Professional Documents
Culture Documents
(Engineering) Management
Part 1
MANAGEMENT
Issue-01,
Issue Rev-00
I, Rev –4
Maintenance Organization Exposition Page 1 of 25 th
Dated: 1529 March, 2017
October, 2019
Princely Jets (Private) Limited PART 1
(Engineering) Management
This exposition and any associated referenced manuals define the organization and procedures upon
which PCAA ANO-145 approval is based. These procedures are approved by the undersigned and should
be complied with, as applicable, when work/ orders, are carried out under the terms of the PCAA ANO-145
approval. Being the Accountable Manager undersigned ensures that all maintenance is financed and
carried out to the standard required by PCAA.
PJ senior management ensures that in respect of all work performed under the terms of this approval,
adequate human resources, appropriate facilities and proper equipment are utilized and the approved
procedures adopted. No maintenance/ repair, is undertaken in case there is a degradation of working
environments. The Maintenance Organization Manual is reviewed by GM QA on yearly basis or whenever
there are changes in organization, procedures or equipment.
Safety is the first priority of PJ. Management and employees deliver the highest level of safety as given in
the Safety Management System Manual (SMSM). Quality Assurance Organization of PJ ensures that all
maintenance/repairs, is undertaken in accordance with approved manuals by fully qualified/fit, persons.
Quality persons are not involved in maintenance. Continuing Airworthiness Management is carried out as
outlined in Maintenance Control Manual (MCM), approved by PCAA.
It is accepted that these procedures do not override the necessity of complying with any new or amended
regulation published by the PCAA from time to time where new or amended regulation are in conflict
with these procedures.
It is understood that the PCAA approves this organization whilst PCAA is satisfied that the procedures are
being followed and work standards maintained. It is further understood that the PCAA reserves the right
to suspend, limit or revoke the approval of the organization if the PCAA has evidence that procedures are
not followed or standards not upheld.
Signed: --------------------------------------------
Accountable Manager: Ghouse Akbar
Position: Chief Executive Officer
Dated: 28th June, 2021
Issue I, Rev
Issue-01, –4
Rev-06
Maintenance Organization Exposition Page 2 of 25 th
Dated:
Dated: 2928 October,
th
2019
June, 2021
Princely Jets (Private) Limited PART 1
(Engineering) Management
Quality and safety objectives have been well defined, documented and measures of
performances established at Princely Jets, in order to attain organizational excellence.
MOE describes in detail, the maintenance organization of Princely Jets, the scope as approved
by PCAA and the safety procedures to be followed. No change can be incorporated in the MOE
without prior approval of PCAA.
1.2.1 It is essential that for safe interface between human (employees) and other system
components, due consideration is given to human performance. At PJ managers are given
appropriate training commensurate with their jobs to ensure capabilities and limitations of
their subordinates are not exceeded, which can impact safety and efficiency of maintenance.
1.2.2 All engineering personnel are encouraged to report maintenance errors/incidents. Boxes are
placed in engineering premises, where observation can be dropped. Employees are assured
that no action will be taken for pointing out an error which may affect safety
1.2.3 Our first priority is safety, in all maintenance and repairs activities. Safety management
System (SMS) of PJ is covered in SMS, manual approved by PCAA.
1.2.4 PJ employees are to comply with all requirement of PCAA. GM QA has the responsibility to
check for any non-observance. Accountable manager is to be apprised of non-compliance
immediately.
1.2.5 Quality Assurance is covered in part 3 of this manual. The accountabilities and
responsibilities of managers, staff and employees are clearly defined. As a company policy PJ
engineering personnel are expected to extend full corporation to quality inspectors.
1.2.6 Safety is an article of faith in PJ. Under no circumstances and for any consideration will safety
be compromised. This is followed religiously by all employees irrespective of their
appointment.
1.2.7 Availability of resources and performance of work in accordance with terms of approval is a
part of cooperate commitment by accountable manager. To ensure correct maintenance work,
tasks are to be performed strictly in accordance with updated/approved, manuals only by
fully qualified and fit pers.
