Rear Floating Head

ASME Section VIII Division 1, 2010 Edition, A11 Addenda Metric

Dished Cover Figure 1-6 Sketch

Component (d)

40.8 kgf/cm2 @
Internal design pressure, P
260 °C

27.2 kgf/cm2 @
External design pressure, Pe
260 °C

Design MDMT 0 °C

Rated MDMT -43.9375 °C

 Component Properties Head Flange

Material specification SA-516 70 (II-D Metric p.18, ln. 19) SA-266 2 (II-D Metric p. 18, ln. 8)

Head longitudinal seam RT Seamless No RT

Inside crown radius, L 900 mm

Thickness (note 1) 35 mm 143 mm

Inner diameter, B 1,322 mm

Outer diameter, A 1,466 mm

Lever arm, hr 32 mm

Head overall depth (note 2) 401.91 mm

Bolt circle, C 1,396 mm

Bolting 52 - 1.375 in dia

Bolt material SA-193 B7 Bolt <= 64 (II-D Metric p. 334, ln. 32)

Bolt corrosion allowance (radial) 0 mm

Raised face ID, Rf 1,351 mm

Facing height, trf 5 mm

Gasket description

Gasket OD 1,349 mm

Gasket ID 1,322 mm

Gasket thickness, T 4.45 mm

Gasket factor, m 2

Seating stress, y 175.77 kgf/cm2

Corrosion allowance inner/bore 3 mm 0 mm

Corrosion allowance outer/flange 3 mm 0 mm

Impact tested No No

Normalized No Yes

PWHT Yes Yes

Optimize MDMT/Find MAWP No No

Bolting Holes Slotted No

1
Flange thickness does not include consideration of the flange facing.
2
Depth is from flange face excluding the facing to the outer diameter of the crown radius.

Liquid Specific gravity Liquid Height Static liquid pressure

Operating Internal 1 1,771 mm 0.177 kgf/cm2

Operating External 1 1,771 mm 0.177 kgf/cm2
Horizontal test 1 1,771 mm 0.177 kgf/cm2

Head Flange

363.1557 kg
New 444.4738 kg
Estimated weight
363.1557 kg
Corroded 368.2629 kg

116.5865 liters
New 211.1451 liters
Capacity
122.6424 liters
Corroded 209.9915 liters

MDMT Rating:
Flange impact test exemption temperature from Fig UCS-66M Curve C = -11.94 °C
Fig UCS-66.1M MDMT reduction = 32 °C, (coincident ratio = 0.4965)
UCS-66 governing thickness = 35 mm
Flange MDMT Rating = -43.94 °C

Bolts rated MDMT per Fig UCS-66 note (c) = -48 °C

Head is impact test exempt to -105 °C per UCS-66(b)(3) (coincident ratio = 0.3411)
Head MDMT Rating = -105 °C

Head Design Thickness per Appendix 1-6(g)(1)(a):

tr = 5*P*L / (6*S) + Corrosion

= 5*40.98*903 / (6*1,407.21) + 6
= 27.94 mm

Head Design Thickness per Appendix 1-6(g)(1)(b):

Equivalent outside spherical radius (Ro)

= Outside crown radius
= 935 mm

A = 0.125 / (Ro / t)
= 0.125 / (935 / 28.42)
= 0.003799

From Table CS-2 B = 900.756

Metric: kgf/cm2

Pa = B / (Ro / t)
= 900.756 / (935 / 28.42)
= 27.3769 kgf/cm2

te = 28.45 + 6 = 34.54 mm
Flange Required Thickness per Appendix 1-6(g)(2):

β1 = Sin-1 (B / (2*L + t))

Hr = HD*cot(180*β1 / π)

Mo = Mo,App2 - Hr*hr

F = P*B*(4*L2 - B2)1/2 / (8*S*(A - B))

J = (Mo / (S*B))*(A + B) / (A - B)

