Ganesh Engg – Open Points

Meeting– 06.11.2023

TACO Prestolite
 Performance report for FY 2023-24

TACO Prestolite
 Quality Performance – FY2023-24

TACO Prestolite
 Quality Issues– FY2023-24
Date of Physical defect NG Qty in Repeated
Model Part Name Part No Action Taken at supplier End
complaint phenomena Nos.
Yes/No

Motor pressure To avoid bend issue Barrel plating method changed to Tank plating. From last 4 months we
08.06.2023 Challenger Motor platen X 1 (Motor Pressure Plate) EV3TP02ACS00005 100 Yes
Plate Bend have not received any rejected part for same issue

08.06.2023 Challenger Sling 1 x Lifting Hook EV3TP02ACS00017 Dia 8.5 NOK 100 Yes Earlier this was laser cut samples as blanking tool was not ready, now issue resolved

Rusty & plating

03.08.2023 Challenger Spreader EV3TP02ACS00003 338 Yes Plating changed to CED coating, No issue from last 2 months
NOK

30.09.2023 Limber Bracket EV6.121.1401 XXX(Resolver Plate) EV3TP02ACS00006 200 Yes IGS provided by us was not matching with 2D of parts, So tools were made as per IGS, Now
Profile NOK corrected Tool according to corrected IGS made and already supplied 900 nos which are ok
for profile.
30.09.2023 Limber Bracket EV6.121.1401 XXX(Resolver Plate) EV3TP02ACS00006 90 Yes

New tooling made for Junction box cover , One restrike tool is pending, we are pushing to
30.09.2023 Challenger Junction box cover X 1 EV3TP02ACS00018 Flatness NOK 10 Yes
supplier for same, till that time supplier is doing 100% check for flatness
IGS provided by us was not matching with 2D of parts, So tools were made as per IGS, Now
Profile &
30.09.2023 Sigma D6121B0165701011bracket x 1 EV3TP02ACS00021 286 Yes corrected Tool according to corrected IGS made and already supplied 2000 nos which are
dimension NOK
ok for profile.
30.09.2023 Challenger Microswitch support bracket 60KW EV3TP03ACS00011 M3 Thread NO 200 Yes Drilling and tapping method changed, Earlier tapping was doing before CED coting and after
GO Gauge
30.09.2023 Challenger Microswitch support bracket 60KW EV3TP03ACS00011 250 Yes that manual retaping to remove CED coating material from threads, Now we have changed
passing & thread
30.09.2023 Challenger Microswitch support bracket 60KW EV3TP03ACS00011 damage 280 Yes the tapping process sequence as after coating tapping started and results are satisfactory

ID 3.1-0.1 &
Dim. 3.5+/-0.1
21.08.2023 Challenger Microswitch support bracket 60KW EV3TP03ACS00011 found NOK, 328 Yes
observed 2.84 & Earlier this was laser cut samples as blanking tool was not ready, now issue resolved
3.19

Dim. 3.5+/-0.1
08.06.2023 Challenger Microswitch support bracket 60KW EV3TP03ACS00011 127 Yes
NOK

TACO Prestolite
 Delivery Performance – FY2023-24

TACO Prestolite
 Open Points– FY2023-24
SR. No Local Part No Assly Part Name Model Supplier Photo Monthly Vol Open Points

1 EV3TP02ACS00017 Motor Sling -Lifting Hook 60KW Ganesh Engg. 4000 PPAP Not Done

Flatness required 0.4 mm, Restrike tool not

2 EV3TP02ACS00018 Motor Junction box cover 60KW Ganesh Engg. 4000 implemented from mar'23. Manual Rework for
flatness

60KW/
3 EM2393.3015 R03 Motor Bearing pressure plate Ganesh Engg. 10000 PCD nok
120KW

4 EV3TP02ACS00005 Motor Motor pressure plate 60KW Ganesh Engg. 4000 PPAP Not Done

Blanking tool not implemented, PPAP pending, lot to

6 EV3TP02ACS00021 Motor Resolver Support plate 120KW Ganesh Engg. 6000
lot 1 mm land variation

Bending height 47mm nok, Hole position not Ok, PPAP

8 EV3TP03ACS00011 Inverter Micro Switch Bracket 60KW Ganesh Engg. 4000
not done

9 EV3TP02ACS00006 Motor Resolver Bracket 55KW Ganesh Engg. 1500 Blanking tool not implemented, PPAP pending.

TACO Prestolite
TACO Prestolite