DIE CHECK SHEET Manufacturer Date

for DRAW DIES Inspected by APRVD

MODEL Die Mfd For Part No OP No
Part Name Die No
For details of each specification, please refer Die Design
Mark evaluation as: OK NOT OK
Specify contents of NG items and modification schedule in remark column.
No Items No Contents Evaluate Remark
STATIC
A Casting 1 "F" & "R" mark on Die, Die No.
letter 2 Part No / Description / Operation No
3 Arrow mark for feed direction.
4 Weight of Die
Die Name plate on Engraved plate or
B Name Plate 1
stenciled Plate
2 Name plate contents as agreed
3 Die Name plate location as agreed
Cushion pin layout plate fasten to the
4
Die
C Lifting lugs 1 Locking arrangement for Lifting Pin
Bollard & Cast Eye Lifter hook
2
condition.
Interference of Lifting Lug with Ribs &
3
Clearance for lifting wire
Interference of Lifting Lug & wire with
4
bolster.
5 Handle for Lifting Pin
6 8 Lifting Pins / Die to be provided
Bollard / Cast Eye Lifter for T/O and
7
maintenance.
D Die clamp 1 Pitch and dimension U slot location
2 Clearance for die clamps
Die quick setting with U slots at rear
3
to match Anchoring Pins
4 Surface finish for die clamping Face
5 Height of U slot surface
6 Press Center marked
7 Die Center Marked
E Die Datum 1 "V" slot or Die center at bottom faces.
Datum Surface in Die for 2-way
2
location
3 Nos, Die datum holes on upper and
3
lower die, pad, blank holder
Dowel pins at each datum holes to
4
avoid dust.
Key slot location, at Upper and Lower
5
Dies.
Wear
F 1 Fool proofing
Guides
2 Serviceability of fitment screws.
Standard Wear Plate Size - As per
3
Design
4 All wear plates should have Backup
Pillar
G 1 Locking arrangement for guide bush.
Guides
2 Extraction arrangement for Pillar
3 Air Vent Hole provision in Guide Bush

JBMMA/F/PE/38/01 Rev No:00 Date:26.05.2018

 DIE CHECK SHEET Manufacturer Date
for DRAW DIES Inspected by APRVD
MODEL Die Mfd For Part No OP No
Part Name Die No
For details of each specification, please refer Die Design
Mark evaluation as: OK NOT OK
Specify contents of NG items and modification schedule in remark column.
No Items No Contents Evaluate Remark
4 Fool proofing
Balancer Level should be below that of B/H
H 1
block working surface
2 Shims should be block shim
3 Thickness of shims should be marked

JBMMA/F/PE/38/01 Rev No:00 Date:26.05.2018

 DIE CHECK SHEET Manufacturer Date
for DRAW DIES Inspected by APRVD
MODEL Die Mfd For Part No OP No
Part Name Die No
For details of each specification, please refer Die Design
Mark evaluation as: OK NOT OK
Specify contents of NG items and modification schedule in remark column.
No Items No Contents Evaluate Remark
I Safety area 1 Safety area surface provided
2 Safety area Size - as per design
3 No of Safety area (Min 2 (or) 4)
J Spool Bolt 1 No of Bolts - As Per Design
2 Height of Bolts - As Per Design
All Dowel should be with Extraction
K Die parts 1
arrangement (Metric System)
Spring washer and plain washer in
2
case of screw mounting in slots
Number marking in Casting / insert /
L 1
Identificatio blocks steels.
n Marking Casted letter in casting, pads and
2
cams etc (as applicable).
Fool proof for removable Elements
3
and position mark.
M Die painting 1 Color for Dies as per AL standard
Color for small parts accordance with
2
specification
Loading / Unloading provision by
N Loading / 1
means of Feed Rollers
Unloading
2 Gauging Height - As per Design
O Spare parts 1 Spare parts as per the list
Lower die construction for all cushion
P Draw Die 1
pins
Diameter of relief holes for cushion
2
pins.
3 Cut out in the upper for Gauge Plate
4 Bottoming plate provision.
5 B/H Guard provided
Q General 1 Water Drain Hole
Sharp Edges to be removed in non
2
Working Area
3 Transportation Strap
4 Casting Quality
5 Hardness of Working elements
Lifting Provision for Die Elements
6
above 10 Kg
7 Check Material test report
8 Die Cleanliness
9 Finish of working surfaces
9 Cushion hole die

