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DESIGN SECTION : PINTU KONTROL DEBIT

TYPE : PINTU BERODA TETAP / FIX.WHEEL GATE

CAPACITY/DIMENSION : 3.0m x 3.25m

OWNER : -

PROJECT/LOCATION : BENGAWAN SOLO - KARANG NONGKO

PO / SPK No. : -

CONTRACTOR : -

NAME SIGNATURE & DATE DESIGNATION / COMPANY

Prepared By

Checked By

Checked By

Approved By
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1 DESIGN DATA

1.1 DESIGN CONDITION

- Type : Pintu Beroda Tetap / Fix.Wheel Gate

- Quantity : 1.00 Unit

- Clear Span : 3.00 m

- ClearHeight : 3.25 m

- Hoist Deck elevation : 42.85 m

- Maintenance Deck elevation : - m

- Flood Water Level : 40.35 m

- Normal Water Level : 40.00 m

- Sill. Elevation : 25.00 m

- Top Opening. Elevation (Lintel) : 28.25 m

- Seismic Intencity : 0.15 m Horizontal Deflection

- Design At Normal Condition : 15.00 m

- Design At Earthquake : 15.35 m

- Number of Sealing system wedge : 4.00 -

- Maximum deflection at Horizontal Beam : 1 / 800 Of Supporting span

- Corrosion allowance : 2.00 mm

- Type Of Hoist : Electrically Driven Spindle / Stem Gearbox

- Operating Speed : 0.30 m/Min ±100%

- Hoisting Height : 12.10 m Not Less than

- Control System : Local Control System + Remote


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1 DESIGN DATA

1.2 HYDROSTATIC LOAD AT NORMAL CONDITION

W =  . B . h . (H - h/2)
Where :

Design Head H : 15.35 m

Gate Sealing Height h : 3.25 m

Water Head At Gate Stop h1 : 12.10 m

Clear Span B : 3.00 m

Specific Garvity of water  : 1.00 t/m3

Hydrostatic Load W : 133.82 tf

18.00

17.00

16.00

15.00

14.00

13.00

12.00

11.00

10.00

9.00

8.00

7.00

6.00

5.00

4.00

3.00

2.00

1.00
0.00 11.35 12.35 13.35 14.35 15.35
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1 DESIGN DATA

1.3 HYDROSTATIC LOAD AT EARTH QUAKE

a . Wave Height due to Earth Quake

k . t g.H
he =
2 . 
Where :

Seismic intencity of Horizontal direction k : 0.15 -

Seismic Period t : 1.00 Sec.

Gravity acceleration g : 9.80 m/Sec2

Water Head From Sill. Elevation H : 15.35 m

Water Head Due to Eart Quake he : 0.29 m

b . Hydraulic Load At Earth Quake

P h = 1 / 2 .  . B . (H 2 - h 1 2 )
Where :

Design Head H : 15.35 m

Water Head At gate Stop h1 : 12.10 m

Clear Span B : 3.00 m

Specific Garvity of water  : 1.00 t/m3

Hydraulic Load Ph : 133.82 tf

c . Dynamic water Pressure during At Earth Quake

Pd = 7
/ 12 .  . k . H 1/2 . h 3/2 . B
Where :

Seismic intencity of Horizontal direction k : 0.15 -

Design Head H : 15.35 m

Water Head from the bottom h : 15.35 m

Clear Span B : 3.00 m

Specific Garvity of water  : 1.00 t/m3

Dynamic water pressure Pd : 61.85 tf


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1 DESIGN DATA

1.3 HYDROSTATIC LOAD AT EARTH QUAKE

d . Innertia of Gate

Pg = k . Wg

Where :

Seismic intencity of Horizontal direction k : 0.15 -

Estimate Gate Weight Wg : 1.00 tf

Innertia Of Gate Pg : 0.15 tf

e . Total Load At Earth Quake

Pe = Ph + Pd + Pg
Where :

Hydraulic Load Ph : 133.82 tf

Dynamic water pressure Pd : 61.85 tf

Innertia Of Gate Pg : 0.15 tf

Total hydraulic Load at Earth quake Pe : 195.82 tf

1.4 DESIGN LOAD

Hydrostatic Load at Normal condition W : 133.82 tf

Total Hydrostatic Load at Normal condition Pn : 200.73 tf W x 1.5

Total hydraulic Load at Earth quake Pe : 195.82 tf

Base Critical design P : Normal Condition

The loads at normal condition are more critical than those at earthquake condition for the design this gate

as allowable stresses at earthquake condition may increase by 50% of value in normal condition

Thus, the gate designed at normal condition.


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1 DESIGN DATA

1.5 SPACING OF HORIZONTAL BEAM

a . Depth of Spacing Beam

k +  n ( H - h) 2 2H
hk = H
n + 
 = H2 - ( H - yk = 3S n +  [ k+  3/2
-(k-1+  )
3/2
]
h) 2
Where :

Design Head H : 15.35 m

Gate Sealing Height h : 3.25 m

Water Head At gate Stop h1 : 12.10 m

Number of beam n : 4.00 -

Distance of seqment h/4 : 0.81 m

Depth factor  : 6.56 -

Depth of Pressure hk : See the table result

Depth of Horizontal Beam yk : See the table result

Depth of Analictical Pressure Depth of Horizontal Beam

1 +  30.7
h1 = H S = ### m y1 = [k+  3/2 -(k-1+  ) 3/2 ] = ### m
4 +  9.7509

2 +  30.7
h2 = H S = ### m y2 = [k+  3/2 -(k-1+  ) 3/2 ] = ### m
4 +  9.7509

3 +  30.7
h3 = H S = ### m y3 = [k+  3/2 -(k-1+  ) 3/2 ] = ### m
4 +  9.7509

4 +  30.7
h4 = H S = ### m y4 = [k+  3/2 -(k-1+  ) 3/2 ] = ### m
4 +  9.7509

h5 = ............ y 5 =. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

h6 = ............ y 6 =. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

h7 = ............ y 7 =. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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1 DESIGN DATA

1.5 SPACING OF HORIZONTAL BEAM

b . Depth of Spacing Beam Table

DEPTH TABLE
Depth 0 1 2 3 4 5 6 7 8 9 10 11 12
hk 0.00 12.99 13.82 14.61 15.35

yk 0.00 12.55 13.41 14.22 14.98

lk 0.00 -0.45 -1.31 -2.12 -2.88

c . Depth of Spacing Beam Diagram


12.55

12.10
=

=
13.41

yk1

h1
14.22
15.35

14.98

12.10 tf/m2
=
=

EL. 28.25
yk2
=

449.7
yk3

12.55 tf/m2 A
yk4
H

859.5

13.41 tf/m2 B
807.6

14.22
764.04

2
tf/m C
14.98
15.35 tf/m2
Sill EL. 25.00
369.19
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1 DESIGN DATA