Tr = F + (F2 + J)1/2

β1 = Sin-1 (1,322 / (2*903 + 29)) 0.804431 radians

Hr = 559,748.26*cot(180*0.804431 / π) 538,836.82 kgf

Operating
Mo = 22,443.86 - 538,836.82*32/1000 5,201.2 kgf-m
Operating, Hot & Corr
F = 40.8*1,322*(4*9032 - 1,3222)1/2 / (8*1,376.62*(1,466 - 1,322)) 41.85 mm

J = (5,201.2 / (1,376.62*1,322))*(1,466 + 1,322) / (1,466 - 1,322) *10 5 5,533.335 mm2

Tr = 41.85 + (41.852 + 5,533.335)1/2 127.2 mm

Mo = Mg 19,432.8 kgf-m
Gasket Seating
J = (19,432.8 / (1,407.21*1,322))*(1,466 + 1,322) / (1,466 - 1,322) *10 5 20,224.51 mm2

Tr = 0 + (02 + 20,224.51)1/2 142.21 mm

-1 0.804431 radians
β1 = Sin (1,322 / (2*903 + 29))
Hr = 373,165.5*cot(180*0.804431 / π) 359,224.55 kgf
Operating
Mo = 2,641.95 - 359,224.55*32/1000 8,853.2 kgf-m
External Pressure, Hot & Corr
2 2 1/2 27.9 mm
F = 27.2*1,322*(4*903 - 1,322 ) / (8*1,376.62*(1,466 - 1,322))
5
J = (8,853.2 / (1,376.62*1,322))*(1,466 + 1,322) / (1,466 - 1,322) *10 9,418.6215 mm2

Tr = 27.9 + (27.92 + 9,418.6215)1/2 128.88 mm

Mo = Mg 10,910.6 kgf-m
Gasket Seating
5
J = (10,910.6 / (1,407.21*1,322))*(1,466 + 1,322) / (1,466 - 1,322) *10 11,355.07 mm2

Tr = 0 + (02 + 11,355.07)1/2 106.56 mm

Mo 10,910.6 kgf-m
Hot & Corr, Zero Pressure Operating
5
J = (10,910.6 / (1,376.62*1,322))*(1,466 + 1,322) / (1,466 - 1,322) *10 11,607.4 mm2

Tr = 0 + (02 + 11,607.4)1/2 107.74 mm

Flange Design Thickness = 142.21 + 0 = 142.21 mm

Head MAWP per Appendix 1-6(g)(1)(a):

MAWP = 6*S*t / (5*L) - Ps

= 6*1,407.21*29 / (5*903) - 0.177
= 54.05 kgf/cm2

Flange MAWP per Appendix 1-6(g)(2):

J = (Mo / (S*B))*(A + B) / (A - B)
= (19,648.5 / (1,407.21*1,322))*(1,466 + 1,322) / (1,466 - 1,322)*10 5
= 20,449 mm2
MAWP = (T2 - J)*8*S*(A - B) / (2*T*B*(4*L2 - B2)0.5) - Ps

= (1432 - 20,449)*8*1,407.21*(1,466 - 1,322) / (2*143*1,322*(4*903 2 - 1,3222)0.5) - 0

= 41.75 kgf/cm2

Head MAP per Appendix

1-6(g)(1)(a):
 MAP = 6*S*t / (5*L)
= 6*1,407.21*35 / (5*900)
= 65.67 kgf/cm2

Flange MAP per Appendix 1-6(g)(2):

J = (Mo / (S*B))*(A + B) / (A - B)
= (19,648.5 / (1,407.21*1,322))*(1,466 + 1,322) / (1,466 - 1,322)*10 5
= 20,449 mm2
MAP = (T2 - J)*8*S*(A - B) / (2*T*B*(4*L2 - B2)0.5)

= (1432 - 20,449)*8*1,407.21*(1,466 - 1,322) / (2*143*1,322*(4*900 2 - 1,3222)0.5)

= 41.75 kgf/cm2

Head MAEP per Appendix 1-6(g)(1)(b):

Equivalent outside spherical radius (Ro)

= Outside crown radius
= 935 mm

A = 0.125 / (Ro / t)
= 0.125 / (935 / 29)
= 0.003877

From Table CS-2 B = 903.2822

Metric: kgf/cm2

Pa = B / (Ro / t) - Ps
= 903.2822 / (935 / 29) - 0.18
= 27.8393 kgf/cm2

MAEP = 27.84 kgf/cm2

Flange MAEP per Appendix 1-6(g)(2):

J = (Mo / (S*B))*(A + B) / (A - B)
= (10,405.9 / (1,376.62*1,322))*(1,466 + 1,322) / (1,466 - 1,322)*10 5
= 11,070.47 mm2
MAEP = (T2 - J)*8*S*(A - B) / (2*T*B*(4*L2 - B2)0.5) - Ps

= (1432 - 11,070.47)*8*1,376.62*(1,466 - 1,322) / (2*143*1,322*(4*9032 - 1,3222)0.5) - 0

= 31.97 kgf/cm2

Head Test MAEP per Appendix 1-6(g)(1)(b):

Equivalent outside spherical radius (Ro)

= Outside crown radius
= 935 mm

A = 0.125 / (Ro / t)
= 0.125 / (935 / 35)
= 0.004679

From Table CS-2 B = 1,204.2872

Metric: kgf/cm2

Pa = B / (Ro / t)
= 1,204.2872 / (935 / 35)
= 45.0803 kgf/cm2

Test MAEP = 45.08 kgf/cm2

Flange Test MAEP per Appendix 1-6(g)(2):

 J = (Mo / (S*B))*(A + B) / (A - B)
= (10,672.2 / (1,407.21*1,322))*(1,466 + 1,322) / (1,466 - 1,322)*10 5
= 11,107.01 mm2
Test MAEP = (T2 - J)*8*S*(A - B) / (2*T*B*(4*L2 - B2)0.5)

= (1432 - 11,107.01)*8*1,407.21*(1,466 - 1,322) / (2*143*1,322*(4*9002 - 1,3222)0.5)

= 32.79 kgf/cm2

% Extreme fiber elongation - UCS-79(d)

EFE = (75*t / Rf)*(1 - Rf / Ro)

= (75*35 / 917.5)*(1 - 917.5 / ∞)
= 2.861%

The extreme fiber elongation does not exceed 5%.

