DOC. REF. NO.

comapany
Rev. 0

Method Statement for Installation of Stainless-Steel Tray under the DATE

conveyor in cylindrical hall at LPG plant
PAGE 1 of 6

WORK METHOD STATEMENT

Installation of Stainless-Steel Tray under the

Conveyor in Cylindrical Hall at LPG Plant
( Ref: __________ )

CLIENT: __________________

CLIENT LOGO

Title Signature Date

Prepared By : Site Engineer

Reviewed by : Project Engineer

Approved By : Project Manager

 DOC. REF. NO.
comapany
Rev. 0

Method Statement for Installation of Stainless-Steel Tray under the DATE

conveyor in cylindrical hall at LPG plant
PAGE 2 of 6

CONTENTS

1 PURPOSE
2 SCOPE
3 RESPONSIBILITIES
4 RESOURCES
4.1 Manpower
4.2 Tools & Equipment
4.3 Safety PPE
5 OPERATION
5.1 Materials
5.2 Storage/Protection
6 PROCEDURE FOR THE INSTALLATION
6.1 Inspection, Identification, Separation and Transferring the Materials to each
Designated Location
6.2 Layout and Installation of the Stainless Steel Tray under conveyor
6.3 Cleaning
7 HEALTH & SAFETY MANAGEMENT & CONTROL MEASURES
7.1 General Safety Requirements
8 ATTACHMENTS
8.1 Risk Analysis
 DOC. REF. NO.
comapany
Rev. 0

Method Statement for Installation of Stainless-Steel Tray under the DATE

conveyor in cylindrical hall at LPG plant
PAGE 3 of 6

1. PURPOSE

This method statement describes the steps to be followed in the Installation of Stainless Steel Tray under the
conveyor in cylindrical hall in a safe way to handle the job with qualified supervisor, Stainless Steel welders
(GTAW) and installers with high experience in stainless steel works.
• This Method Statement must be used and referenced in the pre-work “Tool Box talk” briefing.
• Any changes to the MS must be noted and addressed in the pre-work meeting.
• A copy of this MS must be kept on site.
• All personnel must be familiar with this document prior to commencing any work.
• Any risks identified as part of this MS must have adequate control methods identified prior to commencement of
work.
• This Safe Work Method Statement must be explained to all personnel involved in the work process, prior to
commencing work.

2. SCOPE
This Method Statement refers to various work procedures contained within project Control Documents, which
explains and covers the Installation of Stainless Steel Tray under the conveyor in cylindrical hall at CLIENT LPG
Plant.

3. RESPONSIBILITIES

Project Engineer: Project Engineer is responsible for assisting Project Manager to control the project and a co-
ordination between site and management.

Site Engineer: Site Engineer is responsible for executing the job and manpower control according to plan
schedule to work and client/customer standard.

Safety Officer: Safety Officer is responsible to maintain the site in safe condition and keep monitoring the
ongoing work according to Customer Safety Standards.

Site Supervisor: Site supervisor is responsible to execute the job according to method statement. Review and
approve lifting plan and operation submitted by contractor/crane supplier via the Executing
Department as and when required. Constantly monitor the approved plan and identify improvement
for future.

4. RESOURCES

4.1 Manpower

 Site Engineer
 Supervisor
 Certified GTAW Welders with third party certificates
 DOC. REF. NO.
comapany
Rev. 0

Method Statement for Installation of Stainless-Steel Tray under the DATE

conveyor in cylindrical hall at LPG plant
PAGE 4 of 6

 Installers

4.2 Tools and Equipment

 Sealant
 Fire extinguisher
 Fire blanket
 Screw driver, Allen wrench, wrench
 Level Bar
 Portable Electric Cutting machine
 Portable Electric Drilling machine
 Measuring tapes
 Hard cotton gloves, welding gloves, apron, face shield
 Cleaning rag
 TIG/SS Welding machines(calibrated), argon steel cylinder

4.3 Safety PPE

 Safety Helmet
 Safety Shoes
 Safety Goggles/Glass
 Hand Gloves
 Respirator (If required)
 Ear Plugs/Muffs (if required)
 Dust mask
 Fire Blanket

5. OPERATION

5.1 Materials

 Materials used will be as per the material submittal approved by the engineer and sizes as per the
approved drawings.
 Fabrication of materials in accordance with the approved drawings and will be at PGGC
workshop.

