Professional Documents
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BACHELOR OF ENGINEERING
in
[May, 2023]
`
CERTIFICATE
This is to certify that the project report submitted along with the project entitled
An Internship Report on Sai enclave commercial and residential building
construction has been carried out by Gohil Rajat D. under my guidance in
partial fulfilment for the degree of Bachelor of Engineering in Civil, 8 th
semester of Gujarat Technological University, Ahmadabad during the academic
year 2022-2023.
CERTIFICATE
Date : 10/12/2023
During the Period of her/his internship program with us, he/she had been
exposed to different processes and was found diligent, hardworking and
inquisitive.
DECLARATION
I hereby declare that the Internship report submitted along with the Internship
entitled An Internship report on sai enclave commercial and residential
building construction submitted in partial fulfilment for the degree of
Bachelor of Engineering in Civil Engineering to Gujarat Technological
University, Ahmedabad, is a Bonafede record of original internship work
carried out by me at pacific school of engineering under the supervision of asst.
Prof. Bhumika Mistry and that no part of this report has been directly copied
from any students’ reports or taken from any other source, without providing
due reference.
ACKNOWLEDGEMENT
I would like to highly acknowledge and pay respect to all associates with this
internship at different stages in presenting the report of my internship on An
Internship Report on Sai enclave commercial and residential building
construction. My sincere thanks to Head of Civil Engineering Department,
Prof. Mayur Vekariya for his kind help in project. I am also thankful to my
guide Prof. Bhumika Mistry for their valuable tips during this study. During
this period my guide helped how to start this internship and how to do it and
complete it. I thankful to Mr Bharatbhai Mistry sir for accepting and providing
me the opportunity to work under their guidance and continuous encouragement
during my internship work. Internship work is most practical and existing of my
learning experience which could be assets for me in my future career. It is my
sincere duty to thanks all those people who helped me directly and indirectly in
this project. I am heartily thankful to My parents who have always inspired and
encouraged us throughout my life through all odds and blessed me to achieve
all our goals. Last but not the least, I am thankful to all those who have directly
or indirectly helped me in bringing my work to its present form.
`
ABSTRACT
This report is a summer internship report submitted as the requirements for the
degree of Bachelor of Engineering in Civil Engineering as per norms of
Gujarat technological University Ahmedabad. this training period at Sai
enclave commercial and residential building construction and gained technical
and practical knowledge during the training, after which I was able to compile
this report. The report consists of brief study and description of materials,
equipment’s and procedures used at site for construction of a high-rise
Building. best to elaborate the actual site conditions, and problem faced at site
and the tactics used to deal with them. and also know the part of checklist of
different members and materials.
The main objective of this report is to present a systematic text on the execution
of construction process of a building based on the Indian Standard codes. The
report also covers the fundamental aspects of practical requirement such as
safety, feasibility, and economy at site.
Key words:
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CONTENTS
TITLE .............................................................................................................................1
CERTIFICATE..........................................................................................................................2
CERTIFICATE..........................................................................................................................3
DECLARATION.......................................................................................................................5
ACKNOWLEDGEMENT.........................................................................................................6
ABSTRACT 7
CHAPTER 1 INTRODUCTION....................................................................................13
1.1 OVERVIEW OF COMPANY:..................................................................................13
1.2 HISTORY OF COMPANY:......................................................................................13
1.3 SCOPE OF WORK:...................................................................................................14
1.4 ORGANIZATION CHART:......................................................................................15
CHAPTER 2 OVERVIEW OF DEPARTMENT...........................................................4
2.1 THE WORK EXECUTED BY DIFFERENT DEPARTMENTS ARE LISTED
BELOW:.............................................................................................................................4
2.2 SPECIFICATION FOR MAJOR EQUIPMENTS:......................................................6
2.3 SCHEMATIC DIAGRAM...........................................................................................9
2.4 STAGES OF PRODUCTION:...................................................................................10
2.4.1 Site clearance and excavation:.............................................................................10
2.4.2 P.C.C Work For Foundation:...............................................................................11
2.4.3 Foundation And D.P.C:.......................................................................................11
2.4.4 Earth Filling Work:..............................................................................................12
2.4.5 Superstructure Work:...........................................................................................12
2.4.6 Electrical Services:..............................................................................................14
CHAPTER 3 INTRODUCTION TO INTERNSHIP AND PROJECT......................15
3.1 SUMMARY OF OUR PROJECT:.............................................................................15
3.2 PURPOSE OF PROJECT:.........................................................................................17
3.3 OBJECTIVE AND GOAL OF INTERNSHIP:.........................................................17
3.4 SCOPE OF WORK....................................................................................................18
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LIST OF FIGURES
LIST OF TABLES
CHAPTER 1 INTRODUCTION
owner
site project
contractor
investigator manager
foreman
labour
Fig1.1 Organization Chart
Team ID: 199346 Chapter 2: Overview of department
b) Surveyor department:
• main purpose of surveyor is to Conduct surveys on land sites and properties.
