm torque 2nd step and 200 Nm torque 3rd step.
7. Rotate the dummy plate fixture with hot face on top and place it on a rubber sheet and check
gap with feeler gauge.
2 Hammer Peening Peening Hammer, CNC
Check for the meniscus area. Peening should not be done on meniscus area Scale, Measuring Supervisor
If the top band is in meniscus area move it below. tape, Marker
The centre line of peening should be 100 mm below the lower band of meniscus area.
Instructions:
1. Draw the centre line of the copper plate with the help of marker.
2. Draw lines 1” above & below the centre line.
3. Draw a line 9” below the top face (1” below Marked ‘DO NOT PEEN’ area on the fig
below, this is the meniscus area).
4. Draw lines 1” above & below this line.
5. Draw another line 4” above the bottom face and Draw lines 1” above & below this line.
Note: These 3 bands are our peening area (Marked as “2”WIDE PEENING AREA”)
6. Use hammer peening equipment. Hold the peening hammer straight on the copper plate and
start peening work inside these 2” wide peening bands.
7. Move the peening hammer along the marked 2” wide peening bands, at 2ft/min.
Prepared By: Approved By. Issued By Date
Signature/Date: Signature/Date:
 SMS GROUP
WORK INSTRUCTION
Title :Fixing of Copper Plate on Dummy plate
Doc. No : SIS/CLG/OPN/WI/05
fixture and Hammer Peening
Date : 08.05.2015 Issue : 01 Rev : 00 Rev. Date : 00 Page 2 of 2
8. After the job is done, rotate the fixture with hot face down and place the dummy plate fixture
firmly on the rubber sheet. Re-tighten the bolts as per tightening sequence at 200 Nm torque.
9. Rotate the fixture with hot face up and place it on the rubber sheet.

FIG. MARKING FOR HAMMER PEENING

TOP

9” DO NOT PEEN (MENISCUS AREA) 8”

2” WIDE PEENING AREA 2”

2” WIDE PEENING AREA 2”

2” WIDE PEENING AREA 2”

3”
BOT

Prepared By: Approved By. Issued By Date

Signature/Date: Signature/Date: