Hazard Impact Risk Assessment For Installation

Risk Assesment
Dubai Creek Harbour Marine Works Contract 4 / AA-9110

HAZARD & IMPACT RISK ASSESSMENT FORM
Installation of Primary and Secondary Structural Steels
HSE Advisor Responsible Area Supervisor / Work Supervisor Consultation (Work group Rep)
Pure Risk Residual Risk

Who @ Risk Category
Action By Whom /
Act. No. Activity Potential HSE Hazards/Aspect Consequence/Impact (People / Property, ( Routine / Non- Control Measures
P S RR P S RR When
Environment etc.) Routine)
•Contractor must be onboard with project WW requirements.

•Operatives must complete project HSE +WW inductions.
•All should have their medical insurance cards & Emirates ID with them.
•All should enter to the site with the Mandatory & Job specific PPEs.
•DSTI to be conducted by supervisor near to the work spot prior to start any activity.
•Appointment of competent drivers with relevant experience
In-Competent drivers •All drivers must have valid driving license.
•Delivery vehicles shall not be overloaded.
Over loading of materials •Follow JIT – just in Time Management system and never exceed slab SWL capacity.
Over speeding •Site speed limit and traffic signs to be strictly followed.
Reversing Of vehicles •Site logistics plan to be complied fully.
Unsecured Load •Reversing of vehicle to be avoided as far as reasonably practicable.
Driver
Pedestrians being hit by moving •Assign banks man where applicable.
IMS Factory
trailer truck •Steel materials to be loaded on timbers & fixed with lashing to avoid movements during the transport.
Minor or major injury Team
Overturning of trailer truck •Truck drivers must re−check stability of loads
1 Delivery of materials to site Over fatigue (Driver / operator) People / Property Routine 2 4 8 •Steel materials shall be securely fixed so that there is no possibility of potential moving, toppling, or falling off the vehicle 1 4 4
Property damage Supervisor
during transport.
Site Engineer
Sudden breaking •Steel materials to be loaded in such a way as to keep its center of gravity as low as possible, and as close as possible to
Fatality
Plant / equipment mechanical failure the center line of the vehicle to increase its stability.
Project Manager
Noise •Supervisor & workers should visually inspect their work area, equipment, plants, materials etc. prior to start their
Airborne dust activity.
Materials falling from truck •Ensure that all tools have been inspected and color coded/tagged to ensure that the plant department inspected them
Personnel falling from vehicle. prior to issue.
•Guide the movement of delivery vehicles and control operatives.
Improper load stacking •Unauthorized persons not allowed in work area.
•Barricade the work area, communicate to the nearby activities, and watch for any moving machineries at the work spot.
•Ensure safe access/egress into & out of the area.
•Ensure effective lighting requirements installed. Min 50 Lux
•All vehicle movement in construction area either with revolving amber light or under the control of flagman when
reversing.
•Seat belt must be buckled at all times while driving the vehicle in the site.
WP-HSE-003-FRM-01 Issue 2.0 / 27.10..2022

Dutco Group of Company Companies
Risk Assesment
Who @ Risk Category
Action By Whom /
P S RR P S RR When
•Areas to be allocated for stacking and storing materials shall be clearly marked in the site plans.
•These areas shall be clear of obstructions reasonably level and of adequate size.
•Ground shall be capable of withstanding loads imposed by the material and plant.
•Be free from underground utilities, arranged so that clear access and lines of sight are provided and maintained between
stacks and provided with adequate lighting.
•Inspection and certification of mobile/tower cranes by approved 3rd party company
•Periodic inspection of mobile/tower crane by competent person
•Pre−start inspection checklist to be filled by competent person & verified
•Appoint competent and experience person with competency certificate from approved 3rd party company
•Visual inspection to be done before releasing any straps. Materials adequately strapped to the trailer.
•Nobody allowed to go above the trailer bed without proper PPE. •Reject and do not accept the loads that have been
Uncertified equipment’s and
improperly stacked especially if it cannot be unloaded safely at site.
accessories
•Pre−use inspection for lifting equipment’s and accessories to be conducted.
•Color coding system to be followed for all lifting accessories.
Incompetent operator’s Incompetent
•Lifting supervisor to inspect work environment prior to commencing the work.
rigger
•Identify and plan the load's lifting points; Secure the load and do not continue the lift if it is unbalance; Banks man Operator
Incorrect use of lifting
Property Damage /rigger to guide the operator.
equipment’s/accessori es
•All the lifting points must be based on approved design and lifting plate weld joints must be MPT− NDT tested with Lifting Supervisor
Unloading and shifting of
2 Minor or major injury People / Property Routine 3 4 12 reports. 1 4 4
materials Unstable/Uneven ground
•Unloading shall be started from top. Site Engineer
Fatality •Provide adequate wooden spacers in between the loads.
Improper handling of load
•Materials shall be stacked in such a manner as will permit their de−stacking safely. Project Manager
•The outrigger of the crane placed on the hard outrigger pad to ensure the level and stability.
Suspended load Overloading of crane
•Area will be barricaded with appropriate Signage’s.
Turnover of mobile/tower cranes
•The aspects, which shall be taken into account when stacking or de−stacking materials include methods of stacking,
Inadequate area/congested space
which ensure that no risk ofcollapse or sliding is induced. •Stacks must not be higher than 3 x the
Extreme weathers
narrowest width of the base and secured properly to prevent accidental collapse or movement of materials.
•An adequate availability of timbers battens and wedges, which shall be of suitable size and strength.
•Safe access for slinging purposes.
•Steel members shall be stacked on suitable timber battens and packing pieces so that they are not brought into contact
with the ground, thereby preventing mud deposits.
•Follow JIT – Just In Time Management system and never exceed slab SWL capacity.
•Load shall be secured before lifting
•Controlling of load through tag lines
•Material stacking must be on stable ground inside an exclusion zone, barricaded and sign boards provided.
•Only trained rigger to touch/ guide the lifting operations.
•Lifting coordination to be done using walkie talkie to avoid collision between the equipment’s.
WP-HSE-003-FRM-01 Issue 2.0 / 27.10..2022

Risk Assesment
Who @ Risk Category
Action By Whom /
P S RR P S RR When
•All materials should be stocked and stored in designated location

•Storage area barricaded with safety warning sign boards •All constructions materials should be stored in designated
area without obstructing the emergency route
•COSHH materials should be stored in isolated & designated area as per manufacture instructions (if using)
•Close supervision and monitoring require full time
•Operatives to be provided with trainings
Over fatigue (Erector / Operator) •All the materials with potential to fall shall be secured with adequate measures i.e., Lashing belts
•Materials shifting trolleys should be 3rd party certified
Equipment mechanical failure •Never overload and undermine SWL
•Operatives to be trained and TBTs to be conducted for safe maneuver for trolleys
Noise Incompetent operator. •Good housekeeping to be ensured during & after the task.
•Secure the materials properly. Operator
Material falling from equipment. Minor or major injury •Follow JIT – Just In Time Management system and never exceed slab SWL capacity.
Segregatin g / storage of People / Property •Flagman to guide the equipment operator always. Equipment fitted with audible reverse alarms, all vehicle reversing Lifting Supervisor
3 Routine 3 3 9 1 3 3
steel & other materials Overloading of equipment. Strains and WRULD Environment guided and controlled by trained flagman.
Maneuvering of equipment on Property Damage •Personnel always keeping safe distance between objects. Site Engineer
unstable ground. •Equipment supplier will bring spill kit while coming for equipment maintenance if required. Project Manager
•Never approach under the lifted load for adjusting the wooden blocks.
Struck and caught between objects •Ensure the Jack trolleys used for shift the materials have valid third−party certificate and free from defect, only
competent person need to operate the trolley.
Materials shifting using defective •Also, daily pre−inspection to be done prior to start of work. Lifting gears should not exceed the SWL / WLL capacity
trolley indicated and verified on the Third− party test and examination certificate.
•Recommended safety devices shall be in place and maintained operational.
•Ensure that stacks are stable and self−supporting.
•All required PPE must be worn.
•Adequate barricading and signage to be provided and contact details to be displayed in the storage area.
WP-HSE-003-FRM-01 Issue 2.0 / 27.10..2022

