Project No.

Task Order
00001 0003696807 Date: 04.05.2023
/Contract No.:
Prepared By: NITISH KUMAR SINGH
Company Name: BOMS PVT LTD
Building: N/A BOMS PVT
Area: SEZ CRUDE

Work Scope/Description: MPC LTD

Project – Piping and structure Erection , fabrication & Fit Up .

Primary Project HSE

Emergency Contact Person(s): KUMARVEL J (Project Manager) NITISH KUMAR SINGH
Mob: 8015584075 MOB: 6392795293
Emergency Radio/Phone No.: RIL Security : 200 RIL-HSE: Mr. NIRAV SAH
RIL Fire : 101
RIL Medical : 222
Specific Work Location(s):
Yes No Corporate/000 Project-Specific
Pre-Task Walkthrough Conducted : HSE Program Reference (J3 ):
 
Known or Potential Hazards
BOMS PVT Yes No
1. Radiation Area Work  LTD  10080-1-HSEF-DWP-CN-039,40
2. Hazardous Waste Operations    HW(MHT)RULES 2010
3. Confined Space     10080-1-HSEF-DWP-CN-078
4. Hot Work  Job Safety 10080-1-HSEF-DWP-CN-046
5. Roof Work Analysis
   10080-1-HSEF-DWP-CN-059
6. Fall Hazards (> 1.8 meters)     10080-1-HSEF-DWP-CN-042
7. Excavation/Trenching
MECHANICA
   10080-1-HSEF-DWP-CN-067
8. Ladders and Scaffolding  LWork
  10080-1-HSEF-DWP-CN-060,82
9. Aerial Lifts 
(SEZ MPC  10080-1-HSEF-DWP-CN-052
 
10. Heavy Equipment
PROJECT) 10080-1-HSEF-DWP-CN-049
11. Lock and Tag     10080-1-HSEF-DWP-CN-071
Work Order No:-
12. Site/Vehicle Traffic 0003696807  10080-1-HSEF-DWP-CN-056
13. Electrical Hazards     10080-1-HSEF-DWP-CN-065
Pre Ch Re
D R
14. Asbestos Work  a e par  ec vi  10080-1-HSEF-DWP-CN-036
ed ke e
15. Lead Work  t vi By  d w  10080-1-HSEF-DWP-CN-033
e si
 By ed
16. Hazardous Materia ls/MSDS o By 10080-1-HSEF-DWP-CN-047
n
17. Respiratory Hazards  D  10080-1-HSEF-DWP-CN-043
et
ai 1
ls

0 Is Pro Co Ar
4 s jec nst ea
/ u t ruc M
 18. Noise Exposure   10080-1-HSEF-DWP-CN-044
19. Temperature Extremes  10080-1-HSEF-DWP-CN-029,26
20. Hoisting & Rigging    10080-1-HSEF-DWP-CN-081
21. Biological / Vermin  10080-1-HSEF-DWP-CN-032
22. Insects / Varmints  10080-1-HSEF-DWP-CN-032
23. Signs and Barricades  10080-1-HSEF-DWP-CN-058
24. Sharp Objects 
25. Hexavalent Chromium  10080-1-HSEF-DWP-CN-037
26. Grating/Floor Plate/ Guardrail Removal   10080-1-HSEF-DWP-CN-079
= Requires formal/special training
= Requires a permit/form/report
= Requires certification or Competent/Qualified Person designation
Error Precursors: Identify all that may be applicable to the job.
Task Demands
Time pressure (in a hurry)
 High workload (memory requirements)
 Simultaneous, multiple tasks
Repetitive actions, monotonous
Irrecoverable acts
Interpretation requirement
 Unclear goals, roles, and responsibilities
Lack of or unclear standards
Individual Capabilities
Unfamiliarity with task – first time
Lack of knowledge (mental model)
 New technique not used before
Imprecise communication habits
Lack of proficiency/inexperience
 Indistinct problem-solving skills
 “Hazardous” attitude for critical task
Illness/fatigue
Work Environment
 Distractions/interruptions
Changes/departures from routine
Confusing displays or controls
Workarounds/OOS instruments
Hidden system response
Unexpected equipment conditions
 Lack of alternative indication
Personality conflicts
Human Nature

2
 Stress (limits attention)
 Habit patterns
Assumptions (inaccurate mental picture)
Complacency/overconfidence
Mindset (“turned” to see)
Inaccurate risk perception (Pollyanna mindset)
Mental shortcuts (biases)
Limited short-term memory
Specific Hazard Analysis and Safe Work Requirements
Known and/or potential hazards, including any marked “yes” above, are further evaluated, and specific measures are
identified on subsequent pages. This discussion must include identification of the work activity, the specific hazards present,
and the safe work requirements/controls (including a hazards assessment/modification for PPE) to be used to
alleviate/control the hazard(s).
Minimum Dress / PPE Requirements: Safety Helmet, Safety Glasses, Substantial Footwear, Long Pants, long sleeve Shirt, Hi-
Visibility vest.
Walkdowns
 Walk downs are completed in advance of the work.
 Ideally, this review includes walk down by the employees who will actually perform the task.
 During the walk down, the work scope is validated and verified, including materials and special tools needed to complete
the task.
 The walk down should consider environmental and workplace factors that may impact critical steps of the task.
 The consistency and thoroughness of walk downs are improved with the aid of a checklist.
 Use the walk down as an opportunity to observe physical limitations that may exacerbate performance, especially at the
critical steps, or hinder execution.
 The results of the walk downs are incorporated into work packages or documentation preparation.
Safety Task Assignment
 Qualification for the task is first and foremost, but not the only, consideration.
 Assigning the right employee to the task is an opportunity for the supervisor to evaluate the risk, complexity, and
frequency of performance of the task.
 Experience, proficiency, personal readiness, and previous risk-taking behavior should be considered in light of the risk
and complexity of the task, as well as how often task has been performed.
 Factors related to an employee’s mental, physical, and emotional readiness to work should be considered such as fatigue,
illness, emotional stress, and physical disabilities relevant to the task.
Pre-Task Briefings
 Employees should be given the opportunity to talk about what is to be accomplished and what should be avoided.
 Possible negative consequences should be discussed to identify additional controls or barriers needed.
 The supervisor and the employee can develop contingencies for the most likely and worst-case outcomes.
 Such thinking enhances situational awareness and improves application of error-prevention tools at critical points in a
task.