Flange calculations for Internal Pressure + Weight Only

Gasket details from facing sketch Confined gasket 1(a), Column II

Gasket width N = 13.5 mm

b0 = N/2 = 6.75 mm

1/2
Effective gasket seating width, b = 2.5*b = 6.49 mm
0

G = OD of contact face - 2*b = 1,349 - 2*6.49 = 1,336.01 mm

hG = (C - G)/2 = (1,396 - 1,336.01)/2 = 29.99 mm

hD = (C - B)/2 = (1,396 - 1,322)/2 = 37 mm

hT = (hD + hG)/2 = (37 + 29.99)/2 = 33.5 mm

Hp = 2*b*3.14*G*m*P
= 0.01*2*6.49*3.14*1,336.01*2*40.8
= 44,465.6 kgf

H = 0.785*G2*P
= 0.01*0.785*1,336.012*40.8
= 571,675.45 kgf

HD = 0.785*B2*P
= 0.01*0.785*1,3222*40.8
= 559,748.26 kgf

HT = H - HD
= 571,675.45 - 559,748.26
= 11,927.19 kgf

Wm1 = H + Hp
= 571,675.45 + 44,465.6
= 616,141.05 kgf

Wm2 = 3.14*b*G*y
= 0.01*3.14*6.49*1,336.01*175.7673
= 47,889.72 kgf

Required bolt area, Am = greater of Am1, Am2 = 351.2953 cm2

Am1 = Wm1/Sb = 616,141.05/1,753.911 = 351.2953 cm2

Am2 = Wm2/Sa = 47,889.72/1,753.911 = 27.3045 cm2

Total area for 52- 1.375 in dia bolts, corroded, Ab = 387.4831 cm2

W = (Am + Ab)*Sa/2
= (351.2953 + 387.4831)*1,753.911/2
= 647,876.16 kgf

MD = HD*hD = 559,748.26*0.037 = 20,710.6 kgf-m

MT = HT*hT = 11,927.19*0.0335 = 399.5 kgf-m

HG = Wm1 - H = 616,141.05 - 571,675.45 = 44,465.6 kgf

MG = HG*hG = 44,465.6*0.03 = 1,333.7 kgf-m

Mo = MD + MT + MG = 20,710.6 + 399.5 + 1,333.7 = 22,443.9 kg f-m

Mg = W*hG = 647,876.16*0.03 = 19,432.8 kgf-m

Flange calculations for External Pressure + Weight Only per VIII-1, Appendix 2-11

Gasket details from facing sketch Confined gasket 1(a), Column II

Gasket width N = 13.5 mm

b0 = N/2 = 6.75 mm

1/2 = 6.49 mm
Effective gasket seating width, b = 2.5*b
0

G = OD of contact face - 2*b = 1,349 - 2*6.49 = 1,336.01 mm

hG = (C - G)/2 = (1,396 - 1,336.01)/2 = 29.99 mm

hD = (C - B)/2 = (1,396 - 1,322)/2 = 37 mm

hT = (hD + hG)/2 = (37 + 29.99)/2 = 33.5 mm

Hp = 2*b*3.14*G*m*P
= 0.01*2*6.49*3.14*1,336.01*2*27.2
= 29,643.73 kgf

H = 0.785*G2*P
= 0.01*0.785*1,336.012*27.2
= 381,116.97 kgf

HD = 0.785*B2*P
= 0.01*0.785*1,3222*27.2
= 373,165.5 kgf

HT = H - HD
= 381,116.97 - 373,165.5
= 7,951.46 kgf

Wm1 = H + Hp
= 381,116.97 + 29,643.73
= 410,760.7 kgf

Wm2 = 3.14*b*G*y
= 0.01*3.14*6.49*1,336.01*175.7673
= 47,889.72 kgf

Required bolt area, Am = greater of Am1, Am2 = 27.3045 cm2

Am1 = 0.785*G2*(Pm - Pr)/Sb = 0/1,753.911 = 0 cm2

Am2 = Wm2/Sa = 47,889.72/1,753.911 = 27.3045 cm2

Total area for 52- 1.375 in dia bolts, corroded, Ab = 387.4831 cm2

W = (Am2 + Ab)*Sa/2
= (27.3045 + 387.4831)*1,753.911/2
= 363,750.49 kgf

Mo = HD*(hD - hG) + HT*(hT - hG)

= 373,165.5*(0.037 - 0.03) + 7,951.46*(0.0335 - 0.03)
= 2,641.9 kgf-m

Mg = W*hG = 363,750.49*0.03 = 10,910.6 kgf-m

 Rear Floating Flange

ASME VIII-1, 2010 Edition, A11 Addenda Metric, Appendix 2 Flange Calculations
TEMA RCB-5.141 Ninth Edition (2007)

