Spreader Number 11382 (YSX45E)} | BROMMA| ‘Spreader Model YSXA0E/45E MUHAMAD RIZAL PvEpEN Date of Test: 23.12.2008] Location of Test: Bromma, Malaysia] Pe Tested by: CCA [Bromma Conquip Signed Box 1133 (Approved) by: ISE-164 22 Kista Functional Test Report Change history: Ver. [oats [Changes: [Changed by: 10 | 07052000} Test Layout changed. Acceptance criterias has been aded, ivan Fiipow 1.1_| oros200e|Small changes in points: 1; 3.3; 3.3.12 and 4.3, Ivan Flipow 1.2 | 202008]Aded points 5.7.5 and 5.7.6 Ivan Flipow 1__| ero7-200e/Aded points 1.4.7-1.5.0 Ivan Flipow File Name: 11382_YSX45€_GI-001 Page: 1(8)lAcceptance 11. General - testcases. ‘ units fe ‘Comments value criterias: 1.2 Mechanical 1.2.1 Twistlock float check =std_0] 1.0. [mm _|1,0- 2.0mm 7,0 2,0mm 1.2.2 Telescope beam symmety a E B ms | ¢ (eraye=t 5 d_=rignt WS|__1721__[mm. ame e-f _~diference=[___1 __|mm <4mm__[- 1.3 General information SCS? 1.3.4 Electronic serial number 441382 |[num} |From Software _|- 7.3.2 Runtime hours: NA__[n___|From Software _|- F73.3 Twistlock counter NA__[inum|_|From Software _|- 1.3.4 TwinTwistlock counter NIA__[[oum|_ [From Software |. 1.4 Power supply & control voltage Vv Freq, f E 74-1 Main power suppl a5 60__|V rz [Custom 1.4.2 Control voltage. 707240 |__ VAG [AC/DC [Custom E 7.4.3 Overioads adjusted N/A [ok/nok [ok 5 7.4.4 Overioads tested N/A___[okinok Jok F 1.4.5 Emergency stop N/A__[okinok [ok F 7.4.6 Spreader stop ‘OK __Jokinok [ok 5 1.4.7 Motor indication number SEW [35.07025648.02.0007X08.10 1.4.8 Gear box indication number INA, INA 1.4.9 Hydraulic motor indication number [N/A INA 1.5.0 Twistlock Motor indication number __ |SEW. Left = 35,01025648.07,0003X08.10 SEW Right: 35.01025648.01.0009X08.10 51 Flipper motor 4 INA E 1.5.2 Flipper motor2 INA 1.5.3 File Name: 11382_YSX45E_GI-001 Page: 2(8)2. Twistlock - testeases Measured Typing [RecePtance — \comments value criterias: 2.1 Cyclic “time 1 [hfs 2.2 Movement 2.2.1 Twislock movement lok/nok [ok fokinok ok, fokinok Jok_ fokinok ok, 2.3 Adjustments [2.3.4 Landpin adj ~sensor_s Depend of pin_std =sensor =sensor, =pin 7mm =oin 5-7 mm =oin 5-7 mm =0in 5=-7mm a [2.3.2 Unlocked =Sensor, 7mm =sensor, I= 7mm, =sensor, 7mm 5 =sensor, [7mm 8 [2.3.3 Mulliple signals unlocked-sensor x lok. =sensor, fokinok [Ok =sensor, fokinok [Ok =sensor, fokinok [Ok [23.4 Locked =sensor s- 7mm =sensor 7mm =sensor 7mm sensor [5-7 mm. [2.3.5 Multiple signals locked _~sensor, [Ok =sensor [Ok =sensor [Ok [Ok =sensor [2.3.6 Adresses unt 10 PLC adress unt 1 |VOPLC adress unt NA _|JO PLC adress _|- unl 5 _|JOPLC adress |- lock, 2_|VOPLC adress lock. NA_|IIO PLC adress |- lock. 4 |WOPLC adress |- lock’ WA_|O PLC adress |- =land: 3_|VOPLC adress land: 4 |WOPLC adress |- land: 7_|VOPLC adress |- land: 8 __|WOPLC adress |- unlock left] _K3 NA_|O PLC adress unlock fight] KS: NA_|IO PLC adress _|- lock left] __K4 NIA_|I]O PLC adress |- =Tock_fight| __K6 NA VO PLC adress File Name: 11382_YSX45E_GI-001 Page: 3(8)2.4 Signals to crane [2.4.1 Unlocked OK okinok {Ok [2.4.2 Locked ‘OK Jokinok |Ok [2.4.3 Landed ‘OK Jokinok |Ok [2.4.4 Hold NA lokinok [Ok iano HO near 2.5 Indication lamps. 