JBMMA/F/PE/38/01 Rev No:00 Date:26.05.2018

 DIE CHECK SHEET Manufacturer Date
for DRAW DIES Inspected by APRVD
MODEL Die Mfd For Part No OP No
Part Name Die No
For details of each specification, please refer Die Design
Mark evaluation as: OK NOT OK
Specify contents of NG items and modification schedule in remark column.
No Items No Contents Evaluate Remark

JBMMA/F/PE/38/01 Rev No:00 Date:26.05.2018

 DIE CHECK SHEET Manufacturer Date
for TRIM DIE Inspected by APRVD
MODEL Die Mfd For Part No OP No
Part Name Die No
For details of each specification, please refer Die Design
Mark evaluation as: OK NOT OK
Specify contents of NG items and modification schedule in remark column.
No Items No Contents Evaluate Remark
STATIC
A Casting 1 "F" & "R" mark on Die, Die No.
letter 2 Part No / Description / Operation No
3 Arrow mark for feed direction.
4 Weight of Die
B Name Plate 1 Die Name plate on Engraved plate or stenciled Plate
2 Name plate contents as agreed
3 Die Name plate location as agreed
C Lifting lugs 1 Locking arrangement for Lifting Pin
2 Bollard & Cast Eye Lifter hook condition.
3 Interference of Lifting Lug with Ribs & Clearance for lifting wire
4 Interference of Lifting Lug & wire with bolster.
5 Handle for Lifting Pin
6 8 Lifting Pins / Die to be provided
7 Bollard / Cast Eye Lifter for T/O and maintenance.
D Die clamp 1 Pitch and dimension U slot location
2 Clearance for die clamps
3 Die quick setting with U slots at rear to match Anchoring Pins
4 Surface finish for die clamping Face
5 Height of U slot surface
6 Press Center marked
7 Die Center Marked
E Die Datum 1 "V" slot or Die center at bottom faces.
2 Datum Surface in Die for 2-way location
3 3 Nos, Die datum holes on upper and lower die, pad, blank holder
4 Dowel pins at each datum holes to avoid dust.
5 Key slot location, at Upper and Lower Dies.
F Wear Guides 1 Fool proofing
2 Serviceability of fitment screws.
3 Standard Wear Plate Size - As per Design
4 All wear plates should have Backup
G Pillar Guides 1 Locking arrangement for guide bush.
2 Extraction arrangement for Pillar
3 Air Vent Hole provision in Guide Bush
4 Fool proofing
H Setting 1 Setting block should be fixed on lower Die
block 2 Shims are fasten to Die individually, mark thickness on shims.
I Safety area 1 Safety area surface provided
2 Safety area Size - as per design
3 No of Safety area (Min 2 (or) 4)

J Safety Bolt 1 Side Retainer pin for Pad (for work & Maintenance).
2 Safety Bolt for Pad
3 Shakiness of the Locking Pins

729493404.xls:\Trim 5 OF 13
 DIE CHECK SHEET Manufacturer Date
for TRIM DIE Inspected by APRVD
MODEL Die Mfd For Part No OP No
Part Name Die No
For details of each specification, please refer Die Design
Mark evaluation as: OK NOT OK
Specify contents of NG items and modification schedule in remark column.
No Items No Contents Evaluate Remark

K Die parts 1 All Dowel should be with Extraction arrangement (Metric System)
2 Fool proof for removable equipments and position mark.