• Examine previous records and evidence to ensure data accuracy.
• Research and design methods for survey processes.
• Use equipment and tools to accurately measure land features (e.g., longitudes,
latitudes).
• Build maps, sketches, and charts.
• Supervise and provide guidance to field staff.
• Report on survey results and present findings to clients.
• Collaborate with engineers and architects on several projects.
Team ID: 199346 Chapter 2: Overview of department
c) structural department:
• main purpose of structural engineering is to create structural models by using
computer-aided design software.
• Measure loads and pressures caused by environmental or human influence.
• Follow construction safety guidelines.
• Choose appropriate materials based on structural specifications.
• Monitor on-site construction processes and supervise construction workers.
• Collaborate with contractors and project managers.
f) site engineer
• Interpretation of Drawing
• Preparing Bar Bending Schedule
• Allotting Work to Labours
• Supervision of Construction Work
• Preparing Schedule of Material Used and Available
• Plotting Line – Level on Construction Site
• Preparing Work Chart Schedule
• Checking Steel Work of Slab, Beam, & Column Before Concreting
• Checking & Arranging Equipment Before Concreting Work Starts
• Supervision Of the Curing Process
• Keeping Note of Each and Every Casting Work.
• Triaxial Shear Test is utilized for testing high soil specimen of 38mm dia x 76mm.
• The cell can be opened with ease by releasing the four nuts of the tie rods.
• The cell is leak proof up to 10kg/cm.sq. of fluid pressure.
• The cell comes equipped with four valves that are sleeve packed with no volume
change type in its base.
• These valves are mainly utilized for cell pressure, for pore water pressure and for
draining or putting back the pressure.
• Moreover, the Triaxial cell's loading plunger comes with a dial gauge rest.
• Compression testing machine:
Team ID: 199346 Chapter 2: Overview of department
BUILDING CONSTRUCTION
Site clearance
Excavation
P.C.C
Foundation
Plinth beam
Earth filling
Column construction
Wall construction
Electric services
Plumbing
Flooring
Plastering
Painting
• To construct excellent project, the condition of the project site including subsurface
and surface condition must be investigated and assessed thoroughly.
• Site assessment may involve determining the present and installation of underground
services, specify suitable foundation depend on recommendation of geotechnical
report, anticipate the level of ground water, grading amount needed for proper
drainage to push water away from the structure, whether the site is difficult to
excavate or not, frost penetration depth.
• To build the structure as per the design, estimate the excavation volume accurately,
and provide suitable drainage, structural elevations and layout must be carried out
with substantial precision.
• Excavation is the process of moving earth, rock or other materials with tools,
equipment or explosives.
• It is the preliminary activity of the construction project.
• The main reason of providing PCC is to provide a rigid impervious bed to RCC in
the foundation before starting any RCC or masonry work directly on the
excavated soil, PCC is done to form a levelled surface and to avoid laying
concrete on soil directly so as to avoid mixing with soil and also to prevent soil
extracting water from RCC thereby weakening it.
• The design and the construction of the foundation is done such that it can sustain
as well as transmit the dead and the imposed loads to the soil.