3
Sr. No Work Activity Hazards Present Required Safety Measures/PPE

4

Site survey, Layout / Marking
1
by Chalk Powder/ Lime
2 Vehicle Movement / Parking
of vehicles at site
1.1Slip,Trip & Fall.
1.2 Dust Hazard.
1.3 Snake bite.
1.4 Accident With Vehicles /
Equipments.
1.5 Skin Irritation Due to exposure
to lime / chalk powder.
1.6 Heat Exhausion / Heat Stroke
2.1Run over person.
2.2 Vehicle operation by Non
validated Driver/ Helper.
2.3 Fire.
2.4 Lack of awareness regarding
traffic rules.
2.5. Collision with other vehicle
5
1.1. Mandatory PPE (Hard helmet, safety shoes,safety
goggles,cotton gloves & Reflective vest) are to be used.
1.2. Ensure protruding rebars are bend, or remove.
1.3. All protruding/sharp edge materials covered by
protection cap.
1.4. Dust mask is to be used..
1.5. Approved Safety glasses & Cut resistance/PVC Hand
gloves are to be worn.
1.6. Good House keeping is to be maintained.
1.7. Ensure First Aid requirements to be administered in
case of snake bite. Shift the person to hospital for further
treatment.
1.8.Vehicles daily check log (Brake, horn, revers horn,
side lights, head lights etc.etc.) to be filled.
1.9.Only vehicles road worthy and fit for transport to be
used.
1.10.Trained & validated drivers to be deployed.
1.11. Toolbox talk to be given to drivers for safe
defensive driving.
1.12. Toolbox talk to be given to employees about
awareness for road traffic safety.
1.13.Toolbox talk and posters for “Don’t rest
sunder/around vehicles/equipments” will be provided.
1.14. Appropriate road traffic signages to be displayed
at site.
1.15. Banks man to be deployed for safe movement/
reversing In the plant area.
1.16. Job specific PPEs (Nose mask, hand gloves etc. etc.)
to be provided and employees trained and supervised for
use of PPEs.
1.17.Drinking water facility to be provided.
1.18. Toolbox talk to be given to workmen about
awareness about symptoms of heat stroke and heat
exhaution and control measures to overcome it.
1.19. Emergency vehicle to be kept available at site for
transporting to OHC, person affected by serious heat
stroke
2.1. Use of pedestrian walkway to separate man
movement.
2.2. No persons should be allowed to take rest under the
vehicles.
2.3. Banks man/ signalman should be assigned to guide
the reversing vehicles.
2.4. Wheel chokes must be available in the vehicles and
should be used.
2.5. All drivers shall be possessing valid driving license
with safe driving permit (SDP).
2.6. A traffic management plan to be implemented.

Area clearance for mobilization
3 3.4. Personnel injury.
of crane or hydra etc.
4 Operation of equipments
3.1 Injury to person due to vehicle
movements.
3.2 Tilting crane due to Improper
compaction of ground.
3.3 Use of Non Validated
vehicle/equipment,Operator &
Workers.
3.5.Damage to the overhaead
utiliies while transporataion.
3.6. Hazards associated while
transporting equipments by trailer
durng night time.
3.7. Nitrogen exposure / exposion
4.1 Use of defective equipments.
4.2 Unauthorized operation of
6
2.7.Spark arrester must be installed.
2.8. Fire extinguisher must be available in each vehicle.
2.9. Provide appropriate control measures planned to
increase the awareness of drivers/operators regarding
traffic rules.
2.10.Vehicle must be certified for use by P&M
department.
2.11.All general traffic safety rules shall be followed in
addition to above precautions.
3.1.The equipments are deployed after obtaining the
equipment fitness certificates from the P&M.
3.2.Only authorized person should be operate the vehicles
(crane or hydra)
3.3. Area shall be leveled and compacted along which crane /
hydra shall move and work.
3.4. Reverse and experienced signalmen shall be provided.
3.5. Personnel movement shall be restricted during crane
movement.
3.6. Entire crane movement area shall be free from any other
materials are installation.
3.7 Earth stability must be check before execute the
work.
3.8.Work execute under the proper supervision.
3.9 Unloading must be conducted with prior planning.
3.10.Only trained and experienced Operator with having
valid SDP (Safe Driving Permit) personnel to be involved.
3.11. Mandatory PPE’s (Hard helmet,safety shoes,safety
goggles,cotton gloves & Reflective vest) must be used.
3.12. Compacted ramp/slope should be organised for
unloading of excavator.
3.13. Job to be executed by competent supervisor &
validated riggers only.
3.14. Stopper to be provided under trailer wheels during
loading & unloading of excavator.
3.15. Ensure vehicle / equipment is certified by Reliance
P&M department before start the work.
3.16. Proper distance to be maintained while
tranporting.
3.17. Provide additional Control Measures to avoid
damage to overhead utilities.
3.18. Tranportation to be avoided in night shift.
3.19.Proper lighting to be provided if shifting is to be
done.
3.20. Cylinder cap to be fitted when not in use.
3.21. cylinder to be kept at isolated area.
3.22. only trained and competent person shall be
allowed to operate nitrogen cylinder.
4.1. Ensure that tool box talk is being carried out about
the execution of the jobs and validated & inspected tools