2.5.1 Unlocked NIA |okinok |Ok [2.5.2 Locked. NIA Jokinok [Ok [2.5.3 Landed NIA lokinok [Ok E 2.6 Interlocks [2.6.1 Landed before twistlock transition OK —_Jokinok |Ok [2.6.2 Landed delay before twistlock transition] OK |ok/nok [Ok [2.6.3 Prevention of preselect ‘OK [ok/nok JOk [2.6.4 Redundancy function check NA lokinok [Ok [2.6.5 Output function check OK okinok JOk [2.6.6 Landed override ‘OK _[okinok JOk 2.7 Times, [2.7.4 Transition Lock => Unlock 420 [ms |< 1000ms [2.7.2 Transition Uniock => Look 450__|ms__ |< 1000ms File Name: 11382_YSX45E_GI-001 Page: 4(8), meneured Jy, [Acceptance |3. Flipper - testcases. se [Units [eee Icomments [3.3 Cyclic “time 1h pin-so0eees 3.2 Movement [3.2.1 Flipper down ~jandside_teft]| NWA |s__[2-6 [3.2.2 Flipper up Sjandside_eft| NA |s [2-6 [3.2.3 Flipper down =waterside left NA [s [2-6 [3.2.4 Flipper up =waterside left] NA |s [2-6 [3.2.5 Flipper down =landside fight] WA |s [2-6 5 [3.2.6 Flipper up =landside_right| WA |s [2-6 [3.2.7 Flipper down Swaterside right] WA _|s___[2-6 [3.2.8 Flipper up Swaterside right] _NA_|s___[2-6 [3.2.9 Flipper down =gable left! NA _|s [2-6 [3.2.10 Flipper up =gable left] NA |s [26 [3.2.11 Flipper down =gable fight! NA |s [2-6 [3.2.12 Flipper up =gable right! WA |s [2-6 3.3 Pressure & Current Pressure [Units [Pressure/Currer|current [A] [3.3.1 Flipper down __~landside_leftmax| N/A [bar |<105 bar /16A ial Color min[ NA |bar_|>80bar/nia [nla 3.3.2 Flipper up ~jandside Teftmax| N/A |bar_|<105 bar /16 A ia min| N/A __|bar__[>80 bar /nfa___|nla [33.3 Flipper down -waterside leftmax| N/A bar |<105 bar /16 A a (Color min] N/A [bar [>80bar/nia__|nva [3.3.4 Flipper up =waterside jeftmax| NA _|bar__[<105 bar 16 A a min] _N/A__|bar__[>80 bar/nia___|nla [33.5 Flipper down _~landside_rightmax| N/A __|bar__|<105 bar 16 A a (Color in| N/A |bar_|>80bar/n/a___|nia [3.3.6 Flipper up =landside_rightmax| N/A [bar |<105 bar 16 A rr min| N/A |bar__[>80 bar /nia___|nla [3.3.7 Flipper down waterside rightmax| N/A bar [<105 bar /16 A | Color min] _N/A__|bar__|>80 bar /nia___|nla [3.3.8 Fipperup waterside rightmax| N/A |bar__|<105bar/16A | min _N/A__|bar__|>80 bar /nia [n/a [3.3.9 Flipper down =gable_Jefimax| N/A |bar__|<105 bar /16 A a Color min] NA bar [>80 bar [nia [n/a 3.3.10 Flipper up =gable_Jefimax| N/A |bar__|<105 bar /16 A | min| NA [bar [>80bar/nia [n/a [5.3.11 Flipper down ~gable_rightmax| N/A [bar |<105 bar /16A al Color min| NA |bar__[>80 bar /nia__|n/a [3.3.12 Flipper up ~gable right max] N/A___|bar__[<105 bar 16 A wal min] _N/A__|bar__[>80bar/nia__|nla 3.3.19 All down max| NA [bar [<105 bar/16A wal min| NA [bar [>50 bar Inia 3.3.14 Allup max| NA [bar |<105 bar/16A a min| NA [bar |>50 bar Inia 3.4 Signals [3.4.1 Flipper indication down N/A Jokinok Jok iat no indication down [3.4.2 Flipper indication up N/A [okinok [ok E [3.4.3 Signals to crane N/A [okinok Jok. E [3.4.4 Correct relay function N/A [okinok Jok. [3.4.5 Correct adress (PLC) function N/A lokinok Jok. File Name: 11382_YSX45E_GI-001 Page: 5(8)ee wee wena [nite [zeP=PEE [Comment lea cyete Tine Th ahto0 