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Project: RCC PRECAST WALL DESIGN

Project no: 0001-23-11-HCC-PRECAST-RCC


Author: ENGR_MARK_HUBERIT

Project data
Project name RCC PRECAST WALL DESIGN
Project number 0001-23-11-HCC-PRECAST-RCC
Author ENGR_MARK_HUBERIT
Description PILOT TEST FOR PRESCAST DESIGN WALL-HOUSING_HCC
Date 11/4/2023
Design code ACI 318

Materials
Concrete

fc' E
Name
[MPa] [MPa]
3000 psi lightweight 20.7 14377.4

Reinforcement

fy E Unit mass
Name
[MPa] [MPa] [kg/m3]
Grade 275.8 199938.0 7850
40 εst = 1000.0 1e-4,εsc = 1000.0 1e-4,
Project: RCC PRECAST WALL DESIGN
Project no: 0001-23-11-HCC-PRECAST-RCC
Author: ENGR_MARK_HUBERIT

DRM1
Geometry

Overview table

Name Type Properties Position


Rectangular; W: 6.00 m; H: 3.20 m; T: 0.15 m;
W1 Wall
Material: 3000 psi lightweight
M: W1; IP: 1; MP: 1;
O1 Opening Rectangular; W: 2.00 m; H: 1.20 m
X: 0.75 m; Z: 1.10 m
O2 Opening Rectangular; W: 1.00 m; H: 2.00 m M: W1; IP: 2; MP: 2
Line M: W1, Edge 1; Part of edge; From
LS1 X; Z (Pressure only); Local; L: 4.25 m
support beginning; X: 0.00 m
Line M: W1, Edge 1; Part of edge; From end;
LS2 Z (Pressure only); Local; L: 0.75 m
support X: 0.00 m
Project: RCC PRECAST WALL DESIGN
Project no: 0001-23-11-HCC-PRECAST-RCC
Author: ENGR_MARK_HUBERIT
Loads
C1, C2

C3, C4

C5

Combination

Name Type Content


C1 ULS 1.40*LC1
C2 ULS 1.20*LC1 + 1.60*LC2
C3 SLS - Crack width LC1 + LC2
C4 SLS - Deflection LC1 + LC2
SLS - Crack width +
C5 LC1 + LC2
Deflection
Project: RCC PRECAST WALL DESIGN
Project no: 0001-23-11-HCC-PRECAST-RCC
Author: ENGR_MARK_HUBERIT
Reinforcement
Scheme of reinforcement

Results
Summary

Overview table

Check item Combination Increment Item


ULS C2 G100.0%, V100.0% Strength of concrete
Check item Item Utilization
Strength of concrete W1 σc/σc,lim: 34.2%
εs/εs,lim: 0.3%, σs/σs,lim:
Strength of reinforcement RO1
25.9%
Anchorage length WF1 τb/fbd: 99.9%
SLS C3 (LT) G100.0%, V100.0% Crack width
Critical
Check item Combination Increment Item Utilization
check
Crack width C3 (LT) G100.0%, V100.0% w/wlim WF1 3.1%
Project: RCC PRECAST WALL DESIGN
Project no: 0001-23-11-HCC-PRECAST-RCC
Author: ENGR_MARK_HUBERIT
ULS - Summary

Stress flow

Above
Compression Explanation
yield
Thickness proportional to force

Summary of reactions and applied loads: C2, Load increment: G100.0%, V100.0%

Fx Fz My
Type
[kN] [kNm] [kNm]
Summary of reactions -56.0 480.0 1405.3
Summary of applied load 56.0 -480.0 -1405.3
Check of equilibrium 0.0 0.0 0.0

ULS - Strength

Detailed concrete strength results: C2, Load increment: G100.0%, V100.0%

X Z σc εc kc2 σc/σc,lim
Member
[m] [m] [MPa] [1e-4] [-] [%]
W1 2.75 2.30 -4.2 -3.8 1.00 34.2 OK
W1 5.25 1.82 -1.1 -0.9 1.00 8.8 OK