5 work by Welding machine/ Gas
cutting and Welding work
(routine)
vehicle/equipment.
4.3 Breakdown.
4.4 Over speeding of vehicle.
4.5 Run over Person.
4.6 Collision of vehicles/ between.
4.7 Equipment operation without
reverse horn or without taking help
of banks man.
6.1 Personal Injury.
6.2 Fire Hazard.
6.3 Machine/Equipment Failure.
6.4 Faliure of hose.
6.5 Exposure to Carbon Monoxide /
Carbon dioxide.
6.5 Fire and Explosion
6.6 Burn injury due to fire spatters
6.7 Eye injury to near by workers due to
UV radiations.
6.8 Welding fumes
6.9 Person injury due to fall of gas
cylinders while transporting.
6.10 Electric shock due to damaged /
incorrect cable connection/ work in
monsoon season.
7
must be used.
4.2. Ensure vehicles/equipments operated by authorized
operator only with valid SDP.
4.3. Daily equipment chekclist to be filled by operator
and to be signed by supervisor before the use
equipment.
4.4. Ensure drivers / operators are aware about traffic
safety (speed limit/no over traking) requirement and
they obey all the traffic signs and signals while they are
operating the equipment’s/vehicles. Driving below
prescribed limit which is 30 K.M / Hour (Max.) on main
Road & 20K.M /Hour on branch.
4.5. Use of pedestrian walkway to separate man
movement.
4.6. No persons should be allowed to take rest under the
vehicles. 4.7.
Banks man/ signalman should be assigned to guide the
reversing vehicles. 4.8.
Wheel chokes must be available in the vehicles and
should be used during the parking.
4.9. Always keep safe distance between the two
equipments / vehicles to prevent collision.
4.10.Hepler/Signal man should be available with each
vehicle during the operation of vehicle/Equipment.
4.11.Vehicle/Equipment must be parked at designated
area.
4.12. Ensure reverse horn is in working condition and
audible. Helper must be available to assist driver while
operating.
6.1. Ensure PTW (Permit to work) System.
6.2. STA must be filled by supervisor/ Engineer, properly
and associated hazards must be communicated to all
the job related employees before start the job
6.3. Welding Machine should be barricade.
6.4. All unguarded wheel must be guarded.
6.5. Only RIL validated with TPC the machine.
6.6. All mandatory PPE (Safety helmet with welding face
shield, long boot, Safety ,long gloves & leather apron)
are worn while at work
6.7. Adequate number of fire extingusher must be kept
near by the work area.
6.8. Operator must be trained for operate the fire
extinguisher.
6.9. Check machine condition regularly to avoid the
environmental hazard & accident.
6.10. Follow the maintenance schedule of RIL-P&M Dept.
6.11. follow the manufacturer instruction.
6.12.Proper clamps to be provided.
 6.13.Whip lash arrangement to be provided at hose
joints.
6.14.Proper rating hose to be provided.
6.15. Operating pressure not exceed other than design.
6.16. Follow Maintenance schedule regularly.
6.17. Don’t do the work near the outlet of fume
(Carbon Monoxide / Carbon dioxide)
6.18. Use nose mask during the work with machine.
6.19. Provide flash back arrester on oxygen and DA cylinder &
torch side. Hose to be connected with crimp type connector.
6.20The combustible material shall be removed from site
before starting the job.6.21No welding cable shall pass over
the combustible materials/cylinders.
6.22 Provide fire extinguisher near by.
6.23 Check the leakage of cylinder with soap solution and dialy
checklist to be filled.
6.24 Hot work permit should be taken and Fire watch peron
should be identified.
6.25Only trade validated person shall be appointed on job.
6.26 Regular inspection of machine to be done by welders and
electrician for welding machine.
6.27 Good housekeeping to be maintained.
6.28 Store cylinder in vertically in designated area in secured
conditions.
6.29 Use standard hoses to identify the gases. (Red for DA and
blue for Oxygen).
6.30 Trained Fire-watcher to be deployed for hot work.
6.31Hot work booth to be constructed.
6.32 Use leather hand gloves, hand sleeves and apron for gas
cutting work.
6.33 Provide safety goggles with shade 5 to all co-workers.
6.34 Provide suitable nose mask for welders if required.
6.35Follow confined space procedure incase welding at
confined area.
6.36 Take rest at periodic intervals to avoid continuous
exposure of wedling fumes
6.37 Use gas cylinders trolley to transport gas cylinders.
6.38Fixed the valve caps while shifting/storing the gas
cylinders.
6.39Gas cylinders shall be stored Separetely 6 meter in
between and secured by metal chain.
6.40 Ensure welding machine inspected periodical by
competent person. (Quarterly).
6.41 Ensure routing of welding lead/return lead from welding
machine to job and vice-versa.
6.42 Ensure that cable joints are properly insulated if any.
6.43 Regular inspection of welding and power cables to be
done by welders and electricians.
6.44Do not allow carrying out welding in wet area or by
wearing wet clothing or wet PPE’s.
6.45Proper earthing should be provided.
6.46Protect the machines and cables from water ingress.
6.47 Ensure that work area and personnel protective
equipment are not wet
6.48During monsoon season Electricians to check all machines
switch boards and cables before starting the work and ensure

8

Mobilization/ Lifting During
6 7.4.Slip, Trip and fall, or hitting against
Mobilization & Demobilization
7 Material handling-
(By Machine & Manually)
7.1 Personnel injury.
7.2. Accident of falling objects. Improper
approach/Access/egress .
7.3. Accident or Incident due to improper
working practices.
some overhead object.
7.5.Unstable ground and base condition
may cause tipping off lifting equipment.
7.6.Vehicle Driving Speedly
8.1 Human Error (Known and
Unknown).
8.2 Unfit/Poor condition of equipment
can cause serious hazards to itself &
personnel. 8.3
Cut slings and broken rigging
equipments.
8.4 Hit by rebar while placing with crane
8.5 Toppling of crane or Pick and carry
crane.
8.6. Back injury due to bad postures.
8.7. Cut Injuries to hands and fingers.
8.8. Injury due to slip and trip.
9
that all in well condition then start the work.
7.1. Maintain safe distance of 1M from the edge .
7.2. Signal man is to be assigned with red and green flag.
7.3. Reverse horn to be audible.
7.4. Check the soil condition before placing any Materials.
7.5. During loading and unloading activity the area shall be
barricade and putting the lifting& warning signage as well.
7.6. Stoppers to be provided on the edge of Materials.
7.7. Materials need to be fastens properly while shifting the
site.
7.8.Vehicle park on even and compacted surface.
7.9.Proper access and egress arrangements (Slope or ladder).
7.10. A. Use safe working practice while loading and unloading
materials.
7.11. Barricade area while loading and unloading.
7.12.Post signage and warning signs
7.13. All workers must wear PPE’s during all times.
7.14.Assign only trained people for the job.
7.15.The personnel involve in manual loading and unloading of
materials must follow the procedure of safe lifting techniques.
7.16.Safety tool box talks regarding mobilization safety must
be given to all workers involve before to start the job.
7.17.Proper housekeeping.
7.18. Avoid liquid spillage.
7.19.Observe proper stacking
7.20.Vehicles driver must take care of any over.
7.21.head installation while driving
7.22.Vehicle drivers must observe the maximum allowed
heights.
7.23.Mobile cranes shall set up correctly on firm ground, place
the crane level.
7.24. Outrigger fully extends outrigger pads place on mats
before any boom movement.
7.25. Signal man/Banks man should be available with the
vehicle.
8.1. Trained and experinced foreman, supervisor and rigging
team to be engaged.
8.2.Rigging plan to be explained and completely understood by
the supervisor and his team.
8.3Ensure proper selection and placement of lifting machine.
8.4. Use of mobile crane planning and risk assessment
checklist/ lifting plan as per J3 procedure.
8.5. Only trained, experienced and trade validated workman to
be deployed for the job.
8.6. Crane, sling and D- shackles etc shall be inspected before
use.
8.7. Ensure the selection of proper length of web sling/ wire
rope to maintain angle between load and sling/rope.
8.8.Ensure all tools and equipment have test certificates.
8.9.Do not use damaged equipments.
8.10.Precautions recommended by the manufacturer should be
followed to avoid any misuse of the equipment.
8.11. Nobody should stand under suspended load. 8.12.

