Pre-TA MIS: FRE TA

Date: 23.12.23

 SCOPE SUMMARY:

- Total 15 nos. Drums

- Total 88 nos. Exchangers
- Total 10 nos. Towers
- Total 2 nos. Furnace
- Total 2 nos. AFCs
- Total 278 nos. Piping Loops

 Total TA duration: 45 Days (Oil out to Oil In -> 5+35+5 Days)

 Major Contract Status

Sr. Contract Agency PO. No. Remarks

No.
1 FRE TA-23 equipment and M/s Rotostat 5300012950 KOM conducted on –
exchanger jobs 29.09.2023.
2 FRETA2022: Piping Contract M/s Simpag 5300009463 KOM conducted on –
24.03.2023.
3 FRETA2022: Piping Contract M/s Jyotsna 5300009462 KOM conducted on –
24.03.2023.
4 FRE: Structural Jobs M/s S K Const. 5300002011 KOM conducted on –
12.01.2023.
5 FRETA: Decoking 31F1 & 32F1 M/s Plant-tech industrial 5200015126 KOM conducted on –
services 19.07.2023
6 FRE TA: VPS Decontamination M/s Span chem 5200015101 KOM conducted on –
technologies 26.07.2023

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 7 FRE TA: APS Decontamination M/s Span chem 5200033167
technologies
8 FRETA-23 furnaces APS (31f1) n M/s Dattatray Enterprises 5300015175 KOM conducted on
VPS (32f1) jobs 16.11.2023
9 FRE Flare line (PPC37) M/s Excellent Projects (PO No 5300015770) KOM conducted on
replacement contract 15.12.2023. Gate passes preparation in progress.

 Long lead Items Status –

 32E1 A&B - FTS Cover. ETC – 26.12.2023

 Other materials received.

 Pre-TA Job Status – Furnace

FRE VPS (32-F-1) Furnace

Panel Panel shop
Total Work done ETC for
Sr. cutting welding
Description panel in last 24 Pre-fab Remark
No. completed completed
(nos.) hours completion
(nos.) (RM)
1 Radiant Side 78 72 232 07.01.2024 Scaffolding for duct, APH and
300 RM 07.01.2024 radiant section completed.
2 Radiant End 34 0
Total 2200/2200 cubic meter
3 Convection Side 150 126 07.01.2024 scaffolding completed.
65
4 Convection End 12 10 07.01.2024 Shot blasting of 10 no’s plate
done.
5 Roof Area 18 3 07.01.2024 Welding procedure of plate-to-
6 Duct Area 07.01.2024 plate welding approved by CES.

7 APH

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 FRE APS (31-F-1) Furnace
Panel shop Work
Total Panel cutting ETC for
welding done in
Sr. No. Description panel completed Pre-fab REMARK
completed last 24
(nos.) (nos.) completion
(RM) hours
1 Radiant Side 142 47 40 10 RM 15.01.2024 Scaffolding for Radiant
section completed and
2 Radiant End 72 0 15.01.2024 green tag received.
Convection Scaffolding for APH and
3 40 0 15.01.2024 duct in progress.
Side
Convection Total 2700/3500 cubic meter
4 29 0 15.01.2024 scaffolding completed.
End
Refractory mock up test
5 Roof Area 15.01.2024 done.
6 Duct Area 15.01.2024
7 APH

 Pre-TA Job Status – Piping and Structural

Work Remarks
Total Job done ETC for
TA Unit Total Pre- Completed / Total
Vendor scope in last Pre-fab
Job TA Scope Pre-fab.
24 completion
hours
Piping Simpag 17,732 ID 11284 / 16436 ID 102 15.01.2024 Jobs i/p on Utility Loops -
U1F/G, U7, U8, U12,
19,248 ID U21, 36A
HC loops – 17C/D, 41,
42, 24A

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 Jobs i/p on OSBL loops –
15,794 ID PCTC-80, 73, 3, 83, 92.
Jyotsna 11055 ID 6637 / 11055 ID 70 15.01.2024
FRE P to P Loop 15, 17,
1, 19, 20
Gate Pass preparation in
Excellent
11,672 ID 7004 ID 0 / 7004 ID 0 15.01.2024 progress. Fab start ETC
Projects
26th Dec.
31 MT Erection of Temporary
17 MT –
Structure 10 MT – platform done for cutting
Structure
25 MT Structure of 1st deck at VPS
Structura SK 15 MT
Grating 10 MT Grating 0 15.01.2024 Condenser area.
l Cons Grating
500 RM – 300 RM – Hand
500 RM –
Hand railing
Hand railing
railing

 IWL’s Received Vs Total – 278 / 278

 Scaffolding Progress – 17,000 / 50,000 M3
 Pre TA loops – 21/27 Completed. 1 in progress.
 PSV Testing - 43 Nos. completed out of 54 Nos.
 Blind / Loop tagging progress – 42%

 Pre-TA Contract Manpower Mobilization

No. of
Total Manpower No. of Gate ETC Pre-TA
TA Unit Job Vendor Passes
during Pre TA Passes Applied Equip Mob
received
Rotostat 129 100 91 26.12.2023
FRE Jyotsna 140 140 128 26.12.2023
Simpag 180 180 180 26.12.2023

 Dattatray 120 130 120 31.12.2023

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 Pre-TA Exchanger Status

Total No. of No. of Pre-TA

TA Unit Total No. of
Vendor Pre-TA Exchangers No. of Pre-TA Exchangers In-Progress (5 no’s)
Job Exchangers
Exchangers completed
31E23 – Repair of Components in progress.
ETC- 28.12.2023.

31E13A – Components repair in progress.

ETC: 31.12.2023. Tube bundle shifted for 100%
retubing and tube removal in progress.
Sanjay
FRE/FRE
Engineering / 88 30 15 31E1053 -Temporary connections provided.
NSU
Jyotsna Outage awaited.

31E8 – Steaming by Operations in progress.

32E24 – Opening of components in progress.

32E4 -- Isolation by Operations in progress.

 Job Progress Status

S. No. Vendor Job Description Tomorrow’s action plan.

1. M/s Dattatray 1. Field survey for drawing of 31F1 in 1. Field survey for drawing of 31F1 to
progress. continue.
2. Scaffolding for 32F1 and 32F1 APH in 2. Scaffolding for 32F1 and 32F1 APH
progress. to continue.
3. Shot blasting of panels in progress. 3. Cutting of plates for panels to

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 4. Fit up for casing welding in progress. continue.
5. Flue gas duct elbow insulation removed 4. Fit up & welding of Panels.
and manual cleaning done 5. Shot blasting to be continued.
2. M/s Roto stat 1. Tagging of equipments completed. 1. Tagging of equipment to be
2. Survey for equipment structural continued.
replacement in progress. 2. Servicing of test rings to be
3. Servicing of test rings in progress (14/35 continued.
completed). 17 test rings shot blasting in 3. Scaffolding for Equipment.
progress. 4. Survey for equipment structural
4. Certification of welding/grinding machines replacement to be continued.
in progress. 5. Spade cutting.
5. BOM for Spading of drums & tower
prepared.
6. HE Handing over plan prepared.

 Equipment Tagging – 108 / 108 Completed.

 Test Ring servicing – 18 / 35 completed, 4 nos. in progress.
 Exchanger Bolt servicing – 6/58 nos. completed, 5 nos. in progress.
 Spade Cutting – 450 ID / 2129 ID completed, 40 ID in progress.

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