Backing ring is attached to: Rear Floating Tubesheet

Backing ring type: TEMA backing ring
Backing ring material specification: SA-266 2 (II-D Metric p. 18, ln. 8)
Bolt material specification: SA-193 B7 Bolt <= 64 (II-D Metric p. 334, ln. 32)
Bolt Description: 1.375 in Series 8 Thread
Internal design pressure, P: 40.8 kgf/cm2 @ 260 °C
Maximum allowable working pressure, MAWP: 40.82 kgf/cm2 @ 260 °C
Maximum allowable pressure, MAP: 42.03 kgf/cm2 @ 21.1111 °C
External design pressure, Pe 27.2 kgf/cm2 @ 260 °C
Maximum allowable external pressure, MAEP: 42.91 kgf/cm2 @ 260 °C
Corrosion allowance: Bore = 3 mm Flange = 3 mm
Bolt corrosion (root), Cbolt: 0 mm
Design MDMT: 0 °C No impact test performed
Rated MDMT: -48 °C Backing ring material is normalized
Material is produced to fine grain practice
PWHT is performed
Estimated weight: New = 456.77 kg corroded = 423.47 kg

Backing ring dimensions, new

Backing ring OD A = 1,466 mm

bolt circle C = 1,396 mm
Backing ring ID B = 1,340 mm
thickness in bending T = 205 mm
thickness in shear L = 205 mm
Overall length O.L. = 210 mm
bolting = 52- 1.375 in dia
length e = 210 mm

Determination of Flange MDMT

UCS-66(b)(1)(b) has been applied.

Flange impact test exemption temperature from Fig UCS-66M Curve C = -3 °C
17 °C MDMT reduction per UCS-68(c) applies.
Fig UCS-66.1M MDMT reduction = 41.6 °C, (coincident ratio = 0.4359)
Rated MDMT of -61.6°C is limited to -48°C by UCS-66(b)(2)
UCS-66 governing thickness = 51.25 mm
Bolts rated MDMT per Fig UCS-66 note (c) = -48 °C

The rated flange MDMT is -48 °C

Flange calculations for Internal Pressure + Weight Only

 Design Thk in Bending of Design Thk in Shear of Design Thk in Shar of
Condition Load
Backing Ring (mm) Backing Ring (mm) Tubesheet (mm)
Operating, Hot & Corroded Weight Only 204.97 19.92 N/A
Hydrotest, Cold & New Weight Only 203.55 13.59 N/A
Vacuum, Hot & Corroded Weight Only 164.43 14.83 N/A

Operating, Hot & Corroded, Weight Only

Design thickness of backing device in bending, (Corroded at 260 °C) TEMA RCB-5.141

H = (C - B) / 2
= (1,396 - 1,346) / 2
= 25 mm

K = A/B
= 1,466 / 1,346
= 1.0892

Y = (0.66845 + 5.7169 * K2 * Log10(K) / (K2 - 1)) / (K - 1)

= (0.66845 + 5.7169 * 1.08922 * Log10(1.0892) / (1.08922 - 1)) / (1.0892 - 1)
= 22.6451

W = Larger (Wm1, W) from mating flange

= Larger (616,141.05, 647,876.16) from mating flange
= 647,876.16 kgf

T = [2*W*H*Y / (B*S)]0.5*10 + Corrosion

= [2*647,876.16*25*22.6451 / (1,346*1,376.616)]0.5*10 + 6
= 204.97 mm
Design thickness of backing device in shear, (Corroded at 260 °C) TEMA RCB-5.141

t = (W / (π*Z*Ss))*100 + Corrosion
= (647,876.16 / (π*1,345*1,101.293))*100 + 6
= 19.92 mm

L = Larger of T or t
= Larger of 204.97 or 19.92
= 198.97 mm
Design thickness of tubesheet in shear, (Corroded at 260 °C) TEMA RCB-5.141

Shear check not required as Sts (1,376.616 kgf/cm2) ≥ Sbr (1,376.616 kgf/cm2).