Steel Structural materials
8 loading,Unloding-Shifting By
Hydra /Crane.
9 Manual pipe handling / Pipe
Stacking/ Pipe Cutting/ Pipe
9.1Failure of lifting tools & tackles.
9.2 Unauthorized operation.
9.3 Failure of Hydra/crane.
9.4Physical injury (Hit by
structuralmaterials while placing
byHydra/crane)
10.1 handling of pipe.
10.2 Hit by pipe while handling.
10
Area below the overhead work should be kept cordened.
8.13. Experienced riggers and signal man should be engaged
for rebar handling and cage lifting jobs.
8.14. Ensure lifting appliances are in good conditions &
certified.
8.15 Ensure good supervision.
8.16. Pick and carry to be operated under 70 percent of rated
capacity.
8.17.Articulated motion of pick and carry to be avoided.
8.18. Use of mobile crane planining and risk assessment
checlist/ lifting plan as per J3 procedure.
8.19.Overloading of hydra /crane with respect to boom length,
boom angle and operating radius to be avoided.
8.20. Helper to be provided to guide the crane while reversing
or marching.
8.21. shifting of CG (center of gravity) while lifting to be
avoided.
8.22. lifting of long object more than 6M to be avoided.
8.23.Only trained and validated person shall allow to operate
crane.
8.24. Maintain suitable posture, while handling the material.
8.25. If possible avoid the manual material handling.
8.26. Wear cut resistant gloves appropriate for the activity.
8.27. Keep working area clean and clear.
8.28. Ensure walk way is clear before moving of material.
8.29. All excavation to be barricaded.
9.1. Selection of proper lifting tools/tackles (SWL).
9.2. Only trained/ experienced workmen to do the job.
9.3. Third party certificate must be ensured for all lifting tools
and tackles, equipment etc.
9.4. Ensure daily inspection of equipment, tools and tackles
before starting the job and complete check list.
9.5. Only trained, experienced and certified operator must be
deployed.
9.6. Trained riggers only deployed.
9.7.Provision of Audio alarm for the crane must be placed.
9.8 Proper selection & placement of Hydra/crane.
9.9. Ensure competent/trained Crane operators are deployed.
9.10 Ensure crane capacity at the lifting radius of load.
9.11. Do not stand under & surrounding suspended load area.
9.12. Area below the overhead work should be kept cordened.
9.13. Experienced riggers and signal man should be engaged
for loding and unloding jobs.
9.14. Ensure lifting appliances are in good conditions &
certified.
9.15 Ensure good supervision.
9.16. Guide rope/tag line must be ensured while shifting the
materials and they must stand away from the Hydra/Crane.
9.17 Materials shouldbe kept on wooden /metal staves.
9.18. Don’t dragging the sling/belt while unler the load.
10.1. Size up the job, stand firmly, bend your knees, get a firm
grip, lift using leg muscles, and keep back straight. Look

10.3 Improper stacking of pipe and hit
by pipe while placing with crane.
10.4 Overloading while pipe cutting by
machine.
10.5 Cut by sharp edge of pipe.
10.6. Electrical Shock.
bending
10.7.Tripping Hazard.
10.8. Pinch point. Press in between rebar
while Cutting – bending by machine.
10.9.Rotating parts of machines.
10.10 Person injury due to electric
shock..
11.1 Perosnnel Injury due to Sharp
edges/nails.
10 Handling of other materials
11.2 Fall of materials.
11 Preparation of fiting,fabricating 12.1 Untrained & unauthorised workers. 12.1 Only RIL validated workers are allowed to execute the
and erection. 12.2 Defective machine / tools. 12.3work.
Electrocution. 12.4 12.2. Ensure gas cutting machine is tested and certified by RIL
Dust Hazard. 12.5 Fallelectrical engineer.
of stracture/ Materials
11
where you are going.
10.2. Repeat the sequence while putting things down. 10.3.
Shoulder Pad Shall be used while handling. 10.4.
While handling full length pipe in group, watch in front and
go. 10.5.
Stack rebar dia wise & separate scrap & unwanted pipe.
10.6. Walkway should be maintain free from the obstruction.
10.7. Use experienced person for piper cutting. Lock & Key
arrangement should be made in cutting machine to control
unauthorized operation.
10.8. Use cut resistance hand gloves.
10.9. Cutting Machine power cable should be routed through
ELCB.
10.10. Proper earthing should be provided
10.11.Power cable should be routed through under ground.
10.12. Shed should be provided for rain protection.
10.13. Ensure good housekeeping in Reinforcement yard.
Rebar shall be stacked separately like New steel, scrap steel,
recycle steel etc. walkway should be clear from obstruction.
10.14. Don’t keep hand, fingers in between rebar.
10.15. Provide & maintain guards for rotating parts.
10.16. Proper earthing should be provided.
10.17. Route the power cable preferably under ground.
10.18. Shed should be provided for rain protection.
10.19. Limit switch should be checked before the bending of
Rebar.
10.20. Unauthorized workers should not be allowed at
working site.
10.21. Lock & Key arrangement should be made in Bending
Machine to control unauthorized operation.
10.22. Proper PPE’s should be used.
10.23. Proper communication and coordination with co
worker.
10.24. Ensure good housekeeping in Reinforcement yard. Pipe
shall be stacked separately like New steel, scrap steel, recycle
steel etc. walkway clear from obstruction.
11.1 Maintain the sharp edge of cutting machine to prevent
injury due to excessive force. 11.2
Avoid handling the materials with sharp edge & protruding
things. 11.3 Proper
hand gloves, safety goggles, helmet, shoulder pad and other
PPE’s to be used. 11.4 Lift
the material properly. Engage another person if material is
heavy or over size. 11.5 Do not
lift material beyond the capacity of person. (18 Kg)
12.3. 30 mA ELCB shall be fitted on each electrical equipment &
it must be in working condition.
12.4. Provide proper access to the work place

13.1.Personnel Injuries
13.2 Fall of materials.
12 Erection of pipe and structure .
13.4Untrained workforce
13.3 Protruding nails.
13 Scaffolding erection & 14.1 Fear of height.
dismantling 14.2 Unsafe surroundings or
environment .
14.3 Fall of person (Physical Injury)/ Slip
& Trip
14.4 Untrained workforce
14.5 Collopse Scffolding
14.6 Broken Spanner /slips Fall of
material
12
12.5. Use dust mask during the work.
12.6 Do not keep loose bolts/ materials attached to any place.
12.7 Use tools bags to lift the tools at height.
12.8 No worker should be allowed to stand below suspended
load.
12.9 materials should be firmly tied at center while lifting.
12.10 Check condition of bolts and threads before use.
12.11 Ensure shuttering is rested properly before de-attaching
from the lifting devices.
12.12 Barricade the working area.
13.1 Workers must wear full body harness and lanyards to
secure with a rigid structure before starting job. 100% Tie off
method to be followed.
13.2 Provide secure life line (8mm wire rope minimum) where
anchoring point is not available.
13.3 Provide safe working platform with handrail, before
erection of materials. 13.4
Observe all precautions/validation relevent to the used lifting
device. 13.5
. Keep other workers away from the working area & Area should
be barricade. 13.6
materials should be firmly tied at center while lifting.
13.7 Do not throw bolts or nuts and any other materials from
height.
13.8 Do not throw stracture and other materials rather lower
it slowly with the lifting device/Crane.
13.9 Remove or bent nails before holding the materials.
13.10 Collect and dispose used unwanted things with proper
manner and maintain good housekeeping.
13.11 Engage only trained & validated workforce by RIL.
13.12 Workers are to follow the sequence of de-shuttering as
per Engineer’s instruction
14.1 Person having fear from height should not be involved in
job.
14.2 Ensure safety induction and all relevant training
14.3 Climb at height in clear atmosphere.. Fall arrestor to be
provided if required.
14.4Ladder to be used for climbing.
14.5 Three point contact system must be follow to up /down.
14.6 Walkway or passageway should be clear and free from
the obstruction. Guard rails to be provided.
14.7 T - step to be provided at distance of 300mm till second
lift while scaffolding erection as ladder cannot be fixed.
14.8 Work must be executed by RIL validated workers only.
14.9 Erect the scaffold as per RIL Procedure.
14.10 Scaffolding height above 20M to be designed and
approved before erection.
14.11 Erect scaffold on hard soil, if soil is sandy use sole
plate/base plate beneath the scaffolds.
14.12 Lock the structure of scaffold with permanent structure if
available.
14.13 Cordon off the area & post caution signs.
 14.14 Carry tools in a canvas bag or use rope & pulley for
materials lifting & lowering
14.15Check that the rope knot is properly tied while lifting the
materials. Check all the locking pins, split pin etc. are in proper
position.
14.16 Spainers should be lashed with FBH.
14.17 Loose materials should not be kept on the scaffold.
14.18Scaffolding pipe to be tied at two location with rope while
lowering or erecting.
14.18 Area to be barricated while working on scaffolding and
ensure that no unathorised person is standing below.
14.19All scaffold must be checked by competent person and
adequate tags must be displayed near by the access of the
scaffolds.
14.20Use gin wheel/rope and canvas bag for lowering of
scaffold components.
14.21Dismantling should be done by competent workmen in
presence of concern supervisor/engineer.
14.22Dismantle scaffold materials should be kept in proper
manner.