729493404.xls:\Trim 6 OF 13
 DIE CHECK SHEET Manufacturer Date
for TRIM DIE Inspected by APRVD
MODEL Die Mfd For Part No OP No
Part Name Die No
For details of each specification, please refer Die Design
Mark evaluation as: OK NOT OK
Specify contents of NG items and modification schedule in remark column.
No Items No Contents Evaluate Remark
3 Spring distribution - As per Design
4 Accessibility of Scrap Drawer below scrap chute
5 Fool proofing for Panel seating
6 Floating Pad should be dowelled to Main Pad (As applicable)
7 Plate for Slug Drawer to Provided
8 Proper Guide for Pad Spring

L Cutting 1 Clearance b/w Pad and Top Die Casting

Elements 2 Clearance b/w Pad and Cutting Steel
3 Look for Acute angle of Cutting Steel
4 Gap b/w adjacent Cutting Steel Blocks
5 Base Spotting b/w Trim Steel with Casting
6 Gap B/w Backup Key & Trim Steel
7 Anti-rotation for irregular Piercing Punch / Die Button
8 Back Up plate for Punch
9 Scrap cutter length should be as per design
10 Relief in Casting for Slug / Scrap Falling
11 Squareness of Cutting Surface

M Identificatio 1 Number marking in Casting / insert / blocks steels.

n Marking 2 Casted letter in casting, pads and cams etc (as applicable).
3 Fool proof for removable Elements and position mark.

N Die painting 1 Color for Dies as per AL standard

2 Color for small parts accordance with specification

O Loading / 1 Loading / Unloading provision by means of Rollers, if required

Unloading 2 Gauging Height
Panel
P 1 Guide for Pneumatic Ejection System
Ejector
2 Size of Pneumatic Connection (1/2" BSP)
3 Location of Pneumatic Connection (Rear Right)
4 Proper Routing & Clamping of Pneumatic Hoses
5 No Air Leakage

Q Spare parts 1 Spare parts as per the list

R General 1 Water Drain Hole

2 Sharp Edges to be removed in non Working Area
3 Transportation Strap
4 Casting Quality
5 Hardness of Working elements
6 Lifting Provision for Die Elements above 10 Kg
7 Storage Blocks (Purr) to be ensured
8 Check Material test report

729493404.xls:\Trim 7 OF 13
 DIE CHECK SHEET Manufacturer Date
for TRIM DIE Inspected by APRVD
MODEL Die Mfd For Part No OP No
Part Name Die No
For details of each specification, please refer Die Design
Mark evaluation as: OK NOT OK
Specify contents of NG items and modification schedule in remark column.
No Items No Contents Evaluate Remark
9 Die Cleanliness
10 Finish of working surfaces

729493404.xls:\Trim 8 OF 13
 DIE CHECK SHEET Manufacturer Date
FLANGE UP & RESTRIKE Inspected by APRVD
MODEL Die Mfd For Part No OP No
Part Name Die No
For details of each specification, please refer Die Design
Mark evaluation as: OK NOT OK
Specify contents of NG items and modification schedule in remark column.
No Items No Contents Evaluate Remark
STATIC
A Casting 1 "F" & "R" mark on Die, Die No.
letter 2 Part No / Description / Operation No
3 Arrow mark for feed direction.
4 Weight of Die
B Name Plate 1 Die Name plate on Engraved plate or stenciled Plate
2 Name plate contents as agreed
3 Die Name plate location as agreed
4 Cushion pin layout plate fasten to the Die
C Lifting lugs 1 Locking arrangement for Lifting Pin
2 Bollard & Cast Eye Lifter hook condition.
3 Interference of Lifting Lug with Ribs & Clearance for lifting wire
4 Interference of Lifting Lug & wire with bolster.
5 Handle for Lifting Pin
6 8 Lifting Pins / Die to be provided
7 Bollard / Cast Eye Lifter for T/O and maintenance.
D Die clamp 1 Pitch and dimension U slot location
2 Clearance for die clamps
3 Die quick setting with U slots at rear to match Anchoring Pins
4 Surface finish for die clamping Face
5 Height of U slot surface
6 Press Center marked
7 Die Center Marked
E Die Datum 1 "V" slot or Die center at bottom faces.
2 Datum Surface in Die for 2-way location
3 3 Nos, Die datum holes on upper and lower die, pad, blank holder
4 Dowel pins at each datum holes to avoid dust.
5 Key slot location, at Upper and Lower Dies.
F Wear Guides 1 Fool proofing
2 Serviceability of fitment screws.
3 Standard Wear Plate Size - As per Design
4 All wear plates should have Backup
G Pillar Guides 1 Locking arrangement for guide bush.
2 Extraction arrangement for Pillar
3 Air Vent Hole provision in Guide Bush
4 Fool proofing
H Setting 1 Setting block should be fixed on lower Die
block 2 Shims are fasten to Die individually, mark thickness on shims.
I Safety area 1 Safety area surface provided
2 Safety area Size - as per design

