JORDAN PETROLEUM

REFINERY COMPANY Mechanical Equipment Doc. No. : LINE-000-AC-4-0009

LOTTE ENGINEERING
& CONSTRUCTION Installation and Test Rev. No. : 1
Page : 1 of 19
Procedure

PROCEDURE

Project Name :

LINE Project
Site Location :`

Cilegon, Indonesia

Document Title :`

Mechanical Equipment Installation

and Test Procedure
Document No. :
LINE-000-AC-4-0009

Client’s Contract No. : Later

15005
LEC’s Job No. :
M.C.PARK
1 14-Jul-2022 Issued For Construction C.H.KIM E.S.LEE
S.B.YANG(QC)
B.S. CHO
0 23-Jun-2022 Issued For Construction C.H.KIM E.S.LEE
S.B.YANG(QC)
B 25-May-2022 Issued For Approval C.H.KIM B.S. CHO E.S.LEE

A 15-Apr-2022 Issued For Approval C.H.KIM B.S. CHO E.S.LEE

Rev Date Description Prepared Reviewed Approved

 JORDAN PETROLEUM
REFINERY COMPANY Mechanical Equipment Doc. No. : LINE-000-AC-4-0009
LOTTE ENGINEERING
& CONSTRUCTION Installation and Test Rev. No. : 1
Page : 2 of 19
Procedure

LIST OF REVISION DESCRIPTION

Rev.
Rev. Date. Revised Page Description Remarks
No.

A 15-Apr-2022 Issue For Approval

B 25-May-2022 3,6,8,9,11,15,16 Issue For Approval

0 23-Jun-2022 4,5,8,9,16,17 Issue For Construction

1 14-Ju1-2022 11,12,14 Issue For Construction

 JORDAN PETROLEUM
REFINERY COMPANY Mechanical Equipment Doc. No. : LINE-000-AC-4-0009
LOTTE ENGINEERING
& CONSTRUCTION Installation and Test Rev. No. : 1
Page : 3 of 19
Procedure

TABLE OF CONTENTS

1. Scope.........................................................................4

2. General......................................................................4

3. Reference..................................................................4

4. Related Standard Specifications.............................5

5. Safety Precautions...................................................5

6. Preparations and Planning......................................5

7. Installation...............................................................10

8. Preservation............................................................18

9. Inspection Record..................................................19

10. Attachment…………………………………………….19
 JORDAN PETROLEUM
REFINERY COMPANY Mechanical Equipment Doc. No. : LINE-000-AC-4-0009
LOTTE ENGINEERING
& CONSTRUCTION Installation and Test Rev. No. : 1
Page : 4 of 19
Procedure

1. Scope
This procedure covers requirements for installation, leveling, alignment & grouting works
of all mechanical equipment.

2. General
The installation work shall further comply with the requirements of the applicable codes
and regulations in force at the locality of the jobsite.

3. Reference

The requirements contained in the latest editions of the following standards shall form
an integral part of the requirements of this specification in the manner and to the extent
specified herein:

Equipment Layout Drawing

Manufacturer’s procedure and guidelines for erection and Installation of the Relevant
Equipment (if any)

Approved for Construction General Arrangement Drawing & plot plan

Approved for Project specification & Standard drawings

Approved for Vendor’s Painting Procedure

LINE-000-MA-4-0001 General Requirement for Rotating Equipment

LINE-000-RA-4-0001 General Requirement in Equipment Installation

LINE-000-QB-4-0006 Inspection and Test Plan for Structure Steel Work

LINE-000-QB-4-0007 Inspection and Test Plan for Stationary Equipment Erection

LINE-000-QB-4-0008 Inspection and Test Plan for Rotating Equipment Erection

LINE-000-QB-4-0012 Inspection and Test Plan for Paint Work

LINE-000-AC-4-0012 Painting and Coating Applicant

LINE-000- AC-4-0018 Field Material Preservation Procedure

 JORDAN PETROLEUM
REFINERY COMPANY Mechanical Equipment Doc. No. : LINE-000-AC-4-0009
LOTTE ENGINEERING
& CONSTRUCTION Installation and Test Rev. No. : 1
Page : 5 of 19
Procedure

ANSI B30.5 Safety Code for Crawler, Locomotive and Truck Cranes

ANSI B30.6 Safety Code for Derricks

ANSI B30.9 Safety Standard for Slings

4. Related Standard Specifications

The related Standard Specifications to supplement this specification will be specified by
CONTRACTOR in the specific requirements.