15.1 Electric supply should be taken through ELCB of 30mA

sensitivity.
15.2 All power cables should be protected from damage by
proper laying.
15.3 Proper Earthing shall be provided to all electrical Plant
equipment.
15.4 The Electrical work permit system shall be followed
15.5 A safe lockout and tagging procedures is an operating
procedures by which a person, action individually or as a
15.1 Electrocuation
member of a maintenance crew, may have a machine or part
14 Electrical work 15.2 Un-authorised operation of
of a machine or equipment removed from and held out of
electrical equipments
service until released by that person.
15.6 A tag indicating “Danger! Do not operate” or the
equivalent shall be placed at the power source of the
equipment being serviced.
15.7 A safe lockout and tagging procedure shall be strictly
followed in securing electrical systems, machinery, pressure
systems, and rotating equipment.
15.8 Hold Tags shall not be removed from any device unless
authorized.

16.1 Display all important emergency phone numbers near

working premises. 16.2
All the persons must be aware of what to do in case of
particular emergency situation.
16.1 Worsening of situation in case of 16.3Allocate responsibilities to individuals about their response
15 Emergency Response
mishap during emergency situations.
16.4 Emergency Response team to be trained and their contact
details displayed at site.
16.5 Emergency mock drill to be conducted for evaluating
emergency response.

13
 17.1 Daily STA should be communicate to workers and
employees & should know what to do in case of emergency.
17.2. Training for motivation is required
17.3 Ensure effective supervision .
17.4 Same person should not be allowed to continue in night
shift.
17.5 Drink plenty of water.
17.6Ensure availability of rest shelter and welfare facility at
site.
17.1 Adopting short cut method,
17.7 More than 12 hours work should not be carried out.
negligence, wrong perception, absent
17.8 Drivers should take atleast 15 min. rest of every 2 hr.
mind, using cell phone.
17.9 Night shift timimg will be as per duty register
17.2 Work related fatigue, stress, illness,
17.10 Means of transport for medical urgency will be made
16 General,habits heat stress
available .
17.3 Night shift, over time, inadequate
17.11 JSA should be discussed while conducting STA at site.
lighting.
17.12 Install adequate temporary lighting as required. Ensure
17.4 Absence of empergency vehicle.
that the lighting is maintained in safe operational condition.
17.5Wild animals and reptile
Lighting must be on a separate circuit. The bulbs must be
shielded to prevent accidental contact by debris and small
hand tools.
17.13Means of transport for medical urgency will be made
available.
17.14 Emergency contact number to be displayed
17.15 Do not allow workers to sleep at any isolated places in
open. Ensure that the rest places are well illuminated with all
primary facilities like drinking water, urinals, etc.

17 19.1 Fear of height 19.1Person having fear from height should not be involved in
19.2Unsafe surroundings or height job.
Working At Height
environment. 19.2Ensure safety induction and all relevant training
19.3Fall of person (Physical Injury)/ Slip (CSM,Hight Pass).
& Trip. 19.3 Climb at height in clear atmosphere.
19.4Untrained workforce 19.4Wear proper PPE’s included Full Body Harness and anchor
19.5Fall of material with proper anchoring points or life line.
19.6Failure of lifting tools & tackles 19.5Fall arrestor to be provided if required.
19.7Unauthorized operation. 19.6Ladder to be used for climbing.
19.8 Topple of crane. 19.7Vertical ladder (>6 Mtrs) to be provided with fall arrestor.
19.9 Failure of crane 19.8Three point contact system
19.10 Hit by reinforcementwhile placing 19.9Walkway or passageway should be clear and free from the
by crane obstruction.must be follow to up /down.
19.11 Snake Bite/Insects Bite 19.10Top & mid Guard rails to be provided.
19.11Work must be executed by RIL validated workers only.
19.12Scaffolding height above 20M to be designed and
approved before erection
19.13Scaffold must be tie with permenent strecture.
19.14Cordon off the area & post caution signs.
19.15Loose materials should not be kept on the scaffold/
height
19.16Use gin wheel/rope and canvas bag for lowering of
materials.
19.17Selection of proper lifting tools/tackles (SWL).
19.18Only trained/ experienced workmen to do the job
19.19Third party certificate must be ensured for all lifting tools
and tackles, equipment etc. etc.
19.20Ensure daily inspection of equipment, tools and tackles
before starting the job and complete check list, defactive lifting
tools & tackles to be removed from site.
14