Detailed reinforcement strength results: C2, Load increment: G100.0%, V100.0%

σs
X Z εs σs/σs,lim εs/εs,lim
Member [MPa
[m] [m] [1e-4] [%] [%]
]
RO1 2.77 2.06 -64.3 -3.2 25.9 0.3 OK
WF1 2.85 2.25 -51.1 -2.6 20.6 0.3 OK
Project: RCC PRECAST WALL DESIGN
Project no: 0001-23-11-HCC-PRECAST-RCC
Author: ENGR_MARK_HUBERIT
GB1 1.70 3.17 -39.5 -2.0 15.9 0.2 OK
GB2 4.22 0.06 -31.8 -1.6 12.8 0.2 OK
RO1 1.38 2.32 50.2 1.4 20.2 0.1 OK
WF1 1.51 2.35 48.7 1.3 19.6 0.1 OK
GB3 5.28 0.24 -22.2 -1.1 9.0 0.1 OK
GB1 3.19 3.17 55.2 0.8 22.2 0.1 OK
WF1 1.70 2.50 89.3 0.8 36.0 0.1 OK
GB4 5.10 2.03 28.4 0.5 11.4 0.1 OK
IB2 5.28 2.03 -9.8 -0.5 4.0 0.0 OK
GB4 4.75 2.03 29.2 0.5 11.8 0.0 OK
IB1 4.09 1.90 -7.1 -0.4 2.9 0.0 OK
IB1 4.48 2.29 -3.1 -0.2 1.3 0.0 OK
IB2 4.89 2.42 -2.9 -0.1 1.2 0.0 OK
GB3 5.31 0.03 24.7 0.1 9.9 0.0 OK
GB2 0.03 0.03 21.3 0.1 8.6 0.0 OK

Concrete stress/strength ratio

Concrete principal stress σc


Project: RCC PRECAST WALL DESIGN
Project no: 0001-23-11-HCC-PRECAST-RCC
Author: ENGR_MARK_HUBERIT

Concrete principal strain εc


Project: RCC PRECAST WALL DESIGN
Project no: 0001-23-11-HCC-PRECAST-RCC
Author: ENGR_MARK_HUBERIT
Directions of principal stresses

Compressive strength reduction factor kc2

Reinforcement strain/limit strain ratio - εs/εs,lim [%]


Project: RCC PRECAST WALL DESIGN
Project no: 0001-23-11-HCC-PRECAST-RCC
Author: ENGR_MARK_HUBERIT

Reinforcement stress/strength ratio - σs/σs,lim [%]

Reinforcement stress - σs [MPa]


Project: RCC PRECAST WALL DESIGN
Project no: 0001-23-11-HCC-PRECAST-RCC
Author: ENGR_MARK_HUBERIT

Reinforcement strain - εs [1e-4]

