Professional Documents
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00
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DESIGN CALCULATION
SHEET/SHEETS : - 30
OWNER : -
PO / SPK No. : -
CONTRACTOR : -
Prepared By
Checked By
Checked By
Approved By
DOCUMENT NO : 1.00
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DESIGN CALCULATION
SHEET/SHEETS : 1 30
1 DESIGN DATA
- ClearHeight : 3.25 m
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DESIGN CALCULATION
SHEET/SHEETS : 2 30
1 DESIGN DATA
W = . B . h . (H - h/2)
Where :
18.00
17.00
16.00
15.00
14.00
13.00
12.00
11.00
10.00
9.00
8.00
7.00
6.00
5.00
4.00
3.00
2.00
1.00
0.00 11.35 12.35 13.35 14.35 15.35
DOCUMENT NO : 1.00
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DESIGN CALCULATION
SHEET/SHEETS : 3 30
1 DESIGN DATA
k . t g.H
he =
2 .
Where :
P h = 1 / 2 . . B . (H 2 - h 1 2 )
Where :
Pd = 7
/ 12 . . k . H 1/2 . h 3/2 . B
Where :
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DESIGN CALCULATION
SHEET/SHEETS : 4 30
1 DESIGN DATA
d . Innertia of Gate
Pg = k . Wg
Where :
Pe = Ph + Pd + Pg
Where :
The loads at normal condition are more critical than those at earthquake condition for the design this gate
as allowable stresses at earthquake condition may increase by 50% of value in normal condition
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DESIGN CALCULATION
SHEET/SHEETS : 5 30
1 DESIGN DATA
k + n ( H - h) 2 2H
hk = H
n +
= H2 - ( H - yk = 3S n + [ k+ 3/2
-(k-1+ )
3/2
]
h) 2
Where :
1 + 30.7
h1 = H S = ### m y1 = [k+ 3/2 -(k-1+ ) 3/2 ] = ### m
4 + 9.7509
2 + 30.7
h2 = H S = ### m y2 = [k+ 3/2 -(k-1+ ) 3/2 ] = ### m
4 + 9.7509
3 + 30.7
h3 = H S = ### m y3 = [k+ 3/2 -(k-1+ ) 3/2 ] = ### m
4 + 9.7509
4 + 30.7
h4 = H S = ### m y4 = [k+ 3/2 -(k-1+ ) 3/2 ] = ### m
4 + 9.7509
h5 = ............ y 5 =. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
h6 = ............ y 6 =. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
h7 = ............ y 7 =. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DOCUMENT NO : 1.00
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DESIGN CALCULATION
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1 DESIGN DATA
DEPTH TABLE
Depth 0 1 2 3 4 5 6 7 8 9 10 11 12
hk 0.00 12.99 13.82 14.61 15.35
12.10
=
=
13.41
yk1
h1
14.22
15.35
14.98
12.10 tf/m2
=
=
EL. 28.25
yk2
=
449.7
yk3
12.55 tf/m2 A
yk4
H
859.5
13.41 tf/m2 B
807.6
14.22
764.04
2
tf/m C
14.98
15.35 tf/m2
Sill EL. 25.00
369.19
DOCUMENT NO : 1.00
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DESIGN CALCULATION
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1 DESIGN DATA
FORCE TABLE
Depth 0 1 2 3 4 5 6 7 8 9 10 11 12
P 12.10 12.55 13.41 14.22 14.98 15.35
P1 + P2 2 . P2 + P3
RA = . l1 + . l2 = 11.06 Tfm
2 6
P2 +( 2 . P3) (2 . P 3 ) + P 4
RB = . l2 + . l3 = 11.16 Tfm
6 6
P 3 + (2 . P 4 ) (2 . P 4 ) + P 5