ade "22 Movement 4.2.1 Extend OK Jok/nok |ok_ 4.2.2 Retract OK jok/nok [ok - R23 208 OK —Jakiok ok F aaa ot TA ott ak t lessen WA [oth ok E bezeaon Oe Jakok fot E [4.2.7 45ft OK ‘ok/nok [ok - eoa0s Ana at F Ezra WA foto ae F 4.3 Adjustment Value [Units |rolerance (min-max) |Softw. Scale fe3-1208 S652 [nm | Sese se | leszeon Wann] -asigss mm lessen Am | 10068 25 fae Ta festa i863 [am —[ Treerss RaSam 43508-—[mm —[ 1380085 mm le3s08 WA fmm] Sat6 2s fear Tone WA—|mm—]-a006 25 rf 4.4 Pressure & Current Pressure [Units |pressure/Cunent |Current [A] lsat Extend mmax| NA Jor [To bar 16 a min NIA bar 40 bar / n/a lnva leazreraa max] NA or —]105 bar 16 a main WAI — eo bar Prion TE Times 8-1 Measured ie Wom 20 0 45k 2698s 308 : rs 2Messured te Tom a5 10208 2687s —|e30-8 E Zi meriods 6.1 Landes Koko ok : fie 2 Unlocked OK Jatok ok F 6 3 Telescope pT OK Jatok ok E 4,7 Signals 71208 OK [oko Jak [4.7.2 30ft NIA lok/nok [ok [4.7.3 35ft NA lok/nok [ok i lereaon OR fatto ak RT east OR foxtrot 3.3 Miscellaneous 8:1 Conedt relay -funcion WR Joxho ak S82 Goren acess (OL) Taian Ok stroke File Name: 11382_YSX45E_GI-001 Page: 6(8)Mesceured [Acceptance 10. TOS - testeases Junits [Acton lcomments vate criterias: TO.1 Adress assigment SOONO| NA | NA [lO adress |. SOTNO| NA [NIA |V0 adress: S8ZNO| _NA_| NA |VO adress [> S83NO| NIA NIA_|T0 adress ——|- S8qNO| NA [NA |VO adress: SOSNC[_NIA__| NIA [VO adress S96NC[ NIA [NIA [V0 adress 10.2 Sensor Adjustment (Gee chart 10:2 in the Functional Test Description) SOONO| NA | mm 225, S8TNO| NA [mm 225 SOZNO| NA [mm 325 S5NO|__WA__|-mm 225 S94NO| WA _[-mm 225 SO5NC| NA | mm 325 S96NC[ NA | mm 225 70.3 interlocks 10.3.1 Twistlock prevention NVA [okinokJok 10.3.2 Override N/A [okInok [ok E 10.4 Miscellaneous 10.4.1 Correct relay - function WA Jokinok [ok E 10.42 Correct adress (PLC) function NA lok/nok [ok E 1. Miscellaneous eaaured lugs [ACCEPTANCE IComments value criterias: LI Spreader stop activation 1.1.1 Pump N/A Jokinok Jok E 11.1.2 Spreader function OK —_Jok/nok ok E 11.2 Spreader stop deactivation 11.2.1 Pump WA Jokinok [ok 11.2.2 Spreader function OK —_[okinok ok E 11.3 Indication lamps [14.3.7 Placement ‘WAT Jokinek [ok I | 11.4 Crane interface 1.47 Hoist nero NA Jokinok [ok 1.42 Spreader connector veyed and lesied ‘OK Jokinok Jok E 1.45 Spreader eonocted ‘OK okinok [ok FE 4.4 Tesranel comectorvenfed and ested ‘OK Jokinok [ok 11.5 Customer requests 11.5.1 Hour counter a3 i 17.5.2 Gontainer counter 3 ~— Pe 1.53 =k 1.5.4 am File Name: 11382_YSX45E_GI-001 Page: 7(8)12. SCS2 - testcases Messeured Units eer |Comments ee |Criterias: Serial Hardware 12.1 SCS2 HW version & serial number nmi [Node | Vercion Comments : WA__|AT_[- - 57005142 [Bi [- E WA__|82 z WA _|B3 12.2 System SW versions | [1.84 [Version from software _|- | 12.3 Internal SW tests I [0K ~ Jokinok ok E | 12.4 Internal HW tests [0K JokinokJox E 12.5 Communication [12.5.1 Messages [OK Jokinok Jok Ec ] 12.6 Scantimes 12.6.1 Log calculated scan ___~minimum| 18 (ms __|< 150 ms E ~average| 18 [ms |< 150 ms E =maximum| 25 [ms [< 150 ms E File Name: 11382_YSX45E_GI-001 Page: 8(8)