Customer COVANTA ENERGY

Station Pasco County Solid Waste Resource Facility

Site Address Pasco County, Florida
Proposal No. 22447S
Project Status "A" - Firm
Job No. T12327
General
Complete Condenser Yes
Modules No
Full Fab or Flat Pack Full Fab
Partial component supply Full Fab
General
No. of Units 1
Single Pressure or Multi-Pressure Single Pressure
Condenser Type Downward Exhaust
Shell Type Cylindrical
No. of Shells per Unit 1 This is a single shell, single pressure design.
No. of Bundles per Shell 1
Flow Type Non-Divided Flow
No. of Passes 2
General
Duplicate No
Foreign Material Allowed Yes Material Origin to be informed to TEi
Field Service Required - TEi No
# of Days / Roundtrips Days Trips
Field Service Required - Vendor No
# of Days / Roundtrips Days Trips
Shipping
INCO Terms FOB- Free On Board
Shipping Address Port of Export
Site/Port Date Manufacturer Destination Qty (Per Shell) Delivery Date
Hotwell Port of Export Whole Complete Condenser to be shipped in single piece.
Transition Additional Trasition pieace to be supplied loose per GA
Extended Neck Port of Export Whole
Shells (Bundles)
Waterboxes
Ship Loose
Accessories
Shipping Weight (includes 5%) - Unitary Weight Lbs Kgs
Complete Condenser shop assembled 94,500 42,865 Complete condenser weight including shell, bundle, hotwell, transition,
Transition waterboxes. Complete assembled condenser to be shipped in signle piece.
Extended Neck Half
Shell
Waterboxes (In-Out & Reversing)
Ship Loose - Transition piece 3,800 1,724 Transition piece to be shipped loose as per GA
Method Truck / Barge
Job Site Rail Spur Available No
Shipping Protection Seaworthy
Codes and Standards
HEI Yes
PED No
Additional Design Standards N/A
 Sub
By Tei By Sub Comment
Confirm
Tubes Main Bundle Air Drawoff Impingement
Tube Material Cu-Ni 90-10 Cu-Ni 90-10 Cu-Ni 70-30
Tube Additional Specification Included Yes
Tube OD 0.75"
Tube Gauge (BWG) 20 20 18
Wall Thickness (Avg. or Min.) Avg. Avg. Avg.
Tube Quanity per Zone 2,512 118 160 X Tubes to be procured by fabricator
Tube Quantity (without Spares) 2,790
Indicative only, fabricator to decide spares
No. of Spare Tubes 0 tubes Qty.

Tubes to be procured by fabricator. Refer

Total Tube Quantity (without Spares) per SHELL 2,790 X BOM for mock-up tubes qty.
The tubes quantity mentioned are without
Total Tube Quantity (without Spares) per UNIT 2790 X any spares, fabricator to decide the spares
tube per their experience.
Actual required length, fabricator to decide if
Total Tube Length 311" extra length to be required.
Tube to Tubesheet Joint Rolled Only X
Impingement Rods Yes X
No. of Impingement Rod Rows 3
Impingement Rod Pattern Top Row / Upper Sides
Shop or Field Installed Tubes Shop X
Tubesheet
Material Cu-Ni 90-10 X
Refer BOM, Tubesheet to be consider
Base Material (in) 1.25
single piece
Clad Material Thickness (in) 0
Total Thickness (in) 1.25
No. of Grooves N/A
Mock up to be done at shop before starting
Tubesheet Mockup Yes X of expansion on actual job
Tubesheet Additional Specification No
Tubesheet to Shell Frame Joint Bolted X
Tubesheet to Waterbox Joint Bolted X
Tubesheet to Shell Frame Gasket Yes X
Tubesheet to Waterbox Gasket Yes X
Support Plates Qty Thickness
Main Support Plates (per Bundle) 11 0.5" X Refer BOM
Intermediate Support Plates (per Bundle)
Total No. of Support Plates per Shell 11 X Per Condenser; 1 Condenser Required
Total No. of Support Plates per Unit 11 X Total
Material SA 516-70 Carbon Steel X
Support Plate Spacing - Center Span 26"
Support Plate Spacing - End Span 24.25"
Shell
Material SA 516-70 Carbon Steel X
Thickness 0.5" Refer BOM
Transition
Material SA 516-70 Carbon Steel X
# of Manways / Size 1 24" X Per Condenser; 1 Condenser Required
Manway Gaskets Yes X Refer BOM
Transition to Expansion Joint/Turbine Connection Landing Bar X
Extended Neck Yes X Shall be supplied in loose condition
Extraction Piping No
Extraction Piping Lagging No
Heater in Condenser Neck No
Heater Supports No
Heater Lagging No
BFPT Exhaust Connection No
Bypass Lines Installed No
Reinforcements Pads Included Yes X Where ever required
Hotwell
Material SA 516-70 Carbon Steel X Refer BOM
# of Manways / Size 1 24" X Per Condenser; 1 Condenser Required
Manway Gaskets Yes X Refer BOM
Hotwell Splitter Plate No
Retention Plate No
False Bottom Plate / Reheat Trays No
Condensate Outlet Type Individual Sumps X
Foundation Supports
Springs No
Solid Foundation Yes X Refer BOM (Included in Hotwell BOM)
Teflon Pads Yes X Refer BOM (Included in Hotwell BOM)
Sole Plates / Shear Keys No
Anchor Bolts No
Waterboxes
Material SA 516-70 Carbon Steel X Refer BOM
# of Manways / Size 3 24" X Per Condenser; 1 Condenser Required
Manway Gaskets Yes X Refer BOM
Refer BOM. Per Condenser; 1 set required
Waterbox Gaskets Yes X
for installation
Manway Screens No
Personnel Screens No
Cross-over Piping No
Cross-over Nuts and Bolts No Qty
Tube Bundle
Tube Leak Detection Trays Yes X
Tube Leak Detection Analyzers and Sensors No
Materials - Internal
Vent Duct and Air Draw off piping Carbon Steel X Refer BOM
Bypass Lines NA
Spargers and Baffles NA
Major Nozzle Connections (per Shell) Qty Size
Circulating Water Inlet 1 24" X Per Condenser; 1 Condenser Required
Circulating Water Outlet 1 24" X Per Condenser; 1 Condenser Required
Condensate Outlet 2 6" X Total
HP / HRH Bypass
IP Bypass
LP / CRH Bypass
Air Drawoff 1 5" X Per Condenser; 1 Condenser Required
Additional Nozzles Qty Size
Misc. #1 X
Misc. #2 Refer Condenser Outline Drawing (2327-D01)/ X
Misc. #3 X
Misc. #4 Connection List (2327-D02) X
Misc. #5 X
Coatings
Shell / Waterbox Exterior Inorganic Zinc X
Specific Brand Cust. Spec: No X Vendor to inform
Shell Interior - Rust Preventative Yes Cust. Spec: No X Dubois Rust Inhibitor
Waterbox - Interior Coal Tar Epoxy X
Specific Brand Coal Tar Epoxy Cust. Spec: No X Vendor to inform
NDE's
 Tube to Tubesheet Joint - 100% Liquid Dye Penetrant Test No
Tube to Tubesheet Joint - 100% Vacuum Leak Test Yes X
Tube to Tubesheet Joint - 100% Visual Inspection Yes X
Waterbox Hydrotest - Back to Back No
To be performed after successful Shell side
Tube Side Hydrotest Yes X waterfill test including bolted waterbox