RC = . l3 + . l4 = 11.16 Tfm
6 6
P 4 + (2 . P 5 ) P5 + P6
RD = . l4 + . l5 = 11.22 Tfm
6 2
Where :
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DESIGN CALCULATION
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2 STRUCTURAL DESIGN
Steel Shaphed : ASTM A36 / SS400 / Jis 3101 (For main Structural)
Design Structural of the Gate Use ASD (Allowable Stress Design) Method
a . Stress / Strenght
AllowableTensile Stress at
: 1300.00 kg/Cm2 1200.00 kg/Cm2
b . Deflection
Maximum Deflection G
: 1 / 800 For main girder of the Gate
Maximum Deflection S
: 1 / 600 For main girder of the Stoplog
Maximum Deflection T
: 1 / 600 For main girder of the Trashrack
Maximum Deflection M
: 1 / 1200 For Monorail Track Beam
c . Corossion Allowance
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DESIGN CALCULATION
SHEET/SHEETS : 9 30
2 STRUCTURAL DESIGN
a B a
Ls
P.B P.B
Mb = 8
x (2+L-B) Sb = 2
Where :
P.B P.B
MbA = x (2+L-B) = 35.30 Tfm SbA = = 18.82 Tf
8 2
P.B P.B
MbB = x (2+L-B) = 37.71 Tfm SbB = = 20.11 Tf
8 2
P.B P.B
MbC = x (2+L-B) = 39.98 Tfm SbC = = 21.33 Tf
8 2
P.B P.B
MbD = x (2+L-B) = 42.13 Tfm SbD = = 22.47 Tf
8 2
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DESIGN CALCULATION
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2 STRUCTURAL DESIGN
Mb Sb
Z req. = A req. =
a a
Where :
M b (A) S b (A)
Z req. (A) = = 2715 Cm3 A req. (A) = = 25.10 Cm2
a a
M b (B) S b (B)
Z req. (B) = = 2901 Cm3 A req. (B) = = 26.82 Cm2
a a
M b (C) S b (C)
Z req. (C) = = 3076 Cm3 A req. (C) = = 28.43 Cm2
a a
M b (D) S b (D)
Z req. (D) = = 3241 Cm3 A req. (D) = = 29.96 Cm2
a a
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2 STRUCTURAL DESIGN
e . Maximum Deflection
max.
= 1/800 x L G
Where :
R max . B 3
I req. =
48 . E . max.
Where :
R max. . B 3
max. = = 0.475 Cm - OK At Point Load
48 . E . I req.
5 . W . B4
max. = = 0.475 Cm - OK At Uniformly Distributed Load
384 . E . I req.
DOCUMENT NO : 1.00
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DESIGN CALCULATION
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2 STRUCTURAL DESIGN
g . Beam Selected
Length L : 1.50 m
400
21
x x
13 400
21
y
400
DOCUMENT NO : 1.00
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DESIGN CALCULATION
SHEET/SHEETS : 13 30
2 STRUCTURAL DESIGN
Mb Sb
m = m =
Z A
Where :
MbA SbA
mA = = 1059.94 Kgf/Cm2 mA = = 86.07 Kgf
3330 218.70
MbB SbB
mB = = 1132.54 Kgf/Cm2 mB = = 91.97 Kgf
3330 218.70
MbC SbC
mC = = 1200.74 Kgf/Cm
2
mC = = 97.51 Kgf
3330 218.70
MbD SbD
mD = = 1265.27 Kgf/Cm2 mD = = 102.75 Kgf
3330 218.70
mE =........................... mE =..............................
mF =........................... mF =..............................
mG =........................... mG =..............................
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2 STRUCTURAL DESIGN
R max . B 3 5. W . B4
max. = max. =
48 . E . I req. 48 . E . I req.
