Task Management Worksheet

Task Initiation
Task Description Max parent design adjustment Client Company BlueScope
ASSL/Driver Sundar Sukumarun Client Rep Matthew Hunt
Task WBS 32736336 Client Requestor Vanessa Kingston
Start Date 25/11/2023 Application ID PSL
Worksheet 1.0
DXC Technology Reference RITM4033748
Version
Critical Software Application? (Place an X in the Yes No X Non-Software Task
box)

Estimated Hours/Price (GST exclusive. Estimate based on labour rates in 24 Hours $3580
accordance with the Pricing Database maintained and published by DXC Technology.)

Problem/Objective
Problem
The Plate Mill is looking to increase production tonnes by 30%. This will require additional capacity through the slab
yard Gega. Reducing gega rejects will increase the Gega’s capacity.
A skelp will be rejected if it is weighed to be outside the parent design min/max dimensions. When manually
designing (i.e. skelp already exists) the parent’s mass over tolerance is skelp mass - design mass, or 100kg
whichever is greater. I.e. The max design mass often tends to be the skelp mass. This means a skelp will be rejected
at the gega if it weighs even 1kg more than the Caster’s calculated mass. This change proposes to amend the
maximum mass tolerance assigned to parent slabs.

Objective
Change the maximum design tolerance for parent slabs when created using the *ALSKELP mainframe function.
- Maximum skelp mass allowed = design mass/96.5%.
- Exception is orders with a length range - Maximum skelp mass allowed = skelp mass + 200kg

Requirement(s)

ID Type Description
O, D, A, R

1. O Modify maximum skelp design mass calculation

2. D Allow yield ratio (96.5%) or range length order constant (200kg) to be configurable.

DXC Technology Private Page 1 of 8 Form v2.10 (3 June 19)

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Scope
Process Organisation Location Data Application Technology Total
DC
2 2
I*

Application:
PSL – change maximum design skelp mass calculation

Risk Management*
Risk Description Mitigation Action*
An informal risk review determined low risk and minimal
None Required
impact associated with this change.

Other Task Parameters (e.g. Test Environment*, Resource Availability*, Issues/Other*, etc)
Description Comment/Action
The scheduling for this enhancement will be balanced with priorities from other
Task Scheduling enhancements/projects within the team. Should conflicts between work priorities occur,
DXC Technology shall discuss remedial action with the BlueScope Client Representative.
Assumptions* None
Constraints* None

Deliverable(s)
1.
Scope items (above) implemented in PROD environment.

Acceptance Criteria
1.
Max design mass for skelp design in *ALSKELP is design mass / 0.965

2.
Max design mass for skelp design in *ALSKELP for a range is design mass + 200kg

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Agreement on Approach
Role Name e-mail/ServiceNow Reference Date
ASSL Sundar Sukumarun Refer to CR
Client Authoriser* Matthew Hunt Refer to CR

Task Execution
Technical Design
PPSLS04:

Declare overlay for SWDBMPP:

DCL 1 MAX_DESIGN_MASS_PARMS,
3 YIELD_FACTOR PIC ‘9V999’ /* default to .965 */
3 MASS_ADD_RANGE_ORDER PIC ‘9V999’, /* default to .200 */
3 FILL_01 CHAR(62);

SSAs will be:

SWDREF (KYWDREF = ALSKELP MASS PARMS )
SWDBMPC (KYWDBMPC= PPSLS04 )

In EDIT_DESIGN_SLAB_ENTRIES – call a procedure to check if the design is for a range order.

If so, then set SAVE_AREA.FLAG_RANGE_ORDER = TRUE

In INSERT_PRIMARY_SLAB:
- Get SWDBMPP segment as above. If not found then set values to hardcoded defaults.
- Replace the TOLERANCE_MASS_OVER logic:
IF SAVE_AREA.FLAG_RANGE_ORDER = TRUE
THEN
SDSLAB.DATA_TOLERANCES_SLAB.TOLERANCE_MASS_OVER
= CONVERTED_MASS
- SCREEN_IO_PIC.DIMENSIONS_PRIMARY_SLAB.MASS
+ MAX_DESIGN_MASS_PARMS.MASS_ADD_RANGE_ORDER;
ELSE
SDSLAB.DATA_TOLERANCES_SLAB.TOLERANCE_MASS_OVER
= SCREEN_IO_PIC.DIMENSIONS_PRIMARY_SLAB.MASS
/ MAX_DESIGN_MASS_PARMS.YIELD_FACTOR
- SCREEN_IO_PIC.DIMENSIONS_PRIMARY_SLAB.MASS;
DXC Technology Private Page 3 of 8 Form v2.10 (3 June 19)
 Task Management Worksheet

Make new version – PPSLS05 (and MPSLS05. PSBPSLS05) so that we can switch between old and new versions.