Risk Assesment
Who @ Risk Category
Action By Whom /
P S RR P S RR When
General Precautions:
•Ensure project specific and induction training completed by crew.
•Ensure drivers/operators appointed are qualified, trained and competent (certified) with valid license.
•Drivers/operators that going to work at site will have site HSE
induction and after the induction the operator commitment to be explained and signed off by the drivers/operators.
•All vehicles and plant to be inspected prior to entering the site.
•All drivers will be inducted.
•Ensure Fork lift equipment’s, lifting gears to be inspected and certified by 3rd party (ADM approved 3rd party agencies)
and fit for the purpose.
•PPE should be 100% Compliance, In addition to the mandatory PPEs dust mask, goggles, face shield, Hand gloves to be
worn when required.
Unloading of material using defective
•All drivers and operators will comply with the site speed limits
plant/equipment.
•Security will not be allowed to enter if full PPE is not available with the driver/operators.
•vehicles / truck should have flashing beacon lights
Collision of plant and pedestrian.
•Banks man required in and around crowded area.
•Turn off the engine and remove the key when not in use. Never carry loose or poorly stacked loads
Risk of impact or collision
Minor or major injury •Project Color coding system to be followed for the lifting equipment and lifting accessories
Use of Powered lift trucks •Keep access safe and avoid obstruction. No person allowed under suspended load.
4 Loose load Traffic accident People / Property Routine 3 3 9 1 3 3
Forklift / Telehandler Property damage •Daily inspection to be carried out by operator using an HSE checklist and weekly by the plant department.
Poorly maintained vehicle /
Fatality •Competent Supervision to be provided.
equipment
Improper manual handling sprain /
a. Fork Lift
strain including back pain / accident /
•Ensure when transporting load the fork should not raise more than 8 inches from the ground and the load should be
physical injury / overturn, struck by,
titled back.
fall of materials
•Always park the forklift in a safe area and apply parking brake.
•Always lower the forks until the fork flat on the floor. No under slinging on to the fork of the forklift. Approved/certified
hooking attachment only to be used whenever it is necessary.
•Lift Trucks are not operated on unacceptably uneven surfaces and are fitted with ‘fall out protection’ seat belts.
•Passengers are not allowed to ride on Forklift.
•Workplace which could be impacted by Lift Trucks are identified, marked and protected with impact
•Do not remain on vehicles during loading operations, unless the driver’s position is adequately protected
•Do not attempt to get on or off moving vehicles
•Do not make adjustments with the engine running and guards removed
•Ensure when transporting load is secured and no loose material is kept and loads are safe to transport
•Never carry loose or poorly stacked loads.
•Safety awareness training to all employees on site and regular toolbox talks will be conducted.
•Competent and experienced staff will be deployed at site for adequate supervision.
•Safety harness lanyard will be 100% tied off while working at height. Never work on unsafe platforms.
•Ensure Scaffold was inspected, green tag is placed and having a valid date
•Work area shall be barricaded to avoid unauthorized entry.
Slip trip and fall. Injury Operator Supervisor
•Equipment / tools shall be kept secured.
5 Surveying Fall of materials People / Property Routine 2 2 4 1 3 3 Site Engineer
•Survey the access for any obstructions/ slipping hazards.
Fall of person Equipment damage Project Manager
•Wherever possible give preference to mechanical lifting
•Manual handling techniques – L.I.T.E – Load,
Individual, Task & Environment of the manual handling will be assessed and implemented.
•Adequate task specific PPE’s like (hard hat, safety glasses, ear plug, coverall, dust mask, hand gloves, safety boot and
high visibility vest) must be worn
WP-HSE-003-FRM-01 Issue 2.0 / 27.10..2022

Risk Assesment
Who @ Risk Category
Action By Whom /
P S RR P S RR When
•DSTI has to be conducted explaining the various risks associated with work and control measures need to be
implemented.
•Mostly holes will be wet drilled using locally supplied water which will prevent exposure to silica dust as applicable.
•Ensure that all power cords are kept clear of any water.
•Keep hands, feet and loose clothing clear of rotating equipment.
•Operator to be trained in correct use of Concrete Core Drill
•Core Drill to be used in compliance with manufacturer’s instructions
•Ensure appropriate guarding is installed and in good working order prior to use
•Employee shall stand clear of the drill bit while the tool is in motion.
•Cut resistant gloves will be worn during drilling operations.
•Personnel not involved shall be kept clear while performing the task.
•Operator shall verbally alert employees and ensure that all are clear prior to start drilling.
•The drill bit shall be inspected for damage to ensure proper operation prior to use.
•Eye protection to be worn at all times.
•Personnel working in enclosed area shall wear clear glasses.
•Check for visual damage prior to use.
•Isolate power by removing from power source prior to performing any work on the equipment, including changing
leads, tools or bits.
Silica dust
•Always provide good ventilation. Use an approved dust mask to avoid inhaling excessive amount of dust formed whilst
Rotating parts
drilling
Faulty equipment Cuts from drilling/pinch
•Defective equipment to be marked and stored separately.
Flying objects points
•All safety guards & handles must be in place.
Noise Operator
Post fixing and •Beware of debris ejected from the work piece.
Vibration Minor or major injury People / Property Supervisor
6 Pre- fixing anchor Bolt Routine 3 3 9 •Ensure leads are stowed safely and does not present a trip hazard 1 3 3
Environment Site Engineer
installation •Use appropriate PPE’s. Personal Protective Equipment’s
Entanglement Strains Project Manager
•Ensure there is adequate room to do the job and dust control measures during upward drilling
•Make sure proper coolant used as required to reduce heat development.
Manual handling of materials Property Damage
•Ensure all required PPE are used especially face shield
•Ensure all workmen aware of hazards involved in the activity and job rotation to avoid continuous exposure.
Slip and Trip Chemicals Electricity
•Ear protection shall be used (Ear plug) if the noise exceeds more than 85 dB.
•Ensure proper cable management.
•Trained persons only must operate the power tools.
•Ensure stable platform for all work carried out.
•Only use standard cables and fittings.
•Daily inspection of equipment’s, tools, cables and fittings to be done.
•Do not leave the equipment without disconnecting from the power source.
•Ensure proper cable management and ensure no contact with steel or other electricity conducting materials.
compliance with all the hot work safety procedures and the protruding bolt will be covered by the concern civil
contractor.
•Cast in embedded plates with weldable rebar’s assembled at factory shall be delivered to site.
•Upon Material inspection approval, the members shall be installed at its corresponding position using tower crane (TC1,
TC2, TC3 & TC4) as per IFC drawings.
•Ensure the applicable control measures mentioned in lifting of structural steel need to be implemented.
•Once drilling completed the chemical mortar will be injected into the drilled holes.
•Ensure the persons are COSHH trained from DUTCO and briefing conducted and MSDS in place of work.
•Follow all safety precautions mentioned in the assessment.
•The anchor bolt will be installed.
•Handle loads, which are well within your capacity

•Consider the volume and shape of the objects while deciding the number of persons to be used.
•Use kinetic method of material handling (feet apart, straight back, chin in, fan grip and hold weight close to the body).
Repeat the same procedure while unloading.
•Avoid repeated bending and resting of the back
•Provide awareness to technicians about ergonomic principles.
•Persons shall not be allowed to lift more than 25 kg
•Wherever possible give preference to Mechanical lifting. •Make use of A frame or L frame and other
accessories to shift the unsymmetrical materials safely and securely.
•Do not allow other persons than the competent person to walk work around the shifting area.
•Keep body parts away from pinch points and ensure not to shift materials with unstable, unbalanced loosely stacked
load.
•Watch the difference in floor levels, load could fall down or it may become uncontrollable. Keep watching the condition
of load, stop shifting if load becomes unstable.
•Ensure the proper inspection before every use and ensure free from damage.
Trips and slips, •Ensure proper communication between the crew and proper planning to be done.
pinch points Sprain / Strain to the •In case of electric powered equipment used ensure the cable and power cabinets are free from damage and properly
muscles including back insulated.
Sharp edges pain. •Ensure manual erection carried out from safe and load bearing platform and never overload the platform
Falling Objects •Ensure the weight of the materials, persons are properly calculated before deciding the platform design.
Body parts entrapment Cut injuries •Ensure to consider four factors: 1. the nature of the task itself; 2. the weight and type of load being moved; 3. the
Equipment collapses ability of the individual person carrying out the task; 4. the environment in which the activity is being carried out
Loose load Scratch injuries •The size, weight and stability of the load and the frequency of handling are key risk factors.
People / Property
7 Material Handling Faulty equipment Routine 2 3 6 •1. Reduce the size and weight of the loads to make handling easier. 1 3 3
Environment
Minor / major injuries •2. Make loads easier to grasp by providing straps under the load, or handles. Increase the stability of the loads which
Improper material handling may move suddenly and unpredictably by using baffles or additional packing
Overloading Property damage / stiffening around awkwardly shaped items.
Incompetent person •3. Wear suitable personal protective equipment such as non−slip gloves, safety footwear or overalls.
Tip over Electrocution •4. Make sure that any carrying equipment is designed to the maximum working load’s weight
Poor communication musculoskelet al •Working environment is the area where the manual handling task is carried out, including the space available, the floor
Electricity disorders (MSDs) condition, lighting, changes in levels and weather conditions. Before you lift any load: 1. Check the surrounding area.
Pinch point Ensure the flooring is level and free from slip/trip hazards, there is adequate lighting and the temperature/humidity is
suitable. 2. Remove any obstructions and ensure that there is enough space.
•Use a lifting aid as much as possible.
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•Alter workplace layout to improve efficiency
•Reduce the amount of twisting and stooping
•Avoid lifting from floor level or above shoulder height, especially heavy loads
load.
•Watch the difference in floor levels, load could fall down or it may become uncontrollable. Keep watching the condition
of load, stop shifting if load becomes unstable.
Trips and slips,