Where :
Water Pressure Load on Each Beam (Consentrated) R max . : 1105913.31 1116241.17 1116012.78 1122457.73
Water Pressure Load on Each Beam (Distributed) W : 3302.56 3528.74 3741.26 3942.32
RA . B3 5 . W A . B4
max. A = = 4.448 Cm max. A = = 2.49 Cm
48 . E . I x 384 . E . I x
RB . B3 5 . W B . B4
max. B = = 4.489 Cm max. B = = 2.66 Cm
48 . E . I x 384 . E . I x
RC . B3 5 . W B . B4
max. C = = 4.488 Cm max. C = = 2.821 Cm
48 . E . I x 384 . E . I x
RD . B3 5 . W B . B4
max. D = = 4.514 Cm max. D = = 2.973 Cm
48 . E . I x 384 . E . I x
L
max. < = 4.48847 < 0.475 Err
800
Result
DOCUMENT NO : 1.00
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DESIGN CALCULATION
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2 STRUCTURAL DESIGN
tw
d < 3200 Sb
A
Where :
Center
400
3800.00
b . Bending Moment
P + (P+1)
Mb = x D x L
16
Where :
P1 + P2
MbA = x D x L1 = 0.26 tfm MbE =. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16
P2 + P3
MbB = x D x L2 = 0.52 tfm MbF =....................................
16
P3 + P4
MbC = x D x L3 = 0.52 tfm MbG =. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16
P4 + P5
MbD = x D x L4 = 0.52 tfm
16
DOCUMENT NO : 1.00
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DESIGN CALCULATION
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2 STRUCTURAL DESIGN
c . Shearing Force
P1 + P2 2P1 + P2
QA1 = x D x l1 = 2.08 tf QB1 = x D x l1 = 1.03 tf
2 6
P2 + 2P3 2P2 + P3
QA2 = x D x l2 = 2.11 tf QB2 = x D x l2 = 2.07 tf
6 6
P3 + 2P4 2P3 + P4
QA3 = x D x l3 = 2.11 tf QB3 = x D x l3 = 2.07 tf
6 6
P4 + 2P5 P3 + 2P4
QA4 = x D x l4 = 6.33 tf QB4 = x D x l4 = 6.22 tf
2 2
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DESIGN CALCULATION
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2 STRUCTURAL DESIGN
d . Beam Selected
Length L : 1.50 m
125
14
x x
250
y
9
DOCUMENT NO : 1.00
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DESIGN CALCULATION
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2 STRUCTURAL DESIGN
Mb Sb
max. = max. =
Z A
Where :
M max. S max.
max. = = 358.14 Kgf/Cm2 max. = = 134.94 Kgf
146.00 46.09
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DESIGN CALCULATION
SHEET/SHEETS : 19 30
2 STRUCTURAL DESIGN
a. Timosenko's Formula
1 P K . a2 . P
= K.a 2
t req =
100 t2 100 . all
Where :
Coefficient k : - tfm
2 37.50 85.95 2.29 22.10 12.20 34.30 45.50 1.30 0.56 0.30 10.00 403.38 - OK
3 37.50 80.76 2.15 18.80 13.50 33.90 40.30 1.42 0.54 0.30 10.00 375.28 - OK
4 36.92 37.50 1.02 24.70 9.50 34.30 49.90 1.52 0.63 0.30 10.00 510.56 - OK
4y At minimum Stress
1x 1 P1
1 = k . a2 . = 196.37 Kg/Cm2 - OK
100 t2
At maximum Stress
1y 3y 1 P1
4 = k . a2 . = 1031.45 Kg/Cm2 - OK
100 t2
1x 3x
Maximum deflection Occurs at the enter of the plate
. P . a4
f = = 0.02 Cm - Err
E . t3
DOCUMENT NO : 1.00
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DESIGN CALCULATION
SHEET/SHEETS : 20 30
2 STRUCTURAL DESIGN
R . B
P =
2
Where :
Center
400
3800.00
R1 . B
PA = = 16.59 tf = 16588.70 Kgf
2
R2 . B
PB = = 16.74 tf = 16743.62 Kgf
2
R3 . B
PC = = 16.74 tf = 16740.19 Kgf
2
R4 . B
PD = = 16.84 tf = 16836.87 Kgf
2
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DESIGN CALCULATION
SHEET/SHEETS : 21 30
2 STRUCTURAL DESIGN
Main wheel should be arranged the gravity center of each hydraulic pressure load divided in equal parts.