20.1 Eye/Skin Irritation
Refuelling of Equipment’s
18 /Vehicles
20.2 Collision of vehicles/ between
20.3 Fire & Explosion
19 Labour Transportation 21.1 Slip & Trip
21.2 Unauthorized operation of
vehicle/equipment
21.3 Over speeding of vehicle
21.4 Run over Person
21.5 Collision of vehicles/ between
15
19.21Only trained, experienced and certified operator must be
deployed.
19.22Trained and validated riggers only deployed.
19.23 Lifting operation to be carried-out under trained and
validated riggerforeman/ supervisor.
19.24Crane must be parked on even and compected surface.
19.25 Overload condition to be strictly restricted.
19.26 For truck mounted telescopic hydraulic boom crane, out-
riggers to be fully extended while loading.
19.27 Temporary supports below out-rigger not allowed.
19.28 Provision of Audio alarm for the crane must be placed.
19.29 Proper selection & placement of crane.
19.30 Ensure competent/trained Crane operators are deployed
19.31Ensure crane capacity at the lifting radius of load
19.32 Valid TPI Certificate, load chart, SLI to be maintained.
19.33 Daily inspection log to be maintained.
19.34 Do not stand under & surrounding suspended load area.
19.35Crane operation area to be kept cordened.
19.36Experienced riggers and signal man should be engaged
for loding and unloding of reinforcement.
19.37 Ensure good supervision
19.38 Ensure lifting appliances are in good conditions &
certified.
19.39 Guide rope/tag line must be ensured while shifting the
reinforcement.
19.40 Ensure First Aid requirements to be administered in case
of snake bite. Shift the person to hospital for further treatment
20.1 Safety goggle and rubber hand gloves must be use during
the work.
20.2 Vehicle must be operate only by RIL authorised operator.
20.3Always keep safe distance between the two vehicles to
prevent collision
20.4 Hepler should be available with each vehicle during the
operation of vehicle/Equipment
20.5Vehicle/Equipment must be parked at designated area.
20.6 Vehicle must be parked at even suface.
20.7 Spark arrestor must be check during the refuelling of
equipments and vehicles.
20.8 Engine should be turn off during the refuelling.
20.9 Fire extinguisher and sand bucket should be kept near by.
20.10 Keep away nacked flame or hot particles from the
refuelling job.
20.11 Flammable materials should be kept away or removed
from refuelling job.
20.12Operator/Helper must be trained for operate of fire
extinguisher.
21.1 Vehicle should be kept near the loading unlading platform
and ascending and deascending at platform only.
21.2 Don’t be panic & repidly during ascending in or
deascending from truck
21.3 Workers must be follow the instruction of supervisor
21.4 Ensure vehicles/equipments operated by authorized
operator only with valid SDP.
21.5 Ensure drivers / operators are aware about traffic safety
(speed limit/no over traking) requirement and they obey all the

20 Use of Compressed Air
21 Erection at height
A. Deployment of mobile crane
B. Loading & Unloading of pipe
structure from
trailer/Transportation of the
loaded materials
22.1 Physical injury due to hit by
pressurised hose
22.2 Unauthorized operation of
equipment
22.3 Fire
22.4 Exposure to Carbon Monoxide /
Carbon dioxide
23.A1 Defective machine & Inadvertent
operation of crane
23.B1 Falling of precast due to lifting
gear failure.
31.B2 Physical injury
31.B3 Toppling of crane
31.B4 Engaged untrained work force
16
traffic signs and signals while they are operating the
equipment’s/vehicles. Driving below prescribed limit which is
30 K.M / Hour (Max.) on main Road & 10K.M /Hour on branch
21.6 Use of pedestrian walkway to separate man movement.
21.7 No persons should be allowed to take rest under the
vehicles
21.8Banks man/ signalman should be assigned to guide the
reversing vehicles. Reverse horn must be audible.
21.9 Wheel chokes must be available in the vehicles and should
be used during the parking. 21.10
Always keep safe distance between the two equipments /
vehicles to prevent collision
21.11Hepler should be available with each vehicle during the
operation of vehicle/Equipment.
21.12 Vehicle/Equipment must be parked at designated area
22.1 Hose condtion should be check before operation of
equipment.
22.2 All rotating parts must be guarded
22.3 Hose must be clamped properly.
22.4 Area should be berricade and unauthorised entry strictly
prohibited.
22.5 Don’t do the work near the equipment.
22.6 Mandatory PPE’s must be wearing during the work.
22.7 Do the under controlled pressure.
22.8 Ensure equipments operate by Trained and authorized
operator only.
22.9Fire extinguisher must be kept near by.
22.10 Do not kept Oily rugs/cloths near the equipment.Store
away from the equiment.
22.11 Follow Maintenance schedule regularly.
22.12Don’t do the work near the outlet of fume (Carbon
Monoxide / Carbon dioxide)
22.13 Use nose mask during the work with equipment.
23 .A1.1 Make a Lifting plan before execute the work & must
be approved By RIL.
23.A1.2 As per the standard check list of P & M,check the
working condition of crane before execute the work.
23.A1.3 Get the defects corrected before use.
23.A1.4 Parked the crane at even and hard surface.
23.A1.5 Keep the crane in appropriate gear while parked.
23.A1.6 Only RIL authorised operator should allow to operate
the crane and helper/Signal men with crane.
23.A1.7 Unauthorised entry strictly prohibited in working
radius of the crane.
23.A1.8 Area should be bericade.
23.B1.1 Crane of proper capacity to be parked to the lifting
area as per lifting plan
23.B1.2 Parking area to be compacted and to be made plane. If
required iron plate to be placed below the crowler of the crane.
23.B1.3 RCC strecture kept on proper platform/wooden piece
and store in proper manner.

23.C1 Failure of lifting equipments &
C.Erection of materials Machinery .
23.C2 Fall of materials/persons
D. Bolting of Beam 23.D1Fall of person
23.D2 Fall of materials/Tools
17
23.B1.4 Tools and tackles should be inspected by third party
and also visual inspection shall be done prior to every use by
user (Rigger/Foreman).
23.B1.5 Lifting tools and tackles must be engeged in job as per
the capacity.
23.B1.6 Work execute under the close supervision by
competent supervisor.
23.B2.1 Appropriate PPE’s should be wearing during the work.
23.B2.2 Area should be berricade and unauthorised entry
strictly prohibited inside working radius of crane.
23.B3.1 Number of crane to selected as per the lifting plan.
23.B3.2 If tandem lifting is required then ensure
correspondance between both operators & erection forman
must be well experienced.Atlest one crowler must be used.
23.B3.3 Transportation must be carried out as per the
transportation plan.
23.B3.4 Crane must be parked on even and compected surface.
23.B3.5 Are should be berricade.
23.B4.1 Only RIL validated operator,Rigger must be engeged in
job.
23.B4.2 Signalmen/flagman must have with crane
23.C1.1 Take valid work permit.
23.C1.2 Tools and tackles should be inspected by third party
and also visual inspection shall be done prior to every use by
user (Rigger/Foreman).
23.C1.3 Tools and tackles to be checked as per the approved
checklist And damage one to be removed from the site.
231.C1.4 Tools and tackles must be engaged as per the
capacity.
23.C2.1 Working area should be berricade and unauthorised
entry strictly prohibited.
23.C2.2 Tools and tackles should be check and engaged as per
the load.
23.C2.3 Tag line should be provide on both side of precast
strecture.
23.C2.4 Rigging formen should be known of the weight of
strecture and conformed before execute the job.
23.C2.5 Engaged only trained and validated person by RIL.
23.C2.6 Appropriate PPE’s should be wearing during the work.
23.D1.1 Use full body harness while working at height and
arrange wire (More then08 mm)rope fro life line and provide
safety net if required.
23.D1.2 Fall arrestor should be used.
23.D1.3 Scaffold must be erect by RIL trained and validated
scaffolder only.
23.D1.4 Scaffold must be certified by competent person.
23.D1.5 Use ladder for proper access and agress.
23.D1.6 Engaged only trained and validated rigger and
supervisor by RIL.
23.D2.1 Self propelled articulated manlift must be used while
removal of lifting accessories/components.
23.D2.2 Use Full body harness while woking at height.
23.D2.3 Tools and tackles should be secure and lowered only
by using rope/canvas bag.
23.D2.4 Hand tools must be check prior to use.
23.D2.5 Nut bolt should not be carred in loose condition,canvas
bag to be used.

