‘Spreader Number 11378 (YSX45E) Spreader Model YSX40E/45€| Date of Test: 18.12.2008| Location of Test: Bromma, Malaysie| [Tested by: S.THANES| Signed (Approved) by: |Bromma Conquip AR IBox 1133 ISE-164 22 Kista |SWEDEN Change history: Hono fray Functional Test Report [Ver. [bate [Changes: [changed by “10 | o70aama|Test Layout changed, Acceptance criterias has been aded, [von Figo 1.1_|o7.04:2009|Small changes in points: 1; 3.3, 3.3.12 and 4.3 van Flipow 1.2_|2808.20e|Aded points 5.7.5 and 5.7.6 van Figo 1 | orora0oe)Aded points 1.4,7-1.5.0 ivan Fiipow File Name; 11378_YSX45E_GI-001 Page: 1(8)1. General - testcases. Measeured | Units, feerertance) |Comments = Criterias: 1.2 Mechanical 1.2.4 Twistlock float check =sid_0) 1,0- 2.0mm i std] 7,0 = 2.0mm rw i =sid_2| F.0- 2.0mm =std_3 r.0- 2.0mm =win0) F,0=2,0mm twin 1) 1,0 = 2,0mm =win 2] =win-3 i TZ2 Tacscope beam aymmety a left LS E b -left WS) 1726 [mm - ¢__=right LS[_1725__[mm LE ‘d_=hght WS] 1724 mm : e@-f _~difference=|___2 [mm 1.3 General information SCS? 1.3.1 Electronic serial number 41378 __|[num} |From Software 7.3.2 Runtime hours NA___|h___|From Software 7.3.3 Twistlock counter NA__|[num]_|From Software [1.3.4 TwinTwistiock counter N/A__||num|_|From Software 1.4 Power supply & control voltage tov Freq, i: 1.4.1 Main power supply 1 475 50 [V7 Hz [Custom 7.4.2 Control voltage [i040 VAC __|ACIDC|Custom 1.4.3 Overloads adjusted NIA __|okinok [ok i 1.4.4 Overloads tested NIA Jokinok [ok l- 1.4.5 Emergency stop NA lok/nok Jok - 1.4.6 Spreader stop ‘OK __Jokinok Jok E 1.4.7 Motor indication number [SEW (35.01025648.02.0002X08.10 1.4.8 Gear box indication number INIA [35.01025648.02,0002X08.10_ 7.4.9 Hydraulic motor indication number |N/A. N/A. 7.5.0 Twistlock Motor indication number __|SEW. [Left = 35,07025648,07,0072X08.10 ISEW. Right: 35.07025648.01.0001X08.10 r5.1 Flipper motor 1 INA 1.5.2 Flipper motor2 INIA - 1.5.3 re E File Name: 11378_YSX45E_GI-001 Page: 2(8)[Acceptance 2. Twistlock -testeases unis comments va criterias: a cyclic “time Th be one 2.2 Movement [22.1 Twislock movement “std 0] OK Jokinok ok =std_1 "Tokinok ok =std-2 “Towinok ok =sid-a oiinok [ok 2.3 Adjustments [2.3.1 Landpin adj =sensor_sid_0| =sensor_std_1 E Te Depend of pin_std =sensor_std_3| E =pin_std_0| Is 7 mm, FE =pin_std_1 I“ 7 mm. i =pin_std_2 [5-7 mm, f =pin_std_3| [5-7 mm. 2.3.2 Unlocked =sensor_std_0| [5-7 mm. E =sensor_std_1 I 7 mm. =sensor_sid_2) [7 mm, E =sensor_std_3| mm [57mm E [2.3.3 Multiple signals unlockedsensor_std_0| fok/nok [Ox E =sensor_std_f lok/nok [Ox F =sensor_std_2 fok/nok [Ok F =sensor_sid_3| lok/nok [Ok E [23.4 Locked =sensor_std_0| IS 7 mm, E =sensor_sid_1 I 7 mm, E =sensor_std_2| I 7 mm, E =sensor_sid_3| I 7 mm, E 23.5 Multiple signals locked ~sensor_std_0| [Ok E =sensor_std_1 [Ok E =sensor_std_2) [Ok, FE =sensor_sid_3| [Ok, E [2.3.6 Adresses, =uni_std_0| WOPLC adress _|- =unl_std_t MOPLC adress _|- =unl_std_2 MOPLC adress _|- =unl_std_3| WO PLC adress _|- lock std_0 WO PLC adress lock sid_1 WOPLC adress _|- =lock_std_2| WO PLC adress |- lock std_3| "NIA [WA |VOPLC adress _|- =land_std_0| WO PLC adress _|- =land_std_1 OPLC adress | =land_std_2 WOPLC adress | =land std_3 WO PLC adress |- unlock _tef WO PLC adress |- unlock fight WO PLC adress |- lock lof WO PLC adress |- =lock_fight WO PLC adress |- File Name: 11378_YSX45E_GI-001 Page: 3(8)2.4 Signals to crane [2.4.1 Unlocked OK __okinok [Ok |. [2.4.2 Locked ‘OK _lokinok [Ok [2.4.3 Landed ‘OK [okinok [Ok [2.4.4 Hold NIA lok/nok |Ok io no Holt sensor 2.5 Indication lamps 2.5.1 Uniocked NIA |ok/nok [Ok 3 [2.5.2 Locked N/A |ok/nok |Ok 5 [2.5.3 Landed N/A lokinok |Ok E 2.6 Interlocks [2.6.1 Landed before twistlock transition OK —_|okinok {ok [2.6.2 Landed delay before twistlock transition] OK |ok/nok |Ok lor-1ss 12.6.3 Prevention of preselect ‘OK __lokinok [Ok r [2.6.4 Redundancy function check NIA lok/nok |Ok lOnty for SOS [2.6.5 Output function check ‘OK _lokinok [Ok é [2.6.6 Landed override ‘OK _Jokinok |Ok 2.7 Times [2.7.4 Transition Lock => Unlock 370 [ms |< 1000ms fc [2.7.2 Transition Unlock => Lock 390___|ms |< 1000ms E File Name: 11378_YSX45E_GI-001 Page: 4(8)Messeured lAcceptance 3. Flipper -testcases. eed Units Comments, vate criterias: 3.1 Cyclic “time 1th finssooqee 3.2 Movement 3.2.1 Flipper down slandside teft| NA |s [2-6 - 3.2.2 Flipper up =landside left| NA |s [2-6 E 3.2.3 Flipper down =waterside_left| N/A |s__ [2-6 LE 3.2.4 Flipper up =watersideleft| N/A |s [2-6 3.2.5 Flipper down Sjandside right] N/A |s [2-6 3.2.6 Flipper up Siandside right N/A |s [2-6 3.2.7 Flipper down waterside right| NIA [Is [2-6 - 3.2.8 Flipper up =waterside_right| NA [s [2-6 - 3.2.9 Flipper down =gable left NA |s [26 - 3.2.10 Flipper up =gable left WA |s__ [26 [3.2.17 Flipper down =gable fight! WA |s [2-6 3.2.12 Flipper up =gableright| NA |s___ [26 3.3 Pressure & Current, Pressure [Units |Pressure/Currer|Current [A] [3.3.1 Flipper down ___~landside left max| N/A |bar__[<105 bar /16 A ia Color min| NA bar [>80 bar /nia nla [3.3.2 Flipper up =landside_Jeftmax| NA |bar —_|<105 bar /16 A ia min] N/A [bar [80 bar/nfa__|n/a [5.3.3 Flipper down waterside leftmax| N/A [bar |<105 bar /16 A ia Color min] N/A [bar [>80 bar/nla__|n/a 3.3.4 Flipper up waterside left max] N/A bar |<105 bar /16 A nia min] _N/A__[bar__|>80 bar/nfa__|nv/a 3.3.5 Flipper down ~landside_rightmax| N/A__|bar__|&105 bar /16A ma Color min] N/A [bar |>80 bar/nfa__|n/a 3.3.6 Flipper up =landside rightmax| NA bar |<105 bar /16 A aa NA [bar [>80 bar /n/a__|n/a 3.3.7 Flipper down waterside rightmax| N/A [bar |<105 bar /16A rm Color min] N/A [oar [>80 bar/n/a__|n/a 3.3.8 Flipper up waterside rightmax| N/A [bar |<105 bar /16 A aia min] N/A [bar__|>80 bar/nfa__|n/a [3'3.9 Flipper down =gabie leftmax| NA par |<105 bar 16 A rv Color min[ WA bar [80 bar /n/a__[n/a [3.3.10 Flipper up =gable leftmax| NA bar _[<105 bar 16 A | min N/A |bar__|>80 bar/nia__|n/a [3.3.47 Flipper down gable right max| N/A [bar |<105 bar /16 A wal Color min| N/A [bar _[>80 bar/nla___|nla 3.3.12 Flipper up =gable right max] N/A bar |&105 bar 16 A na min| N/A |bar__[>80 bar/nia___|n/a [3.3.13 Al down max| N/A [bar |<105 bar /16A al min] NA [bar |>50 bar Iva [33.14 Allup max] N/A bar |<105 bar 16.8 aa min] NA|bar — |>50 bar inva 3.4 Signals [3.4.1 Flipper indication down NIA |okinok Jok nia ino indieation down [3.4.2 Flipper indication up N/A ok/nok Jok [3.4.3 Signals to crane N/A |ok/nok