729493404.xls:\FL UP-RES 9 OF 13
 DIE CHECK SHEET Manufacturer Date
FLANGE UP & RESTRIKE Inspected by APRVD
MODEL Die Mfd For Part No OP No
Part Name Die No
For details of each specification, please refer Die Design
Mark evaluation as: OK NOT OK
Specify contents of NG items and modification schedule in remark column.
No Items No Contents Evaluate Remark
3 No of Safety area (Min 2 (or) 4)
J Safety Bolt 1 Side Retainer pin for Pad (for work & Maintenance).
2 Safety Bolt for Pad
3 Shakiness of the Locking Pins

729493404.xls:\FL UP-RES 10 OF 13
 DIE CHECK SHEET Manufacturer Date
FLANGE UP & RESTRIKE Inspected by APRVD
MODEL Die Mfd For Part No OP No
Part Name Die No
For details of each specification, please refer Die Design
Mark evaluation as: OK NOT OK
Specify contents of NG items and modification schedule in remark column.
No Items No Contents Evaluate Remark
K Die parts 1 All Dowel should be with Extraction arrangement (Metric System)
2 Fool proof for removable equipments and position mark.
3 Spring should be uniformly distributed across the Pad
4 Fool proofing for Panel seating
5 Proper Guide for Pad Spring
L Flanging 1 Clearance b/w Pad and Top Die Casting
Elements 2 Clearance b/w Pad and Flange Steel
3 Squareness of Flange Insert Surface
4 Gap b/w adjacent Flange Steel
5 Base Spotting of Flange Steel with Casting
6 Gap B/w Backup Key & Flange Steel
7 Cushion Pin Layout & height
8 Gauge / Locator Provision for Flanging
M Identificatio 1 Number marking in Casting / insert / blocks steels.
n Marking 2 Casted letter in casting, pads and cams etc (as applicable).
3 Fool proof for removable Elements and position mark.
N Die painting 1 Color for Dies as per AL standard
2 Color for small parts accordance with specification
O Loading / 1 Loading / Unloading provision by means of Rollers, if required
Unloading 2 Gauging Height
Panel
P 1 Guide for Pneumatic Ejection System
Ejector
2 Size of Pneumatic Connection (1/2" BSP)
3 Location of Pneumatic Connection (Rear Right)
4 Proper Routing & Clamping of Pneumatic Hoses
5 No Air Leakage
Q Spare parts 1 Spare parts as per the list
R General 1 Water Drain Hole
2 Sharp Edges to be removed in non Working Area
3 Transportation Strap
4 Casting Quality
5 Hardness of Working elements
6 Lifting Provision for Die Elements above 10 Kg
7 Storage Blocks (Purr) to be ensured - As Applicable
8 Check Material test report
9 Die Cleanliness
10 Finish of working surfaces