pinch points Sprain / Strain to the
Risk Assesment •Ensure the proper inspection before every use and ensure free from damage.
•Ensure proper communication between the crew and proper planning to be done.
•In case of electric powered equipment used ensure the cable and power cabinets are free from damage and properly
muscles including back insulated.
Sharp edges pain. Pure Risk •Ensure manual erection carried out from safe and load bearing platform and never overload the platform Residual Risk
Falling Objects Who @ Risk Category •Ensure the weight of the materials, persons are properly calculated before deciding the platform design.
Action By Whom /
Act. No. Activity Potential
Body partsHSE Hazards/Aspect
entrapment Consequence/Impact
Cut injuries (People / Property, ( Routine / Non- •Ensure to consider four factors: 1. the nature of theControl Measures
task itself; 2. the weight and type of load being moved; 3. the
P S RR P S RR When
Equipment collapses Environment etc.) Routine) ability of the individual person carrying out the task; 4. the environment in which the activity is being carried out
Loose load Scratch injuries •The size, weight and stability of the load and the frequency of handling are key risk factors.
People / Property
7 Material Handling Faulty equipment Routine 2 3 6 •1. Reduce the size and weight of the loads to make handling easier. 1 3 3
Environment
Minor / major injuries •2. Make loads easier to grasp by providing straps under the load, or handles. Increase the stability of the loads which
Improper material handling may move suddenly and unpredictably by using baffles or additional packing
Overloading Property damage / stiffening around awkwardly shaped items.
Incompetent person •3. Wear suitable personal protective equipment such as non−slip gloves, safety footwear or overalls.
Tip over Electrocution •4. Make sure that any carrying equipment is designed to the maximum working load’s weight
Poor communication musculoskelet al •Working environment is the area where the manual handling task is carried out, including the space available, the floor
Electricity disorders (MSDs) condition, lighting, changes in levels and weather conditions. Before you lift any load: 1. Check the surrounding area.
Pinch point Ensure the flooring is level and free from slip/trip hazards, there is adequate lighting and the temperature/humidity is
suitable. 2. Remove any obstructions and ensure that there is enough space.
•Use a lifting aid as much as possible.
•Alter workplace layout to improve efficiency
•Reduce the amount of twisting and stooping
•Avoid lifting from floor level or above shoulder height, especially heavy loads
•Reduce carrying distances, use powered handling devices to eliminate pushing and pulling.
•Avoid repetitive handling and additional measures to reduce fatigue.
•Vary the work, allowing one set of muscles to rest while another is used.
•Make workloads and deadlines more achievable.
•Ensure good communication and teamwork
•Ensure additional protection / secure for lifting materials to prevent fall in case of manual lifting team failure.
•Implement all the control measures from recent LTIs to prevent the hand / finger and body injury.
•Keep body parts away from the hazards in the workplace and never try to move or shift others materials without
assessment /permission and
supervision.
WP-HSE-003-FRM-01 Issue 2.0 / 27.10..2022

Risk Assesment
Who @ Risk Category
Action By Whom /
P S RR P S RR When
•No task should be performed without approved MSRA

•Provision and usage of adequate access/egress routes
•All the access to be clearly marked and safety signs to be provided
•Routes shall never be obstructed/closed without provision of alternative options
•Each individual member shall be assembled at ground (near to erection point) as per the sequence using mobile crane or
forklift.
Work without MSRA •The assembled members are to be considered as frame or module which shall be erected using crawler/tower crane
positioned near to erection point.
Inadequate access and egress •Usage of mechanical equipment’s wherever possible to eliminate manual handling
•Physical condition, age, health condition, experienced to be considered before assigning the job
Minor or major injury
Inadequate supervision / illumination •Ensure job rotation to reduce fatigue
Operator Supervisor
Manual handling of materials •Assign full time supervision
8 Ground/ floor assembly Strains People / Property Routine 3 3 9 1 3 3 Site Engineer
•Provision of adequate illuminations accessories
Project Manager
Slip , trip and fall Fall of materials •Operatives to be trained and TBTs to be conducted before starting activities
Property Damage
Fall of persons •Plan work in advance to minimize manual handling
Equipment and slinging failure •Provision of adequate training regarding safe techniques of handling
•Temporary Guide Plates / Brackets can be welded to position the stud in correct position.
Platform collapse •The stubs shall be fabricated and delivered to site with proper edge preparations or with end plates as
per approved shop drawings.
•Access shall be through temporary scaffolding installed at the ground floor which shall extend upto its connection
points.
•Ensure all applicable control measures in the RA is implemented for this task.
•Lifting coordination to be done using walkie talkie to avoid collision between the equipment’s
WP-HSE-003-FRM-01 Issue 2.0 / 27.10..2022

Risk Assesment
Who @ Risk Category
Action By Whom /
P S RR P S RR When
Tower crane:
•Only trained and third−party certified Operators and riggers are deployed in the task who are competent in carrying out
the task.
•Ensure the working radius picking and installation areas are demarcated to avoid unauthorized entry into the working
area.
•Make sure properly barricaded and displayed legible signboards are provided.
•Ensure all the persons engaged in the team are competent to carry out the tasks.
•Pre−task activity briefing to be undertaken by trained supervisor for every task to engage his team members/ operatives
& engage effective communication of risk at the point of work.
•Structural steel erection shall be commenced only when the anchor bolts has sufficient strength to support the loads
imposed during steel erection.
•The foundation of each column shall be capable of withstanding both vertical load and also the additional horizontal
thrust, which is developed as soon as temporary supports/props are removed.
•All required tools /equipment’s and machinery shall be correctly installed, adjusted and kept in good working order.
•Check the swing radius of the crane and ensure that it is unobstructed by any other facility
•The operator shall have clear, uninterrupted and unrestricted view of the load and operational area, or shall act upon
the instructions of an authorized signaler having such a clear and uninterrupted view.
•Make sure the proper communication between the rigger & operator using radio signal.
•The lifting activity must be supervised following the lifting permit issuance from the Permit issuer.
•Always check the load chart for lifting any load.
•Safe working load of the crane shall not be exceeded. When handling loads near to maximum safe working load, crane
motions shall be operated with extra care. The load shall initially be lifted just clear of the supporting surface and brought
to rest,
Collapse of crane
while the slings, balance of the load, etc are checked before proceeding Proper care shall be exercised by the operator, at
Incompetent persons
all times to avoid shock or side loadings on the (boom).
Collision with other crane/Buildings
•The slinger or other persons shall stand well clear of the load and shall not walk, crawl or stand under the suspended
load.
Working under suspended load
•Provide softeners at the sharp edges to prevent damage to materials.
•Carrying out trial lift; Lifting within the Safe Work load limit.
High wind Operator
•Deciding the place of steel member location before lifting
Minor or major injury
•Make sure the way is free from obstructions.
Lifting of structural steels Hoist loads beyond the crane’s Lifting Supervisor
•Ensure the steel member lifted based on the Drawing part mark.
9 using capacity. Property damage people/ property Routine 4 4 16 1 4 4
•Erectors approach the area after the instruction from the rigger if it is safe for bolting.
Tower crane Site Engineer
•Provide proper (Guy wire) support using the steel wire/chain block and ensure its stability to free from falling even
Unskilled operator / signalman Fatality
during heavy wind also.
Project Manager
•In the event of high wind all the operations shall be suspended, the crane immobilized, hook block hoisted to the highest
Inadequate work procedures
position and the trolley moved closer to the tower.
•Stop lifting works when the wind speed reaches 38kph.
Overlapping of works
•Under any circumstances, workmen shall not be allowed to work under suspended load.
Body parts entrapment hazard
•The tagline shall be used to control the movement of the suspended load.
•Tower crane collapse or failures have been caused by crane impacts with other cranes, plant or buildings. It is critical
Slip, trip and Fall hazard
and the cranes operational procedures are to be taken into account the proximity of collision. The safe choice of crane
and safe system of work shall be developed.
•The anti−collision systems to warn the proximity to other structures shall be ensured
•The safe working zone crane shall be marked to prevent the other parts of the crane entering in the prohibited area.
•Decide the route of lifted material travel and ensure no person in that area.
•Use tag lines to guide the member to its place & control the direction of travel.
•Good housekeeping measures will be enforced in order to prevent slips, trips and falls while holding the tag line.
•Dragging the load shall be avoided.
•Jerking or snatching of the load shall be avoided.
•Ensure the area is barricaded and signboards provided
•Sufficient space should be available to carry out the task without any congestion.
•In case of tandem lifting separate lifting plan to be prepared and get approved with all control measures in place before
commencing the lift.
•Ensure all task specific PPEs used appropriately.
•Keep your body parts away from the pinch points and moving parts
• Pay more attention to the people in the surrounding area
•Maintenance team/ supplier of the crane should not start any maintenance / rectification on his own schedule.
•Any required modification / maintenance to be communicated to DUTCO Lifting AP and a DSTI
/Checklist sheet for the particular activity to be prepared.
•All such maintenance activity to be coordinated under a site supervision and DUTCO/IMS HSE team to be made aware.
•In addition to the above−mentioned control measures
•Lifting Plan to the use of Cranes shall be ensured with the setup of additional Jib
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Risk Assesment
Who @ Risk Category
Action By Whom /
P S RR P S RR When
•Only competent persons are deployed in the task.