5. Safety Precautions

5.1 Isolate the job site area with warning tapes in order to control entry of unauthorized
persons into the work area.

5.2 Provide common safety equipment such as Fire Extinguishers and other equipment
at site in accordance with project requirement.

5.3 Prior to start work, ensure that all relevant work permits have been obtained from as
per project requirement.

5.4 Prior to start work, ensure that all the lifting equipment, including man baskets, is
certified in accordance with Safety regulation. Laborers working from the man
baskets must wear an individual safety harness fastened to a sling attached to the
main hook block of the crane.

5.5 The certificate and license of equipment operators shall be checked for its validity,
prior to any rigging and lifting activities.

5.6 All certificates and permits relevant to the particular job shall be kept on site for
verification as per requirement.

5.7 No equipment shall be installed in high winds and heavy rain.

5.8 Equipment should be kept close and covered for protection of sand or ingress during
windy conditions and rain.

6. Preparations and Planning

CONTRACTOR shall provide appropriate Method Statement for the installation activities
before commencement of mechanical installation work as per Project requirement.
 JORDAN PETROLEUM
REFINERY COMPANY Mechanical Equipment Doc. No. : LINE-000-AC-4-0009
LOTTE ENGINEERING
& CONSTRUCTION Installation and Test Rev. No. : 1
Page : 6 of 19
Procedure

6.1 Planning

6.1.1 The listed items will be considered in the planning of work.

(1) Vendor’s installation instruction, drawing and equipment data sheet.

(2) Technical specification and material construction of equipment shall be

confirmed, actual check on equipment base and foundation shall be done prior
to transport the equipment to site ensuring direct installation.

(3) Work space around the installation area and any possible obstructions shall
be Identified.

(4) Installation sequence of the equipment will be as per Vendor’s instruction

manual if required.
(5) Access route plan for vehicles in transporting of equipment to site.

(6) Ensure readiness of lifting and erection equipment/tools needed for

installation.

(7) Lifting plan for erection/installation of equipment if required.

6.2 Erection Equipment

6.2.1 Contractor shall ensure suitability of the crane operator and signalman. Validity
of the certificates and license of the operator, rigger and all erection
tools/equipment shall be confirmed in accordance with project regulations.

6.2.2 A set of manufacturer's lift table shall be placed conspicuously in the cab of the
mobile crane and adhered to strictly. If required, steel mat or steel plate shall be
provided on outrigger track or tires by considering soil bearing forces.

6.2.3 All slings & shackles shall be inspected for any damage and suitability to
withstand the maximum imposed load as per Safety requirement.

6.3 Unloading, Storage and Preservation

6.3.1 According to delivery schedule and site condition, the plan shall be established
whether the equipment is to be installed directly from the delivery vehicle or is to
be unloaded for storage and preservation. (Refer to Attachment-A OSBL
laydown area)

6.4 Preparation for Installation

6.4.1 Lifting of all Equipment at site shall be performed in accordance with the
JORDAN PETROLEUM
REFINERY COMPANY Mechanical Equipment Doc. No. : LINE-000-AC-4-0009
LOTTE ENGINEERING
& CONSTRUCTION Installation and Test Rev. No. : 1
Page : 7 of 19
Procedure

requirements as specified in Equipment vendor’s Drawings.

6.4.2 Prior to start installation work shall be conducted a check for the following items;

(1) Appearance of equipment for any damage and rust free condition.

(2) Orientation and marking on center of gravity.

(3) Lifting points.

6.4.3 A packing or filling materials used for transportation shall be removed and
disposed of properly. All restraining clamps and attachments used for
transportation and storing shall be kept until Pre-commissioning. Temporary
covers on all piping flange shall remain on the unit until piping are connected. Oil
and other foreign matters stuck on the leg surface, beds, etc. which will come in
contact with grouting mortar shall be completely removed.

6.5 Foundation

6.5.1 Foundation shall be checked for the following items, before starting the installation;

(1) Dimensions

(2) Positions (center marking) and height (level marking)

(3) Disorders in concrete such as cracks, abnormal concentration of aggregates,

porous state, surface condition etc.

(4) Dimensions and cleanliness of anchor box, if applicable.

(5) Foundation is cured and structures (for steel structure supports) are complete in all
respects and ready for receiving the equipment.

