‘Spreader Number 11383 (YSX45E)| BROMMA Spreader Model YSX40E/45E| Date of Tes! 23.12.2008 Reece Location of Test: Bromma, Malaysial www.bromma.com Tested by: CHONG QI KEAT - [Bromma Conquip Signed Ld IBox 1133 (Approved) by: A. ISE-164 22 Kista MOHAMED SHAWAL [SWEDEN Functional Test Report Change history: lVer. [Date [Changes: [changed by “10 | or0s2|Test Layout changed. Acceptance criterias has been aded. van Flipow “.4_[ o7-0%2003|Small changes in points: 1; 3.3; 3.3.12 and 4.3 van Figo 1.2 | 28.05.2000] Aded points 5.7.5 and 5.7.6 van Fipow 1 | e7.072009]Aded points 1.4.7-1.5.0 van Flipow File Name: 11383_YSX45E_GI-001 Page: 1(8)etre aman vase Tone EeePC [eornments Tz Mechanica 12.1 Twistlock fst check =sid-0|, 4.0... om [.0- 2.0mm Sct 0-2 om Siac 020mm =Siac3 0=20mm Sino NA 0=20mm Siac o=20mm Sina f:0- 20mm Shins 1.2.2 Telescope beam symmetry a ~left LS] 1420. Imm g cE : eo anghtts|-1425— fm - argh ws] 1420 nm F e-f ~difference=| oO [mm 1,3 General information SCS* 1.3.1 Electronic serial number 411383 __|[num]_|From Software 1.3.2 Runtime hours NA Ih From Software. 135 Tok coun WA [ham [For Satara 1.3.4 TwinTwistlock counter NA [num] [From Software 1.4 Powersupply & control voltage v Freq. e 1.4.1 Main power supply 415 50 IV Hz [Custom 42 Gone valage Tioza0 [vad —[aCIbC custom 11.4.3 Overloads adjusted N/A lok/nok |ok. [- 1.4.4 Overloads tested N/A lok/nok |ok. 11.4.5 Emergency stop N/A lok/nok |ok. 1.4.6 Spreader stop OK lok/nok lok 1.4.7 Motor indication number SEW 135.01025648.02.0004X08.10 145 Gear box ndioalon Mumba ia IN 1.4.9 Hydraulic motor indication number [N/A [N/A 1.5.0 Twistlock Motor indication number SEW lLeft_: 35.01025648.01.0011X08.10 SEW Right: 35.01025648.01.0016X08.10 ET Ripper mort NA E 52 Fipper molar E 1.5.3 NA, File Name: 11383_YSX45E_GI-001 Page: 2(8)2. Twistlock - testeases vem’ tunis [EEFePENE® comments J2.1 Cyclic “time 1 he ah 2.2 Movement 2.2.1 Twislock movement okinok [ok lokinok ok okinok [ok [okinok [ok 2.3 Adjustments 2.3.1 Landpin adj =sensor_std_0 mm =sensor_sid_1 mm eteet se AM Depend of pn_ std =sensor_ sid 3 mm =pin_sid_0 mm |5-7 mm =pin_sid_t mm — [5-7 mm =pin sid 2 mm — [5-7 mm =pin sid 3 7 mm [2.3.2 Unlocked =sensor_sid_0 7mm =sensor_sid_1 5-7 mm. =sensor_sid 2 7 mm =sensor_std_3 i= 7 mm [2.3.3 Multiple signals unlockedsensor_sid_0 [Ok =sensor_std_t [Ok =sensor_std_ 2 [Ok =sensor_sid_ 3 (Ok [2.3.4 Locked =sensor_sid_0 5-7 mm =sensor_sid_1 5-7 mm E =sensor_sid 2 7mm =sensor_std_3) NiA™""|mm [5-7 mm [ 12.3.5 Multiple signals locked _~sensor_sid 0 Ok =sensor_sid_1 Ok =sensor_sid_2 [Ok =sensor_std_3 [Ok [ 2.3.6 Adresses =unl_std_0} 70 PLC adress =unl_std_t 10 PLC adress =unl_std_2 TO PLC adress |- =unl_std_3} TO PLC adress |- =lock”std”0) 70 PLC adress |. =lock_std_t TO PLC adress |- Hlock_std_2 OPC adress |. lock” std_3} TO PLC adress |- =jand_std_0 TO PLC adress |- =land_std_1 TO PLC adress |- =land_std 2. TO PLC adress |- mand stds] $12 8 |/OPLC adress |- unlock left] K3 WA_|VO PLC adress |- unlock fight| KS. NIA_|/0 PLC adress _|- jock _left| Ka NIA_|VO PLC adress _|- Tock fight] __K6 NIA VO PLC adress |- File Name: 11383_YSX4SE_GI-001 Page: 3(8)2.4 Signals to crane [2.4.1 Unlocked OK __|okinok |Ok [2.4.2 Locked ‘OK okinok [Ok [2.4.3 Landed ‘OK okinok [Ok [2.4.4 