•Ensure the lifting point of the chain block in existing structure / concrete must have load calculation and temporary
work design
•Without approved load calculation and TWC the chain block should not be connected in the existing structure /
concrete.
•Keep your body parts away from the pinch points and moving parts of the equipment, maintain proper communication.
•Ensure the working area picking and installation areas are demarcated to avoid unauthorized entry into the working
area.
•All the manual chain block to be certified by approved 3rd party company
•Safe working load should be clearly marked
•Use chain blocks only on vertical lifts
•Where possible sling the load so that its center of gravity is at the lowest point
•Take up any slack in lifting chain by pulling down on the operating chain so as the chain wheel moves in a clockwise
Collision from swinging load direction
•Stand back and survey the job, if the load appears safe continues to lift, if not, re−rig the load and try again
Dropping of load from insecure slings •To lower the load, pull down the operating chain as the chain wheels moved in an anti−clockwise direction
or hook. •Lubricate moving parts of chain block as necessary
•Do not operate the chain or lever block unless you are fully trained, physically fit and authorized to do so.
Defective chain blocks •Your chain block may be fitted with various safety
Fall of Materials devices; load brakes, hook latch, limit switch, emergency stop and shock protection. Prior to using your chain block,
Struck by lifted piece; please ensure you identify and become fam iliar with these devices, if any.
Chain struck Body parts •Chain blocks are not designed for, and should not be used for, lifting, supporting or transporting personnel. Never
entrapment hazard modify, re−rate or alter hoisting equipment. Operator
Minor or major injury •Never stand under a raised load.
Lifting of structural steels Slip, trip and Fall hazard •Lifting must always be personally attended, never leave a raised load unattended. Lifting Supervisor
9-B using Property damage People/ property Non-routine 4 4 16 •Over capacity load lifting is hazardous and should not be undertaken. 1 4 4
Chain Hoist Improper slinging •In case of tandem lifting prepare a separate lifting plan and implement all required control measures and get approved Site Engineer
Fatality from DUTCO appointed person
Lifting equipment failure •Always inspect the chain block prior to every use. Project Manager
•Never operate the chain block if the chain is kinked, twisted or damaged.
Working under raised load •Do not expose block to rain or excessive humidity.
•Chain blocks are designed for manual lifting. Do not use a motor or other mechanical device to lift the load using manual
Incompetent persons Structural chain hoist.
collapse Poor communication Pinch •Check daily; chain (for wear, twists and kinks and that it feeds through block smoothly), hook (for throat for width
point increase, safety latch, bolts and nuts.
Hand chain struck •In case of any chain struck suspend the activity, barricade the area and provide sign boards and deploy watchman to
prevent unauthorized entry into the area.
Finger entrapment hazard •Immediately communicate the information to the foreman/ engineer he will call the expert team of DUTCO/IMS Lifting
Appointed persons, logistics and other technical members to review the scenario on a safe landing of the suspended load
from chain block.
•The chain pulley anchorage point area should be tested with pull out test and certified for its safe working load.
•Lift plan for the chain hoist usage to be determined for the particular areas by considering all the sequence,
complication and challenges.
•All lifting activity to be discussed with DUTCO lifting supervisor and accordingly all the controls / safe lifting to be
arranged.
•The area to be barricaded and clear legible sign boards need to be provided for chain block / electric winch operation.
Only riggers/ rigging team are to be allowed in the particular activity area.
•Ensure no one is allowed to keep body parts into the high potential risky moving parts / pinch points and never walk or
work under suspended load.
•Work at height requirements for safe reach to the particular location where the design team advises the anchorage
point for chain block to be strictly followed.
•Strictly other than the competent persons no body is allowed to enter inside the lifting zone.
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Risk Assesment
Who @ Risk Category
Action By Whom /
P S RR P S RR When
•Only trained and third−party certified Operators are deployed in the task who are competent in carrying out the task.
•Ensure the lifting point of the electric winch in existing structure / concrete must have load calculation and temporary
work design.
•Without approved load calculation and TWC the electric winch should not be connected in the existing structure /
concrete.
area.
•Ensure all the persons engaged in the team are
competent to carry out the tasks.
•DSTI briefing to be undertaken by trained supervisor for every task to engage his team members/ operatives & engage
effective communication of risk at the point of work.
•The operator must be familiar with the electrical winch and must be fully aware of all the functions and the emergency
procedures.
•Electrical winch must be third party certified with valid inspection certificate.
• All lifting tackles must be third party certified and color coded with valid certificate available.
•All lifting tackles must be visually checked before use for any damage.
•Correct lifting angle must be used for lifting, ensure the electric winch is connected to the temporary beam hook point
Overload
properly and securely.
•Correct capacity of slings and shackles must be used for lifting as per weight and shape of the load.
Anchorage point failure
•Check the materials length and ensure that it is unobstructed by any facility.
•Ensure that electric winch is anchored and positioned correctly.
Poor visibility / lack of illumination
•Anchorage point design calculation in place to ensure withstanding the total weight of the winch
Electrocution and material.
Struck by lifted piece
• Tag line must be used to control the load and avoid hitting any plant facility like scaffold, pipelines, equipment.
Lifting of structural steels Minor or major injury •All the lift will be planned prior to it being executed.
Improper slinging
9-C using people/ property Non-routine 4 4 16 •Riggers will be available to assist the winch operators when lifting and lowering the materials. 1 1 4
Electrical Winch (if applicable Property damage •COG shall be considered. Whistles will be used by all riggers to warn personnel in the surrounding areas of the load
lifting equipment failure
which is being lifted.
Fatality •Load to be divided in segments if possible, to avoid heavy lifting of load
Miscommunication Collapse
•Assigned competent and experienced operatives for the task
Incompetent persons
•Method statements and risk assessments must be available in work location and strictly erection carried out as per
Fall of materials
approved method statement.
Damaged electrical cables
•Close supervision required by competent person all time
•Permit to work system to be followed to avoid overlapping of works.
Insufficient design
•Ensure all the electric connection are inspected and cables are free from damage.
Structural failure
•Ensure proper cable management and ensure no
contact with steel or other electricity conducting materials.
•In case of overlapping work situation suspend the activity and escalate the issue to management for prioritizing the
work.
•Don’t involve in any misbehavior activities.
•The steel member on the ground / scaffold platform is lifted using the appropriate lifting method.
•Slings connected in appropriate lifting point.
•Good housekeeping measures will be enforced in order to prevent slips, trips and falls while holding the tag line.
•Dragging the load shall be avoided.
•Jerking or snatching of the load shall be avoided.
•Steel members will be connected to the fixed member using bolts from scaffolding.
•Erector shall approach the steel member once it become stable on the designated point.
•Until complete the bolt tightening, the steel member shall be in hold.
•Proper lighting within the area are to be monitored and ensure proper illumination in place.
•Under any circumstances, workmen shall not be allowed under suspended load.
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Risk Assesment
Who @ Risk Category
Action By Whom /
P S RR P S RR When
Mobile crane / Spider:

•Only trained and third−party certified Operators and riggers are deployed in the task who are competent in carrying out
the task.
area. Ensure TWC in place of work and complied
•Ensure the ground bearing capacity is properly calculated with safety factors and position the crane in appropriate safe,
levelled and stable ground.
•DSTI briefing to be undertaken by trained supervisor for every task to engage his team members/ operatives & engage
effective communication of risk at the point of work.
Overload due the increased flexure of •Load to be divided in segments if possible, to avoid heavy lifting of load
the boom when the load is lifted •Assigned competent and experienced operatives for the task.
suddenly. •Method statements and risk assessments must be available in work location and strictly erection carried out as per
approved method statement.
Poor ground condition •Close supervision required by competent person all time
Poor visibility •Permit to work system to be followed to avoid overlapping of works. Ensure the ground condition is safe.
Struck by lifted piece •In case of overlapping work situation suspend the activity and escalate the issue to management for prioritizing the
Improper slinging work.
Crane/lifting equipment failure •Don’t involve in any misbehavior activities.
•The assembled member on the ground is lifted using the appropriate lifting method. Operator
Minor or major injury •Slings connected in appropriate lifting point.
Miscommunication Toppling
Lifting of structural steels •All the lifting points must be based on approved design and lifting plate weld joints must be MPT− NDT tested with Lifting Supervisor
Collapse
9-D using Property damage people/ property Routine 4 4 16 reports. 1 4 4
Incompetent persons
Mobile crane / Spider •Use tag lines to guide the member to its place & control the direction of travel. Site Engineer
Balancing hazard
Fatality •Good housekeeping measures will be enforced in order to prevent slips, trips and falls while holding the tag line.
Falling of unsupported parts
•Dragging the load shall be avoided. Project Manager
Shearing hazard
•Jerking or snatching of the load shall be avoided
Failure to insert safety pin •Only trained and third−party certified rigger should communicate to crane operator with standard hand signals.
•Steel members will be connected to the fixed member using bolts / welded from the MEWP or Mobile scaffold.
Pinch point •Erector shall approach the steel member once it become stable on the designated point.
•Until complete the bolt tightening / welding, the steel member shall be in hold by the crane.
Body parts entrapment hazard •The safe choice of crane and safe system of work shall be developed.
•Be cautious with the overhead obstructions and maintain safe distance.
Slip, trip and Fall hazard •Obtain all required permits from the authorities and strictly comply with their instruction and timings.
•Wind speeds within the site area are to be monitored and all lifting operations are to be in strict conditions of the wind
speed allowances as per the manufacturer’s instruction.
•Under any circumstances, workmen shall not be allowed to work under suspended load.
•Only trained and certified persons are deployed in the task who are competent in carrying out the installation,
modification and maintenance of the
fly jib and other parts of the equipment.
.Competency certificate of the technicians or any other persons assigned for fly jib erection shall be verified.
•Ensure approved lifting plan in place and ensure proper illumination in picking / access and erection area.
•Ensure aviation light is operational and proper communication in place.
WP-HSE-003-FRM-01 Issue 2.0 / 27.10..2022