Component Inventory Tracking Log

Version # Traceability*
Programmer & D
Component Type Old New
Rqmt
Status Tester
Location/Other* Date in Test
ate in Prod
ID
PPSLS04 TP 2.11 2.12 1 D. Raymond PPCBATCH 27/11/23
PPSLS05 TP 2.12 1 D. Raymond PPCBATCH 11/1/24
MPSLS05 MFS 1 D. Raymond PPCBATCH 11/1/24
PSBPSLS05 PSB 1 D. Raymond PPCBATCH 11/1/24

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Test Log
Test Level Rqmt Defect # Tests/
(Unit/IT)
Test ID
ID* Test Condition Expected Results ID* Pass date
1 Skelp mass 37.085
Design skelp has a max mass 200kg more than skelp mass:
DESIGNED SLAB ENQUIRY
D. SLAB: 34800006 D. HEAT: D. SEQ: ACT. SLAB:
4663351F

Design and allocate a skelp containing TENTATIVE

designs for a range order. TURRET: STRAND: PRODUCT TYPE: A SLAB GROUP:
Unit 1 No SWDBMPP segment for key ‘ALSKELP TURRETS ACCEPTABLE: SAC: DRAFT GROUP: 28/11/23
MASS PARMS‘ so default values should be TRANS ACCEPTABLE: SLAB GRADE: STATUS:
used ACCEPT PEND
1ST/LST ACCEPTABLE: STOCK: ORDER: PROJECT:
AIM MIN MAX
WIDTH: 1599 1579 1619 SUBDIVIDE TO 24509084
THICK: 299 289 309 24509085
LENGTH: 9.686 9.566 9.736 24509086
MASS: 36.352 36.352 37.285 <==== 24509087

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Test Level Rqmt Defect # Tests/
(Unit/IT)
Test ID
ID* Test Condition Expected Results ID* Pass date
Design skelp has a max mass 300kg more than skelp mass:

DESIGNED SLAB ENQUIRY

D. SLAB: 34800010 D. HEAT: D. SEQ: ACT. SLAB:
4663351F
Design and allocate a skelp containing
TENTATIVE
designs for a range order.
Unit 3 TURRET: STRAND: PRODUCT TYPE: A SLAB GROUP: 28/11/23
Set up SWDBMPP segment with a mass
TURRETS ACCEPTABLE: SAC: DRAFT GROUP:
addition of .300
TRANS ACCEPTABLE: SLAB GRADE: STATUS:
ACCEPT PEND
1ST/LST ACCEPTABLE: STOCK: ORDER: PROJECT:
AIM MIN MAX
WIDTH: 1599 1579 1619 SUBDIVIDE TO 24509084
THICK: 299 289 309 24509085
LENGTH: 9.686 9.566 9.736 24509086
MASS: 36.352 36.352 37.385 24509087

DXC Technology Private Page 6 of 8 Form v2.10 (3 June 19)

 Task Management Worksheet
Test Level Rqmt Defect # Tests/
(Unit/IT)
Test ID
ID* Test Condition Expected Results ID* Pass date
Skelp mass 29.081, design aim mass 28.882
Design skelp has a max mass of 1/.965 * design aim mass:
DESIGNED SLAB ENQUIRY
D. SLAB: 34800012 D. HEAT: D. SEQ: ACT. SLAB:
4677501C
T
ENTATIVE
Design and allocate a skelp containing TURRET: STRAND: PRODUCT TYPE: R SLAB GROUP:
designs for a normal order.
TURRETS ACCEPTABLE: SAC: DRAFT GROUP:
Unit 3 No SWDBMPP segment for key ‘ALSKELP TRANS ACCEPTABLE: SLAB GRADE: STATUS:
05/12/23
MASS PARMS‘ so default value should be ACCEPT PEND
used for yield factor (0.965) 1ST/LST ACCEPTABLE: STOCK: ORDER: PROJECT:
AIM MIN MAX
WIDTH: 1600 1580 1620 SUBDIVIDE TO 25205024
THICK: 230 220 240 25205025
LENGTH: 9.998 9.878 10.048 25205026
MASS: 28.882 28.882 29.929 <==== 25205027

Skelp mass 29.081, design aim mass 28.882

Design skelp has a max mass of 1/.97 * design aim mass:
DESIGNED SLAB ENQUIRY
D. SLAB: 34900002 D. HEAT: D. SEQ: ACT. SLAB:
4677501C
T
ENTATIVE
Design and allocate a skelp containing TURRET: STRAND: PRODUCT TYPE: R SLAB GROUP:
designs for a normal order. TURRETS ACCEPTABLE: SAC: DRAFT GROUP:
Unit 4 05/12/23
Set up SWDBMPP segment with a yield TRANS ACCEPTABLE: SLAB GRADE: STATUS:
factor of .970 ACCEPT PEND
1ST/LST ACCEPTABLE: STOCK: ORDER: PROJECT:
AIM MIN MAX
WIDTH: 1600 1580 1620 SUBDIVIDE TO 25205024
THICK: 230 220 240 25205025
LENGTH: 9.998 9.878 10.048 25205026
MASS: 28.882 28.882 29.775 <==== 25205027

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 Task Management Worksheet
Test Level Rqmt Defect # Tests/
(Unit/IT)
Test ID
ID* Test Condition Expected Results ID* Pass date

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