E. Detachment of sling & gears
from structure after erection
Storage & handling of
22
Chemicals
23 Fabrication and Installation of
insert Plates
23.E1 Personal injury.
23.E2 Fall of materials
24.1 Leakage of Chemical24.2
Irritation of eye.skin,nose,throat
during contact with chemical32.3
Fire and Explosion
25.1 Fire and Explosion
25.2 Burn injury due to fire spatters
25.3 Eye injury to near by workers due to
UV radiations
25.4 Welding fumes
25.5 Person injury due to fall of gas
cylinders while transporting
25.6 Electric shock due to damaged /
incorrect cable connection/ work in
monsoon season.
25.7 Physical injury during grinding work
18
23.D2.6 Area should be berricade with display warning sign.
23.D2.7 No permission to be given to work under the
suspended load and also in working redius of crane.
23.E1.1 Self propelled articulated manlift must be used while
removal of lifting accessories.
23.E1.2 Full body harness and life line should be used.
23.E1.3 Engaged only trained and validated rigger and
supervisor by RIL.
23.E2.1 No materilas to be thrown from the height.
23. E2.2 Ensure the person who will go to remove the gears &
Slings not keep any materials in his hand.
23. E2.3 Area to be barricade and display signage.
24.1.1 Follow the manufacturer instruction before
handling chemical. 24.1.2 Don’t handle until all
safety precaution have been read and understood.
24.1.3 Chemical storage in cool and ventilated
area. 24.1.4 Storage should be away from the
direct heat. 24.2.1 nose mask,safety
goggles,Chemical resistant hand gloves etc. 24.2.2
Do not breath vapours,gas,vapours or mist if their
inhalable particles occur during handling. 24.2.3
Remove contaminated clothing and
Continue to rinse for 10 minutes and seek medical
attention. 24.2.4 Insure good ventilation and or
exhaustion at workplace. 24.2.5 Avoid any release
into the environment. 24.2.6 Keep container tightly
closed when not in use. 24.3.1 Use nose
mask,safety goggles,Chemical resistant hand
gloves etc. 24.3.2 Kept away chemical from the
direct heat. 24.3.3 Keep container tightly closed
when not in use. 24.3.4 Fire extinguisher and Sand
bucket must be kept near by job. 24.3.5 Don’t do
the hot work near by job
25.1.1 Provide flash back arrester on oxygen and DA at cylinder
and torch side. Hose to be connected with crimp type
connector.
25.1.2 The combustible material shall be removed from site
before starting the job.
25.1.3 No welding cable shall pass over the combustible
materials/cylinders .
25.1.4 Provide fire extinguisher near by.
25.1.5 Check the leakage of cylinder with soap solution and
dialy checklist to be filled.
25.1.6 Hot work permit should be taken and Fire watch peron
25.8 Electrocution
25.9 Burn & Eye injury due hot spatter
25.10 Slip,Trip & Fall
should be identified.
25.1.7 only trade validated person shall be appointed on job.
25.1.8 Regular inspection of machine to be done by welders
and electrician for welding machine.
25.1.9 Good housekeeping to be maintained.
25.1.10 Store cylinder in vertically in designated area in
secured conditions
25.1.11 Use standard hoses to identify the gases. (Red for DA
and blue for Oxygen).
25.2.1 Use leather hand gloves, hand sleeves and apron for gas
cutting work.
25.3.1 Provide safety goggles with shade 5 to all co-workers.
25.4.1 Provide suitable nose mask for welders if required
25.4.2 Use welding booth for welding work.
25.4.3 Follow Hot work procedure.
25.4.4 Take rest at periodic intervals to avoid continuous
exposure of wedling fumes
25.5.1 Use gas cylinders trolley to transport gas cylinders.
25.5.2 Fixed the valve caps while shifting/storing the gas
cylinders
25.5.3 Gas cylinders(O2 & DA) shall be stored
25.5.4 Separetely & kept 6 meter distance in between and
secured by metal chain.
25.6.1 Ensure welding machine inspected periodical by
competent person. (Quarterly).
25.6.2 Ensure routing of welding lead/return lead from welding
machine to job and vice-versa.
25.6.3 Ensure that cable joints are properly insulated if any
25.6.4 Regular inspection of welding and power cables to be
done by welders and electricians
25.6.5 Do not allow carrying out welding in wet area or by
wearing wet clothing or wet PPE’s
25.6.6 Proper earthing should be provided.
25.6.7 Protect the machines and cables from water ingress.
25.6.8 Ensure that work area and personnel protective
equipment are not wet.
25.6.9 During monsoon season Electricians to check all
machines switch boards and cables before starting the work
and ensure that all in well condition then start the work.
25.7.1 Check the expiry date of grinding wheel before receiving
from store.
25.7.2 Use grinding booth for grinding work
25.7.3 Grinder should be validated/Authorised by RIL only.
25.7.4 Use Grinding wheel RPM equal to grinding machine
RPM.
25.7.5 Grinding wheel RPM not more then machine RPM.
25.7.6 Roatating parts must be guarded.
25.7.7 Do not give extra force during the work on grinding
machine.
25.8.1 Ensure Grinding machine inspected periodical by
competent person..
25.8.2 Ensure that cable joints are properly insulated if any
25.8.3 Regular inspection of machine cables to be done by
grinders and electricians.
25.8.4 Protect the machines and cables from water ingress.
25.8.5 Do not allow carrying out grinding in wet area or by
wearing wet clothing or wet PPE’s.
25.9.1 Use faceshield,leather hand gloves,safety goggle,leather

19
 sleev,apron etc.
25.9.2 Follow Hot work procedure.
25.10.1 Walkway should be clear and free from the
onstruction.
25.10.2Cable and hose laying & Dressed properly.
25.10.3 Gin wheel should be use for insert plate lifting &
lowering
25.10.4 Gin wheel must be certified and clamped properly.
25.10.5 Area should be berricade during the lifting/lowering of
materials..
25.10.6 Do not kept any kind of loose materials at height
25.10.7 Wear proper PPE’s included Full Body Harness and
anchor with proper anchoring points or life line.
25.10.8 Fall arrestor to be provided if required.
25.10.9Ladder to be used for climbing.
25.10.10 Three point contact system must be follow to up
/down.
25.10.11Guard rails to be provided