1.2.8 Human factor training of PJ is covered in paragraphs 3.13 of this manual. Record of
continuation training on Human factors as well as formulation of “Training Need Analysis”
(TNA), falls under the purview of CE of both the wings and shall be planned accordingly by
themselves.
Issue I, Rev
Issue-01, –4
Rev-02
Maintenance Organization Exposition Page 3 of 25 th
Dated:
Dated: 0529 September,
th October, 2019
2018
Princely Jets (Private) Limited PART 1
(Engineering) Management
Issue I, Rev – 4
Maintenance Organization Exposition Page 4 of 25
Dated: 29th October, 2019
Princely Jets (Private) Limited PART 1
(Engineering) Management
1.3.5.1 Deputy Manager QA: In the absence of GMQA for more than 7 days, a deputy manager is
to be nominated from within PJ, who may not necessarily be a Form-4 Holder. The
Deputy Manager QA will perform all routine duties/tasks pertaining to QA and shall
report directly to Accountable Manager.
The Aircraft engineers will report to chief engineer for assignments of their duties and
are responsible for maintaining Princely Jets aircraft in airworthiness conditions. They
are administratively and functionally responsible to respective CEs. Their Job
Descriptions are reviewed quarterly by CEs.
1.3.9 Designated /Name- PCAA approval, Form 4: In case of any changes in the designated
appointment (1.3.4 to 1.3.7) PCAA Form - 4 shall be submitted, four weeks in advance.
However, in case any designated person leaves the company, PCAA is to be informed
within three working days of his leaving. Approximate time for selecting a replacement is
intimated to PCAA. Details of standby arrangements, giving name/credentials, of
personnel are also to be intimated to PCAA. GM QA is responsible for processing of Form-
4 , for persons nominated in paragraphs 1.3.3 above. He also ensures that deputy/acting
arrangements, for each designated post is fully conversant with duties, has requisite
qualifications experience and ensures compliance of ANO-145, for the period of his duty.
Issue-01,
Issue Rev-02
I, Rev –4
Maintenance Organization Exposition Page 5 of 25 Dated: 05 th
th September, 2018
Dated: 29 October, 2019
Princely Jets (Private) Limited PART 1
(Engineering) Management
In this part, duties and responsibilities of persons/appointments given in paragraphs 1.3 are
described in detail. Nominated persons ensure adequate compliance to ANO-145 regulations
concerning the parts which fall in their respective purview. As described in preceding
paragraphs, deputy/ acting, arrangements are made from persons reporting to nominated
person. An exception in case of GM QA is made. In this case, department heads will report any
quality related matter directly to CEO (Accountable Manager), in the absence of GM QA. Duties
and responsibilities of following appointments are covered in this section.
1.4.1 Accountable Manager (CEO) He exercises complete authority all over the organization. He
has the corporate authority for ensuring that all maintenance required can be financed and
carried out to the standards as prescribed by ANO-145 regulations. The duties which fall under
his purview are listed as under:
1.4.1.2 Safety and Quality Policy, as outlined in paragraph 1.2 and ANO-145 A. 65(a) is
established and promoted in PJ.
1.4.1.4 Allocation of necessary resources including finance, manpower and facilities to enable
PJ to perform approved maintenance/repair tasks. This is also ensured for
additional tasks, which may have to be accomplished.
1.4.1.6 Accountable Manager actuates an assessment system which is meant for assessing the
competence levels of all personnel, which is inclusive of PJ management as well.
1.4.1.7 Payment of dues on time for all charges/ fees, to regulatory authority, vendors
and all foreign/local suppliers .
A minimum of 10 years of experience in the aviation industry and Lead Auditor Course qualified.
The details of duties for appointments in PJ, are given in following paragraphs: -
1.4.2.3 In PJ human factor is accorded the due priority. In this regards GM QA has defined the
human factor principles to be implemented.
1.4.2.4 All non-conformances observed by GM QA are documented and monitored to ensure their
closure within stipulated time as per procedure given in Para 3.1.