Where :
Center line-1
3.25
hg1
=
h
l1
Center line-2
h2
hg2
l2
DOCUMENT NO : 1.00
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DESIGN CALCULATION
SHEET/SHEETS : 22 30
2 STRUCTURAL DESIGN
LD LC
600 750
P3 P2 P1
16.74 16.74 16.59
RB LB LA RA
450 550
M = 0
= P1 x L1 - P2 x LA + RB x L2 - P3 x (L2 + L3)
RB = 25.14 tf
RA = 66.91 - RB
RA = 41.77 tf
d. Bending Moment
M1 = 0
e. Shearing Force
S1 - A = P1 = 16.59 tf
REV. : 0
DESIGN CALCULATION
SHEET/SHEETS : 23 30
2 STRUCTURAL DESIGN
Length Dist P M
0.00 0.000 16.59 0.000
0.05 0.050 16.59 0.829
0.10 0.100 16.59 1.659
0.15 0.150 16.59 2.488
0.20 0.200 16.59 3.318
0.25 0.175 16.59 2.90
0.30 0.150 16.59 2.49
0.35 0.125 16.59 2.07
0.40 0.100 16.59 1.66
0.45 0.075 16.59 1.24
0.50 0.050 16.59 0.83
0.55 0.025 16.59 0.41
0.60 0.000 16.59 0.00
0.65 -0.025 16.59 -0.41
0.70 -0.050 16.59 -0.83
0.75 0.000 16.59 ####
0.80 -0.110 16.59 -1.825
0.85 -0.140 16.59 -2.322
0.90 -0.170 16.59 -2.820
0.95 -0.200 16.59 -3.318
1.00 -0.230 16.59 -3.815
1.05 -0.270 16.59 -4.479
1.10 -0.230 16.59 -3.815
1.15 -0.200 16.59 -3.314
1.20 0.150 16.74 -2.511
1.25 -0.100 16.74 -1.674
1.30 -0.050 16.74 -0.837
1.35 0.000 16.74 0.000
0.00 0.00
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
0.35
0.30
0.25
0.20
0.15
0.10
0.05
0.00
DOCUMENT NO : 1.00
REV. : 0
DESIGN CALCULATION
SHEET/SHEETS : 24 30
2 STRUCTURAL DESIGN
Length Dist P S
0.00 0.000 16.59 16.589
0.05 0.050 16.59 16.589
0.10 0.100 16.59 16.589
0.15 0.150 16.59 16.589
0.20 0.200 0.00 16.589
0.25 0.175 16.59 -0.50
0.30 0.150 16.59 -0.50
0.35 0.125 16.59 -0.50
0.40 0.100 16.59 -0.50
0.45 0.075 16.59 -0.50
0.50 0.050 16.59 -0.50
0.55 0.025 16.59 -0.50
0.60 0.000 16.59 -0.50
0.65 -0.025 16.59 -0.50
0.70 -0.050 16.59 -0.50
0.75 0.000 16.59 0.050
0.80 -0.110 16.59 0.050
0.85 -0.140 16.59 0.050
0.90 -0.170 16.59 0.050
0.95 -0.200 16.59 0.050
1.00 -0.230 16.59 0.050
1.05 -0.270 16.59 0.050
1.10 -0.230 16.59 0.050
1.15 -0.200 16.59 0.050
1.20 0.150 16.74 -1.500
1.25 -0.100 16.74 -1.500
1.30 -0.050 16.74 -1.500
1.35 0.000 16.74 -1.500
16.59 16.59
0.05
‐1.50
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
0.35
0.30
0.25
0.20
0.15
0.10
0.05
0.00
0.05
DOCUMENT NO : 1.00
REV. : 0
DESIGN CALCULATION
SHEET/SHEETS : 25 30
2 STRUCTURAL DESIGN
Mb Sb
Z req. = A req. =
a a
Where :
M b (A) S b (A)
Z req. (A) = = 0 Cm3 A req. (A) = = 22.12 Cm2
a a
M b (B) S b (B)
Z req. (B) = = 255.2 Cm3 A req. (B) = = 33.57 Cm2
a a
M b (C) S b (C)
Z req. (C) = = 810.02 Cm3 A req. (C) = = -32.8 Cm2
a a
M b (C) S b (C)
Z req. (D) = = 193.2 Cm3 A req. (D) = = 66.36 Cm2
a a
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DESIGN CALCULATION
SHEET/SHEETS : 26 30
2 STRUCTURAL DESIGN
j . Beam Selected
