SIGMA FLOW CONTROL INDIA LIMITED F. No.

REV
: ISO/SFC/QC/04
: 01
“Tobacco House”, 5th Floor, Room # 506, 1 & 2, Old Court House Corner, R. DATE : 30/12/17
F. DATE : 14/11/16
Kolkata-700001. West Bengal, India
QUALITY ASSURANCE PLAN
Client : UP Jal Nigam QAP No. : SFC/YS/RGV/23-24/Q-1038, DT. 09.01.2024
Project : Dibiyapur Water Supply Project at UP (AMRUT-2.0) Drawing No. : SFC/YS/RGV/23-24/1038, DT. 09.01.2024
Contractor : M/s Yogendra Singh Brand : SFC/SIGMAFLOW
Item Ductile Iron D/F Resilient Seated Gate Valve, Non-Rising Stem with Electrical Actuator operated, face to face as per DIN3202 F4 /
Description IS 14846:2000 / EN558:2008, flange drilling as per IS 1538:1993 (Table-6)
Sl. Item/Components/ Type/Method of Format of Agency
Characteristics Checked Category Extent of Check Reference Documents Acceptance Norms M C TP
No. Process Stage Check Record
1. Raw Materials
Body, Bonnet, Tensile Strength, In House Lab
1.1 Major Mechanical Test One Per Heat IS 1865 Gr. 400-15 IS 1865 Gr. 400-15 W R R
Wedge Elongation & Hardness Test Report
Tensile Strength, IS:6603 Gr. 12Cr12/ IS:6603 Gr. 12Cr12/ In House Lab
Major Mechanical Test One Per Lot W R R
Elongation & Hardness AISI-410 AISI-410 Test Report
1.2 Stem/Spindle
Major Chemical IS:6603 Gr. 12Cr12/ IS:6603 Gr. 12Cr12/ In House Lab
Major Chemical Analysis One Per Lot W R R
Composition AISI-410 AISI-410 Test Report
In House Lab
1.3 Lining of Wedge Physical Properties Major Shore Hardness One Per Lot EPDM Rubber EPDM Rubber W R R
Test Report
Major Mechanical One Per In House Lab
Major Mechanical Test IS:6912 Leaded Brass IS:6912 Leaded Brass W R R
Wedge Nut Properties Heat/Per Batch Test Report
1.4 (Stem Nut) Major Chemical One Per In House Lab
Major Chemical Analysis IS:6912 Leaded Brass IS:6912 Leaded Brass W R R
Composition Heat/Per Batch Test Report
In House Lab
1.5 ‘O’ Ring Physical Properties Major Shore Hardness One Per lot NBR NBR W R R
Test Report
2. In Process Inspection
DIN3202 F4/ DIN3202 F4/
IS 14846:2000/ IS 14846:2000/
Dimension Major Measurement 100% Insp. Report W R R
Machining, Facing, EN558:2008 EN558:2008
Assembling, (Face to face) (Face to face)
2.1
Finishing & Hydro Free from Surface
Surface defects Major Visual 100% - - W R R
Test Defects
Hydro Test at IS 14846:2000/As per Body - 1.5 X PN-5min,
Leakage Major 100% Insp. Report W R R
required Pressure Drawing Seat - 1.0 X PN-2min
2.2 Flange Drilling Dimension Major Measurement 100% IS 1538:1993 (Table-6) IS 1538:1993 (Table-6) Insp. Report W R R
3. Final Inspection
Free from Surface
3.1 Visual Workmanship Appearance Major Visual 10% (max) - Insp. Report P W W
Defects
DIN3202 F4/ DIN3202 F4/
IS 14846:2000/ IS 14846:2000/
EN558:2008 EN558:2008
3.2 Dimensional Check Dimension Major Measurement 10% (max) Insp. Report P W W
(Face to face) & (Face to face) &
IS 1538 (Drilling) /As per IS 1538 (Drilling) /As
Drawing per Drawing
Valve Operation
3.3 Operation Major Visual 10% (max) - Smooth Operation Insp. Report P W W
(Open/Close)
Hydro Test at IS 14846:2000/As per Body - 1.5 X PN-5min,
3.4 Hydraulic Test Leakage test Major 10% (max) Insp. Report P W W
required Pressure Drawing Seat - 1.0 X PN-2min
Legend: MANUFACTURER CLIENT END USER CONSULTANT
M = Manufacturer, C = Customer/Client, TP = Third Party PREPARED BY APPROVED BY REVIEWED BY APPROVED BY APPROVED BY APPROVED BY
P = Perform, R = Review, W = Witness SD VKN RM
NOTE: MATERIALS OFFER IN PAINTED CONDITION FOR FINAL INSPECTION.
 SIGMA FLOW CONTROL INDIA LIMITED F. No.
REV
: ISO/SFC/QC/04
: 01
“Tobacco House”, 5 Floor, Room # 506, 1 & 2, Old Court House Corner,
th
R. Date : 30/12/17
Kolkata-700001. West Bengal, India F. Date : 14/11/16