To be performed at shop for complete

Shell Side Waterfill Test Yes X
condenser before tubeside hydrotest
Waterfill test for Transition loose piece Yes X
Accessories
Main Steam Expansion Joint Yes Stainless Steel X By TEi
Expansion

Proposed Vendor
Joints

Pass-Through Piping Expansion Joints No

Extraction Piping Expansion Joints No
Cross-over Piping Expansion Joints No

Vacuum Equipment Yes Steam Jet Air Ejectors X By TEi

Vacuum
Equip.

Proposed Vendor
Waterbox Priming System No
Proposed Vendor

Vacuum Deaerator No
Other Major

Proposed Vendor
Buyouts

Tube Cleaning System No

Proposed Vendor
Debris Filters No
Proposed Vendor

Vacuum Breaker Valves No Size

Valves

Circulating Water Nozzle Butterfly Valves No Qty / Size

Air Release Valves No Qty / Size

Atmospheric Relief Valves No Qty / Size

pressuri
zation
Over-

Rupture Disks No Qty / Size

Vent Stack(s) No

Free issue by TEI to vendor, Installation

Cathodic Protection Yes Type Sacrificial Anodes X inside WB to be in vendor scope after
successful hydrotest

No
Nuts / Bolts

Circulating Water Cross-Over Piping Qty / Size N/A

Circulating Water Nozzles No Qty / Size
Main Steam Inlet Expansion Joint to Transition No Qty / Size
Main Steam Inlet Expansion Joint to Steam Turbine No Qty / Size

Basket Tips Yes X

Instrumentation

Gauge Glass No No
Thermocouples No No
Thermowells No No
Temperature Gauge No No
Pressure Gauge No No
Leak Detection Conductivity Cells No No
Root Valves No

Tubes (to site) No Qty

Spares
 Tube Details: 3/4" OD, Cu/Ni 20 BWG
54 Nos Type 1 (Type 1) / 18 BWG (Type 2) tubes.
Tube Plugs Yes Qty X
4 Nos Type 2 Plug Material: Silicon (Double Plug)
Spares

Make: HEPCO
Tube Expander, Mandrells, Tube Collapsing Tool, Tube puller Yes Qty Yes X 1 Set to be provided
Manway Gaskets Yes Qty / Size 1 Set X
Waterbox Gaskets No Qty
Rupture Disks No Qty / Size
Anodes No Qty
Nuts & Bolts Yes Qty X 10% of Water Box bolts quantity
Miscellaneous
Earthing terminal lug & pad No
Name plate and labeling Yes X
Reinforced Blanking Plate No
Misc

Impingement Angles No
Impingement Shields No
Gasket - Expansion Joint to Condenser No
Gasket - Expansion Joint to Steam Turbine No
Transition Flange instead of Landing Bar No
Additional Project Scope
Classroom Training No Days / Trips
1. Refer Condenser BOM & Drawings for more details. Condenser Shell side to be 1st waterfill tested and finally tubeside to be Hydro- tested
as per the test pressure mentioned in GAD.
Remarks 2. Compete condenser (including shell, hotwell, waterbox, transition) shall be transported as a single piece.
3. Transition Piece (Shaded yellow in transition BOM), shall be shipped as a loose items along with other miscellaneous item
4. 100% Tube to tubesheet joint to be tested by Vacuum Leak Test at shop.
NOTE: ALL OF THE ABOVE DIMENSIONS ARE IN ENGLISH UNITS