Hold NA lokinok [Ok [nano Hold sensor 2.5 Indication lamps 2.5.1 Unlocked N/A |ok/nok JOk [2.5.2 Locked. NIA lokinok |Ok 2.5.3 Landed NA lokinok [Ok 2.6 Interlocks [2.6.1 Landed before twistlock transition OK —_Jokinok {OK [2.6.2 Landed delay before twistlock transition! OK |okinok |Ok [2.6.3 Prevention of preselect ‘OK fokinok |Ok [2.6.4 Redundancy function check N/A [ok/nok |Ok [2.6.5 Output function check ‘OK ___[ok/nok |Ok [ [2.6.6 Landed override ‘OK —_[okinok JOk 2.7 Times [2.7.1 Transition Lock => Unlock 450 |ms |< 1000ms [2.7.2 Transition Uniock => Lock 450__[ms |< 1000ms [> File Name: 11383_YSX45E_GI-001 Page: 4(8)Measeures JAcceptance 3. Flipper - testcases. ewes Units Comments value criterias: 3.1 Cyclic =time ah 500 cycles 3.2 Movement {3.2.1 Flipper down ~landside left] NA |s [2-6 |. 3.2.2 Flipper up =landsideleft| NWA |s [2-6 5 3.2.3 Flipper down, =waterside left N/A |[s [2-6 3.2.4 Flipper up =waterside_left| WA |s [2-6 3.2.5 Flipper down, Slandside fight| NA |s [2-6 3.2.6 Flipper up Slandside right] N/A |s [26 5 3.2.7 Flipper down =waterside right NA [s [2-6 i 3.2.8 Flipper up =waterside_rignt| NA [s [2-6 [3.2.9 Flipper down, =gable left] WA |s [2-6 [3.2.10 Flipper up =gable left] _N/A__|s [26 [3.2.11 Flipper down =gable Fight NIA _|s [2-6 [3.2.12 Flipper up =gable right WA |[s___|2-6 E 3.3 Pressure & Current Pressure [Units [Pressure/Curren|current [A] [3.3.1 Flipper down __~landside left max| NIA ___|bar__|<105 bar 16 A wa [Color in| N/A [bar__|>80 bar/nia__|n/a 3.3.2 Flipper up =landside Jef max] WA |bar—_|<105 bar /16 A ma min N/A [bar__|>80 bar/nia__|n/a [533 Flipper down —waterside_Jeflmax| N/A bar |<105 bar /16 A a [Color min] N/A [bar__|>80 bar/nia__|n/a [3.3.4 Flipper up =waterside left max] NA [bar [105 bar /16 A ma min| NA __[bar__|>80 bar /nia__|nla [3.3.5 Flipper down ~landside_rightmax| _NA__|bar__|<105 bar/16A a [Color min] NA bar [80 bar/nfa [na [3.3.6 Flipper up cTandside_rightmax| N/A [bar |<105 bar/16A rz) min] NA |bar—_[>80bar/nia [nla [3.3.7 Flipper down waterside rightmax| N/A _|bar__|<105 bar/16 A iva Color min] NA |bar__|>80bar/nia [nia [3.3.8 Flipper up____-waterside_nghtmax| _NIA___[bar__|<105 bar 16 a NA__[bar__|>80bar/n/a__|nva 13.3.9 Flipper down =gable_leftmax| _N/A__|bar__|<105 bar 16.A. r [Color min] NA bar _[>80bar/nia [nia [3.3.10 Flipper up =gable_lefimax| N/A___|bar__|=105 bar 16 A a min| NA [bar__|>80 bar/nla___|n/a [3.11 Flipper down _~gable_ightmax| __N/A__|bar__|<105 bar/16 A a [Color min] NA |bar_[>80bar/nia [nia 3.3.12 Flipper up =gable_rightmax| _N/A__|bar__[=105 bar /16 A rz in|__NA__|bar__[>80 bar /nia [nla [53.13 All down NA__[bar__ |<105 bar /16A a NIA [bar [50 bar a [3.3.14 Allup NA__|bar__|<105 bar 6A ma WA [bar _[>50 bar na 3.4 Signals [3.4.1 Flipper indication down N/A__[okinok [ok na tno inleation down [3.4.2 Flipper indication up. N/A__lokinok [ok [3.4.3 Signals to crane NIA__[okinok Jok [3.4.4 Correct relay function NIA__|okinok [ok [3.4.5 Correct adress (PLC) funchon NA__[okinok [ok File Name: 11383_YSX45E_GI-001 Page: 5(8)la. Telescope - testcases. tmeaseued Junies [ACCEPTANCE — |comments vate criterias: [4.1 Cyclic “time 1 [n__[1h~100 cycles |- 4.2 Movement \4.2.1 Extend OK __lokinok Jok. [4.2.2 Retract ‘OK lokinok Jok. [4.2.3 2001 ‘OK __lokinok Jok [4.2.4 30tt NIA lokinok [ok. [4.2.5 35tt NIA __lokinok [ok. 4.2.6 40 ‘OK —_lokinok fok. F 4.2.7 45tt ‘OK okinok Jok 4.2.8 DB NIA__lokinok Jok. |: 4.2.9 1916 NA lokinok Jok 4.3 Adjustment Value [Units froterance (minmax) [Softw. Scale (4.3.4 20f 5852__|mm | 5852 25mm_|- [4.3.2 30ft NA [mm | 8918 25 mm_|- 4.3.3 35ft N/A _|mm | 10465 45 mm_|nva when t's not apply 4.3.4 40ft 71984__|mm | 1198445 mm _|- 4.3.5 45ft 13509 mm | 135095 mm. [4.3.6 DB NA mm | 6945 25mm _|- 4.3.7 1976 NA |mm | 4826 #5mm_|- 4.4 Pressure & Current Pressure |Units |pressure/current__ |Current [A] (4.4.1 Extend max| N/A [bar |105 bar/ 16A 43] min| N/A |bar_|40 bar/nia___|wa 4.4.2 Retract max| N/A [bar |105 bar/ 16A 42 min] N/A |bar__|40 bar /nia___|wa 4.5 Times [4.5.1 Measured time from 20 to 45ft 2643 |s |< 30s [ [4.5.2 Measured time from 45 to 20ft 2659 |s _|<30s E 4.6 interlocks [4.6.1 Landed OK Jokinok fox f [4.6.2 Unlocked ‘OK Jokinok fox F [4.6.3 Telescope permit ‘OK lokinokJok E 4.7 Signals (4.7.4 2oft ‘OK Jokinok fox E 4.7.2 30ft N/A___lokinok [ok F 4.7.3 6ft N/A lokinok [ok. F 4.7.4 40ft ‘OK [okinok Jok FE [4.7.5 45ft (OK [okinokox E 9.9 Miscellaneous 9.9.1 Correct relay - function NIA |okinok [ok 4 {9.9.2 Correct adress (PLC) - function ‘OK [okinok fox E File Name: 11383_YSX45E_GI-001 Page: 6(8)Meazeured| JAcceptance 11.1 Spreader stop activation 10. TTDS- testcases vet [Units [Orr comments 10.1 Adress assigment S90NO|__N/A__|_N/A V0 adress ‘S91 NO|__NA__| NiA_|O adress 'S92NO| _NIA__| NIA _|/O adress S93NO| _N/A__|_N/A_|l/0 adress 'S94NO| _NA__| NiA_|l/O adress S@5NC|__N/A__|_N/A_]O adress SO6NC[ N/A | NIA [VOadress [> 10.2 Sensor Adjustment (See chart 10.2 in the Functional Test Description) S90NO| N/A |_mm a | S91 NO| N/A _|_mm 225i S92NO|_N/A__|_mm 225i S93 NO[_N/A__|_mm 225 S94.NO| N/A __|_mm 225 ‘S95NC|__NA__|_mm 225 'S96NC[__N/A__|_mm 325 10.3 interlocks 10.3.4 Twistlock prevention NIA |okinok fox 10.3.2 Override NIA lokinok [ok E 10.4 Miscellaneous 10.4.4 Correct relay - function NIA Jokinok [ok E (0.4.2 Correct adress (PLC) - function N/A |ok/nok lok l12. Miscellaneous meee units |Comments 44.1 Pump NA Jokinok [ok E 1.1.2 Spreader function ‘OK [okinok Jok E 11.2 Spreader stop deactivation 1.2.1 Pump NIA Jokinok [ok E 14.2.2 Spreader function OK lok/inok [ok E 11.3 Indication lamps (11.3.1 Placement [NA Totinok fok E ] 11.4 Crane interface [11.4.1 Hoist interlock, NIA lok/nok |ok. "i 1.4.2 Spreader conneciorver/ied and tested ‘OK __[okinok Jok 5 [11.4.3 Spreader connected OK lok/nok |ok L 11.4.4 Testpanel connector veryfied and tested ‘OK lok/nok [ok E 11.5 Customer requests [14.5.1 Hour counter 264 =— pa [11.5.2 Container counter 2 ~ 2 15.3 5 115.4 =f E File Name: 11383_YSX45E_GI-001 Page: 7(8)12, SCS2- testcases veoweat units ReEEPHaNeS Comments 12.15c82 HW version &seriat number | 5%" Twoue | MEN [comments : WA ; sp0s6es_ [1 | le NAL B2 - Ee NAL BS a 12.2 System SW vers [ | 1.84 [Version from software _|- | 12.3 Internal SW tests i [OK Jok/nok Jok I J 12.4 Internal AW tests l [OK Jokinok ox I | 725 Communication [12.5.1 Messages [OK Jokinokfok E J 12.6 Scantimes 12.6.1 Log calculated scan minimum| 18, ms |< 150 ms_ ~average| 18 ]ms e150 ms. ~maximum| 26 ms. [< 150 ms_ be File Name: 11383_YSX45E_GI-001 Page: 8(8)