Length L : 1.50 m
y #
16.50
13
x x
380
16.50
y
#
DOCUMENT NO : 1.00
REV. : 0
DESIGN CALCULATION
SHEET/SHEETS : 27 30
2 STRUCTURAL DESIGN
Mb Sb
m = m =
Z A
Where :
MbA SbA
mA = = 0.00 Kgf/Cm2 mA = = 210.09 Kgf
822 78.96
MbB SbB
mB = = 403.62 Kgf/Cm2 mB = = 318.87 Kgf
822 78.96
MbC SbC
mC = = -1281.06 Kgf/Cm2 mC = = -311.91 Kgf
822 78.96
MbD SbD
mD = = 305.48 Kgf/Cm2 mD = = 630.33 Kgf
822 78.96
mE =........................... mE =..............................
mF =........................... mF =..............................
mG =........................... mG =..............................
REV. : 0
DESIGN CALCULATION
SHEET/SHEETS : 28 30
2 STRUCTURAL DESIGN
250 . P
R req. =
B o . HB 2
Where :
P .E
p = 0.42 S = 5545.35 Kg/Cm2
Bo . R
P .R
C = 1.52 S = 0.19 Cm
400
Bo . E
Z = 0.78. C = 0.15 Cm
REV. : 0
DESIGN CALCULATION
SHEET/SHEETS : 29 30
2 STRUCTURAL DESIGN
Mw = P . lr
Where :
3 32.Mn
d req. = S
. a
Where :
REV. : 0
DESIGN CALCULATION
SHEET/SHEETS : 30 30
2 STRUCTURAL DESIGN
Other 1 25 25
REV. : 0
DESIGN CALCULATION
SHEET/SHEETS : - 14
TYPE : PENGANGKAT DENGAN DUA BATANG BER ULIR / DOUBLE SPINDLE STEM
CAPACITY/DIMENSION : 30 t x 3.5m
OWNER : -
PO / SPK No. : -
CONTRACTOR : -
Prepared By
Checked By
Checked By
Approved By
DOCUMENT NO : 1.00
REV. : 0
DESIGN CALCULATION
SHEET/SHEETS : 1 14
5 DESIGN DATA
- Capacity : 30.00 t
REV. : 0
DESIGN CALCULATION
SHEET/SHEETS : 2 14
5 DESIGN DATA
Weight of the gate leaf are estimate weight of steel structure for gate leaf
Where :
( 1 + 2 r )P
F r1 =
R
Where :
Radius of wheel R : 20 Cm
F r2 = 1( q + P . b ) l
Where :
REV. : 0
DESIGN CALCULATION
SHEET/SHEETS : 3 14
5 DESIGN DATA
C . Buoyancy
Fb = 1 x V
Where :
Buoyancy Fb : 0.764 Tf
Fs = 3 x Pe
Where :
Fu = k1 . . H . D . B
Where :
REV. : 0
DESIGN CALCULATION
SHEET/SHEETS : 4 14
5 DESIGN DATA
SWL = W + F r1 + F r2 + F b
Where :
RISING LOWERING
Gate Weight W : 6.00 6.00 Tf
g . Design Parameter
Number Of Spindle Sn : 1 -
Number Of Thread St : 1 -
Duty Cycle ED : 50 %
REV. : 0
DESIGN CALCULATION
SHEET/SHEETS : 5 14
6 MECHANICAL DESIGN
6.1 SPINDLE
3 . SWL
Ps =
Sn
Where :
F buck. =
2
. E . l
F buck. < Ps
=
S2 . V
Where :
Safety factor v : 5 -
4 64 . F buck . S 2 . V
d req. =
3
. E
d . Stress of Spindle
P
s =
A
Where :
Stress of Spindle s
: 386.90 Kg/Cm2 < 1200.00 Kg/Cm2 - OK
DOCUMENT NO : 1.00
REV. : 0
DESIGN CALCULATION
SHEET/SHEETS : 6 14
6 MECHANICAL DESIGN
6.1 SPINDLE
Pitch Pi : 14.00 mm
140.00
28.00 For Double Thread
133.00
14.00 For Single Thread
124.00
30⁰
8.00
4.58
DOCUMENT NO : 1.00
REV. : 0
DESIGN CALCULATION
SHEET/SHEETS : 7 14
6 MECHANICAL DESIGN
SWL . L
T mreq. =
2 . s . n
Where :
Lead L : 1 -
Number of Spindle Sn : 1 -
SWL . v
P mreq. =
612 .