ULS - Anchorage

Detailed anchorage results: C2, Load increment: G100.0%, V100.0%

Membe X Z τb Fa Ftot Ftot/Flim τb/fbd


r [m] [m] [MPa] [kN] [kN] [%] [%]
WF1 2.55 2.32 -1.4 0.0 5.4 38.0 99.9 OK
WF1 4.20 0.02 1.2 0.0 -3.8 10.7 85.5 OK
Project: RCC PRECAST WALL DESIGN
Project no: 0001-23-11-HCC-PRECAST-RCC
Author: ENGR_MARK_HUBERIT
WF1 1.70 2.50 0.0 0.0 12.7 36.0 1.2 OK
WF1 2.85 2.25 -0.3 0.0 -7.3 20.6 24.4 OK
WF1 2.40 2.49 -0.2 0.0 5.5 38.8 11.1 OK
RO1 2.59 2.56 -1.4 0.8 -4.3 12.1 99.9 OK
RO1 3.01 2.14 1.4 0.8 -4.1 11.6 99.9 OK
RO1 1.38 2.32 0.1 0.8 7.2 20.2 4.1 OK
RO1 2.77 2.06 -0.5 0.8 -9.2 25.9 35.8 OK
GB2 4.22 0.05 -1.4 3.0 -3.1 5.0 99.9 OK
GB2 4.00 0.03 0.7 3.0 0.9 1.4 53.9 OK
GB2 0.03 0.03 0.7 3.0 5.4 13.6 50.2 OK
GB2 4.22 0.06 -1.2 3.0 -8.1 12.8 85.4 OK
GB3 5.30 0.03 1.4 3.0 1.9 3.1 99.0 OK
GB3 5.28 2.03 -0.9 3.0 -4.0 6.3 64.4 OK
GB3 5.31 0.03 1.2 3.0 6.3 9.9 88.9 OK
GB3 5.28 0.24 -0.3 3.0 -5.6 9.0 23.6 OK
GB3 5.81 0.03 0.4 3.0 5.1 13.6 30.4 OK
GB1 2.44 3.17 -0.7 2.1 7.5 12.0 53.4 OK
GB1 5.98 3.17 0.5 2.1 3.7 9.3 35.1 OK
GB1 3.19 3.17 0.1 2.1 14.0 22.2 4.3 OK
GB1 1.70 3.17 0.0 2.1 -10.0 15.9 1.8 OK
GB4 4.05 2.03 0.4 2.3 5.7 10.0 25.5 OK
GB4 5.28 2.03 -0.4 2.3 10.8 12.5 25.4 OK
GB4 4.75 2.03 0.0 2.3 11.1 11.8 0.5 OK
GB4 5.28 2.03 -0.4 2.3 5.1 8.9 25.4 OK
GB4 5.10 2.03 0.1 2.3 10.8 12.5 5.5 OK
IB2 5.67 1.64 0.3 0.0 -1.4 2.3 22.3 OK
IB2 4.89 2.42 -0.1 0.0 -0.7 1.2 9.8 OK
IB2 5.28 2.03 -0.1 0.0 -2.5 4.0 4.1 OK
IB1 3.83 1.64 -0.3 0.0 -1.3 2.0 19.5 OK
IB1 4.61 2.42 0.1 0.0 -0.8 1.3 10.6 OK
IB1 4.48 2.29 0.0 0.0 -0.8 1.3 2.3 OK
IB1 4.09 1.90 0.0 0.0 -1.8 2.9 1.5 OK

Bond stress check value - τb/fbd [%]


Project: RCC PRECAST WALL DESIGN
Project no: 0001-23-11-HCC-PRECAST-RCC
Author: ENGR_MARK_HUBERIT
Force check value - Ftot/Flim [%]

Total force in the bar - Ftot [kN]

Bond stress - τb [MPa]


Project: RCC PRECAST WALL DESIGN
Project no: 0001-23-11-HCC-PRECAST-RCC
Author: ENGR_MARK_HUBERIT

Settings

Creep coefficient

Type of
Creep coefficient
input
Input by user 2.5

SLS - Crack

Detailed crack results: C3, Load increment: G100.0%, V100.0%, w lim=0.300 mm

Membe X Z w w/wlim
r [m] [m] [mm] [%]
WF1 0.77 2.50 0.009 3.1 OK
RO1 1.38 2.32 0.008 2.6 OK
WF1 2.63 2.50 0.007 2.5 OK
GB1 3.00 3.17 0.007 2.3 OK
GB1 3.19 3.17 0.007 2.2 OK
GB4 5.10 2.03 0.002 0.8 OK
GB4 4.40 2.03 0.002 0.7 OK
GB2 4.19 0.03 0.002 0.6 OK
GB2 0.03 0.03 0.002 0.6 OK
GB3 5.31 0.03 0.001 0.5 OK
GB3 5.30 0.03 0.001 0.4 OK
IB1 3.83 1.64 0.000 0.0 OK
IB2 4.89 2.42 0.000 0.0 OK