6.5.2 Surface of foundation shall be conditioned for proper seating and bonding of the
grouting material with foundation, its surface shall be chipped around area of the
seating of equipment. Foreign matters such as oil, grease, dirt, dust, loose
concrete etc. shall be completely removed from the surface.

6.5.3 Size and location of anchor box or anchor bolts embedded in the concrete shall
be checked against the drawings and against the anchor bolt holes drilled on the
equipment support. Clean and inspect anchor bolts for any damage or rust on
threaded parts. Before erection of Equipment, all anchor bolts & condition of
Foundation shall be inspected as per ITP.

6.5.4 Liners to be used, in general, shall be made of carbon steel, In case of corrosive
JORDAN PETROLEUM
REFINERY COMPANY Mechanical Equipment Doc. No. : LINE-000-AC-4-0009
LOTTE ENGINEERING
& CONSTRUCTION Installation and Test Rev. No. : 1
Page : 8 of 19
Procedure

environment, liners made of anti-corrosive material shall be used.

(1) Padding plate of carbon steel with minimum thickness 10mm to be used. The
Size of the padding plate to be decided by the size of base plate, foundation
size and the load acting on the padding plate.

6.6 Padding

The padding elevation shall be decided regarding the equipment level. Alignment
and leveling of equipment shall be done by shimming and combination of padding.
The padding elevation shall be inspected within tolerance of ±3 mm as per
approved ITP.

6.6.1 Pad plate shall be so arranged that the load of the equipment is uniformly and
exactly distributed to the foundation within allowable load. In general, the liners
shall be placed as near as possible to both side of each anchor bolt. Where
distance between the anchor bolts is too long, additional liners shall be set in
between them to prevent the base plate from bending.

6.6.2 Put the pad plate on the pad mortar (Non-shrink cement) and level pad plate by
tapping in the pad mortar by hammer.

6.6.3 If the sliding plate is required, elevation level at sliding side shall be reduced as
much as thickness of sliding plate from elevation level of fixed side.

6.6.4 Finish mortar by trowel and brush clean the pad plate.

6.6.5 Padding shall be fully cured before equipment is mounted onto it. Position and
Number Required

6.6.6 Curing Treatment

(1) Keep pad grouting surface moist to prevent rapid drying.

(2) All exposed portion of the pad is to be properly cured by means of water
applicant, wet hessian or curing membrane.

(3) During placement of the pad grout mix will be kept within the temperature
range of 5oC to 45oC .

(4) The temperature of the placed grout will be no less than 5 oC for a period of 3
days after pad grouting.

(5) After completion of pad grouting the surface exposed portions will be covered
JORDAN PETROLEUM
REFINERY COMPANY Mechanical Equipment Doc. No. : LINE-000-AC-4-0009
LOTTE ENGINEERING
& CONSTRUCTION Installation and Test Rev. No. : 1
Page : 9 of 19
Procedure

with water for a period 7 days or protected by the curing compound.

6.6.7 Position and Number Required

(1) Liners shall be provided on both sides of anchor bolts if require.

(2) In general, the interval is more than 800 mm an additional liner shall be added
between the liners.

(3) Notwithstanding the general guidance as set out in Para. 6.6.6, (2), the load to
be support by pads shall be max. 30 kg/cm2. If the supported load is to exceed
30 kg/cm2, either the width or numbers of pad of both shall be increased. The
load to be supported shall be calculated in accordance with the equation shown
below.

L: Load supported by pad (N/mm²)

W: Lifting load of equipment (N)
N: Numbers of liners
A: Width of base plate for equipment (mm)
B: Width of liner (mm)

(4) However, in case of horizontal equipment, only one piece for straight line shall
be used for every one set as a standard.

6.6.8 Shape

(1) The width of liners shall be as shown in Table 1 below.

Table 1 Width of Liner

Nominal Dia. of Anchor Bolt Width of liner (mm)

M24 or 1 inch and under 50
M30 – M48 or 1-1/4 inches – 2 inches 75
M56 or 2 – 1/4 inches and over 100

(2) The lengths of pad shall be 20 to 30mm longer than the width of the equipment
bases.

(3) The thickness of liners plate shall be at least 10mm.