1.6 REACTION FORCE OF MAIN HORIZONTAL BEAM

a . Force on the Beam Table

FORCE TABLE
Depth 0 1 2 3 4 5 6 7 8 9 10 11 12
P 12.10 12.55 13.41 14.22 14.98 15.35

l 0.00 0.450 0.859 0.808 0.764 0.369

b . Reaction on the Beam

P1 + P2 2 . P2 + P3
RA = . l1 + . l2 = 11.06 Tfm
2 6

P2 +( 2 . P3) (2 . P 3 ) + P 4
RB = . l2 + . l3 = 11.16 Tfm
6 6

P 3 + (2 . P 4 ) (2 . P 4 ) + P 5
RC = . l3 + . l4 = 11.16 Tfm
6 6

P 4 + (2 . P 5 ) P5 + P6
RD = . l4 + . l5 = 11.22 Tfm
6 2

Total Reaction Force = ### Tf/m

c . Check for total Load

Where :

Design Head H : 15.35 m

Gate Sealing Height h : 3.25 m

Water Head At Gate Stop h1 : 12.10 m

Clear Span B : 3.00 m

Specific Garvity of water  : 1.00 t/m3

Hydrostatic Load W : 133.82 tf

Total Reaction R tt : 44.61 tf

Total Load of Reaction R tt x B : 133.82 tf - OK


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2 STRUCTURAL DESIGN

2.1 MATERIAL PROPERTIES

The material to be used follows the specified reference :

Plate : ASTM A36 / SS400 / Jis 3101 (For Main Structural)

: Stainless Steel / SUS 304 (For Seal Plate)

Steel Shaphed : ASTM A36 / SS400 / Jis 3101 (For main Structural)

Design Structural of the Gate Use ASD (Allowable Stress Design) Method

a . Stress / Strenght

< 40 Plate Thickness > 40 Plate Thickness

AllowableTensile Stress  at
: 1300.00 kg/Cm2 1200.00 kg/Cm2

Allowable Compression Stress  ac


: 1300.00 kg/Cm2 1200.00 kg/Cm2

Allowable Shearing Stress  a


: 750.00 kg/Cm2 700.00 kg/Cm2

Allowable Impact Stress  i


: 2200.00 kg/Cm2 2000.00 kg/Cm2

Yield Strenght y : 2525.00 kg/Cm2 2525.00 kg/Cm2

Young Modulus E : 2,100,000 kg/Cm2 2,100,000 kg/Cm2

b . Deflection

Maximum Deflection  G
: 1 / 800 For main girder of the Gate

Maximum Deflection  S
: 1 / 600 For main girder of the Stoplog

Maximum Deflection  T
: 1 / 600 For main girder of the Trashrack

Maximum Deflection  M
: 1 / 1200 For Monorail Track Beam

Maximum Deflection  : 1 / 1000 For other component

c . Corossion Allowance

Corrosion Allowance Ca : 2.00 mm For Spillway

Corrosion Allowance Ca : 3.00 mm For Submerged Parts


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2 STRUCTURAL DESIGN

2.2 MAIN GIRDER / HORIZONTAL BEAM

a B a

Ls

a . Maximum Bending Moment b . Maximum Shearing Force

P.B P.B
Mb = 8
x (2+L-B) Sb = 2

Where :

Water Pressure Load on Each Beam P : - tf/m2 See the Table

Clear Span B : 3.00 m

Supporting Span Ls : 3.50 m

Bending Moment on the girder Shearing Force on the girder

P.B P.B
MbA = x (2+L-B) = 35.30 Tfm SbA = = 18.82 Tf
8 2

P.B P.B
MbB = x (2+L-B) = 37.71 Tfm SbB = = 20.11 Tf
8 2

P.B P.B
MbC = x (2+L-B) = 39.98 Tfm SbC = = 21.33 Tf
8 2

P.B P.B
MbD = x (2+L-B) = 42.13 Tfm SbD = = 22.47 Tf
8 2

MbE ........................ SbE ..............

MbF ........................ SbF ..............

MbG ........................ SbG ..............


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2 STRUCTURAL DESIGN

2.2 MAIN GIRDER / HORIZONTAL BEAM

c . Required Section Modulus d. Required Web Area

Mb Sb
Z req. = A req. =
a a
Where :

Maximum Bending Moment Mb : - Tfm

Maximum Shearing Force Sb : - Tf

Allowable Bending Stress  ac


: 1300 Kg/Cm2

Allowable Shearing Stress  a


: 750 Kg/Cm2

Required Section Modulus Z req. : - Cm3

Required Section Area A req. : - Cm2

Required section Modulus Required Web Area

M b (A) S b (A)
Z req. (A) = = 2715 Cm3 A req. (A) = = 25.10 Cm2
a a

M b (B) S b (B)
Z req. (B) = = 2901 Cm3 A req. (B) = = 26.82 Cm2
a a

M b (C) S b (C)
Z req. (C) = = 3076 Cm3 A req. (C) = = 28.43 Cm2
a a

M b (D) S b (D)
Z req. (D) = = 3241 Cm3 A req. (D) = = 29.96 Cm2
a a

Z req. (E) . . . . . . . . . . . . . . . . . . . . . . . . . . . A req. (E) . . . . . . . . . . . . . . . . . . . . . . . . . . .

Z req. (F) . . . . . . . . . . . . . . . . . . . . . . . . . . . A req. (F) . . . . . . . . . . . . . . . . . . . . . . . . . . .

Z req. (G) . . . . . . . . . . . . . . . . . . . . . . . . . . . A req. (G) . . . . . . . . . . . . . . . . . . . . . . . . . . .


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2 STRUCTURAL DESIGN

2.2 MAIN GIRDER / HORIZONTAL BEAM

e . Maximum Deflection

 max.
= 1/800 x L G

Where :

Length Of Girder LG : 3.80 m

Maximum Deflection at Girder Beam  max.


: 0.475 Cm

f . Required Moment of innertia

R max . B 3
I req. =
48 . E .  max.