Risk Assesment
Who @ Risk Category
Action By Whom /
P S RR P S RR When
•The scaffolding has to be erected only by third party trained scaffolding erectors & it should be 3rd party certified.
•Scaffolding has to be inspected and signed only by third party trained scaffolding inspector.
•Ensure for green tag before using the scaffolding and its signed by scaffolding inspector for safe use (Follow the
scaffolding tagging system).
•Adhere to SWL of scaffold. Do not overload materials or personnel.
•Display load bearing capacity on equipment. (eg. Light Duty – 150 kg / m2). Scaffold must be tagged (Green) safe to use.
•Outriggers should be used where necessary to ensure stability
•Do not remove any handrails, midrails, braces, ladders, toe boards, platforms, frames, couplers or ties that could render
the scaffold unsafe.
•Use of LED lights to prevent the fire potential to the scaffold planks is mandatory.
•Ensure only the required material to be loaded on top of the platform.
•Do not move the scaffold when person on it.
•Always use the wheel brake when stationed for work.
•Tie the scaffold with structure to prevent displacement.
•Do not keep tools and materials near the edges.
•Barricade below the scaffolding working area with signage to avoid unauthorized access of other trade.
Incompetent persons •Secure tools using tool lanyards to prevent fall.
•Toe boards to be provided to all scaffolding platforms.
Unintended movement of the wheels •All loose materials must be kept in containers.
Suspension trauma
•Use of mobile phone is strictly prohibited while using scaffolding.
Scaffold inspector
Fall from height •Do not over reach.
Work at Height Minor or major injury
Falling objects. •Always climb a scaffold on the inside, using the ladder rungs within the frame, and gain access to the platform through
10-A People/property Non-routine 4 4 16 1 4 4 Site Engineer
Scaffold topping Overhead the trap door platform. Never climb on the outside of a scaffold.
Mobile scaffolding Property damage
obstruction •Each time a mobile scaffold is relocated it should be re−leveled using the leg adjustment. Each castor should be relocked.
Project Manager
Fall into sharp object When adjustable outriggers are fitted, their sound footing should be checked after each move.
Fatality
Scaffold collapses. •Wind imposes a horizontal load on the scaffold tending to overturn it. In normal safe working conditions this tendency
Entrapment to overturn is counteracted by the self− weight of the scaffold, and the stabilizing effect of the outriggers. Do not erect or
Quick deck condition use in winds in excess of 17mph
•No one be on the scaffold while it is being moved.
•Ensure caster wheel are in good condition, outriggers are correctly positioned and secured, the base and height ratio
complied
•Ensure that all bracing members have been located exactly in accordance with the supplier’s instructions.
•Check that all guardrails and toe boards are in position as required.
•Never use the scaffold in the vicinity of live electrical apparatus or near unguarded machinery and ensure that any holes,
ducts, pits or gratings are securely covered.
•All the sag rods need to be fitted manually and more care should be taken while lifting manually through tag line from
the deck and ensure do not overload the platform with more sag rod on it.
•PTW available and strictly followed.
•TBT to given to all workers on safe use of Scaffolding.
•Scaffolders must have full body harness all the time, worn and follow 100% tied off procedure when working on
in−complete scaffold
•Provide good access & egress. Access to the scaffold must be kept clear from obstacles
•Cables to be properly routed and using cable stands wherever possible.
•Exclusion zone should be properly barricaded with appropriate signage’s.
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Risk Assesment
Who @ Risk Category
Action By Whom /
P S RR P S RR When
•Ladders are separately not permitted to use in this project for work at height.
•Scaffold to be fitted with all necessary components including guard rails and toe boards.
•Safe access & egress to working platforms will be via Class 1 heavy duty ladders, suitably restrained to prevent them
falling.
•Stacking of material made in an organized manner to eliminate the risk of fall and collapse of material.
•Scaffolding (external) shall be protected against collision of vehicle.
•Floors are free from clutters, stable floors and uneven ground.
•Use of LED lights to prevent the fire potential to the scaffold planks is mandatory.
•Scaffolding should install the guard rails first in their sequence of erection wherever it is possible and reasonably
practicable.
•All scaffolds must be clearly marked to highlight its boundaries where there is a risk of members of the public coming
into contact with it
Suspension trauma
Incompetent persons Fall from height •Pre− inspection to be carried out to ensure no live electrical cable direct contact with scaffolding platform
Scaffold inspector
Falling objects. •Safety harness to be hooked on suitable anchorage points.
Work at Height Minor or major injury
Scaffold topping Overhead •Do not carry any materials in hand while climbing in scaffolding ladder, always maintain 3point of contact.
10-B people/property routine 4 4 16 1 4 4 Site Engineer
obstruction Fall into sharp object •Never use scaffolding in adverse weather conditions.
Scaffoldi ng Property damage
Scaffold collapses. •Proper housekeeping to be maintained all the times.
Project Manager
Entrapment Ground condition •Scaffold access ladder must be provided to the scaffold and must be installed in correct position and elevated 1 meter
Fatality
above the working platform level.
•Scaffold access ladder shall be placed on a firm level ground.
•It shall be provided with slip−resistant feet .
•No ladder having a missing, defective rung shall be used.
•Defective ladders shall be promptly and properly repaired or replaced.
•Hand tool and objects shall not be carried in hands while climbing up or down.
•Waist−bag shall be used for this purpose.
•Maintain safe distance in the vicinity of overhead electrical lines.
•Use of items such as a chair, barrel, box & ladder shall not be permitted.
•Bolt bag tool carriers shall be used to carry small items and tools.
•No loose materials shall be kept in higher elevation.
•Tools shall be secured with tool lanyard which are using at height to prevent them from falling.
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Risk Assesment
Who @ Risk Category
Action By Whom /
P S RR P S RR When
MEWP (Mobile Elevated Working Platform)

•Workmen should wear full body harness with double lanyard and shock absorber for works above
1.8 m height.
•Only third−party IPAF certified operators allowed to operate the MEWP.
•MEWP operator must be trained and must be familiarized with specific type of MEWP by third party training.
•MEWP will always be positioned on stable ground.
•MEWP will not exceed the SWL capacity.
•All MEWP must have stand by operators trained and certified by IPAF of same type and classification.
•Only two persons, tools and materials in critical location if safe and within SWL if approved allowed inside the basket.
•re inspection checklist for MEWP has to be filled before start using at site.
•Ensure properly hooked on the MEWP in designated anchorage point.
Incompetent Operator & Flagman
•Never climb on the mid rail or top rail to approach the work area.
Fall from height MEWP toppling
•Must stay inside the basket to carry out any task.
Overhead obstruction Entrapment
•Follow the flag man signal while moving at site.
Poor visibility
Suspension trauma •All equipment shall be equipped with a fire extinguisher and inspected periodically.
Minor or major injury •Follow the safe work method statement Operator
Work at Height Improper communication
•MEWP must be provided with full time flagman.
10-C people/ property non-routine 4 4 16 1 1 4
Property damage •Operator must be aware of the scope of work, assess the situation before starting the work. Site Engineer
MEWP Power tool cables trip
•MEWP must have beacon light working and in good condition. Project Manager
Fatality •In case of emergency, man−lift can be operated from the ground level
Uneven ground condition
•MEWP must have alarm; alarm shall be working and in good condition.
•MEWP’s must have an anti−crush bar fitted.
Collision with structure
•Ensure that no loose material / objects are left on the platform.
/ pedestrian High wind Fire
•Ensure adequate / proper cable management is maintained if applicable. And Ensure proper housekeeping at the
elevated platform at all times.
•No materials shall be dropped from height, they should be lowered by a tagline.
•An employee should be posted at ground level to clear and caution person from coming under the WAH area.
•For working at height an exclusive zone shall be established to prevent unauthorized access to the area.
•Place warning sign around.
•During high wind follow the Manufacturers instruction and stop if not safe.
•Vehicle is to refuel only in designated & ventilated areas, where there is no hazard for fire.
•Never refuel an unapproved container/Vehicle.
•Always turn off the engine while refueling.
•Do not use any electronic devices while refueling, which could be a source of ignition.
WP-HSE-003-FRM-01 Issue 2.0 / 27.10..2022