• This transfer has to be carried out without resulting in any form of settlement that
can result in any form of stability issues for the structure.
a) Foundation Layout:
• The Contractor has to follow the foundation layout drawing for excavation prepared
by the structural designer and approved by the Architect. As per the foundation layout
plan marking is done on-site, and the Architect cross-checks the dimensions.
b) Trenches:
• In the case of a load-bearing structure, trenches are excavated along the wall. If it is
framed structure, then excavation is done below every column up to the footing base.
All work should be done as per drawings and instructions are given by architects and
structural designers.
c) Anti-termite Treatment:
• Before starting foundation construction, make sure that the trenches and excavated
areas have been given the anti-termite treatment by the Contractor.
• This anti-termite treatment ensures protection against termites and other pests from
underground, in the future.
d) Foundation construction:
Team ID: 199346 Chapter 2: Overview of department
• In this case of isolated pad footing, steel bars tied together according to the structural
engineer’s specifications are placed at the bottom of the footing pit.
• Column steel bars are also tied in place with the help of a bonding wire.
• Column formworks are erected around it for pouring concrete.
• The damp proof course (DPC) is generally applied at basement levels, which restricts
the movement of moisture through walls and floors.
• Earth filling under floors should be done in layers not more than 6" in thickness. The
layer should be compacted properly.
• Further, the earth used for filling should be free from grass, roots, leaves and other
foreign material. It should be also slightly moist which will help to achieve optimum
compaction.
• The structural components of a building constructed above the ground level constitute
the superstructure.
• The basic components of a building's superstructure are columns, beams, slab and
wall. These components safely transfer the dead loads, live loads and other loads to
the substructure (foundation and plinth) which further distributes it to the underlying
earth.
Form work:
• Formwork is temporary or permanent molds into which concrete or similar materials
are poured.
• The construction of formwork takes time and involves expenditure up to 20 to 25% of
the cost of the structure or even more.
• The operation of removing the formwork is known as stripping. Stripped formwork
can be reused.
Team ID: 199346 Chapter 2: Overview of department
Column:
• The column is a vertical structural element that carries compressive loads. This is one
of the critical structural elements in any building structure whose failure can result in
progressive collapse.
• The column transfers loads from the slab or the beam to the foundation below.
Beam:
• A beam is a horizontal structural element with a specific depth and width running
with a span. It withstands vertical loads, bending moments and shear forces.
• The loads coming on the beams are transferred to the beam endpoints where it is
supported. This is then transferred to the columns or the beam supporting structural
elements.
Slab:
• Slabs are horizontal structural elements that serve the purpose of floor, roofs or
ceilings. These are flat surfaces with top and bottom face parallel to each other.
• Slabs are supported mainly by columns, beams, walls or the ground. The depth of the
slab is very small when compared to its depth.
Staircase work:
A stair is a set of steps leading from one floor of building to another, typically
inside the building.
The primary purpose of stairs is to provide a simple and easy means of moving
between levels.
Size of tread and riser at our site were 12″ and 6.30″ respectively.
Lift:
As our project is residential and commercial both so for vertical movement of people
lift for both were built.
The thickness of wall for both lift is 4.5 inches.
Team ID: 199346 Chapter 2: Overview of department
1
Size of shop lift and residential lift is 5′82 ″×5′1″ inner to inner.
• A construction site has special electrical requirements. Not every electrical firm will
provide such services since there are special standards to uphold and legal
requirements to fulfil.
• A strong electrical system is essential to power the advanced and heavy-duty tools
and machinery needed during construction. The electrician needs to ensure the safety
of all the people involved even if it is a temporary setup.
Team ID: 199346 Chapter 3: Introduction to internship & Project
TOTAL FLOORS 14
NO OF FLATS 44
NO OF SHOPS 111
RESIDENTIAL AND
CATEGORY
COMMERCIAL
LOCATION BHESTAN
Team ID: 199346 Chapter 3: Introduction to internship & Project
TOTAL BUILDINGS 1
Scope of work in construction projects clearly defines what is expected from each
party involved in a contract.
Each and every party is essential to complete the project without compromising
quality work.
Without scope of work in construction projects, it becomes difficult to understand
what needs to happen on that project as well as when.
There are different party involved in project like Engineer, Contractor, Builder,
Architecture etc.