1.4.2.5 Having direct access to the CEO, GM QA keeps him fully informed. In PJ all non-
conformances are immediately brought to notice of CEO. If required in case of non-
conformance of serious nature, GM QA briefs CEO. Any un-due delay in closure
of non-conformance are highlighted to CEO, for appropriate action.
1.4.2.6 All procedures and standards of PJ are prepared by GM QA. This includes MOE, SMSM,
quality management system, quality objectives etc. He also processes any amendment
required in approval procedures/standards.
1.4.2.7 All amendments in the approved MOE are processed by GM QA for PCAA
approval. Processing of PCAA form-4 for nominated persons also fall in his domain.
Issue-01, Rev-02
Dated:
Issue 05th–September,
I, Rev 4 2018
Maintenance Organization Exposition Page 7 of 25
Dated: 29th October, 2019
Princely Jets (Private) Limited PART 1
(Engineering) Management
1.4.2.8 Quality of all spares and expendables procured from suppliers is ensured by GM QA.
Only in case of products acquired from OEM or PCAA approved sources, his prior
approval is not required.
1.4.2.11 GM QA has established a feedback for maintenance related issues, with a view to
incorporating these in the continuation-training program.
1.4.2.13 The audit program, scope and frequency in PJ are covered in part 3 of this manual.
GM QA is also the auditing manager of PJ as already explained
1.4.2.14 As a technical advisor to CEO, all future inductions of aircrafts/ helicopters and
equipment is processed/ monitored, by GM QA.
1.4.2.15 GMQA is also involved in the advisory capacity for employment of all engineering
personnel.
Issue-01, Rev-02
Issue I, Rev –4
Maintenance Organization Exposition Page 8 of 25 Dated: 05 th
th September, 2018
Dated: 29 October, 2019
Princely Jets (Private) Limited PART 1
(Engineering) Management
Chief Engineer (FW) is mainly responsible for carrying out maintenance work on PJ Fixed wing
fleet. Helicopter wing is not under his authority. For this appointment , the following
qualifications/experience criteria shall be fulfilled.
AMEL holding B1 or B2 type rating on 50% of PJ Fleet.
A minimum of or exceeding 10 years maintenance/ repair, experience with at least five
years’ experience on 50% of PJ fleet (FW).
Shall be fully conversant with ANO-145 and PCAA regulations.
1.4.3.1 For maintenance work undertaken by PJ Engineering, CE (FW) ensures compliance with
approved PCAA & manufacturers procedures and standards.
1.4.3.2 The competence of persons working under CE (FW), for assigned maintenance, is his
responsibility.
1.4.3.3 Training and continuations training programs in PJ falls under purview of QA. Training
need analysis for his wing is prepared by CE. In this regard also refer to
paragraphs 3.4.2, 3.4.3 and 3.4.4 of this manual.
1.4.3.7 CE is responsible for ensuring availability of facilities for assigned task. As PJ does not have
its own hangar, if requirement of work or degradation of environment requires a covered
space the same is acquired by him in line with company policy. He stops work if desired
facilities/environments, are not made available.
1.4.3.8 The incoming inspection of parts/materials by QA is ensured by him. Parts and tools are
stored in accordance with OEMs recommendation by CE.
1.4.3.9 Taking into account scope and load of work, CE (FW) develops production planning system,
ensure availability of tools/equipment/materials, required. He is also responsible for
availability of competent persons to inspect, supervise and certify work planned/ undertaken.
1.4.3.11 The work cards are scrutinized by CE. For critical / duplicate inspection tasks, he endorses
the same in red bold letter on the task cards. Subsequent actions on same are ensured by
him. In case of non-availability of second qualified person for duplicate inspection, QA is to
be informed by CE (FW).
Issue I, Rev
Issue-01, –4
Rev-02
Maintenance Organization Exposition Page 9 of 25 th
Dated: 0529 September,
th October, 2019
2018
Princely Jets (Private) Limited PART 1
(Engineering) Management
1.4.3.13 Adequate implementation of PJ safety policy and deliberation of human factor principles is
deemed an essential component within PJ, and these fall under the purview of CE’s of both
the wings.