729493404.xls:\FL UP-RES 11 OF 13
 DIE CHECK SHEET Manufacturer Date
FLG DN & PART OFF Inspected by APRVD
MODEL Die Mfd For Part No OP No
Part Name Die No
For details of each specification, please refer Die Design
Mark evaluation as: OK NOT OK
Specify contents of NG items and modification schedule in remark column.
No Items No Contents Evaluate Remark
STATIC
A Casting 1 "F" & "R" mark on Die, Die No.
letter 2 Part No / Description / Operation No
3 Arrow mark for feed direction.
4 Weight of Die
B Name Plate 1 Die Name plate on Engraved plate or stenciled Plate
2 Name plate contents as agreed
3 Die Name plate location as agreed
C Lifting lugs 1 Locking arrangement for Lifting Pin
2 Bollard & Cast Eye Lifter hook condition.
3 Interference of Lifting Lug with Ribs & Clearance for lifting wire
4 Interference of Lifting Lug & wire with bolster.
5 Handle for Lifting Pin
6 8 Lifting Pins / Die to be provided
7 Bollard / Cast Eye Lifter for T/O and maintenance.
D Die clamp 1 Pitch and dimension U slot location
2 Clearance for die clamps
3 Die quick setting with U slots at rear to match Anchoring Pins
4 Surface finish for die clamping Face
5 Height of U slot surface
6 Press Center marked
7 Die Center Marked
E Die Datum 1 "V" slot or Die center at bottom faces.
2 Datum Surface in Die for 2-way location
3 3 Nos, Die datum holes on upper and lower die, pad, blank holder
4 Dowel pins at each datum holes to avoid dust.
5 Key slot location, at Upper and Lower Dies.
F Wear Guides 1 Fool proofing
2 Serviceability of fitment screws.
3 Standard Wear Plate Size - As per Design
4 All wear plates should have Backup
G Pillar Guides 1 Locking arrangement for guide bush.
2 Extraction arrangement for Pillar
3 Air Vent Hole provision in Guide Bush
4 Fool proofing
H Setting 1 Setting block should be fixed on lower Die
block 2 Shims are fasten to Die individually, mark thickness on shims.
I Safety area 1 Safety area surface provided
2 Safety area Size - as per design
3 No of Safety area (Min 2 (or) 4)
J Safety Bolt 1 Side Retainer pin for Pad (for work & Maintenance).
2 Safety Bolt for Pad
3 Shakiness of the Locking Pins
K Die parts 1 All Dowel should be with Extraction arrangement (Metric System)

729493404.xls:\Fl dn & part off Page 12 of 13

 DIE CHECK SHEET Manufacturer Date
FLG DN & PART OFF Inspected by APRVD
MODEL Die Mfd For Part No OP No
Part Name Die No
For details of each specification, please refer Die Design
Mark evaluation as: OK NOT OK
Specify contents of NG items and modification schedule in remark column.
No Items No Contents Evaluate Remark
STATIC
2 Fool proof for removable equipments and position mark.
3 Spring distribution - As per Design
4 Accessibility of Scrap Drawer below scrap chute
5 Fool proofing for Panel seating
6 Floating Pad should be dowelled to Main Pad (As applicable)
7 Plate for Slug Drawer to Provided
8 Proper Guide for Pad Spring
L Cutting 1 Clearance b/w Pad and Top Die Casting
Elements 2 Clearance b/w Pad and Cutting Steel
3 Look for Acute angle of Cutting Steel
4 Gap b/w adjacent Cutting Steel Blocks
5 Base Spotting b/w Trim Steel with Casting
6 Gap B/w Backup Key & Trim Steel
7 Anti-rotation for irregular Piercing Punch / Die Button
8 Back Up plate for Punch
9 Scrap cutter length should be as per design
10 Relief in Casting for Slug / Scrap Falling
11 Squareness of Cutting Surface
M Identificatio 1 Number marking in Casting / insert / blocks steels.
n Marking 2 Casted letter in casting, pads and cams etc (as applicable).
3 Fool proof for removable Elements and position mark.
N Die painting 1 Color for Dies as per AL standard
2 Color for small parts accordance with specification
O Loading / 1 Loading / Unloading provision by means of Rollers, if required
Unloading 2 Gauging Height
Panel
P 1 Guide for Pneumatic Ejection System
Ejector
2 Size of Pneumatic Connection (1/2" BSP)
3 Location of Pneumatic Connection (Rear Right)
4 Proper Routing & Clamping of Pneumatic Hoses
5 No Air Leakage
Q Spare parts 1 Spare parts as per the list
R General 1 Water Drain Hole
2 Sharp Edges to be removed in non Working Area
3 Transportation Strap
4 Casting Quality
5 Hardness of Working elements
6 Lifting Provision for Die Elements above 10 Kg
7 Storage Blocks (Purr) to be ensured
8 Check Material test report
9 Die Cleanliness
10 Finish of working surfaces

729493404.xls:\Fl dn & part off Page 13 of 13