To proper completion of projects all these party should be coordinate effectively to
each other.
So, scope of work is nothing but it is the planning, scheduling and controlling of
project so that it can complete within limited time.
• The literature found that where rework is required due to errors in construction,
safety incidents are more likely to occur.
• Budgets and schedules are increased where quality is poor.
• The literature relating to cost dissected additional cost into direct and indirect
expenses and the causes of each.
• The literature relating to time found that schedules can increase for many
reasons, indirectly linked to poor quality.
• In our country the construction process which is adopted mostly are traditional
construction process.
• Due to adoption of traditional construction method and poor-quality
management the proposed project takes longer time and high expenses.
• The construction industry is facing challenges ranging from Laboure safety and
costs to tightening environmental regulations.
• To overcome all these issues, we have to sync the computer technology with
our civil engineering projects.
• By adopting this we can built the structures effectively in less time by
automation construction method.
• Robotic automation brings higher production efficiency, a safer working
environment, lower costs and superior quality.
• After years of development and deployment, the process now requires minimal
human involvement.
• The ability to work 24/7 and error-free make robots more appealing than human
workers for the future.
• Industrial robots came into the spotlight in the 1960s. But till now in our India,
it is not much popular in building industries.
Team ID: 199346 Chapter 3: Introduction to internship & Project
3.6.1 Excavation :
• Excavation work generally means work involving the removal of soil or rock
from a site to form an open face, hole or cavity, using tools, machinery or
explosives.
• At our site depth of excavation from road level is 30 feet.
• Maximum of 4 and minimum of 2 benchmarks are marked in the corner for the
measurement of level. These benchmarks are marked on permanent structures
like, plinth, road or tree.
• In our construction plinth is selected as a benchmark.
• Depth of excavation should be check proper as per requirement
• Excavation was done by excavator.
Team ID: 199346 Chapter 3: Introduction to internship & Project
3.6.3 Footing:
3.6.4 Column:
• Column is a vertical member that transmits the loads from the above structural
element to the below member through compression.
• M:25 grade was used in column at our site.
• Spacing of ties in column up to height of 0.25l (l= length of column) from top
and bottom are 3"c/c and for left portion it is 6" having diameter of 8mm.
• Lap length shall be provided as under-
Mix fe415(H.Y.S.D.)
M.25 42d
M.20 48d where d= diameter of bar
• We fixed the starter of column as per grid lines mentioned in drawing.
• Before setup of formwork on columns it should oiled properly.
• At our site wastage oil from garage was used for formwork.
• After oiling formwork is stand on starter of column with a clear cover of 40mm.
• After formwork casting of columns are done.
• With the help of plum bob, we had checked the verticality of columns.
• If its column is away from its position greater than 5 mm then it should be taken
in to position tighten or losing the props.
• Next day of casting proper curing of columns were done so that heat of
hydration of column may continue to gaining strength.
Team ID: 199346 Chapter 3: Introduction to internship & Project
3.6.5 Lift:
As our project is residential and commercial both so for vertical movement of people
lift for both were built.
The thickness of wall for both lift is 4.5 inches.
1
Size of shop lift and resi. Lift is 5′82″×5′1″ inner to inner.
A stair is a set of steps leading from one floor of building to another, typically
inside the building.
The primary purpose of stairs is to provide a simple and easy means of moving
between levels.
Size of tread and riser at our site were 12″ and 6.30″ respectively.
Cement:
• A cement is a binder, a substance used for construction that sets, hardens, and
adheres to other materials to bind them together.
The following tests are conducted on cement in the laboratory are as follows:
• Fineness Test
• Consistency Test
• Setting Time Test
• Strength Test
• Soundness Test
• Heat of Hydration Test
• Tensile Strength Test
Team ID: 199346 Chapter 3: Introduction to internship & Project
Sand:
• Sand is an important building material. It abundantly occurs in nature and is
formed by the decomposition of rocks. Sand particles consist of small grains of
silica (SiO2). It forms a major ingredient in concrete, lime mortar, cement
mortar, etc.