1.4.3.14 Record keeping of all the relevant technical documents is being carried out by the Technical
Record Officer (FW), and is overseen by CE(FW). The original documents are kept safe and
placed in fire proof cabinets, as it has been directed by PCAA and also forms a part of PJ
Quality & Safety policy. The original documents are retained for the entire lifetime of the
aircraft.
Issue-01, Rev-02
Issue I, Rev –4
Maintenance Organization Exposition Page 10 of 25 Dated: th
Dated: 29 September,
05 th
2018
October, 2019
Princely Jets (Private) Limited PART 1
(Engineering) Management
Manager Engineering (HW) is designated as Chief Engineer (HW) of PJ. He is responsible for
technical management of HW and ensures compliance of ANO-145 PCAA regulations/directives.
Experience and Qualifications requirements for the appoints are:
1.4.4.12 Responsible for implementing safety policy and giving due consideration to human factors
principles.
1.4.4.13 CE (HW) has to ensure his availability during any scheduled/un-scheduled maintenance or
repair activity which needs to be carried out at foreign stations
Issue-01, Rev-02
Issue I, Rev –4
Maintenance Organization Exposition Page 11 of 25 Dated: 05 th
th September, 2018
Dated: 29 October, 2019
Princely Jets (Private) Limited PART 1
(Engineering) Management
All PJ personnel are to be given Job Description Cards at the time of employment. The
individual signs this document to confirm his acceptance of duties and responsibilities. In case
additional tasks are assigned, then same are to be added or new Job Description Card issued,
and individuals signatures obtained. He signs an undertaking that he will comply with all the
requirements given in the MOE. For this PJ/QA/09 is used. The JDs are reviewed by CEs every
quarter and verified by QA during quarterly audits. The Issuing Authority for various
personnel are as given below:
GM QA------CEO
CEs------GM QA
All Engineering-----Respective CE personnel.
Issue-01,
Issue Rev-02
I, Rev-5
Issue-1, Rev –4
Maintenance Organization Exposition Page 12 of 25 Dated: th th
05 th September, 2018
Dated:
Dated: 2029July, October,
2020 2019
Princely Jets (Private) Limited PART 1
(Engineering) Management
This chart of PJ, shows the associated chains of responsibilities of the “persons nominated”, in
preceding paragraphs (1.3). The chart also reflects associated chain of responsibility. It also
shows how persons working under nominated person report ultimately to the Accountable
Manager (CEO).
**Chief
ChiefExecutive
ExecutiveOfficer
Officer
*GM QA Assistant to
GM QA
*CE (HW)
*CE (FW)
Engineers
Engineers Technical Record Officer
Technical Record Officer
Store Officers
Store Officers
Issue-01, Rev-02
Issue I, Rev –4
Maintenance Organization Exposition Page 13 of 25 th
Dated:
Dated: 29 September,
05 th
2018
October, 2019
Princely Jets (Private) Limited PART 1
(Engineering) Management
1.6.1.1 Princely Jets Engineers have B1&B2 License issued by PCAA. These have been
equated to the licenses held, prior to adopting ANO-145.
1.6.1.2 Categories B1 and B2 licenses for Engineers have endorsements for type
ratings held. Scope of PJ as given in paragraph 1.9 is limited to line
maintenance.
i. Name of Engineer
ii. AML No.
iii. Deployment Station
iv. Qualifications and Type-Rating (PJ/QA/02)
v. Competence Assessment for Certifying Staff and Maintenance Personnel
(PJ/QA/03)
vi. Certification Authorization (PJ/QA/04)
vii. Six months relevant experience in last two years.
viii. In-House Recurrent Training (PJ/QA/10)
List is signed by GM QA. One copy with GM QA in office file. Second Copy in Master
File of Certification Authorization, PJ/QA/File/Certification Authorization/(year).
Third copy is forwarded under a departmental note to respective wings/department.
List is reviewed every six months or under the condition when the expiration of
continuation trainings/AMEL expiry are approaching. Certifying staff shall be
assessed twice a year before issuing certification authorizations.
Validity of Certification Authorization and other training is monitored by CEs and GM QA
and Assistant to GM QA.