 JORDAN PETROLEUM
REFINERY COMPANY Mechanical Equipment Doc. No. : LINE-000-AC-4-0009
LOTTE ENGINEERING
& CONSTRUCTION Installation and Test Rev. No. : 1
Page : 10 of 19
Procedure

7 Installation

7.1 Preparation of Shims

Shims shall be made of the same material as the base plate. In general, shims
shall be prepared by machining or grinding as indicated in Table – 1.

Table – 1

Series 300 SS
or better

In case of rotating equipment, Maximum total thickness of shims to be used at a

load bearing portion is 12 mm and the maximum number of shims under each
equipment support is 5 with only one 3 mm thick or more per mounting foot of
equipment. Rotating shims to be used series 300 stainless steel of better material.

7.2 Installation of equipment

7.2.1 All equipment shall be lifted slightly to examine the underside for cleanliness,
levelness and acceptability for installation.

7.2.2 Rigging of equipment shall be in followed as per project regulation.

7.2.3 As a rule, shims shall be placed on liner plates fixed on the concrete foundation
close to anchor bolts for leveling of the equipment.

7.2.4 During installation work, special care shall be taken so as not to damage anchor
bolts and any protruding parts of equipment. Equipment shall be lowered slowly
and vertically.

7.2.5 If Teflon sheet is not provided on the top of sliding plates, the sliding surface
shall be cleaned and plastered with grease.

7.2.6 Final adjustment of equipment base and liner plate shall be done, by using shim
plates.

7.3 Plumbness and Grouting of Static Equipment

7.3.1 General
JORDAN PETROLEUM
REFINERY COMPANY Mechanical Equipment Doc. No. : LINE-000-AC-4-0009
LOTTE ENGINEERING
& CONSTRUCTION Installation and Test Rev. No. : 1
Page : 11 of 19
Procedure

All installed equipment shall be aligned and plumbed.

7.3.2 Plumbness & Leveling

(1) Plumbness & leveling shall be checked & inspected and the tolerance shall be
in accordance with ITP unless otherwise specified in the Vendors Instruction
manual.

(2) After alignment is finished and the lock nuts of the anchor bolts are tightened
firmly, no welding arc strikes are permitted on the equipment for any reason
whatsoever.

(3) After leveling is finished and the lock nuts of the anchor bolts are tightened
firmly and shim plates should be set inside the outer edge of the equipment to
avoid pinking and cracking of grout. No welding / Arc strikes are permitted on
the equipment for any reason whatsoever.

7.3.3 Grouting

The grouting work shall be in accordance with manufacture’s data sheet or

instruction unless otherwise specified by Vendor. The minimum thickness of grout
provided under bed plates and steel bearing plates shall be 25 mm, besides the
grouting works shall be accomplished in accordance with the following
requirements unless otherwise specified.

(1) The surface of the foundation shall be cleaned thoroughly of all traces of oil,
grease, dirt, dust or any other foreign material to allow bonding.

(2) The top surface of the foundation shall be soaked for 24 hours (minimum) and
sprayed with fresh water prior to grouting.

(3) The mixing method shall be in accordance with manufacturer's instruction.

The temperature of both the grout and elements in contact with the grout
should be in the range of +5°C to +35°C unless otherwise specified by the
material manufacture’s instructions. It is not allowed to put ice in the mixing
container while mixing to maintain water temperature.

(4) For all heavily loaded structural column bases or equipment bases subjected to
vibrational loads, a non-shrink high strength grout or Epoxy grout as per
Vendor’s drawing or Instruction. All grouting materials shall be approved by
Company prior to proceed grouting.

(5) The base plate shall be grouted as follows;

 JORDAN PETROLEUM
REFINERY COMPANY Mechanical Equipment Doc. No. : LINE-000-AC-4-0009
LOTTE ENGINEERING
& CONSTRUCTION Installation and Test Rev. No. : 1
Page : 12 of 19
Procedure

The space under the equipment base shall be packed with grout and
compacted. The grout shall cover all shims.

(6) Unless otherwise specified by Vendor or drawing, Non shrink grout should
comply to ASTM C1107/C1107M and Epoxy grout comply to ASTM C579.

(7) All Grout materials must comply with shelf life. Store unopened bags in cool
dry internal conditions.

7.4 Leveling, Alignment and Grouting of Rotating Equipment

7.4.1 Leveling

(1) Leveling shall be performed by using a mechanical spirit level on the machined
surface of the driver base plate or on the suction and discharge flange nozzles
on top of the equipment unless otherwise specified.
A preliminary alignment prior to grouting is recommended to incorporate any
deflection or deformation of the equipment skid base. Leveling shall be
measured laterally in the direction of the shaft. Adjustments shall be made by
inserting or removing shims.