26.1.1 Person having fear from height should not be involved in

job.
26.1.2Ensure safety induction and all relevant training.
26.2.1 Climb at height in clear atmosphere.
26.3.1 Wear proper PPE’s included Full Body Harness and
anchor with proper anchoring points or life line.
26.3.2 Fall arrestor to be provided if required.
26.3.3 Ladder to be used for climbing.
26.3.4 Three point contact system must be follow to up /down.
26.3.5 Walkway or passageway should be clear and free from
the obstruction.
26.1 Fear of height
26.3.6 Guard rails to be provided
26.2 Unsafe surroundings or
26.3.7 T - step to be provided at distance of 300mm till second
environment.
lift while
26.3 Fall of person (Physical Injury)/ Slip
26.3.8 Scaffolding erection as ladder cannot be fixed.
& Trip
26.4.1 Work must be executed by RIL validated workers only.
26.4 Untrained workforce
26.5.1 Erect the scaffold as per RIL Procedure.
26.5 Collopse of scaffold
24 Finishing works
26.6 Broken Spanner /slips
26.5.2 height above 20M to be designed and approved before
erection
26.7 Fall of materials
26.6.1 Spanner must be check before use and lashed with full
26.8 Eye injury due to contact with
body harness.
cement particles
26.7.1 Area should be berricade and don’t kept under the
26.9 Broken hand tools /Slips
suspended materials.
26.10 Skin/Eye Irritation due to contact
26.7.2 Don’t kept loose materilas at height.
with cement.
26.7.3 Use gin wheel/rope and canvas bag for lowering of
materilas.
26.7.4 Gin wheel must be clamped.
26.7.5 Adequate supervision required during the work by
competent supervisor.
26.8.1 Eye protection must use during the work.
26.9.1 Hand Tools must be check before use lashed properly.
26.10.1 Use PVC hand gloves,safety goggles,face shield etc
during execute the work.
26.10.2 Rinse contaminated skin with plenty of water.
26.10.3 Follow the manufacture instruction.

20

27.1 Eye injury due to contact with paint
27.2 Irritation of eye.skin,nose,throat
Painting of plate ,structure and
25 pipe. (By hand)
due to contact with paint
27.3 Fumes exposure
27.4 Fire & Explosion
27.1.1 Use safety goggles during the work.
27.1.2 Flush eyes with plenty of clean water occasionally lifting
upper and lower eyelids.
27.2.1 Rinse contaminated skin with plenty of water.
27.2.2 Remove contaminated clothing.
27.2.3 Keep away food, Drinking water from the work.
27.3.1 Use dust mask and safety goggles while applying paint.
27.4.1 Don’t do the hot work nearby job
27.4.2 Paint drum must be covered.
27.4.3 Flammable materials kept away from the job.
27.4.4 Fire extinguisher should be kept nearby job.

28.1.1 Ensure all power tools must be inspected periodical by

competent person from RIL only.
28.1.2 All power cables should be protected from sharp edges.
28.1.3 Electric supply should be taken through ELCB of 30mA
sensitivity.
28.1.4 All Machine and panel board should be protected
against rain.
28.1.5 Proper earthing should be provided
28.2.1 The Electrical work permit system shall be followed.
28.2.2 Engaged only trained and validated workforce.
28.2.3 Only authorised/competent person to attend the
28.1 Electrocution
maintenance work.
28.2 Un-authorised operation of power
28.3.1 Use Leather hand glove,safety goggles,face
26 Use of power tools tools
shield,safety helamat,safety shoes etc.
28.3 Physical Injury
28.3.2 Power tools must be check before start the work.
28.4 Fire & Explosion
28.3.3 Don’t give extra force on power tools during the
operation.
28.3.4 Power tools must be guarded.
28.3.5 Don’t kept on the ground if the power tools is in
running condition.
28.3.6 Power connection should be remove if the power tools
not in use.
28.4.1 flammable materials should be remove or covered by
fire proof blanket.
28.4.2 Fire extinguisher & sand bucket should be kept near by
the job.

27 Hydro- Testing, 29.1.Non-complince of RIL F&S 29.1.HSE Prosedure

29.2.Regulation and HSE Procedure.
29.3.Unauthorized Pesonnal.
29.4.Defective Tools/Equipment
29.5.Exceed Mix allowable Pressure
29.6.Injury to Workers
29.7.Damage to Equipment/System
29.8.un-attended Pressurized Tool
/Equipment.
29. 9.Changing the Duration of Hydro-
test.
29.10. Unsafe Depressurization of
Hydro-test Fluid
29.11. Scattered Material
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29.2.Permit to Work
29.3.Pressure testing equipment system & pipelines of RIL
regulation & as per safety standerd.
29.4.Obtain a cold work permit and other associated permit
from asset owner .
29.5.conduct TBT
29.6.Barricade the area when hydro test in to carried out.
29.7.Post warning notice.
29.8.Ensure the equipment /tools to be used for Hydro-testing
(such as hose,pump,coupling,pressure,gauge,spade, gasket
etc.)are free from defect and suitable for the pressure rating of
the system.
29.9. Ensure the pressure reliving device is set at mix allowable
perssure for weakset portion of the segment to be Hydro-
tested.
29.10.Keep away from pressurized segment of the system
 being Hydro-tested.
29.11.Monitor the pressure gauge from a safe distance away
from the potentiol sourse of high pressure jetting (such as
Flange , Joint , Spade , and Coupling etc.)
29.12.Ensure the Workers are wearing required PPEs.
29.13.Never increase the Hydro-test pressure more then the
mix allowabe pressure for the weakest portion in the segment
or pressure raiting of the hose and coupling.
29.14. Do not leave the pressurized hose or pump unattended
when the hydro-test is going on.
29.15. Isolate the equipment from all source of
energy when not inuse
29.16. Do not change (exceed / decrease) the duration of
hydro-testwithout permission from Inspection Engineer.
29.17. Ensure the safe depressurization of Hydro-test Fluid
29.18. Ensure proper wind up & housekeeping at worksite.
29.19. T h e a c c e s s o r i e s ( h o s e s & p u m p ) n o t
b e i n g u s e d m u s t b e disconnected and stored
separately.
29.20. PVS (in case isolated to be lined up after Hydro-test
completion.
30.1Proper PPE as indicated on MSDS.
30.2Proper PPE.
30.3Cordoning of Area (Isolation by time).
30.4Signboards.
30.1Chemicals 30.5Certified Radiographer (RPS).
30.2Skin Irritation 30.6Radiation Monitors are fit for purpose (In
NDT –Die Penetrant Testing/ 30.3Radiation. Calibration).
28 NDT -Radiography 30.4Radioactive contamination 30.7Only classified workers allowed in work area during
30.5Injuries / Radioactive effects on exposure of source.
workers health 30.8PA announcement prior to start.
30.9Dose rate not exceed 7.5 micro sieverts per hr. at
barriers.
30.10Emergency equipment readily available on site.
30.11No eating/drinking in work area.

Rescue in case of emergency

Information BOMS HSE Depatment Mob:-6392795293
Information to RIL HSE Department Mob:-
Safety Measure Information to OHS.Center Park for Help 222
Information Fire Department 101
Information Security Department 200

Name & ID No Signature Date

Contractor In-charge (BOMS ) KUMARVEL J
Lead Engineer RIL RAJESH ZALA
Field Engineer RIL YASHWANT MANSUR
HSE Representative RIL NIRAV SAH

Personnal involved in task .outlined inthe JSA

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Note:- This form is referance in numerous Practice

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