Risk Assesment
Who @ Risk Category
Action By Whom /
P S RR P S RR When
•For working at height an exclusion zone shall be established to prevent unauthorized access to the area.
•All the lifelines must be installed by competent persons
•Inspection tag must be provided on either side of the life line system and inspected by competent inspector.
•Follow the life line standards properly and install minimum three clamps and avoid sag in the lifeline system.
•Limit maximum arresting force on an employee to 900 pounds when used with a body belt; – Limit maximum arresting
force on an employee to 1,800 pounds when used with a body harness; – Be rigged so that an employee can neither free
fall more than 6 feet nor contact any lower level.
•Have sufficient strength to withstand twice the potential impact energy of an employee free falling a distance of 6 feet or
the free fall distance permitted by the system, whichever is less. Are used both to restrain workers in position, and to
arrest falls.
•When using a lanyard as a restraining device, the length is kept as short as possible, as a restraining lanyard should not
allow a worker to fall more than two feet. Restraining lanyards are available in a variety of materials, including steel
cables, rebar chain assemblies and nylon rope.
•Fall protection lanyards can be made of steel, nylon rope, or nylon or Dacron webbing.
•Fall protection lanyards may also have a shock− absorbing feature built in, thus reducing the potential fall arrest force.
•Remember that maximum arrest force is 900 pounds for belts, or 1800 pounds for full−body harnesses.
•With a belt, the use of a shock−absorbing lanyard is recommended because it limits the arresting force from a six−foot
drop to 830 pounds.
•If a shock−absorbing lanyard is not used, the tie−off point must be high enough to limit the arrest force to less than the
900−pound limit.
•The height of this tie−off point will vary, depending on the lanyard material and the weight of the person involved.
Incompetent persons Fall from height
•A lanyard used for a fall is limited to allow a maximum six−foot free fall. For this reason, most lanyards are a maximum of
Falling objects. Suspension trauma
six feet long.
Overhead obstruction Fall into sharp Operator
Work at Height •However, if a higher tie−off point is used, the lanyard can be longer if the free fall distance does not exceed 6 feet.
object System collapses. Minor or major injury
•Lifelines add versatility to the fall arrest system. When used in conjunction with rope grabs , a lifeline allows the worker
10-D Entrapment people/property routine 4 4 16 1 4 4 Site Engineer
Fall prevention to move along the length of the line rather than having to disconnect and find a new tie−off point.
Property damage
/ protection system •The rope grab is engineered to arrest a fall instantly. A rope grab and lifeline system is a passive form of protection,
Quick deck condition Project Manager
allowing the user to move as long as tension is slack on the lifeline.
Fatality
•If a fall occurs, the tension on the rope grab triggers the internal mechanism to arrest the fall. Retractable lifelines
Anchorage point failure
automatically retract any slack line between the worker and the tie−off point.
•While this type of line doesn’t require a rope grab, it must be kept directly above the worker to eliminate any potential
swing hazard if the worker falls.
•A cross−arm strap is used at a tie−off point with a large diameter, such as an I beam, to which a lanyard or lifeline cannot
directly attach•Using a cross−arm strap ensures the lanyard or lifeline doesn’t become abraded from wrapping around the
I−beam.
•Tie−Off Points A tie−off point is where the lanyard or lifeline is attached to a structural support.
•This support must have a 5000−pound capacity for each worker tying off.
•Workers must always tie off at or above the D−ring point of the belt or harness.
•This ensures that the free fall is minimized, and that the lanyard doesn’t interfere with personal movement.
•Workers must also tie off in a manner that ensures no lower level will be struck during a fall.
•To do this, add the height of the worker, the lanyard length, and an elongation factor of 3.5 feet. Using this formula, a
six−foot tall worker requires a tie−off point at least 15.5 feet above the next lower level.
•Other Devices For confined space applications, a tripod and winch system are used as both the tie− off point and
connection device.
•It is used in conjunction with a full−body harness to lower and raise workers into tanks or manholes.
•Make sure that the tripod system you choose is designed for Fall Hazard Recognition, Prevention and Control your
application.•Never use a material−handling device for personnel unless it is specifically designed to do so.
•All the life lines must be inspected regularly before every use and during use.
•In addition to the monthly inspection tag must be
available on both end of the lifeline for identification.
WP-HSE-003-FRM-01 Issue 2.0 / 27.10..2022

Risk Assesment
Who @ Risk Category
Action By Whom /
P S RR P S RR When
•Ensure the temporary support is provided safely until the new structure becomes self−supporting
•Ensure the temporary support limit deflection which may cause damage
•Ensure the temporary support is designed to gain access for work.
•Ensure to provide temporary support beneath new structure, to allow for labour, materials and prevent overloading.
•Ensure the prop that is correctly rated for the job and ensure it is properly installed
•Do not remove or adjust the prop unless it is safe to do so
•Keep all non−essential personnel/unauthorized persons clear of the area and ensure barricades and signboards
•Avoiding straining and ensure correct manual handling techniques are followed
•Not exceeding the working load limits of each prop: and remember that working load limits are for compression loads
only – do not subject them to tension (pulling) loads or forces. In addition, when props are setup in non−vertical
positions, the working load limits are reduced.
•Ensuring props are installed on a level surface capable of supporting the load; where the surface is not level, steel or
hardwood ‘sole plates’ should be used to spread the load.
•When used in vertical applications, ensuring prop sections are installed as close to vertically upright as possible
•Being aware of lateral (sideways) movement. Where multiple propping structures are to be installed, ‘cross−brace’ the
assembly to avoid lateral movement.
•Use the screw jacks to raise or lower the prop under load; however, do not use the jacks to jack up a load or structure.
Incorrectly installed Incorrect rated •Lift the inner tube to the approximate height required. The outer tube is kept steady by placing a foot on the base plate
Inadequate access and egress •Line up the hole in the inner tube and the slots in the outer tube and insert the prop pin through both tubes. Only use the
Structural collapse specially designed high−tensile prop pin provided. Do not use a piece of metal bar Scaffolder
Inadequate supervision / illumination or a bolt, etc.
Property damage •Turn the handle of the adjusting nut until the prop extends firmly under the load. Do not hammer the adjusting nut or Scaffold inspector
11 Temporary supports Manual handling of materials people/property non-routine 4 4 16 place a length of pipe on the handle as excessive force can damage the threads of the prop. 1 4 4
Hand and finger injury •When not in use, close props down because most damage occurs by bending of inners while extended. Site Engineer
Slip, trip and fall Fall of materials Fall •Back propping subsequent levels below may then also be necessary on critical occasion in order to carry these loads to
of persons Serious injury Fatality the foundations or to a more solid part of the structure. Project Manager
Props failure Wind / rain •Ensure the design Loads will generally comprise:
Soil condition •Self−weight of elements and finishes (including services that require support)
•live loading
•Temporary material storage
•Loading from other props or backprop’s
•Soil condition
•Accidental impact loading from falling objects
•Environmental loading from wind, snow or rain.
•Consider the prop being installed ‘out of plumb’ (for temporary works 1.5° is typically used)
•Ensure to submit the design calculation and obtain TWC and appropriate permits from the concern
contractor before start installation. •Suspended the activity in case of soil
erosion or heavy wind as per the regulations.
•Ensure the sequencing of the works includes a means of adjustment so that props can be installed and removed. For
complex systems, a load−transfer system (from temporary props to permanent supports) should be considered.
Generally, the removal of temporary props should follow the load path of the permanent works.
•It is important to think ahead when designing the temporary works. As well as the risks currently on the site, the
designer must think about what will happen when the props are removed in the future. This action must not result in
instability or damage to the structure. If it will, the props cannot be removed until suitable permanent works are in
place to ensure safety and stability.
WP-HSE-003-FRM-01 Issue 2.0 / 27.10..2022