Only GM QA can sign this list, whereas the details mentioned in the list has to be
verified by Assistant to GMQA.
Issue I, Rev – 4
Maintenance Organization Exposition Page 14 of 25
Dated: 29th October, 2019
Princely Jets (Private) Limited PART 1
(Engineering) Management
Issue-01, Rev-06
1.7 Manpower Resources Dated: 28th June, 2021
ANO-145 A. 30(d), AMC. A. 30(d)3.
CE(FW) & CE(HW) are assisted by one person who maintains all necessary documents and carries out
necessary coordination. Scheduled reviews are carried out after every six months for the yearly plan
prepared by CEs and QA. However, it will also be reviewed whenever there is a change in the number or
type of aircraft/helicopter, personnel, maintenance location or technical equipment. CEs intimate GM QA
for information of CEO, if at any time available manpower is considered less, based on work load of
preceding month, or, as and when the shortage of manpower exceeds 25%.
Issue I, Rev – 4
Maintenance Organization Exposition Page 15 of 25 Issue-01, Rev-06
th
Dated: 29 October, 2019
Dated: 28th June, 2021
Princely Jets (Private) Limited PART 1
(Engineering) Management
QUALITY ASSURANCE
SUMMARY
Total Working Days in a
Year
Working Hours Per Day
Hours Available Per Person Per Year
Duty Timings
Variance
S.No Designation Working Number Man-Hours Number Man-Hours Man-Hours Variance
Hours Available Available Required Required (Available- Man-Hours
(Per Day) (Per Year) (Per Year) Required Per Man
Per Year)
1 GM QA
Asst. to GM
QA
2
Sat/Sun
Gazzetted Holidays
Casual Leaves
Sick Leaves
Annual Leaves
Total Off Days
Issue I, Rev – 4
Maintenance Organization Exposition Page 16 of 25
Dated: 29th October, 2019
Princely Jets (Private) Limited PART 1
(Engineering) Management
Issue-01, Rev-02
Dated: 05th September, 2018
Helicopter Wing 02 02 - 01 05
(Karachi)
Helicopter Wing 01 06 - 01 08
(Islamabad)
Note: All of the above have been inducted/trained for approval of two helicopter stations (Isb &Khi).
Issue I, Rev – 4
Maintenance Organization Exposition Page 17 of 25
Dated: 29th October, 2019
Princely Jets (Private) Limited PART 1
(Engineering) Management
CE (HW) Office.
CE (FW) Office
Equipment room & Quarantine store
Staff/Crew Room (for Certifying Engineers).
Spare parts/components store. These facilities have adequate environment controls and racks
for storing parts/tools, in their original packing.
Spares Store (HW)
Record/Documents Room
POL Store
i. Helicopters are parked at Bay No.33, where both line maintenance and base maintenance are being
performed. The facility is approached by Gate 33 (Labor Gate).
ii. Scope of work being performed on EC130 B4 helicopter at IIAP is1200 FH//48months,
as mentioned in MOE Para 1.9. Inspections include performance of specified tasks as per task cards,
whereas work cards requiring detailed disassembly and special equipment are performed at PIA
Hangar at IIAP. Agreement is attached as Annex-10.
Issue I, Rev – 4
Maintenance Organization Exposition Page 18 of 25
Dated: 29th October, 2019
Princely Jets (Private) Limited PART 1
(Engineering) Management
Issue-01, Rev-06
1.8.2 POSTAL AND E-MAIL ADDRESSES
Dated: 28th June, 2021
The postal and e-mail addresses of PJ are as follows:
HEAD OFFICE: No. 10, 2nd Floor, Services Club Extension Building, Merewether Road, Karachi-75520.
APRON OFFICE (JIAP KARACHI): In front of Hard stand No. 74 Apron Area Jinnah International Airport
HELICOPTER WING: " Princely Jets (Pvt) Ltd- House No: 31 Street No. 77 Sector G - 13/2 Islamabad"
Base maintenance for 1200FH//48months for EC-130B4 helicopters is available both at Islamabad
station and Karachi station. Both stations are fully equipped with required tools/spares,
expendables, man-power, hangarage facility under contract with PIA. The facility at which base
maintenance is undertaken is capable to accommodate the helicopter, as per its specifications.
