MASTER re Principal cv/2000/09 Civil Resident INFRASTRUCTURE FOR | (P)_Enalnering Engineer PENNY’S BAY DEVELOPMENT Department CONTRACT 1 CONTRACTOR’S SUBMISSION FORM Title of Submission: Method Statement for Concrete Stain Date of Works Submission: 6" October 2003 ‘Submission Ref. No. : CV/2000/09/CSF/001682A ‘Specification Reference = NIA Drawing Reference; NIA Description of Contents We submit herewith the method statement for concrete stain works for Channels, Catchpits and ‘Maintenance Stairways for your approval. [Remarks : CED Distribution Purpose of Submission: ForReview 0 __—_—For information For Record Purposes From : Project Manager Name: KitL. Ghan Signature , tx {a— China State Construction Engineering (Hong Kong) Ltd. Ke pgRWCT ce, MCAL~Mr. Keith TsangInfrastructure for Penny’s Bay Development Conerete Staining Works for Channels, Catchpits and Maintenance Stairways Method Statement for Lithochrome ChemstiInfrastructure for Penny’s Bay Development Contents 1.0 Introduction 2.0 Purpose 3.0 Seope of Work 4.0 Access Routes 5.0 Material Storage 6.0 Plant and Tools 7.0 Working Hours 8.0 Work Methodology for the Staining Works 9.0 Application of Staining Agent 10.0 Handover 11.0 SafetyInfrastructure for Penny's Bay Development 10 2.0 3.0 4.0 5.0 6.0 Introduetion The existing channels, catchpits and maintenance stairways require the coloring of the F2 concrete surfaces. ‘The staining of the concrete to achieve the desired color is through the application and subsequent reaction of a metallic acid on the surface of the concrete. The Client has approved the staining product Lithochrome Chemstain in the color “CS-12 Weathered Bronze” which is manufactured by LM Scofield Company based in Los Angeles USA. Purpose To describe the work activities and sequence that will be required to stain the existing channels, catchpits and maintenance stairways, Scope of Work The existing channels, catchpits and maintenance stairways are located throughout the Penny’s Bay development. The major activities that make up the stained concrete include, but are not limited to: ‘Preparation of the existing concrete surfaces Application of staining agents Access Routes Materials will be delivered to the Penny’s Bay site by land transport. Access for labour into the site will be through the designated entrance gate in accordance with the Main Contractor's site procedures. Material Storage ‘The sealed plastic containers of staining agents “Lithochrome Chemstain” will be stored upright in a specifically dedicated metal container out of direct sunlight within the designated Applicator’s storage area on site. A notice on the container door will identify the materials that are being stored. Plant and Tools st ing Works: Power-wash equipment Brushes Spray applicator SpongesInfrastructure for Penny’s Bay Development 70 8.0 9.0 Working Hours Typical working hours will be 08:30hrs to 17:30hrs from Monday to Saturday inclusive. The hours may vary from time to time to suit the Main Contractors working schedule, Work Methodology for the Staining Works 8.1 Site Handover The Main Contractor shall arrange to handover of the areas to the designated Applicator for the commencement of the concrete staining works. Prior to the handover, the Client shall provide written confirmation that all construction works, joint sealant application and remedial works (as instructed by the Client) have been certified completed and that the conerete surface has been deemed to be accepted and approval for application of the staining agent given. It is noted that in some areas of the existing concrete surfaces staining has occurred from the natural run off from the adjacent landscaped areas over time. As normal washing cannot fully remove the discoloration which has penetrated the concrete surface, prior written agreement must be made with the Client regarding the acceptance criteria of the existing staining prior to the Applicator taking possession of the surfaces to be stained. The applicator shall not take any responsibility for the removal of such stains. The condition of the existing channels, catchpits and maintenance stairways at handover shall be in a clean and tidy condition within the contractually specified tolerances. A joint inspection with the designated Applicator and the Main Contractor will be carried out at the handover meeting 8.2 Preparation of Existing Conerete Surface The existing surfaces will be power-washed to remove dust, grease, , loose particles, laitance and other surface contamination (other than the deep staining noted under item 8.1), Application of Staining Agent ‘The application of the staining agents will be supervised by staff who have been specifically trained by LM Scofield Company's authorized Hong Kong Agent and will be in strict accordance with the manufacturer's recommendations as summarized below. All workers involved with the workInfrastructure for Penny’s Bay Development 10.0 11.0 will be given a toolbox talk on the handling of the staining agents and action to take after an accidental spillage. * Due to the location of the works, special attention will be taken in regards to the protection of adjacent vegetations. ‘The adjacent areas will be temporarily protected with polythene sheets and plywood boards placed securely into location. * Before application of the staining agents, the workers will be dressed in suitable protective clothing, including rubber gloves, eye protection and statutory safety equipment. In case of accidental spillage, suitable quantities of clean fresh water and mixed alkaline solution of sodium bicarbonate of sodium carbonate will be kept close to the application area, ‘© Application method will be by a hand-held spray. ‘The staining agent will be brushed into the concrete surface using conventional yard brooms. Care will be taken to ensure that the rate of spray over the concrete remains constant. The rate of spray will be dependant on the absorption of the concrete surface. Once dripping occurs, the surplus will be sponged and brushed to adjacent locations. + Should there be an accidental spillage, the staining agent will be mopped up with a suitable cloth. The area will then be washed down with a mixed alkaline solution of sodium bicarbonate or sodium carbonate. The resulting neutralized residue will then be safe to be disposed of into the sewage. * After the first application of the staining agent, the concrete surface will be allowed to dry. A second application will then be applied in the same manner as described as the first coat. «After a minimum of approximately four hours, the surface of the concrete will be cleaned by scrubbing using detergent with a stiff bristled brush. The surface will then be rinsed with alkalized water (mixed with sodium bicarbonate or sodium carbonate) to neutralize the stain. Disposal of this non-toxic ‘material will then be through conventional method. Handover On completion of staining works for a pre-agreed length of the channels, catchpits and maintenance stairways, the area will be inspected by the Client's authorized representatives. If deemed to be accepted, written confirmation shall be issued to the Main Contractor accepting the works prior to proceeding with the staining works for the next pre-agreed length of staining works. Safety The supervisors responsible for the work will be trained in the use of the Scofield products and will give toolbox talks to all workers that will be handling the products on the safe handling of the staining agent.Infrastructure for Penny’s Bay Development The workforce will be provided with rubber gloves, goggles and coveralls for use when handling the staining agent, The supervisors will constantly check that this personal protective equipment is wom by the workforce.