Sand is classified into various types according to the source of supply such as:
• River sand
• Pit sand
• Crushed stone sand
• Sea sand
Aggregate:
• Aggregates are coarse particulate rock-like material consisting of a collection of
particles ranging in size from < 0.1 mm to > 50 mm. It includes gravel, crushed
rock, sand, recycled concrete, slag, and synthetic aggregate.
• Aggregate is called bound material when it is mixed with cement or binding
materials and referred to as unbound material when used without cement or
binding materials.
4.1 FOOTING:
Designing of footing is the most important part for building construction because
whole load of building bear by it.
Design of a footing typically consists of the following steps:
• Determine the requirements for the footing, including the loading and the nature
of the supported structure.
• Select options for the footing and determine the necessary soils parameters.
Combined footings are provided when distance between two columns is small and
soil bearing capacity of soil is lower and their footings overlap with each other.
GENERAL NOTES
• The structural design has been made for 2-basement (parking)+ground + 2 stories
(commercial) + 5 stories (residential) structure used as commercial+ residential
building.
• Live loads are adopted as per l.s. 875-1987 part-2 (Imposed load) is 3.00/ 2.00
kn/sq.mt.
Team ID: 199346 Chapter 4: Project Design
Design notes:
• Concrete: - machine mixed concrete at site: - compressive strength of cube( is
456:2000) after curing 28- days.
M-20 (1:1½: 3) = 20 n/sq.mm
M-25 (1:1:2) = 25 n/sq.mm
High yield strength deformed bars: -
• Characteristic strength of deformed bars = 415 n/sq.mm high yield strength deformed
bars fe-415.
4.2 COLUMN:
Column is a vertical member that transmits the loads from the above structural element to
the below member through compression.
Column may be short column and long column depending upon the ratio of effective
length (Le) and its diameter(D).
If Le/D is less than 12 then it is called short column and if it is greater than 12 then it is
called long column.
During analysis of axially loaded column, we consider minimum eccentricity.
Unsupported length of column(L)
• Minimum eccentricity= e= +
500
Lateral dimension(D)
30
• Where L and D is in mm.
• The bars used in column about not be less than 12 mm in diameter.
• At site it was of 16 mm and 18mm in diameter.
As per lateral strain there are three types of columns.
• Tied columns
• Spiral columns
• Composite columns
At site Tied columns adopted.
• M:25 grade was used in column at site.
• Spacing of ties in column up to height of 0.25L (L= length of column) from top and
bottom are 3"c/c and for left portion it is 6" having diameter of 8mm.
LAP LENGTH SHALL BE PROVIDED AS UNDER-
• MIX FE415(H.Y.S.D.)
• M.25 42D
• M.20 48D WHERE D= DIAMETER OF BAR
We fixed the Starter of column as per grid lines mentioned in drawing.
Before setup of formwork on columns it should oiled properly.
At our site wastage oil from garage was used for formwork.
After oiling formwork is stand on starter of column with a clear cover of 40mm.
Team ID: 199346 Chapter 4: Project Design
COLUMN SIZE
18'' X 18'' 21'' X 21'' 18'' X 18'' 21'' X 21''
(b x l)
STIRRUPS TYPE
GENERAL NOTES
• The structural design has been made for 2-basement (parking)+ground + 2 stories
(commercial) + 5 stories (residential) structure used as commercial+ residential
building.
• Live loads are adopted as per l.s. 875-1987 part-2 (Imposed load) is 3.00/ 2.00
kn/sq.mt.
• Concentration of load such as staking of building materials, construction materials on
slabs during construction shall be avoided.
• Clear cover of 115 mm for footing and 40 mm for columns shall be provided.
• Concrete mix for footing shall be m:25 (1-cement: 1 sand: 2- coarse aggregate) & for
column it shall be as shown in schedule of columns.
• lap length shall be provided as under mix fe4150h.y.s.d.)
m.25 42d
m.20 48 d where d diameter of bar 7.
• R.c.c. frames of the building is designed for seismic forces for zone ii as per is. 1893-
2002.
• Footings are designed considering the s.b.c. of soil 265 kn/sg.mt. 8.00 mm depth from
ngl as per soil investigation report submitted by owner of bhumi research centre wide
their letter brc/rep/ 180365/2018, dated 09-04-2018.