All records, documents, relevant manuals and correspondence are maintained on e-file and hard
copies. Facilities are available for the same that is equipped with required man-power, hangarage
facility, tools/spares, and expendables under contract with PIA. Record of aircrafts is kept in
fireproof lockers. Office of GM QA is located in PJ headquarters. Technical Records Office is
properly equipped with computer and other necessary furniture and fixtures for the maintenance
of aircrafts and related documentation. PJ is undertaking line maintenance of FW Aircrafts and
Helicopters at Karachi and Islamabad. Base maintenance of helicopters is performed at IIAP. On
both stations’ arrangements have been made with other organizations for use of hangars during
inclement weather or on required basis.
N/A
N/A
Issue-01,
Issue Rev-06
I, Rev –4
Maintenance Organization Exposition Page 19 of 25 Dated: 28 th
th June, 2021
29 October, 2019
Princely Jets (Private) Limited PART 1
(Engineering) Management
Kitchen
Spare Parts
Store (HW)
Chief Engineer
(Fixed Wing)
Record/Document Verandah
Room
(Fixed Wing)
Ground Support
Equipment/Quarantine
PARKING Area
(Fixed Wing)
POL Store
Washroom
General
SMALL GATE
Issue-01, Rev-00
Issue
Dated:I, Rev
15th –March,
4 2017
Maintenance Organization Exposition Page 21 of 25 th
Dated: 29 October, 2019
Princely Jets (Private) Limited PART 1
(Engineering) Management
Issue I, Rev – 4
Maintenance Organization Exposition Page 22 of 25
Dated: 29th October, 2019
Princely Jets (Private) Limited PART 1
(Engineering) Management
A1 BOMBARDIE CL-600- Bombardier CL- Upto and including 400 hrs./1 year. NO YES KHI
R 2B16 600-2B16 (Troubleshooting, scheduled &
unscheduled maintenance and defect
(CL 604 (Variant 604) rectification)
Variant) (GE CF 34)
A3 EUROCOPTER EC-130 B4 Eurocopter Upto and including YES YES KHI
EC130 B4 1200 FH/4 years. & ISB
(Turbomeca (Troubleshooting, scheduled &
Arriel 2B1) unscheduled maintenance and defect
rectification)
1.9.2.1 Responsibility
It is the responsibility of CEs to examine the defect after informed by Pilot or technician outside
main base. (refer MOE Para 1.8), with proper tools and Certifying Staff. GMQA will submit the
report of defect to PCAA.
Issue-01,
Issue Rev-06
I, Rev –4
Maintenance Organization Exposition Page 23 of 25 Dated: 28 th
th June, 2021
Dated: 29 October, 2019
Princely Jets (Private) Limited PART 1
(Engineering) Management
1.10.1 GM QA advises PCAA of any changes with respect to, following before such changes
take place.
1.10.2 Changes
Any changes will be notified to the PCAA as soon as practicable, by GM QA to enable
the PCAA to determine continued compliance with PCAA requirements. To approve
the change prior to incorporation and to make any necessary amendments to MOE
that may be appropriate. All changes even those falling in category of minor which
may not affect the approved scope are also approved by PCAA. Form # 4, is to be
initiated for nominated persons. Form # 2, is raised for amendment to any existing
approval. In this regard also refer to para 1.3.9. An Internal audit is carried out by QA,
before referring the change to PCAA. GM QA will be in charge of monitoring the
changes referred to PCAA.
Issue-01, Rev-02
1.11 Exposition Amendment Procedures (Including delegated procedure) th
Dated:
Issue 05 –September,
I, Rev 4 2018
Maintenance Organization Exposition Page 24 of 25
Dated: 29th October, 2019
Princely Jets (Private) Limited PART 1
(Engineering) Management
Issue-01, Rev-02
Dated: 05th September, 2018
Issue I, Rev – 4
Maintenance Organization Exposition Page 25 of 25
Dated: 29th October, 2019