Risk Assesment
Who @ Risk Category
Action By Whom /
P S RR P S RR When
General measures
& engage effective communication of risk at the point of work.
•Check for visual damage of the power tool.
•All the power tools must be inspected and color coded monthly.
Defective equipment to be marked and stored separately. All safety guards & Deadman switch must be in place.
•Electrical cables should be routed using stands and “S” hooks. Cables should not lie on ground. Loose clothing shall not
be worn while working with power tools.
•All the operatives must be trained (familiarization training) and competent enough to operate the machine/ power
tools.
•Employees shall be instructed in the safe and proper use, handling and maintenance of all hand and power−operated
tools necessary for the project to avoid accidents.
All electrical wires shall be inspected to find out any damage in the insulated cover before use.
•Electrical supply system will be checked by competent electrician, follow project color coding system.
•No tampering or unauthorized modifications on electrical tools and systems — repairs will be done
by competent electricians only
• Hazards to be communicated to the workforce through briefing and acknowledged by the workforce
•Operatives to be competent
•Daily inspection by the operators
•Send the defective power tools to quarantine zone immediately, defective tools are not allowed to be keep at site.
•110 V power tools to be preferred at site, in case 220+ V power tools is chosen 30 mA RCD to be fitted on DB. Special
dispensation for HV from Main Contractor must be obtained.
•Ensure periodically PAT test conducted.
•Ensure the DB’s are inspected before connecting in it.
•All the rotating parts to be guarded.
•Ensure to obtain the appropriate permits to enter the handover areas as per the protocol and must attend the
mandatory training.
•Follow the LOTO system and use only the approved tools and equipment’s inside the commissioning area. Bolt
Tightening Machine:
•As with all equipment, do not use the bolt tightening machine if it or its accessories are damaged.
•Check your equipment before use every time
•Do not use the bolt tightening machine or impact wrench in wet conditions, this can lead to electric shocks.
•It should be used with an impact socket.
•Wear equipment suitable to the job and your surroundings, gloves and safety goggles should always be worn along with
any other equipment deemed necessary.
•Ensure you are in control of the machine at all times, keep a firm grip on the tool and keep yourself firmly grounded.
•When using an impact wrench, you should always try to start the threading by hand to prevent damage and be careful
Electrical shock to not over tighten.
•When you’re finished using the impact wrench, remember to remove the power source and store the machine and its
Equipment operator
Use of Power tools Tinnitus accessories in a dry, enclosed location.
a.Bolt tightening machine Electricity Noise Vibration people/property/envu •If you are working at a height, make sure you have a firm footing and that no one is directly below you.
12 routine 4 4 16 1 4 4 Foreman Site
b.Portable drilling machine Entanglement Minor or Major injury iorment •Ensure there is adequate room to do the job,
Engineer
. Grinding / cutting machine •Ensure all workmen aware of hazards involved in the activity and job rotation to avoid continuous exposure.
Project Manager
Fatality •Avoid pinch points between the machine and the bolts being tightened.
Property damage •Ear protection shall be used (Ear plug) if the noise exceeds more than 85 dB.
•Use Ear Muff also if required for double protection.
•Only power tools operating at 110V should be used.
•No horse play while doing work, concentrate on job.
•Do not handle power tools with wet hands.
•Mandatory PPE’s must be used at all times while carrying out the job.
•Ensure the proper cable management.
•Never use it for tasks that are unsuitable or too complex. Avoid forcing the tool to prevent accidents.
•Always make sure you have a firm grip on the tool and maintain control over the applied torque.
•Check usage, safety instructions and recommended torque for the sockets you use.
•The area below and around must be fully barricaded to prevent unauthorized entry.
•Provide appropriate sign boards indicating the Noise hazard in this area.
Portable drilling Machine
•Check for visual damage prior to use.
•Proper tool box talk has to be provided explaining the various risks associated with work to be carried out.
•Isolate power by removing from power source prior to performing any work on the equipment, including changing
leads, tools or bits.
•Always provide good ventilation. Use an approved dust mask to avoid inhaling excessive amount of dust formed whilst
drilling
•Defective equipment to be marked and stored separately.
•All safety guards & handles must be in place.
•Beware of debris ejected from the work piece.
•Ensure leads are stowed safely and does not present a trip hazard
•Use proper appropriate PPE’s.
•Ensure there is adequate room to do the job.
•Make sure proper coolant used as required to reduce heat development.
•Ensure all required PPE are used especially face shield.
•Ensure all workmen aware of hazards involved in the activity and job rotation to avoid continuous
exposure.
•Ear protection shall be used (Ear plug) if the noise exceeds more than 85 dB.
•Ensure proper cable management.
•Trained persons only must operate the power tools.
•Ensure stable platform for all work carried out.
•Only use standard cables and fittings.
•Daily inspection of equipment’s, tools, cables and fittings to be done.
•Do not leave the equipment without disconnecting from the power source.
Grinding /Cutting Machine
•Hot work permits are required for cutting and grinding activities
WP-HSE-003-FRM-01 Issue 2.0 / 27.10..2022

Risk Assesment
Who @ Risk Category
Action By Whom /
P S RR P S RR When
•Visually inspect the spanner/ hand tools prior to use.

•Use suitable spanner/ hand tools for the activity.
•Damaged tools to be identified and stored separately and to be sent back to store.
•Never use damaged tools. Use right tool for the job.
•If used while working at height the spanner to be tied to tool lanyard.
•Replace cracked, splintered, or broken handles on hammers.
•Ensure the tools are properly arranged / segregated and with lanyard.
•Ensure that the handles of hammers fit tightly into the head of the tool. Never store/ keep the tools near the edges
Damaged/ Defective tools
•Exclusion zone should be properly barricaded with appropriate signages.
Minor injuries
Use of Hand tools spanners/ •All hand tools should be maintained with care and kept clean and sharp for best performance
13 Fall of materials from height people/property routine 3 3 9 1 3 3
Hammers/ Hole bar •Visual checks (inspection) must be done by operatives on tools prior use
Damage of materials
•Ensure job rotation to reduce the fatigue
Manual handling/ Ergonomics
•Tool box talk to be conducted on safe use of hand tools
•Around flammable substances, sparks produced by hand tools can be a dangerous ignition source. Care shall be taken
for fire prevention
•Appropriate personal protective equipment to be used
•Do not use impact tools such as hole bar, wedges which have mushroomed heads
•Tools shall be secured with proper attachment to avoid falling objects while working at height levels and shafts
•Hole bar must be tied and in good condition.
•All tools using at height must be tied properly to prevent fall or use tool lanyards.
•Midday break will be strictly implemented as per UAE law and no work will be carried out from 12:30−03:00pm under
direct exposure to sunlight. Water and rehydration solution drinks shall be provided to personnel.
•Take intervals during continuous work, rest in shade, never engage in work if ill/medicated.
•In case of emergency situation inform to the immediate supervisor & give First aid if trained, else stay with the ill person
until help arrives.
•First aid kits shall be placed in all work site vehicles
•Wear appropriate clothing to keep your body cool.
•Drink plenty of water at regular intervals as required.
•Avoid alcohol /caffeine drinks and other harmful items.
Property damage •Tobacco and related products is strictly prohibited in site.
•Urinating in workplace is strictly not allowed use the designated place.
Hypothermia Frostbite •Sleeping in the site is strictly prohibited in case of illness report to first aid center and take rest in welfare area.
Temperature Humidity Heat radiation
Trench Foot •Ensure every individual is having 1L thermos water bottles and sufficient water cooler available in accessible locations.
Air movement Clothing
Slippery Collapse •In case of any heat related symptoms report the direct supervisor immediately and take rest accordingly.
Heat Cold Foreman Site
Exposure to extreme weather Flooding/ unstable •Ensure that the workers are adequately trained on the symptoms of heat stroke, the precautionary measures and the
14 people non-routine 3 2 6 1 2 2 Engineer
condition structures emergency response actions.
Rain / Fog Project Manager
•Move the person to a warm, dry area.
Reduced visibility Heat •Remove wet clothes and replace with dry clothes, cover the body (including the head and neck) with layers of blankets;
Wind / Sand storm
stress, Cold stress and with a vapor barrier (e.g. tarp, garbage bag). Do not cover the face
Fatigue; Heat stroke; •Monitor your physical condition and that of your co−workers.
Minor or major injury •Dress properly for the cold.
•Stay dry in the cold because moisture or dampness,
e.g. from sweating, can increase the rate of heat loss from the body.
•Keep extra clothing (including underwear) handy in case you get wet and need to change.
•Drink warm sweetened fluids (no alcohol).
•Use proper engineering controls, safe work practices, and personal protective equipment (PPE) provided by your
employer.
•High risk items including scaffolding structures, heavy cranes etc. removed or secured during extreme high wind.
•If visibility becomes very poor, driver to pull over in a safe place until it improves.
•Stay away from objects that conduct electricity
WP-HSE-003-FRM-01 Issue 2.0 / 27.10..2022