QUALITY ASSURANCE PLAN

Client : UP Jal Nigam QAP No. : SFC/YS/NRV/23-24/Q-1039, DT. 09.01.2024
Project : Dibiyapur Water Supply Project at UP (AMRUT-2.0) Drawing No. : SFC/YS/NRV/23-24/1039, DT. 09.01.2024
Contractor : M/s Yogendra Singh Brand : SFC/SIGMAFLOW
Materials Ductile Iron D/F Resilient Seated Non-Return Valve Swing Type, Face to face as per IS 5312 (Part-1):2004, Flange Drilling as per
Description IS 1538:1993 (Table-6)
Sl. Item/Components/ Type/Method of Extent of Format of Agency
Characteristics Checked Category Reference Documents Acceptance Norms
No. Process Stage Check Check Record M C TP
1. Raw Materials
Body, Bonnet/Cover, Tensile Strength, In House Lab
1.1 Major Mechanical Test One Per Heat IS:1865 Gr. 400-15 IS:1865 Gr. 400-15 W R R
Door/Disc Elongation & Hardness Test Report
Lining of Disc/Door, In House Lab
1.2 Physical Properties Major Shore Hardness One Per Lot EPDM Rubber EPDM Rubber W R R
Gasket Test Report
2. In Process Inspection
IS 5312 (Part 1):2004 IS 5312 (Part 1):2004
Dimensional Major Measurement 100% Insp. Report W R R
(Face to face) (Face to face)
Machining, Facing,
2.1 Assembling, Finishing Surface defects Major Visual 100% - Free from surface defects - W R R
& Hydro Test
Hydro Test at IS 5312 (Part 1)/As per Body – 1.5 X PN - 5min,
Leakage Major 100% Insp. Report W R R
required Pressure Drawing Seat – 1.0 X PN - 2min

2.2 Flange Drilling Dimension Major Measurement 100% IS 1538:1993 (Table-6) IS 1538:1993 (Table-6) Insp. Report W R R

3. Final Inspection

3.1 Visual Workmanship Appearance Major Visual 10% (max) - Free from surface defects Insp. Report P W W

IS 5312 (Part 1) IS 5312 (Part 1)

(Face to face) & (Face to face) &
3.2 Dimensional Check Dimension Major Measurement 10% (max) Insp. Report P W W
IS 1538 (Drilling)/ As per IS 1538 (Drilling)/ As per
drawing drawing
Hydro Test at IS 5312 (Part 1)/As per Body – 1.5 X PN - 5min,
3.3 Hydraulic Test Leakage test Major 10% (max) Insp. Report P W W
required Pressure Drawing Seat – 1.0 X PN - 2min

Legend: MANUFACTURER CLIENT END USER CONSULTANT

M = Manufacturer, C = Client/Customer, TP = Third Party PREPARED BY APPROVED BY REVIEWED BY APPROVED BY APPROVED BY APPROVED BY
P = Perform, R = Review, W = Witness SD VKN RM
NOTE: MATERIALS OFFER IN PAINTED CONDITION FOR FINAL INSPECTION