Hydrotest, Cold & New, Weight Only

Design thickness of backing device in bending, (New at 21.11 °C) TEMA RCB-5.141

H = (C - B) / 2
= (1,396 - 1,340) / 2
= 28 mm

K = A/B
= 1,466 / 1,340
= 1.094

Y = (0.66845 + 5.7169 * K2 * Log10(K) / (K2 - 1)) / (K - 1)

= (0.66845 + 5.7169 * 1.0942 * Log10(1.094) / (1.0942 - 1)) / (1.094 - 1)
= 21.5332

W = Larger (Wm1, W) from mating flange

= Larger (616,141.05, 647,876.16) from mating flange
= 647,876.16 kgf

T = [2*W*H*Y / (B*S)]0.5*10 + Corrosion

= [2*647,876.16*28*21.5332 / (1,340*1,407.207)]0.5*10 + 0
= 203.55 mm
 Design thickness of backing device in shear, (New at 21.11 °C) TEMA RCB-

t = (W / (π*Z*Ss))*100 + Corrosion
= (647,876.16 / (π*1,348*1,125.766))*100 +
= 0

L = Larger of T
= Larger of 203.55 or 13.59
= 203.55 mm
Design thickness of tubesheet in shear, (New at 21.11 °C) TEMA RCB-5.141

Shear check not required as Sts (1,407.207 kgf/cm2) ≥ Sbr (1,407.207 kgf/cm2).

Vacuum, Hot & Corroded, Weight Only

Design thickness of backing device in bending, (Corroded at 260 °C) TEMA RCB-5.141

H = (C - B) / 2
= (1,396 - 1,346) / 2
= 25 mm

K = A/B
= 1,466 / 1,346
= 1.0892

Y = (0.66845 + 5.7169 * K2 * Log10(K) / (K2 - 1)) / (K - 1)

= (0.66845 + 5.7169 * 1.08922 * Log10(1.0892) / (1.08922 - 1)) / (1.0892 - 1)
= 22.6451

W = Larger (Wm1, W) from mating flange

= Larger (410,760.7, 363,750.49) from mating flange
= 410,760.7 kgf

T = [2*W*H*Y / (B*S)]0.5*10 + Corrosion

= [2*410,760.7*25*22.6451 / (1,346*1,376.616)]0.5*10 + 6
= 164.43 mm
Design thickness of backing device in shear, (Corroded at 260 °C) TEMA RCB-5.141

t = (W / (π*Z*Ss))*100 + Corrosion
= (410,760.7 / (π*1,345*1,101.293))*100 + 6
= 14.83 mm

L = Larger of T or t
= Larger of 164.43 or 14.83
= 158.43 mm
Design thickness of tubesheet in shear, (Corroded at 260 °C) TEMA RCB-5.141

Shear check not required as Sts (1,376.616 kgf/cm2) ≥ Sbr (1,376.616 kgf/cm2).

Vacuum, Cold & New, Weight Only

Design thickness of backing device in bending, (New at 21.11 °C) TEMA RCB-5.141

H = (C - B) / 2
= (1,396 - 1,340) / 2
= 28 mm

K = A/B
= 1,466 / 1,340
= 1.094

Y = (0.66845 + 5.7169 * K2 * Log10(K) / (K2 - 1)) / (K - 1)

= (0.66845 + 5.7169 * 1.0942 * Log10(1.094) / (1.0942 - 1)) / (1.094 - 1)
= 21.5332

W = Larger (Wm1, W) from mating flange

= Larger (657,166.91, 363,750.49) from mating flange
= 657,166.91 kgf

T = [2*W*H*Y / (B*S)]0.5*10 + Corrosion

= [2*657,166.91*28*21.5332 / (1,340*1,407.207)]0.5*10 + 0
= 205 mm
 Design thickness of backing device in shear, (New at 21.11 °C) TEMA RCB-

t = (W / (π*Z*Ss))*100 + Corrosion
= (657,166.91 / (π*1,348*1,125.766))*100 +
= 0

L = Larger of T
= Larger of 205 or 13.78
= 205 mm
Design thickness of tubesheet in shear, (New at 21.11 °C) TEMA RCB-5.141

Shear check not required as Sts (1,407.207 kgf/cm2) ≥ Sbr (1,407.207 kgf/cm2).