(2) The tolerance shall be applied in accordance with ITP unless otherwise specified
in the Vendors Instruction Manual.

(3) After leveling is completed, the lock nuts of the anchor bolts shall be tightened
firmly.

(4) After the lock nuts of the anchor bolts are tightened firmly, shim plates should be
set inside the outer edge of the equipment skid base to avoid pinking and
cracking of grout.

7.4.2 Initial Alignment (before grouting)

After leveling is complete, initial alignment should be done using the following
methods in order to rectify any deviations found to obtain final alignment reading
requirements prior to grouting.

(1) Dial indicator based alignment

a) Reverse dial (rim) alignment

b) Rim and face alignment

(2) Non-dial indicator based alignment (Laser alignment)

JORDAN PETROLEUM
REFINERY COMPANY Mechanical Equipment Doc. No. : LINE-000-AC-4-0009
LOTTE ENGINEERING
& CONSTRUCTION Installation and Test Rev. No. : 1
Page : 13 of 19
Procedure

7.4.3 Grouting

The grouting work shall be in accordance with manufacture’s data sheet or

instruction unless otherwise specified by Vendor. The minimum thickness of grout
provided under bed plates and steel bearing plates shall be 25 mm, besides the
grouting works shall be accomplished in accordance with the following
requirements unless otherwise specified.

(1) The surface of the foundation shall be cleaned thoroughly of all traces of oil,
grease, dirt, dust or any other foreign material to allow bonding.

(2) The top surface of the foundation shall be soaked for 24 hours (minimum) and
sprayed with fresh water prior to grouting.

(3) The mixing method shall be in accordance with manufacturer's instruction.

(4) For all heavily loaded structural column bases or equipment bases subjected to
vibrational loads, a non-shrink high strength grout or Epoxy grout as per
Vendor’s drawing or Instruction. All grouting materials shall be approved by
CONTRACTOR prior to proceed grouting.

(5) If applicable, grouting under machine base frame shall be in accordance with
the vendor's recommendation

(6) To avoid hollow spots in the concealed areas, it is recommended to use a

chain in a sawing motion to ensure that grout is successfully moved in to all
areas to underneath the skid base.

(7) Dry pack cement/sand shall be used for load bearing portion as shown in Fig.1.
The mixing method shall be in accordance with manufacturer's instruction.

(8) Epoxy is a type of grout material that consist of a resin base that is mixed with
a curing agent (Hardener) and usually aggregate filler. Equipment items which
should be applied with epoxy grout are as per vendor requirement.

(9) After the grout poured fully, excess grout shall be trimmed away.

(10) There is no need to remove shims and wedges, unless otherwise specified.

(11) All grout shall be tested in accordance with the project requirement.

(12) In order to check the compressive strength of material during grout working, a
specimen that conforms to ASTM C109 must be made, and a 7 day & 28 day
strength test must be performed according to the approved ITP.
JORDAN PETROLEUM
REFINERY COMPANY Mechanical Equipment Doc. No. : LINE-000-AC-4-0009
LOTTE ENGINEERING
& CONSTRUCTION Installation and Test Rev. No. : 1
Page : 14 of 19
Procedure

a) 2 sets of 3 cubes shall be made in the field that grout is mixed and placed.
(Cube specimens size : 50mm x 50mm)

- CUBE MOLD - - COMPRESSION TEST

b) Test compressive strength of one cube set MACHINE -
at 7 days and one cure at 28 days
in accordance with the applicable provisions of ASTM C109.
c) Non-shrink grout mentioned in the project specification shall be used at
location shown or specified and shall attain a minimum compressive strength
of 24MPa at 7 days or 35MPa at 28 days. But cube test result must satisfy the
compressive strength required in the data sheet of non-shrink grout material
approved by the Company.
The compressive strength of the Epoxy grout will follow the material
manufacture’s instructions.
d) ASTM C109 Compression Testing Method
- Prepare the specimen carefully according to the instructions in the
specification and measure and record the specimen dimensions prior to the
test.
- Load the specimen on the compression platen, making certain that it is
centered and that the spherically seated platen is free to move.
- Run the test at the specified load rates.
- Record and report the total maximum load and calculate the compressive
strength based on the load and the sample dimensions.

