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Test Ring Calculation
Test Ring Calculation
ASME VIII-1, 2010 Edition, A11 Addenda Metric, Appendix 2 Flange Calculations
flange OD A = 1,230
bolt circle C mm
= 1,180
raised face ID Rf mm
= 1,143
gasket OD mm
= 1,140
gasket ID mm
= 1,112
flange ID B mm= 1,069
facing height trf mm
= 15 mm
thickness t = 121 mm
bolting = 72- 0.875 in dia
hub thickness g1 = 24.29 mm
hub thickness g0 = 10 mm
lower fillet weld h = 14.29 mm
upper fillet weld h1 = 10 mm
length e = 10 mm
groove weld w = 10 mm
gasket factor m =2
seating stress y = 175.767 kgf/cm2
E- 1/
Gasket thickness T = 3 mm
Flexitallic Solid Metal
Core Flexpro Facing;
gasket description Non-Asbestos Fiber :
Metal; Monel
E- 2/
Gasket details from facing sketch Confined gasket 1(a), Column II
Gasket width N = 14 mm
b0 = N/2 = 7 mm
Hp = 2*b*3.14*G*m*P
= 0.01*2*6.61*3.14*1,126.77*2*25.7068
= 24,062.93 kgf
H = 0.785*G2*P
= 0.01*0.785*1,126.772*25.7068
= 256,206.25 kgf
HD = 0.785*B2*P
= 0.01*0.785*1,0692*25.7068
= 230,607.42 kgf
HT = H - H D
= 256,206.25 - 230,607.42
= 25,598.83 kgf
Wm1 = H + Hp
= 256,206.25 + 24,062.93
= 280,269.18 kgf
Wm2 = 3.14*b*G*y
= 0.01*3.14*6.61*1,126.77*175.7673
= 41,131.88 kgf
Total area for 72- 0.875 in dia bolts, corroded, Ab = 194.6319 cm2
W = (Am + Ab)*Sa/2
= (159.7966 + 194.6319)*1,753.911/2
= 310,818.18 kgf
E- 3/
MG = HG*hG = 24,062.93*0.0266 = 640.4 kgf-m
d = (U/V)*h0*g02= (15.2652/0.3892)*10.3392*12
= 405.53 cm3
f = 4.4681
SH = f*Mo/(L*g12*B)
= 1e5*4.4681*11,689.9/(5.4734*24.292*1,069)
= 1,513.56 kgf/cm2
SR = (1.33*t*e + 1)*Mo/(L*t2*B)
= (1.33*121*0.0087 + 1)*1e5*11,689.9/(5.4734*1212*1,069)
= 32.764 kgf/cm2
ST = Y*Mo/(t2*B) - Z*SR
= 1e5*13.8914*11,689.9/(1212*1,069) - 7.1748*32.764
= 802.473 kgf/cm2
SH = f*Mg/(L*g12*B)
= 1e5*4.4681*8,272.1/(5.4734*24.292*1,069)
= 1,071.045 kgf/cm2
SR = (1.33*t*e + 1)*Mg/(L*t2*B)
= (1.33*121*0.0087 + 1)*1e5*8,272.1/(5.4734*1212*1,069)
= 23.185 kgf/cm2
E- 4/
ST = Y*Mg/(t2*B) - Z*SR
= 13.8914*1e5*8,272.1/(1212*1,069) - 7.1748*23.185
= 567.856 kgf/cm2
J = 52.14*V*Mo/(L*E*g02*KI*h0)
= 1e5*52.14*0.3892*11,689.9/(5.4734*20.56E+05*102*0.3*103.39)
= 0.6796
E- 5/
Bolted Cover #1
E- 6/
Test Report
Shop test pressure determination for Chamber bounded by Ellipsoidal Head #1 and Bolted Cover #1 based on
user defined pressure
The shop test is performed with the vessel in the horizontal position.
Notes:
(1) 1.5*0.9*Sy used as the basis for the maximum local primary membrane stress at the nozzle intersection PL.
(2) The zero degree angular position is assumed to be up, and the test liquid height is assumed to the top-most
flange.
The field test condition has not been investigated for the Chamber bounded by Ellipsoidal Head #1 and Bolted Cover
#1.
Warning! UG-99(h): The test temperature of 21.11°C is colder than the minimum recommended temperature
of 33.9°C
E- 7/