• In footings. Reinforcement parallel to short side of column shall be provided at
bottom.
Design notes:
• Concrete: - machine mixed concrete at site: - compressive strength of cube(is
456:2000) after curing 28- days.
M-20 (1:1½: 3) = 20 n/sq.mm
M-25 (1:1:2) = 25 n/sq.mm
High yield strength deformed bars: -
• Characteristic strength of deformed bars = 415 n/sq.mm high yield strength deformed
bars fe-41
Team ID: 199346 Chapter 4: Project Design
4.3 BEAM:
Beams are horizontal structural elements that withstand vertical loads, shear forces, and
bending moments. They transfer loads that imposed along their length to their endpoints
such as walls, columns, foundations, etc.
At site I have been checked the main reinforcement as well as stirrups in beam as per
mentioned in drawing.
I have observed that the more stirrups were used at ends and less stirrups at middle part
of beam at the site which is similar to which I have learnt in R.C.C book.
We know that at the ends of beam shear force is more that's why a greater number of
stirrups provided at the ends to counteract the shear forces.
Due to bending of beam at middle portion in simply supported beam more bending
moment is developed that's why tensile stresses is produced at bottom fiber, so to resist
these tensile stresses Main reinforcement is used.
The beam having depth greater than 750mm side face reinforcement is to be used as per
I.S code CI. 26.5.1.3 and 26.5.17(6) of 456:2000 which was also observed at the site.
M:25 concrete Grade was used in beam.
Clear cover of 20mm was used in beam to avoid the direct contact of reinforcement with
atmosphere.
GENERAL NOTES: -
• All beam steel must be properly anchored in beam & in All slab steel must be
properly anchored 3"
• All slab steel must be properly anchored 3" in beam
• Φ Indicates Steel of Grade Fe – 415
• Lap length of steel reinforcement shall be as follow
08mm-18"
10 mm - 21"
12 mm- 27"
20 mm - 45"
16 mm - 48"
• Cover to Reinforcement for various structural element is as follow:
Beam - 25 mm
Slab - 15 mm
Column - 40 mm
Design notes:
• Concrete: - machine mixed concrete at site:- compressive strength of cube( is
456:2000) after curing 28- days.
M-20 (1:1½: 3) = 20 n/sq.mm
M-25 (1:1:2) = 25 n/sq.mm
Team ID: 199346 Chapter 4: Project Design
4.4 SLAB:
A slab is a structural element, made of concrete, that is used to create flat horizontal
surfaces such as floors, roof decks, and ceilings. A slab is generally several inches thick
and supported by beams, columns, walls, or the ground.
There are two types of slabs.
• One way slab
• Two-way slab
If aspect ratio is greater than 2 then slab is one way slab and if it is less than 2 then it is
two-way slab.
At site I have observed both types of slabs.
The tendency of bending along one direction is occur in one-way slab and bending along
in both the directions occur in two-way slab.
At site 8 mm diameter of reinforcement was used in slab.
At the site I observed that up to the length of 0.25L from end bar top extra bar is provided
to resist the negative bending moment in continuous beam.
Not more than 50% of steel should be bent up near support.
Maximum capacity of bent up bar is half of shear force taken by shear reinforcement.
5.2 CONCLUSION:
After all, Engineering is a challenge rather than job because we the engineers have
responsibility of people’s life to make modern and better.
Team ID: 199346 Chapter 6: References
CHAPTER 6: REFERENCES
IS 456 (2000)
Boyes, H.; Hallaq, B.; Cunningham, J.; Watson, T. The industrial internet of things
(IIoT): An analysis framework. Compute. Ind. 2018, 101, 1–12
Sun, C.; Jiang, S.; Skibniewski, M.J.; Man, Q.; Shen, L. A literature review of the
factors limiting the application of BIM in the construction industry. Technol. Econ.
Dev. Econ. 2017, 23, 764–779.
https://www.researchgate.net
https://civiltoday.com
www.constructioncivilengineering.com
https://civiljungle.com
https://theconstructor.org
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Gujarat technological University