CORRECTIVE ACTION PLAN

Supplier Name Supplier No.

Factory Name Factory No.

Factory Location

Name of Factory
representative,
Phone & Email:

CAP Reviewed

1. What is
By:
Remedial Actions Date of Completion

CAP?
(To be filled by Factory) (To be filled by
Root Cause of Compliance Factory) JCP QA
Issue No. Details of compliance (To be filled by Factory)
(To be filled by Factory) Review

CAP is
mean
- Line leader not follow closely to quality thread
Corrective
- Worker sew armhole overlock not relaxed( 1 layer so stretch, 1
layer Action
relaxed) Plan - Line technican guide again for worker apply correct sewing end
1
2.sleeve
- Setting When ornotch mark/ chalk mark
not follow
operation, special for polyester+ spandex often to pukering.
28-Dec-18 sucking
- WrongWhy wedirection
sleeve cap
- Detail QC check step by step, once have defect sort out for
worker immediately repare before sew finished garment. machine
have to
- QC check not carefuly to mising defect.
: máy
arrange hút chỉ
bám
Armhole seam/ sleeve setting seam puckering
the CAP?
When have - Line technican guide again for worker manipulate correct
some
- Worker armhole overlock not relaxe, pull sleeve when sew.
when sew.
Fault
- Ironcomplains/ yarn/
2 Require iron worker matching sleeve open edge before iron. 28-Dec-18
part finish garment not matching sleeve edge when iron
buyer ron leader random check garment of worker after iron to
pulling
comments. guarantee quality.

3. Which yarn
departmen
t arrange Defect
3 the CAP?
- Worker cutting thread not careful then cut on the seam Line leader guide again for thread cutting worker to avoid cut on
seam.
28-Dec-18 length
CAP >5"
arrange by follow 4
factory QA point
dept. system
4.
- Worker not check 100% cutting panel before provid to line for
- must be check 100% cutting panel before bring to line to sewing.
fabric
sewing.Who/whic'
4

- QC h check not careful to mising defect.

- /Open meeting to guide again a inspection way to avoid missing
defect.
28-Dec-18
inspectio
departmen n, defect
t will point
approval will be 2
the CAP? - Require iron worker matching bottom edge before iron. points
5 the person
- Iron part finish garment not matching bottom edge when iron
- iron leader random check garment of worker after iron to
28-Dec-18

which guarantee quality.

Repair
provide by
comment replace
willsew coverstitch to have big raw edge when cut remove
- Worker
approval
not clean fabric. - Technican attach tool on coverstitch machine to avoid have raw sleeve
6
CAP,
- Worker cutting thread not clean
edge 28-Dec-18 panel
- Line leader Require worker cutting thread clean.
- QC normally
check not careful to mising defect.
buyer QA Front
5. what is bottom
the most hem
common poor
defect for shape/
crew out of
neck?
Wavy/ shape:
stretch at Center
neck top front
edge/ bottom
twisted hem
- How to hiking
improve? root
+ recheck cause:
the neck - poor
length
+ make the ironing
V join of - not
neck seam enough
+ If neck/ CF body
body fabric length/
by cotton, body
will adjust length
neck from
length with HPS
alittle bit
shorter - front
than neck body
body length
circumfere panel
nce. --> shorter
after since dry
joined the printing
neck will --> to
have improve:
slightly
puckering, make
it will be side
flat after seam
ironing. length
+ improve shorter
sewing within
operation. toleranc
what is sleeve
e
opening stitch Adjust
type? pattern
double needle to make
three thread cur front
cover stitch bottom
What is the hem
most
common
(2mm)
defect for Improve
hem seam sewing
allowance?
Unclean/ un- operatio
neat/ fraying/ n
too big/
uneven/
pleat/rolling. Issue no.
What is hem
6: sleeve
seam hem
allowance seam
acceptable
level? allowanc
evenly 1/16 - e fraying
1/8" What is
Pls list out stitching
all kind of type of
stitch/ sleeve
seam hem?
quality 3thread
defect? overlock
- Broken +
stitch 2needle
- Run of 4 thread
stitch: cover
trượt mí/ stitch
sụp mí
- Skip
stitch: bỏ
mũi
- thread
density/
SPI =
stitch per
inch: SPI
too high =
stitch
density
too high,
thread
density/
SPI not
consistent
- Stitch
tension:
stitch too
loose/
tight, not
consistent
, not
suitable
- join
stitch
- stitch
not neat,
fraying
- under/
loop/bobin
thread
visible
- not cut
thread end
Thread
end
depend
thread
end
length to
separate
to
Minor/
Major
thread end sucking machine
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Issue No:1 Issue No:2

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Issue No:3 Issue No:4
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Issue No:5 Issue No:6

Corrective Photos
Corrective Photos
Corrective Photos