5.2 Delivery/Storage/Protection

 Stainless Steel trays and accessories shall be unloaded with care to avoid damages.
 If they are delivered in packs or pallets, each pack of pallet shall be lifted with suitable lifting
equipment. Every precaution shall be taken to preserve their cleanliness before installation.
 DOC. REF. NO.
comapany
Rev. 0

Method Statement for Installation of Stainless-Steel Tray under the DATE

conveyor in cylindrical hall at LPG plant
PAGE 5 of 6

6. PROCEDURE FOR THE INSTALLATION

6.1 DISMANTLING OF GI TRAY UNDER THE CONVEYOR

 Cut the GI tray using grinder and loosen all bolts for dismantling the GI tray below the conveyor.
 After finished cutting and loosen the bolts, remove properly all the GI tray under the conveyor prior to start
installation of SS tray.
 Store and arrange all the dismantled GI tray at designated area as per CLIENT instruction.

6.2 INSPECTION, IDENTIFICATION, SEPARATION AND TRANSFERRING THE

MATERIALS TO EACH DESIGNATED AREA/LOCATION.
 Approved shop drawings, method of statement and Risk assessment analysis must be in place at work
location.
 A visual inspection shall be conducted for each SS tray, identify, separate and place the materials to each
designated location.
 Conduct an inspection of environmental conditions to assess for the presence of flammable materials,
explosive atmosphere, etc.

6.3 LAYOUT, INSTALLATION AND WELDING OF THE STAINLESS STEEL TRAY

UNDER COVEYOR
 To make sure that entire installation is in accordance with the specification and approved shop
drawings.
 Before beginning installation in any area, examine all parts of the adjoining work onto which
applicable work is to be placed. Should any condition be found which will prevent the proper
execution of the work, installation shall not proceed until such conditions are corrected.
 Make sure that conveyor is shut down/off before start any installation of SS tray.
 After the lay-out was done, align and place the SS tray below the conveyor and clamp/tack weld the SS
tray together, prior to start full welding the SS tray fire extinguisher, fire blanket must be place near the
area.
 Supervisor and Fire watchman must be there during the welding works.
 Once the SS tray are welded together, mark the edges that needs to be cut to fit in the designated
location.
 Once the edges are cut, closed and welded, check the alignment with reference to the lay-out and use
8mmØ SS threaded rod with 3mm and SS U-plate connected to steel post for alignment of slope needs
for the drain water.
 Once done with the first part, continue installing the other parts using the same procedure.
 Once done with installation of all SS tray, start installation of SS pipeline from drain pipe of SS tray to
the nearest drain pit.

6.4 CLEANING
 Once the SS Tray is finished for all location, clean the edges where cutting and welding is made.
 Remove the plastic or cover of SS tray.
 DOC. REF. NO.
comapany
Rev. 0

Method Statement for Installation of Stainless-Steel Tray under the DATE

conveyor in cylindrical hall at LPG plant
PAGE 6 of 6

7. HEALTH AND SAFETY MANAGEMENT AND CONTROL MEASURES

7.1 GENERAL SAFETY REQUIREMENTS:

 All personnel involved shall use necessary PPE as required and supervisors shall ensure regular inspection
of workers PPE.
 Ensure that all staff and workmen assigned to carry-out the task have undergone the required HSE
trainings.
 Secure work permit before conducting any activity in the site.
 The workers shall be made aware of safety requirements related to this activity through daily, weekly and
monthly toolbox and safety talks. The RA shall be used by the site supervisor as the basis of conducting his
daily Tool Box Talks.
 All equipment, machineries and tools that shall be utilized in the job shall be kept in good working
condition having relevant and valid documents and should pass Hyundai inspection requirements and
certifications.
 Access and good housekeeping should be maintained in all erection areas.
 Waste Management Procedure shall be strictly followed to keep the job site neat and clean.
 Working area at roof top shall be barricaded with railings around the perimeter.
 For elevated job activity, access ladders and mobile platforms must bear an inspection tag, approved and
signed by Hyundai’s HSE Officer.
 Wearing of safety lanyards are mandatorily required whenever an elevated job activity shall be conducted.

8. ATTACHMENTS

8.1 Risk Analysis (RA)