Risk Assesment
Who @ Risk Category
Action By Whom /
P S RR P S RR When
& engage effective communication of risk at the point of work •Workplace lighting must be adequate to
prevent accidents and eye strain.
•Task specific lighting must be provided in case required for certain works.
•Retroreflective high visibility vest apparel must be used to improve visibility.
•Ensure adequate time is allowed to share information between shifts.
•Plan an appropriate workload that accords with the length and timing of the shift.
Inadequate Lighting Reduced Visibility
•schedule demanding work for periods when workers are most alert and least likely to be fatigued.
Improper communication
•Permanent night shifts should be avoided for workers, shift rotation has to be provided.
•Ensure there is adequate supervision.
Working under alcohol influence Sleeping difficulties Foreman Site
•Ensure adequate time at shift handover so that new shift team is fully aware of any issues in previous shift.
15 Night shift works people/property non-routine 2 4 8 1 4 4 Engineer
•Avoid demanding, monotonous and safety critical work during the night and early morning hours where possible.
Mental and physical demands Fatigue Project Manager
•Avoid shifts longer than 11 hours.
•Supervisor must ensure that no worker is working under alcohol/drug influence.
Lone working Poor visibility Slip trip
•Weekly toolbox talk has to be given on night shift
and fall
working and hazards related to it has to be briefed •Task briefing has to be done daily by the
foreman/supervisor before the start of the shift on the hazards related the work to be carried out.
•All the workers must be safety inducted on night shift working. RAMS has to be briefed to all the workers and should be
made available during the shift all the times.
•Proper welfare facility and basic amenities should be made available all the time to workers.
•Ensure emergency procedures are established and implemented for night shift works.
•Mandatory PPE: Hard Hat, Safety Glasses, overall, Hi− Visibility Vest, Safety Gloves, Safety Shoes
•All workers will be stopped and staff / workers will be assembled in nearest assembly point
•Ensure 10 % of the manpower needs to be third party fire warden trained.
•Ensure 1:50 manpower needs first aid box and third party certified first aider at reachable locations.
Property damage Foreman
Fire •DUTCO/IMS emergency number will be activated and location will be notified and wait for emergency team response.
people/property/envi Keep access clear for Emergency response team to enter the location and keep one person at the entry point to guide the
16 Emergency Serious injury non-routine 2 4 8 1 4 4 Site Engineer
Structure collapse orment vehicle for quick response.
Fall from height Electrocution Natural •Ensure minimum HSE ratio is 1:100 and based on geographical work location coverage
Fatality Project Manager
calamities •Stop all movement of construction equipment / vehicle at site. Immediately report to CRM and IMS site Management.
In case of injury, First aid shall be provided (if necessary) only by trained First
Aider.
WP-HSE-003-FRM-01 Issue 2.0 / 27.10..2022

Risk Assesment
Who @ Risk Category
Action By Whom /
P S RR P S RR When
•Hot work trained workers should be deployed and provide proper briefing before starting the work.
•Ensure all the welders deployed for the task have valid medical fitness certificate and they are fit to the work.
•After completing the activity, cooling time of minimum 60minutes Firewatcher will inspect all around the area for any
potential fire/ignition.
•Remove defective equipment from service.
•Use proper PPE’s.
•Fire resistant clothing to be provided for welder & helper.
•Follow Permit to work system.
•After work, cords must be properly rolled.
•Fire extinguisher/Fire point shall be kept near work area along with fire watcher.
•Work area must be free from combustible materials.
•While working with MEWP or on a scaffold at height, ensure the hot work activity area is screened and protected by fire
blanket and by placing Fire extinguisher.
•While on Scaffolding: fire retardant blanket must cover platforms and water /sand/fire extinguisher must be placed
inside and below the scaffold.
•Hot flux: Sufficient fire extinguisher (DCP) and fire blanket barricading needed under working zones.
•Combustible material must be removed from hot
work area. (11m radius)
•Check for visual damage and presence of safety guards.
•Check for anti−kickback safety clutch or auxiliary handle.
•Only skilled person must operate the grinder.
•Ensure appropriate disc is fixed for cutting and grinding.
•All electrical wire must be secured.
•Ensure all workmen aware of hazards involved in the activity and job rotation to avoid continuous exposure.
•All work men to be aware briefed about the Emergency route/ procedure.
•Ensure for safety guard and handle in place.
•Acquire hot work permit prior to start of work.
Fire & Explosion Trip Minor or major injury •Wear appropriate personal protective equipment,
Welder Fire watch
Fumes people/property/envi i.e. Hand gloves, dust mask, goggles, ear plugs etc.
17 Hot works routine 4 4 16 1 4 4 Foreman
Property damage orment •Ear protection shall be used (Ear plug) if the noise exceeds more than 85 dB.
Site Engineer
UV & IR radiation Hot surfaces •No horse play while doing work, concentrate on job.
Electrocution Fatality •Protect/cover nearby combustible materials that cannot be moved.
•Never keep the machine or any equipment near the edges.
•Barricade the hot work area and use sign boards as necessary.
•Proper housekeeping to be maintained all the time.
•Ensure proper earthing done for all welding machine and keep machines away from water.
•Fire screen / Fire blanketing will be provided at the bottom of the working platform and all the sides / surrounding of the
working platform when do hot work at height.
•Fire blanketing to be provided at the bottom of the working platform and all the sides of the working platform whenever
a hot work at height.
•Fire watch & cooling time to be observed accordingly, the work finishing time to be marked.
•Permit issuer should physically check the controls at the work spot before signing/ issuing the permit.
•The team involved in the welding must attend the training on hot work or from Manufacturer/ supplier of the welding
machine.
•Adequate supervision by competent person from beginning to end of the whole process of welding including post
operation monitoring to ensure the safe execution of the activity.
•Welding machine must be calibrated and inspected by approved 3rd party, periodic inspection must be
ensured with current color−coding system to ensure the machine is working properly and not malfunctioning.
•Adequate work platform to be provided for proper and safe execution of the welding activity, especially in congested
area.
•Emphasize the importance of pre− assessment/inspection of work areas to identify potential hazards and suitability of
the intended work plan, competency of the team involved, etc.
•Cover the combustible materials appropriately with double fire blanket adequately while welding/cutting to prevent
spark spread and proper screening
•Ensure fire watcher deployed with all fire preventive equipment’s in top as well below levels and ensure the cooling time
given after hot work.
•Remove all the hot work wastes immediately and
maintain good housekeeping
RISK RATING MATRIX

Severity
Probability Severity
Insignificant (1) Minor (2) Moderate (3) Major (4) Catastrophic (5)
Rare (1) Insignificant / First Aid Case (1) 1 2 3 4 5
Possible (2) Minor / Less 3 Days / Illness (2) 2 4 6 8 10
Likely (3) Moderate / Plus 3 Days / Illness (3) 3 6 9 12 15
Often (4) Major / Permanent Disability / Illness (4) 4 8 12 16 20
Frequent (5) Catastrophic / Fatality (5) 5 10 15 20 25
15-25 Extreme Risk • Absolutely Unacceptably High • Activity should not proceed in current form
8-12 High Risk • Unacceptably High • Activity should be modified to include remedial planning and action and be subject to detailed HSE assessment
4-6 Moderate Risk Activity can operate subject to management and/or modification.
1-3 Low Risk No action required. Unless escalation of risk is possible
Acknowledgement of Consultation & Participation

USAMA TARIQ 10/5/2023 All persons performing these tasks must sign that they have read and understood the risk management as described in the Procedure.
Prepared by: Date:
HSE Officer Name Designation Signature
10/5/2023 Area Supervisor

Reviewed by: ABDULLAH Date :
Project Engineer Workforce Representative
MOHAMED ASHEER 10/5/2023

Approved by: Date :
QHSE Manager
WP-HSE-003-FRM-01 Issue 2.0 / 27.10..2022


Hazard Impact Risk Assessment For Installation

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Risk Assesment

Dubai Creek Harbour Marine Works Contract 4 / AA-9110

Pure Risk Residual Risk

•Contractor must be onboard with project WW requirements.

WP-HSE-003-FRM-01 Issue 2.0 / 27.10..2022

WP-HSE-003-FRM-01 Issue 2.0 / 27.10..2022

•All materials should be stocked and stored in designated location

WP-HSE-003-FRM-01 Issue 2.0 / 27.10..2022

WP-HSE-003-FRM-01 Issue 2.0 / 27.10..2022

•Handle loads, which are well within your capacity

Trips and slips,

WP-HSE-003-FRM-01 Issue 2.0 / 27.10..2022

•No task should be performed without approved MSRA

WP-HSE-003-FRM-01 Issue 2.0 / 27.10..2022

WP-HSE-003-FRM-01 Issue 2.0 / 27.10..2022

•Only competent persons are deployed in the task.

WP-HSE-003-FRM-01 Issue 2.0 / 27.10..2022

WP-HSE-003-FRM-01 Issue 2.0 / 27.10..2022

Mobile crane / Spider:

WP-HSE-003-FRM-01 Issue 2.0 / 27.10..2022

WP-HSE-003-FRM-01 Issue 2.0 / 27.10..2022

WP-HSE-003-FRM-01 Issue 2.0 / 27.10..2022

MEWP (Mobile Elevated Working Platform)

WP-HSE-003-FRM-01 Issue 2.0 / 27.10..2022

WP-HSE-003-FRM-01 Issue 2.0 / 27.10..2022

WP-HSE-003-FRM-01 Issue 2.0 / 27.10..2022

WP-HSE-003-FRM-01 Issue 2.0 / 27.10..2022

•Visually inspect the spanner/ hand tools prior to use.

WP-HSE-003-FRM-01 Issue 2.0 / 27.10..2022

WP-HSE-003-FRM-01 Issue 2.0 / 27.10..2022

RISK RATING MATRIX

Acknowledgement of Consultation & Participation

10/5/2023 Area Supervisor

MOHAMED ASHEER 10/5/2023

WP-HSE-003-FRM-01 Issue 2.0 / 27.10..2022

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