Jok 5 [3.4.4 Correct relay function N/A [ok/nok Jok F [3.4.5 Correct adress (PLC) function N/A [ok/nok Jok E File Name: 11378_YSX45E_GI-001 Page: 5(8)4. Telescope setae. rem Tune PEEP comments aieek See pan 00a a Mover 24 end ok ouokok 2D Rete! oR —fouroxat aasamt kta soca wk — ura ao83m WR — rae Spoa0n Ok au ox sarah Kano ot #2508 wk — okra a9 a0 WR — una 4,3 Adjustment Value [Units [Tolerance (min-max) |Softw. Scale saath Be fam] See e330 WK —{an—so10 8 a3amt WA — tana so fe aacamn Treason —[ tess aasen ‘eens frm — [1980028 4.3.6 DB NA [mm 6945 +5 mm sa ots WR — [an —[-a808 8 4.4 Pressure & Current Pressure [Units |pressure/current |Current [A] fa. end max] WA —foor — [BBS aa tint — Wat — 0b ref aD! at —Wa—foor ee ba zn min NIA [bar [40 bar/n/a [wa a5 Tine 2.1 eased ine om 20 6 68s Jews f-S2Measued is Tons 2a wrens Te terials ft anded ox eno ok ozo SK — fata ot 8.3 Tesco aR Ok — ato ot 2. Sina (4.7.1 20ft OK lok/nok |ok (4.7.2 30ft NA lok/nok [ok areas Wa — oxo area ok — avo ot areas ok — avast 3:3 Wisceaneos [9.9.1 Correct relay - function NIA Jok/nok |ok_ [9.9.2 Correct adress (PLC) - function OK lok/nok [ok File Name: 11378_YSX45E_GI-001 Page: 6(8)10, TTS - testcases Measeured Waning [ACCEPEARCE I comments value criterias: 10.1 Adress assigment S90NO| NIA | NIA |i adress |- 'S91NO| _NA__| N/A |iO adress _|- Se2NO| __NA__| N/A |)O adress S83NO]| NA | N/A |)O adress ___|- S94NO| NA | NIA |v adress __|- S95NC| N/A | NIA [V0 adress __|- Se6NC| N/A | NIA [0 adress [> 10.2 Sensor Adjustment (See chart 10.2 in the Functional Test Description) S90NO| NA | mm 25 S91 NO] WA _[-mm 225; Se2NO| NA _|-mm 225 $93. NO|__N/A__|-mm 225 S94.NO|__N/A__|-_mm 225 'S95NC|__N/A__|_mm 225 ‘S96 NC|__N/A__|- mm 225 10.3 interlocks [10.3.1 Twistlock prevention NIA [okinok Jok LP [10.3.2 Override N/A |okinok|ok 10.4 Miscellaneous [10.4.1 Correct relay - function N/A |okinok |ok {10.4.2 Correct adress (PLC) - function. N/A lokinok [ok }11. Miscellaneous fires) Aeeaieance ‘Comments criteria 11.1 Spreader stop activation 14.4.1 Pump NIA [okinokfok /14.1.2 Spreader function OK lok/nok [ok 11.2 Spreader stop deactivation 14.2.4 Pump NIA |okinok [ok [11.2.2 Spreader function OK lok/nok [ok 11.3 Indication lamps [17.3.4 Placement [WA [okinokok I 1 11.4 Crane interface [11.4.1 Hoist interlock NA lok/nok ok |. 1.4.2 Spreager connector ver/ied and wated ‘OK —_okinok Jok E 11.4.3 Spreader connected ‘OK Jokinok Jok E [11.4.4 Testpanel connector veryfied and tested OK lok/nok [ok [- 11.5 Customer requests 14.5.1 Hour counter 293 =F Pa 14.5.2 Container counter 3 aml: Pe 1153 aml 5 115.4 male E File Name: 11378_YSX45E_GI-001 Page: 7(8)[Acceptance lunits Icomments criteria: i Serial Hardware 12.1 SCS2 HW version & serial number svamriatt Node version |Comments WA [AT E - 5/005701_[B1 I~ E - NA |[B2__|- IE fs WA [83 |- E 12.2 System SW ve L [__ 1.80 [Version from software |- ] 12.3 Internal SW tests { [0K fokinok ok E | 12.4 Internal HW tests [ [0K fokinok Jok E ] 12.5 Communication [723541 Messages [0K fokinok ok a 12.6 Scantimes [12.6.1 Loa calculated scan minimum | 86 [ms |< 150 ms |. ~average| _68___|ms |< 150 ms E =maximum| 87 [ms [< 150 ms E File Name: 11378_YSX45E_GI-001 Page: 8(8)