Where :

Water Pressure Load on Each Beam (Consentrated) R max . : 1122457.73 Kgcm

Water Pressure Load on Each Beam (Distributed) W : 3942.32 kg/Cm2

Length Of Girder LG : 380.00 Cm

Clear Span B : 300.00 Cm

Young Modulus E : 2,100,000 kg/Cm2

Required Moment of Innerta (P) I req : 632,965 kg/Cm4

Required Moment of Innerta (W) I req : 416,834 kg/Cm4

R max. . B 3
 max. = = 0.475 Cm - OK At Point Load
48 . E . I req.

5 . W . B4
 max. = = 0.475 Cm - OK At Uniformly Distributed Load
384 . E . I req.
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2 STRUCTURAL DESIGN

2.2 MAIN GIRDER / HORIZONTAL BEAM

g . Beam Selected

Beam Selected : HB 400 x 400 x 13 x 21

Height Of Beam H : 400.00 mm

Width Of Beam W : 400.00 mm

Thickness Of Web Tw : 13.00 mm

Thickness of Flange Tf : 21.00 mm

Section Area A : 218.70 Cm2 - OK

Moment Of Innertia Ix : 66600.00 Cm4 - Err

Moment Of Innertia Iy : 22400.00 Cm4

Radius Of Gyration ix : 17.50 Cm

Radius Of Gyration iy : 10.10 Cm

Modulus Of Section Zx : 3330.00 Cm3 - OK


3
Modulus Of Section Zy : 1120.00 Cm

Center Of Gravity Cx : 200.00 Cm

Center Of Gravity Cy : 200.00 Cm

Weight/Meter Length W : 172.00 Kg/m

Length L : 1.50 m

Total Weight Wt : 258.00 Kg

400

21

x x
13 400

21
y
400
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2 STRUCTURAL DESIGN

2.2 MAIN GIRDER / HORIZONTAL BEAM

h . Bending Stress i. Shearing Stress

Mb Sb
m = m =
Z A

Where :

Maximum Bending Moment Mb : - tfm

Maximum Shearing Force Sb : - tfm

Allowable Bending Stress  ac


: 1300 Kg/Cm2

Allowable Shearing Stress  a


: 750 Kg/Cm2

Required Section Modulus (Selected) Z : 3330.00 Cm3

Required Section Area (Selected) A : 218.70 Cm2

Bending Stress Shearing Stress

MbA SbA
 mA = = 1059.94 Kgf/Cm2  mA = = 86.07 Kgf
3330 218.70

MbB SbB
 mB = = 1132.54 Kgf/Cm2  mB = = 91.97 Kgf
3330 218.70

MbC SbC
 mC = = 1200.74 Kgf/Cm
2
 mC = = 97.51 Kgf
3330 218.70

MbD SbD
 mD = = 1265.27 Kgf/Cm2  mD = = 102.75 Kgf
3330 218.70

 mE =...........................  mE =..............................

 mF =...........................  mF =..............................

 mG =...........................  mG =..............................

 max. <  all = 1200.74 < 1300 - OK

 max. <  all = 97.51 < 750 - OK


Result
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2 STRUCTURAL DESIGN

2.2 MAIN GIRDER / HORIZONTAL BEAM

j . Deflections With Point Load k . Deflections With Distributed Load

R max . B 3 5. W . B4
 max. =  max. =
48 . E . I req. 48 . E . I req.

Where :

Water Pressure Load on Each Beam (Consentrated) R max . : 1105913.31 1116241.17 1116012.78 1122457.73

Water Pressure Load on Each Beam (Distributed) W : 3302.56 3528.74 3741.26 3942.32

Length Of Girder LG : 380.00 380.00 380.00 380.00

Clear Span B : 300.00 300.00 300.00 300.00

Young Modulus E : 2,100,000 2,100,000 2,100,000 2,100,000

Moment of Innerta (Selected) I : 66,600 66,600 66,600 66,600

Deflectioan at Point Load Deflection at Distributed load

RA . B3 5 . W A . B4
 max. A = = 4.448 Cm  max. A = = 2.49 Cm
48 . E . I x 384 . E . I x

RB . B3 5 . W B . B4
 max. B = = 4.489 Cm  max. B = = 2.66 Cm
48 . E . I x 384 . E . I x

RC . B3 5 . W B . B4
 max. C = = 4.488 Cm  max. C = = 2.821 Cm
48 . E . I x 384 . E . I x

RD . B3 5 . W B . B4
 max. D = = 4.514 Cm  max. D = = 2.973 Cm
48 . E . I x 384 . E . I x

 max. E = ..........................  max. E = ..........................

 max. F = ..........................  max. F = ..........................

 max. G = ..........................  max. G = ..........................

L
 max. < = 4.48847 < 0.475 Err
800
Result
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2 STRUCTURAL DESIGN

2.3 VERTICAL BEAM

a. Pitch Of Vertical Beam

tw

d < 3200 Sb
A

Where :

Web Thickness of main Girder Tw : 13.00 mm

Section Area of Main Girder A : 218.70 Cm2

Maximum Shearing Force on the girder Sb : 21325.15 Kgf

Maximum Distance of Vertical Beam d : 39.50 Cm

Maximum Distance of Vertical Beam (Design) D : 37.50 Cm - OK

Center

400

250 5 x 375 5 x 375 250

3800.00

b . Bending Moment

P + (P+1)
Mb = x D x L
16

Where :

Water Pressure Load on Each Beam P : - tf/m2

Bending Moment Mb : - tfm

P1 + P2
MbA = x D x L1 = 0.26 tfm MbE =. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16

P2 + P3
MbB = x D x L2 = 0.52 tfm MbF =....................................
16

P3 + P4
MbC = x D x L3 = 0.52 tfm MbG =. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16

P4 + P5
MbD = x D x L4 = 0.52 tfm
16
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2 STRUCTURAL DESIGN

2.3 VERTICAL BEAM

c . Shearing Force

P1 + P2 2P1 + P2
QA1 = x D x l1 = 2.08 tf QB1 = x D x l1 = 1.03 tf
2 6

P2 + 2P3 2P2 + P3
QA2 = x D x l2 = 2.11 tf QB2 = x D x l2 = 2.07 tf
6 6

P3 + 2P4 2P3 + P4
QA3 = x D x l3 = 2.11 tf QB3 = x D x l3 = 2.07 tf
6 6

P4 + 2P5 P3 + 2P4
QA4 = x D x l4 = 6.33 tf QB4 = x D x l4 = 6.22 tf
2 2

QA5 = ................................ QB5 = ................................