Figure 1. Grouting Detail

7.4.4 1st Alignment (after grouting without piping connection)

 JORDAN PETROLEUM
REFINERY COMPANY Mechanical Equipment Doc. No. : LINE-000-AC-4-0009
LOTTE ENGINEERING
& CONSTRUCTION Installation and Test Rev. No. : 1
Page : 15 of 19
Procedure

After completion of the grouting (including curing time) and prior to connecting
piping, all anchor bolts shall be fully tightened and alignment of equipment shall be
inspected as per ITP or as stated on Vendor’s installation manual.

(1) Soft foot reading shall not be more than 0.05mm at hold down bolt for each
driver equipment foot. If required, Driver shaft end plays should be check as
per Vendors IOM specification prior to perform shaft alignment. The parallelism
of the coupling hub surface, shaft center lines of the driver and the driven
equipment shall be measured with a dial gauge at four points on a 90-degree
intervals and adjustments should be made by shimming and moving the driver
either sides. The coupling gap shall be measured in

(2) Tolerance of alignment shall be applied in accordance with ITP unless otherwise
specified in the Vendors Instruction Manual. The material of the shims for
alignment shall be of stainless steel and ensuring that are free from burrs.

(3) In case of a vendor’s installation manual and/or procedure is issued for a certain
machinery. Such manual and/or procedure shall have the priority in application
to such machinery over any provisions in this procedure.

7.4.5 Final Alignment (with piping connection)

After the suction and discharge nozzles piping work are completed such as;
permanent supports, hydro test or pneumatic test, piping alignment, flange to
flange gap are completed. The alignment of the equipment shall be rechecked as
follows:

(1) Prior to commencing the final cold alignment, the suction and discharge piping
shall be disconnected and piping alignment such as bolt hole center offset,
flange to flange gap and parallelism between the piping and connection flanges
are within the tolerance.

(2) After motor solo run and the piping alignment check is completed and / or
misalignment of piping is corrected, the suction and discharge piping shall be
connected to the equipment nozzles and the final cold alignment of the
equipment shall be checked with a dial gauge.

(3) Finally, the fixing and setting of the coupling guard shall be completed after
inspection as per ITP.

7.5 Final Check

7.5.1 Final check of Static Equipment

JORDAN PETROLEUM
REFINERY COMPANY Mechanical Equipment Doc. No. : LINE-000-AC-4-0009
LOTTE ENGINEERING
& CONSTRUCTION Installation and Test Rev. No. : 1
Page : 16 of 19
Procedure

(1) After grout is completed, including curing period, fully tight the anchor bolts for
fixed points.

(2) The above requirement shall be applied to horizontal and vertical vessels, shell
and tube type heat exchangers.

(3) Final box up shall be carried out after internal cleaning & inspection in
accordance with ITP. After bolt tightening, thread of carbon steel bolts shall be
coated with applicable rust preventive such as Molykote.

7.5.2 Final check of Rotating Equipment

After completing alignment, the following shall be ascertained:

(1) Turning the coupling by hand or any turning device in the direction of the arrow
mark on the equipment, the shaft must rotate freely.

(2) The direction (rotation) of the driver must be the same as indicated by the arrow
mark on the driven and must be check during connection of power supply.

(3) After the above activities are carried out, a no-load test of the driver should be
done at a certain time, depending on the manufacturer’s recommendation or
applicable standards. After completion of the no-load test, the equipment shall
be coupled and checked if it should be capable of being rotated freely again by
hand or a turning device.

(4) The fixing and setting of the coupling guard shall be checked.

7.5.3 Internal installation

Assembly of internals for equipment shall be performed in accordance with

relevant specification and drawings.

Prior to entire inside equipment, all internal work shall be achieved in accordance
with the following requirements unless otherwise specified.

(1) After the opening of the manhole, the gasket contact face shall be protected
with properly wooden ring plate, rubber sheet or equivalent methods.

(2) CONTRACTOR will conduct Confined Space training for all attendants / hole
watch man. The training shall specifically be related to the duties that they are
to perform. All persons completing this training shall be logged. No other
JORDAN PETROLEUM
REFINERY COMPANY Mechanical Equipment Doc. No. : LINE-000-AC-4-0009
LOTTE ENGINEERING
& CONSTRUCTION Installation and Test Rev. No. : 1
Page : 17 of 19
Procedure

persons shall be allowed to act as attendants / hole watch man.