Where :
v
n sn
=
Pi . St
Where :
Number Of Thread St : 1 -
Pitch Pi : 14 mm
REV. : 0
DESIGN CALCULATION
SHEET/SHEETS : 8 14
6 MECHANICAL DESIGN
Modul M : 3 3 mm
Pitch Diameter PB : 24 96 mm
Face Width B : 30 30 mm
e . Driven Gearbox
Worm Shaft Worm Gear
Gear Ratio (Worm Gear) i GW : 1 8 -
g . Check Speed
n Sw
v 0
=
i Gw . i GB . n sn
x v
Where :
REV. : 0
DESIGN CALCULATION
SHEET/SHEETS : 9 14
6 MECHANICAL DESIGN
a. Gearbox
Reduction Ratio ig : 4 1 - OK
Weight Wg : 15.00 Kg
b. Actuator Selected
ActuatorTorque T1 : 1400.00 Nm
Reduction Ratio iH : 32 1
Weight Wa : 150.00 Kg
DOCUMENT NO : 1.00
REV. : 0
DESIGN CALCULATION
SHEET/SHEETS : 10 14
6 MECHANICAL DESIGN
T SA = TA
i x n
Where :
Number Of Spindle n : 1 -
b . Axial Force
T SA . 2 . s
Wm =
L
Where :
Lead L : 1 -
c . Slendernes Ratio
E L r
0 = = = x
y . 0.6 r L
Where :
Yield Strenght y
: 2400.00 Kg/Cm2
Radius of Spindle r : 62 mm
REV. : 0
DESIGN CALCULATION
SHEET/SHEETS : 11 14
6 MECHANICAL DESIGN
d . Screw Inclination
Pi
tan =
. d 3
Where :
f . Torque moment
Mt = F . tan ( + ) . 0.5 .d 2
Where :
Mt
= W polar = x d23 = 374.4
W polar 16
Where :
REV. : 0
DESIGN CALCULATION
SHEET/SHEETS : 12 14
6 MECHANICAL DESIGN
F
s =
A
Where :
tan
s =
tan ( + )
REV. : 0
DESIGN CALCULATION
SHEET/SHEETS : 13 14
6 MECHANICAL DESIGN
2 . Mt
Ph =
R H . i .
Where :
Manual Operating Load With Driven Gearbox ratio PH 1 : 6.43 Kgf < 10.00 Kgf - OK
Manual Operating Load Without Driven Gearbox ratio PH 2 : 41.15 Kgf < 10.00 Kgf - OK
DOCUMENT NO : 1.00
REV. : 0
DESIGN CALCULATION
SHEET/SHEETS : 14 14
6 MECHANICAL DESIGN
a . Bending Moment
Ps . L
M bpin. =
4
Where :
3 32 . M b
d req. =
. all.
Where :
Safety factor v : 5 -
P
s =
A
Where :
Stress of Spindle s
: 458.37 Kg/Cm2 < 1200.00 Kg/Cm2 - OK