QA6 = ................................ QB6 = ................................

QA7 = ................................ QB7 = ................................

QA8 = ................................ QB8 = ................................

QA9 = ................................ QB9 = ................................


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2 STRUCTURAL DESIGN

2.3 VERTICAL BEAM

d . Beam Selected

Beam Selected : T 125 x 250

Height Of Beam H : 250.00 mm

Width Of Beam W : 125.00 mm

Thickness Of Web Tw : 9.00 mm

Thickness of Flange Tf : 14.00 mm

Section Area A : 46.09 Cm2

Moment Of Innertia Ix : 411.00 Cm4

Moment Of Innertia Iy : 1825.00 Cm4

Radius Of Gyration ix : 2.99 Cm

Radius Of Gyration iy : 6.29 Cm

Modulus Of Section Zx : 39.40 Cm3

Modulus Of Section Zy : 146.00 Cm3

Center Of Gravity Cx : 62.50 Cm

Center Of Gravity Cy : 104.20 Cm

Weight/Meter Length W : 35.20 Kg/m

Length L : 1.50 m

Total Weight Wt : 52.80 Kg

125

14

x x

250

y
9
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2 STRUCTURAL DESIGN

2.3 VERTICAL BEAM

e. Bending Stress f. Shearing Stress

Mb Sb
 max. =  max. =
Z A

Where :

Maximum Bending Moment Mb : - tfm

Maximum Shearing Force Sb : - tfm

Allowable Bending Stress  all


: 1300 Kg/Cm2

Allowable Shearing Stress  all


: 750 Kg/Cm2

Required Section Modulus (Selected) Z : 146.00 Cm3

Required Section Area (Selected) A : 46.09 Cm2

Required section Modulus Required Web Area

M max. S max.
 max. = = 358.14 Kgf/Cm2  max. = = 134.94 Kgf
146.00 46.09

 max. <  all = 358.14 < 1300 - OK

 max. <  all = 134.94 < 750 - OK


Result
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2 STRUCTURAL DESIGN

2.4 SKIN PLATE

a. Timosenko's Formula

1 P K . a2 . P
 = K.a 2
t req =
100 t2 100 .   all

Where :

Coefficient k : - tfm

Short Span of plate a : - Cm

Long Span of plate b : 3.80 Cm

Water Pressure Load on Each Beam P : - Kg/Cm2

Thickness of the skin Plate t : 10.00 mm

Allowable Bending Stress  all


: 1300 Kg/Cm2

Allowable Shearing Stress  all


: 750 Kg/Cm2

Corrosion Allowance Ca : 3.00 mm For Submerged Parts

b. Span and Coefficient Table

Section a b b/a  1x  1y  4x  4y P t req. Ca t  (Kgf/Cm 2 ) Result


1 44.97 37.50 0.83 18.80 13.50 33.90 40.30 1.23 0.60 0.30 10.00 468.65 - OK

2 37.50 85.95 2.29 22.10 12.20 34.30 45.50 1.30 0.56 0.30 10.00 403.38 - OK

3 37.50 80.76 2.15 18.80 13.50 33.90 40.30 1.42 0.54 0.30 10.00 375.28 - OK

4 36.92 37.50 1.02 24.70 9.50 34.30 49.90 1.52 0.63 0.30 10.00 510.56 - OK

 4y At minimum Stress
 1x 1 P1
1 = k . a2 . = 196.37 Kg/Cm2 - OK
100 t2

At maximum Stress
 1y  3y 1 P1
4 = k . a2 . = 1031.45 Kg/Cm2 - OK
100 t2
 1x  3x
Maximum deflection Occurs at the enter of the plate

 . P . a4
f = = 0.02 Cm - Err
E . t3
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2 STRUCTURAL DESIGN

2.5 SIDE BEAM

a. Concentrated Load on side Beam

R . B
P =
2

Where :

Reaction Force on Main Girder R : - tfm

Clear Span B : 3.00 m

Concentrated Load /On Side Beam P : - tf

Center

400

3800.00

R1 . B
PA = = 16.59 tf = 16588.70 Kgf
2

R2 . B
PB = = 16.74 tf = 16743.62 Kgf
2

R3 . B
PC = = 16.74 tf = 16740.19 Kgf
2

R4 . B
PD = = 16.84 tf = 16836.87 Kgf
2

Total Reaction force per one side 66.91 tf = 66909.38 Kgf

Total Reaction force 133.82 tf = 133818.75 Kgf - OK


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2 STRUCTURAL DESIGN

2.5 SIDE BEAM

b. Main Wheel Arrangement

Number of main wheel set per one side = 2

Main wheel should be arranged the gravity center of each hydraulic pressure load divided in equal parts.

Where :

Design Head H : 15.35 m

Gate Sealing Height h : 3.25 m

Water height - 1 h1 : 2.17 m h - h2

Water height - 2 h2 : 1.08 m h / 3

Gravity height - 1 h g1 : 0.72 m h1 / 3

Gravity height - 2 h g2 : 0.45 m (h 2 / 3) . (h + 2.h 2 )/(h + h 2

Wheel Distance -1 l1 : 1.81 m h 2 + h g1

Wheel Distance -2 l2 : 0.45 m l 2 = h g2

Wheel Distance -1 (Selected) l1 : 1.20 m

Wheel Distance -2 (Selected) l2 : 0.50 m


h1

Center line-1
3.25

hg1
=
h

l1

Center line-2
h2

hg2

l2
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2 STRUCTURAL DESIGN

2.5 SIDE BEAM

c. Reaction of main wheel

LD LC
600 750

P3 P2 P1
16.74 16.74 16.59

RB LB LA RA
450 550

150 1000 200


L3 L2 L1

M = 0

= P1 x L1 - P2 x LA + RB x L2 - P3 x (L2 + L3)