(3) All Confined Spaces will be ventilated at least 24 hours prior to first entry.

(4) All Confined Spaces will be oxygen and gas tested prior to entry inside
equipment. The test result shall be reported on Confined Space Entry permit.
The initial test shall be checked by an authorized Contractor’s Safety.

(5) Persons will not be permitted to enter any confined space where the oxygen
level is outside the limits of 19.5 to 23.5 % by volume. Hourly monitoring of
oxygen level is required during confined space entry, especially during internal
work.

(6) Hole watch man will record all personal entrance & exits and will communicate
with the inside leader by means such as radio or equivalent to check the
condition of inside worker.

(7) All lightings used inside equipment will be allowed less than 24volts.

7.5.4 Installation of Package

The installation work & inspection of equipment package shall be performed in

accordance with relevant vendor’s drawings & instruction manual.

7.5.5 Installation of Accessories

(1) Accessories such as platforms, staircases, ladders, that are part of the
equipment are to be installed according to the relevant drawings.

(2) Accessories shall be checked for quantity, size and shape and for any damage
or distortion prior to erection.

(3) Accessories shall, as a rule, be attached after the completion of curing of the
grouting. These shall be attached in sequence from bottom to top.

(4) Special care shall be given attention to avoid distortion and stress on equipment
or accessories due to thermal expansion, vendor’s instruction manual and
drawings shall be followed.

(5) Accessories that are not matching shall be modified to suit at site requirements
as directed by supervisor.

(6) Auxiliary equipment piping and instrumentation are to be attached to the

equipment in accordance with the manufacturer's instruction manual. Special
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REFINERY COMPANY Mechanical Equipment Doc. No. : LINE-000-AC-4-0009
LOTTE ENGINEERING
& CONSTRUCTION Installation and Test Rev. No. : 1
Page : 18 of 19
Procedure

care shall be taken, to avoid any damage to these accessories while handling.

7.5.6 Touch up painting

The damaged areas or field joints of Equipment shall be carried out painting touch
up in accordance with painting procedure sumitted be vendor and inspected as
per ITP for painting work.

7.5.7 The documents mentioned below will be submitted separately for approval by
the Pre_commissioning team of CONTRACTOR.

(1) The activities related lube-oil such as make-up, check and replace of oil
contamination will be included LO/SO Flushing Procedure.

(2) The loading of materials such as resin and activate carbon will be included
Catalyst/Chemical Loading Procedure.

8 Preservation
Unless otherwise specified by Vendor, the field preservation for the equipment shall be
carried out in accordance with project requirement. Carbon steel bolts / nuts shall be
coated with applicable rust preventive. The preservation status will be checked and
logged in the check list according to the preservation procedure approved by Company.

1.1 Static Equipment

1.1.1 Flanged openings shall be maintained with thin steel blind flange until flange
connection.

1.1.2 Nitrogen Pressure charged by Vendor should be checked according to the plan
of check sheet and added Nitrogen gas if necessary to maintain vendor specified
pressure.

1.1.3 If necessary, Weep holes shall be filled with heavy grease.

1.2 Rotating Equipment

8.2.1 Flanged openings shall be maintained with thin steel blind flange until flange
connection.

(1) After confirmation of the initial charged oil, Rotate the shaft specified turn in the
direction of rotating according to the plan of check sheet. It should be conducted
 JORDAN PETROLEUM
REFINERY COMPANY Mechanical Equipment Doc. No. : LINE-000-AC-4-0009
LOTTE ENGINEERING
& CONSTRUCTION Installation and Test Rev. No. : 1
Page : 19 of 19
Procedure

for items which is flooded lubrication unless otherwise specified by Vendor.

(2) All rotating equipment after field installation shall be protected until running test
in order to prevent damage by temporary scaffolding and plywood/steel board.

(3) Rotating equipment specified by Vendor, the field preservation shall be carried
out in accordance with vendor requirement.

(4) Nitrogen Pressure charged by Vendor should be checked according to the plan
of check sheet and added Nitrogen gas if necessary to maintain vendor
specified pressure.

8.3 Package Equipment

Unless otherwise specified by Vendor, the field preservation for the packaged
equipment shall be carried out in accordance with para. 8.1 & 8.2 requirement.

9 Inspection Record
All the results of inspection shall be recorded and signed in accordance with ITP
(Inspection and Test Plan).

10 Attachment
Attachment-1 : OSBL Laydown Area