= 16.59 x 0.20 - 16.74 x 0.55 + RB x 1.00 - 16.74 x 1.15

= 3.32 - 9.21 + RB x 1.00 - 19.25

1 RB = -3.32 + 9.21 + 19.25

RB = 25.14 tf

RA = 66.91 - RB

RA = 41.77 tf

d. Bending Moment

M1 = 0

MA = P1 x L1 = 16.59 x 0.20 = 3.32 tfm

M2 = P1 x LC - RA x LA = 16.59 x 0.75 - 41.77 x 0.55 = ### tfm

MB = P3 x L3 = 16.74 x 0.15 = 2.51 tfm

e. Shearing Force

S1 - A = P1 = 16.59 tf

SA -2 = P1 - RA = 16.59 - 41.77 = -25.18 tf

S2 - B = SA - P2 = -25.18 + 0.55 = -24.63 tf

SB -3 = S2 - RB = -24.63 - 25.14 = -49.77 tf


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2 STRUCTURAL DESIGN

2.5 SIDE BEAM

f. Bending moment Table and Diagram

Length Dist P M
0.00 0.000 16.59 0.000
0.05 0.050 16.59 0.829
0.10 0.100 16.59 1.659
0.15 0.150 16.59 2.488
0.20 0.200 16.59 3.318
0.25 0.175 16.59 2.90
0.30 0.150 16.59 2.49
0.35 0.125 16.59 2.07
0.40 0.100 16.59 1.66
0.45 0.075 16.59 1.24
0.50 0.050 16.59 0.83
0.55 0.025 16.59 0.41
0.60 0.000 16.59 0.00
0.65 -0.025 16.59 -0.41
0.70 -0.050 16.59 -0.83
0.75 0.000 16.59 ####
0.80 -0.110 16.59 -1.825
0.85 -0.140 16.59 -2.322
0.90 -0.170 16.59 -2.820
0.95 -0.200 16.59 -3.318
1.00 -0.230 16.59 -3.815
1.05 -0.270 16.59 -4.479
1.10 -0.230 16.59 -3.815
1.15 -0.200 16.59 -3.314
1.20 0.150 16.74 -2.511
1.25 -0.100 16.74 -1.674
1.30 -0.050 16.74 -0.837
1.35 0.000 16.74 0.000

BENDING MOMENT DIAGRAM

0.00 0.00
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
0.35
0.30
0.25
0.20
0.15
0.10
0.05
0.00
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2 STRUCTURAL DESIGN

2.5 SIDE BEAM

g. Shearing Force Table and Diagram

Length Dist P S
0.00 0.000 16.59 16.589
0.05 0.050 16.59 16.589
0.10 0.100 16.59 16.589
0.15 0.150 16.59 16.589
0.20 0.200 0.00 16.589
0.25 0.175 16.59 -0.50
0.30 0.150 16.59 -0.50
0.35 0.125 16.59 -0.50
0.40 0.100 16.59 -0.50
0.45 0.075 16.59 -0.50
0.50 0.050 16.59 -0.50
0.55 0.025 16.59 -0.50
0.60 0.000 16.59 -0.50
0.65 -0.025 16.59 -0.50
0.70 -0.050 16.59 -0.50
0.75 0.000 16.59 0.050
0.80 -0.110 16.59 0.050
0.85 -0.140 16.59 0.050
0.90 -0.170 16.59 0.050
0.95 -0.200 16.59 0.050
1.00 -0.230 16.59 0.050
1.05 -0.270 16.59 0.050
1.10 -0.230 16.59 0.050
1.15 -0.200 16.59 0.050
1.20 0.150 16.74 -1.500
1.25 -0.100 16.74 -1.500
1.30 -0.050 16.74 -1.500
1.35 0.000 16.74 -1.500

SHEARING FORCE DIAGRAM

16.59 16.59

0.05

‐1.50
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
0.35
0.30
0.25
0.20
0.15
0.10
0.05
0.00

0.05
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2 STRUCTURAL DESIGN

2.5 SIDE BEAM

h . Required Section Modulus i. Required Web Area

Mb Sb
Z req. = A req. =
a a
Where :

Maximum Bending Moment Mb : - Tfm

Maximum Shearing Force Sb : - Tf

Allowable Bending Stress  ac


: 1300 Kg/Cm2

Allowable Shearing Stress  a


: 750 Kg/Cm2

Required Section Modulus Z req. : - Cm3

Required Section Area A req. : - Cm2

Required section Modulus Required Web Area

M b (A) S b (A)
Z req. (A) = = 0 Cm3 A req. (A) = = 22.12 Cm2
a a

M b (B) S b (B)
Z req. (B) = = 255.2 Cm3 A req. (B) = = 33.57 Cm2
a a

M b (C) S b (C)
Z req. (C) = = 810.02 Cm3 A req. (C) = = -32.8 Cm2
a a

M b (C) S b (C)
Z req. (D) = = 193.2 Cm3 A req. (D) = = 66.36 Cm2
a a

Z req. (E) . . . . . . . . . . . . . . . . . . . . . . . . . . . A req. (E) . . . . . . . . . . . . . . . . . . . . . . . . . . .

Z req. (F) . . . . . . . . . . . . . . . . . . . . . . . . . . . A req. (F) . . . . . . . . . . . . . . . . . . . . . . . . . . .

Z req. (G) . . . . . . . . . . . . . . . . . . . . . . . . . . . A req. (G) . . . . . . . . . . . . . . . . . . . . . . . . . . .


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2 STRUCTURAL DESIGN

2.5 SIDE BEAM

j . Beam Selected

Beam Selected : UNP 380 x 100 x 13 x 16.5

Height Of Beam H : 380.00 mm

Width Of Beam W : 100.00 mm

Thickness Of Web Tw : 13.00 mm

Thickness of Flange Tf : 16.50 mm

Section Area A : 78.96 Cm2 - OK

Moment Of Innertia Ix : 15600.00 Cm4

Moment Of Innertia Iy : 584.00 Cm4

Radius Of Gyration ix : 14.10 Cm

Radius Of Gyration iy : 2.72 Cm

Modulus Of Section Zx : 822.00 Cm3 - OK


3
Modulus Of Section Zy : 75.80 Cm

Center Of Gravity Cx : 190.00 Cm

Center Of Gravity Cy : 2.29 Cm

Weight/Meter Length W : 62.00 Kg/m

Length L : 1.50 m

Total Weight Wt : 93.00 Kg

y #

16.50

13
x x
380

16.50
y
#
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2 STRUCTURAL DESIGN

2.5 SIDE BEAM

k . Bending Stress l. Shearing Stress

Mb Sb
m = m =
Z A

Where :

Maximum Bending Moment Mb : - tfm

Maximum Shearing Force Sb : - tfm

Allowable Bending Stress  ac


: 1300 Kg/Cm2

Allowable Shearing Stress  a


: 750 Kg/Cm2

Required Section Modulus (Selected) Z : 822.00 Cm3

Required Section Area (Selected) A : 78.96 Cm2

Bending Stress Shearing Stress

MbA SbA
 mA = = 0.00 Kgf/Cm2  mA = = 210.09 Kgf
822 78.96

MbB SbB
 mB = = 403.62 Kgf/Cm2  mB = = 318.87 Kgf
822 78.96

MbC SbC
 mC = = -1281.06 Kgf/Cm2  mC = = -311.91 Kgf
822 78.96

MbD SbD
 mD = = 305.48 Kgf/Cm2  mD = = 630.33 Kgf
822 78.96

 mE =...........................  mE =..............................

 mF =...........................  mF =..............................

 mG =...........................  mG =..............................

 max. <  all = 403.62 < 1300 - OK

 max. <  all = 630.33 < 750 - OK


Result
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2 STRUCTURAL DESIGN

2.6 MAIN WHEEL ASSEMBLY

a . Wheel Dimension and Stress

The Stenght of main Wheel is calculated in accordance with Herz's Formula

For Line contact :

250 . P
R req. =
B o . HB 2

Where :

Working Load of Wheel P : 25142.47 Kgf

Clear Seating Width of wheel Bo : 15.00 Cm

Wheel Brinel Hardness HB : 150.00 Kgf/Cm2

Radius of wheel required R req. : 18.62 Cm

Radius of wheel Selected R : 20.00 Cm - OK

Diameter of wheel Selected D : 40.00 Cm

Young Modulus E : 2,100,000 kg/Cm2

Safety factor  : 1.3 -

Hertz's Contact Stress

P .E
p = 0.42 S = 5545.35 Kg/Cm2
Bo . R

Half Contact Width

P .R
C = 1.52 S = 0.19 Cm
400

Bo . E

Depth where maximum shearing stress occurs

Z = 0.78. C = 0.15 Cm

Allowable Contact stress


100
Pa = x HB = 5769.23 Kg/Cm2
2.  150

P < Pa = 5545.35 < 5769 - OK


Result
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2 STRUCTURAL DESIGN

2.6 MAIN WHEEL ASSEMBLY

b . Bending Moment of Wheel Shaft

Mw = P . lr

Where :

Working Load of Wheel P : 25142.47 Kgf

Distance C/C Side beam to Main Wheel lr : 5.00 Cm

Bending Moment Mw : 125712.35 KgfCm

c . Required Diameter of Wheel Shaft

3 32.Mn
d req. = S
 . a
Where :

Bending Moment Mw : 125712.35 KgfCm

Allowable Bending Stress  all


: 1050.00 Kg/Cm2 For Stainless Steel

Diameter Required d req. : 10.68 Cm

Diameter Selected d : 12.00 Cm - OK

d . Load On the Bearing

PaB =  all .d.l

Diameter Of Wheel shaft d : 12.00 Cm

Clear width of Bearing l : 15.00 Cm

Allowable Bending Stress  all


: 230.00 Kg/Cm2 For Oiless Bearing / Broze Metal

Allowable Load PaB : 41400.00 Kgf

P < PaB = 25142.47 < 41400 - OK


Result
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2 STRUCTURAL DESIGN

2.7 GATE WEIGHT

L/t WEIGHT TOTAL WEIGHT


DESCRIPTIONS MATERIAL DIMENSION QTY
(mm) (Kg) (Kg)
Main beam SS400 H-400/400/13/21 3000 4 516 2,064

Top Beam SS400 U-380/100/13/16.5 3000 1 282 282

Vertical Beam SS400 T-250/125/9/14 3000 9 110 994

Side Beam SS400 U-380/100/13/16.5 3000 2 282 564

Skin Plate SS400 3000 x 3500 10 1 275 275

Side Seal Frame SS400 50 x 2000 1000 2 16 33

Bottom Seal Stopper SS400 30 x 30 3000 1 21 21

Side Seal Clamp SS400 50 x 2000 3000 2 7 14

Bottom/Top Seal Clamp SS400 50 x 2000 3000 1 7 7

Rib and Stifenner SS400 T-250/125/9/14 250 3 14 41

Wheel Ring Support SS400 4 3 12

Wheel SS400 4 188 754

Shaft SUS 304 4 13 50

Other 1 25 25

TOTAL WEIGHT 5,136


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DESIGN SECTION : ALAT PENGANGKAT PINTU AIR / HOIST SYSTEM

TYPE : PENGANGKAT DENGAN DUA BATANG BER ULIR / DOUBLE SPINDLE STEM

CAPACITY/DIMENSION : 30 t x 3.5m

OWNER : -

PROJECT/LOCATION : BENGAWAN SOLO - KARANG NONGKO

PO / SPK No. : -

CONTRACTOR : -

NAME SIGNATURE & DATE DESIGNATION / COMPANY

Prepared By

Checked By

Checked By

Approved By
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5 DESIGN DATA

5.1 DESIGN CONDITION

- Type : Lifting Gear with Spindle Stem

- Quantity : 1.00 Unit

- Capacity : 30.00 t

- Lifitng Height : 3.25 m

- Hoist Deck elevation : 42.85 m

- Number Of Threaded : 2.00 - Double Threaded

- Number Of Spindle : 2.00 - Double Spindle

- Lifting Speed : 0.30 m/min

- Lifting Span : 0.00 m

- Top Opening. Elevation (Lintel) : 3.25 m

- Lifting Driven : Electrically Driven Spindle / Stem Gearbox


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5 DESIGN DATA

5.2 SAFE WORKING LOAD

a . Weight Of The Gate Leaf

Weight of the gate leaf are estimate weight of steel structure for gate leaf

Where :

Gate Weight W : 6.00 Tf

b . Friction due to main Wheel

(  1 +  2 r )P
F r1 =
R
Where :

Rolling Frictional coefficient Of Wheel 1 : 0.10 -

Sliding Frictional coefficient Of Wheel 2 : 0.20 -

Total Hydraulic pressure during gate operation Pr : 133.82 Tf - For Raising

Total Hydraulic pressure during gate operation Pl : 133.82 Tf - For Lowering

Radius of wheel Shaft r : 12 Cm

Radius of wheel R : 20 Cm

Frictrion Due to Main Wheel F r1R : 16.73 Tf - For Raising

Frictrion Due to Main Wheel F r1l : 16.73 Tf - For Lowering

C . Friction due to Seal Rubber

F r2 =  1( q + P . b )  l

Where :

Friction Coefficient Of Rubber Seal r : 1.20 - - For Raising

Friction Coefficient Of Rubber Seal l : 0.70 - - For Lowering


P1 + P4
Mean Design Pressure Pr : 12.950 Tf/m2 - For Raising
2
Mean Design Pressure Pl : 12.950 Tf/m2 - For Lowering

Initial Phusing Load on rubber q : 0.13 Tf/m

Contact Width of seal rubber b : 0.03 m

Total sliding length of seal rubber l : 4.00 m 2 x 2 Side

Frictional Force Due to Rubber F r2R : 2.489 Tf

Frictional Force Due to Rubber F r2l : 1.452 Tf


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5 DESIGN DATA

5.2 SAFE WORKING LOAD

C . Buoyancy

Fb = 1 x V

Where :

Specific Gravity Of Water  : 1.00 Tf/m3

Water Volume displaced by the gate leaf V : 0.76 m3

Buoyancy Fb : 0.764 Tf

d . Friction Force of Sedimentation

Fs = 3 x Pe

Where :

Coefficient Of Sedimentation 1 : 0.50 -

Total Sedimentation Load Pe : 0.00 Tf

Friction Force of Sediemntation Fs : 0.00 Tf

e . Down Pull force

Fu = k1 .  . H . D . B

Where :

Downpull Coefficient k1 : 0.15 -

Specific Garvity of water  : 1.00 t/m3

Upstream Water Depth H : 4.35 m

Thickness of Gate Leaf D : 0.25 m

Clear Span B : 0.90 m

Downpull Force by overflowing Water Fu : 0.15 tf


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5 DESIGN DATA

5.2 SAFE WORKING LOAD

f . Total Load / Safe working load

SWL = W + F r1 + F r2 + F b

Where :
RISING LOWERING
Gate Weight W : 6.00 6.00 Tf

Frictrion Due to Main Wheel F r1 : 16.73 16.73 Tf

Frictional Force Due to Seal Rubber F r2 : 2.49 1.45 Tf

Buoyancy Fb : 0.76 0.76 Tf

Total Sedimentation Load Fs : 0.00 0.00 Tf

Downpull Force Fu : 0.15 0.15 Tf

Total Working Load TWL : 26.13 25.09 Tf

Safe Working Load SWL : 30.00 30.00 Ton

g . Design Parameter

Safe Working Load SWL : 30.00 Ton

Lifting Speed v : 0.30 m/min

Lifting Height h : 3.25 m

Number Of Spindle Sn : 1 -

Number Of Thread St : 1 -

Service Life Sl : 5000 Hours

Service factor fs : 1.18 -

Torque factor ft : 0.71 -

Duty Cycle ED : 50 %

Life time Factor For Bearing fF : 2.2 -

Acceleration Of Load Vr : 0.005 m/Sec


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6 MECHANICAL DESIGN

6.1 SPINDLE

a . Load per Spindle

3 . SWL
Ps =
Sn
Where :

Safe working Load SWL : 30.00 Ton

Number Of Spindle Sn : 2.00 -

Load Per Spindle Ps : 30.00 Ton

b . Max. Buckling Load Per Spindle

F buck. =
 2
. E . l
F buck. < Ps
=
S2 . V
Where :

Young Modulus E : 2,100,000 kg/Cm2

Length Of Spindle l : 5.00 m

Buckling Factor S : 3535 -

Safety factor v : 5 -

Buckling Load on Spindle F buck. : 1.66 Ton

c . Required Diameter of Spindle

4 64 . F buck . S 2 . V
d req. =
 3
. E

Required Diameter of Spindle d req. : 6.55 Cm

Diameter Selected For Spindle d : 10.00 Cm

d . Stress of Spindle

P
s =
A

Where :

Section Area of Spindle A : 77.54 Cm2

Stress of Spindle  s
: 386.90 Kg/Cm2 < 1200.00 Kg/Cm2 - OK
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6 MECHANICAL DESIGN

6.1 SPINDLE

e . Thread Screw Selected

Screw Selected : Tr 140 x 14

Pitch Pi : 14.00 mm

Nominal Diameter of Bolt d : 140.00 mm

Pitch Diameter (Bolt) d2 : 133.00 mm

Pitch Diameter (Nut) D2 : 133.00 mm

Efective Diameter (Bolt) d3 : 124.00 mm - OK

Efective Diameter (Nut) D1 : 124.00 mm

Nominal Diameter of Nut D : 142.00 mm

Height of Thread (Bolt) h3 : 8.00 mm

Height of Thread (Nut) H3 : 8.00 mm

Width Of Root Thread b : 4.58 mm

140.00
28.00 For Double Thread
133.00
14.00 For Single Thread
124.00

30⁰
8.00

4.58
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6 MECHANICAL DESIGN

6.3 DRIVE UNIT

a . Required Motor Torque

SWL . L
T mreq. =
2 . s . n
Where :

Safe working load / Hoisting Load SWL : 30000 Kgf

Lead L : 1 -

Friction Eficiency of Spindle s : 0.20 -

Number of Spindle Sn : 1 -

Required Motor Torque T remq. : 23873 KgfCm : 2341 Nm

b . Required Motor Power

SWL . v
P mreq. =
612 . 
Where :

Safe working load / Hoisting Load SWL : 30.00 Tf

Operating Speed v : 0.30 m/min

Eficiency of Actuator a : 0.70 -

Eficiency of Gearbox G : 0.95 -

Eficiency of Spindle s : 0.20 -

Total Mechanical Eficiency  : 0.13 -

Required Motor Power P mreq. : 11.06 kW

c . Revolution Speed Of Lifting Nut

v
n sn
=
Pi . St

Where :

Lifting Speed / Operating Speed v : 0.30 m/min

Number Of Thread St : 1 -

Pitch Pi : 14 mm

Revolution Speed of Lifting Nut n sn : 21 Rpm


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6 MECHANICAL DESIGN

6.3 DRIVE UNIT

d . Lifting Nut Gearbox


Pinion Bevel Gear
Gear Ratio (Bevel Gear) i GB : 1 4 -

Modul M : 3 3 mm

Number Of Teeth Z : 8 32 Pcs

Pitch Diameter PB : 24 96 mm

Face Width B : 30 30 mm

Revolution Speed of Gear - Stage1 n sg : 86 21 Rpm

e . Driven Gearbox
Worm Shaft Worm Gear
Gear Ratio (Worm Gear) i GW : 1 8 -

Revolution Speed of Gear - Stage2 n sw : 686 86 Rpm

f . Required Motor Speed

Required Motor Speed vM : 686 Rpm

g . Check Speed

n Sw
v 0
=
i Gw . i GB . n sn
x v

Where :

Actual Operating Speed v0 : 0.30 m/min - OK


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6 MECHANICAL DESIGN

6.4 GEARBOX AND MOTOR SELECTED

a. Gearbox

Gearbox Selected : Gk 14.6 - F

Output Torque Tg : 500.00 Nm - Err

Reduction Ratio ig : 4 1 - OK

Input Torque Tm : 139.00 Nm

Gearbox factor fg : 3.60 mm

Handwheel Diameter dh : 315.00 mm

Weight Wg : 15.00 Kg

b. Actuator Selected

Motor Actuator Slected : SA 25.1 - 78

Actuator speed v1 : 22.00 Rpm

ActuatorTorque T1 : 1400.00 Nm

Motor speed vm : 2800.00 Rpm - OK

Motor Power P1 : 3.0 kW - OK

Maximum Spindle Diameter d smax. : 95.00 mm - Err

Reduction Ratio iH : 32 1

Hand Wheel Diameter dH : 400 mm

Weight Wa : 150.00 Kg
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6 MECHANICAL DESIGN

6.5 POWER SCREW

a . Axial Torque At Rated Torque


T SA = TA
i x n
Where :

Rated Torque Of Actator TA : 716.25 KgfCm

Technical Officiency Of Gearbox  : 0.95 -

Reduction Ratio Of Gearbox i : 1/4 0.25

Number Of Spindle n : 1 -

Axial Torque At Rated Torque T SA : #### KgfCm

b . Axial Force

T SA . 2  .  s
Wm =
L
Where :

Axial Torque At Rated Torque T SA : #### KgfCm

Friction Eficiency of Spindle s : 0.20 -

Lead L : 1 -

Axial Force Wm : #### Kgf

c . Slendernes Ratio

c 1. Boundry Slendernes Ratio c 2. Slendernes Ratio of Spindle

 E L r
0 =  = =  x
 y . 0.6 r L

Where :

Young Modulus E : 2,100,000 kg/Cm2

Yield Strenght  y
: 2400.00 Kg/Cm2

Boundry Slenderness Ratio  0


: 120.0 Kg/Cm2

Radius of Spindle r : 62 mm

Effective Buckling Length L : 5,000 mm

Slenderness Ratio of Spindle  : 80.6 Kg/Cm2 > 120.0 Kg/Cm2 - Err


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6 MECHANICAL DESIGN

6.5 POWER SCREW

d . Screw Inclination

Pi
tan  =
 . d 3
Where :

Pitch of Screw Pi : 14.00 mm

Effective Diameter d3 : 124.00 mm

Friction Coefficient for Spindle tan  : 0.0003 ⁰

Incline factor - 1  : 0.0166 ⁰

Friction Coefficient for Bronze  : 0.20 ‐

Friction Coefficient for Bronze Nut tan  : 0.1321 ⁰

Incline factor - 2  : #### ⁰

e . Friction coefficient for Bronze Nut and Spindle

Friction Coefficient tan (  +  ) : 1.5693 ‐

f . Torque moment

Mt = F . tan (  +  ) . 0.5 .d 2

Where :

Force acting F : 3420.25 Kgf

Torque Moment Mt : 33276.94 Kgf

g . Shearing Stress due the action Torque

Mt 
 = W polar = x d23 = 374.4
W polar 16
Where :

Allowable Shearing Stress  all : 500.00 Kg/Cm2

Shearing Stress  : 88.89 Kg/Cm2 < 500.0 Kg/Cm2 - OK


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6 MECHANICAL DESIGN

6.5 POWER SCREW

h . Stress Due tension in Screw

F
s =
A

Where :

Pitch of Screw F : #### Kgf

Effective Diameter d3 : 12.40 Cm

Cross Section Area A : 120.76 Cm2

Stress in Spindle Screw s : 28.32 Kg/Cm2 < 900.0 Kg/Cm2 - OK

i . Self Locking Check

tan 
s =
tan (  +  )

Friction Coefficient for Spindle tan  : 0.0003 ⁰

Incline factor - 1  : 0.0166 ⁰

Friction Coefficient for Bronze Nut tan  : 0.1321 ⁰

Incline factor - 2  : 0.9513 ⁰

Friction Coefficient tan (  +  ) : 1.5693 ⁰

Self Locking Value s : 0.011 < 0.500 - - - - - - - - Self Locking


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6 MECHANICAL DESIGN

6.6 MANUAL OPERATING LOAD

a . Operating Load With Manual Hand wheel

2 . Mt
Ph =
R H .  i . 
Where :

Torque Moment Mt : 33276.94 Kgf

Radius Of Handwheel RH : 20.00 Cm

Ratio of Lifting Nut Gearbox iG : 4 1

Ratio of Actuator Driven gearbox iA : 32 1

Ratio of Hand Wheel iH : 32 1

Total Reduction Ratio of Manual Handwheel i : 4096 1

Eficiency of Actuator a : 0.70 -

Eficiency of Gearbox G : 0.95 -

Eficiency of Spindle s : 0.20 -

Eficiency of Handwheel H : 0.95 -

Total Mechanical Eficiency  : 0.13 -

Manual Operating Load With Driven Gearbox ratio PH 1 : 6.43 Kgf < 10.00 Kgf - OK

Manual Operating Load Without Driven Gearbox ratio PH 2 : 41.15 Kgf < 10.00 Kgf - OK
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6 MECHANICAL DESIGN

6.7 LIFTING PIN

a . Bending Moment

Ps . L
M bpin. =
4

Where :

Load Per Spindle Ps : #### Kg

Total Length Of Gate L : 150.00 Cm

Maximum Bending Moment of pin M bpin. : #### KgfCm

b . Required Diameter of Lifting Pin

3 32 . M b
d req. =
 .  all.

Where :

Allowable Tensile Stress  all


: #### Kg/Cm2

Safety factor v : 5 -

Allowable Tensile Stress for Pin  all


: 240.00 Kg/Cm2

Required Diameter of Lifting Pin d req. : 4.60 Cm

Diameter Selected For Lifting Pin d : 5.00 Cm

c . Stress of Lifting Pin

P
s =
A

Where :

Section Area of Spindle A : 19.63 Cm2

Stress of Spindle  s
: 458.37 Kg/Cm2 < 1200.00 Kg/Cm2 - OK

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