Intermediate crack results

εcm εm sr Φ ρeff wb θr θb
Member
[1e-4] [1e-4] [mm] [mm] [%] [mm] [-] [-]
Project: RCC PRECAST WALL DESIGN
Project no: 0001-23-11-HCC-PRECAST-RCC
Author: ENGR_MARK_HUBERIT
WF1 0.0 0.6 118 10 1.98 0.008 0.95 0.00
RO1 0.0 1.0 72 10 3.19 0.007 1.16 0.00
WF1 0.0 0.4 169 10 1.39 0.006 2.21 0.00
GB1 0.0 0.5 151 13 2.06 0.007 1.69 0.00
GB1 0.0 0.4 151 13 2.06 0.007 1.57 0.00
GB4 0.0 0.3 72 13 4.20 0.002 2.06 0.00
GB4 0.0 0.2 80 13 3.80 0.002 0.95 0.00
GB2 0.0 0.2 97 13 3.17 0.002 1.32 0.13
GB2 0.0 0.1 151 13 2.06 0.002 1.80 0.00
GB3 0.0 0.1 149 13 2.08 0.001 1.70 0.00
GB3 0.0 0.1 110 13 2.81 0.001 1.79 -0.13
IB1 0.0 0.0 0 0 0.00 0.000 0.00 0.00
IB2 0.0 0.0 0 0 0.00 0.000 0.00 0.00
Note: There are TCM intermediate values displayed in the table above. Adequate POM values are
not available in current version of the program.

Crack width - w [mm]


Project: RCC PRECAST WALL DESIGN
Project no: 0001-23-11-HCC-PRECAST-RCC
Author: ENGR_MARK_HUBERIT
Crack width check

SLS - Deflection

Detailed deflection results: C4, Load increment: G100.0%, V100.0%

uz,lt
Membe X Z uz,st Δuz uz
[mm
r [m] [m] [mm] [mm] [mm]
]
W1 1.69 3.20 -0.5 -0.5 -0.3 -0.8 OK
Project: RCC PRECAST WALL DESIGN
Project no: 0001-23-11-HCC-PRECAST-RCC
Author: ENGR_MARK_HUBERIT
Deflection
Project: RCC PRECAST WALL DESIGN
Project no: 0001-23-11-HCC-PRECAST-RCC
Author: ENGR_MARK_HUBERIT
Bill of material
Items numbering

Fabric reinforcement tables

Parameter Value
Index K1
Φ X/Y [mm] #3 / #3
Material Grade 40
Number of items 2
Total area [m2] 19.20
Bar spacing X/Y [mm] 150 / 150
Weight of one item [kg] 143
Assigned to wall -all-

Brief reinforcement bar table

Inde Item Weight


Φ [mm] Material Length [mm] Total length [m]
x s [kg]
1 #4 Grade 40 4 6303 6 25.21
2 #4 Grade 40 2 6526 6 13.05
3 #4 Grade 40 2 3026 3 6.05
Project: RCC PRECAST WALL DESIGN
Project no: 0001-23-11-HCC-PRECAST-RCC
Author: ENGR_MARK_HUBERIT
4 #4 Grade 40 3 1743 2 5.23
5 #4 Grade 40 4 1443 1 5.77
6 #3 Grade 40 12 2860 2 34.32
7 #3 Grade 40 12 2060 1 24.72
8 #3 Grade 40 24 860 0 20.65

Detailed reinforcement bar tables

Parameter Value Shape


Index 1
Φ [mm] #4
Material Grade 40
Number of items 4
Length [mm] 6303
Weight [kg] 6
Total length [m] 25.21
Parameter Value Shape
Index 2
Φ [mm] #4
Material Grade 40
Number of items 2
Length [mm] 6526
Weight [kg] 6
Total length [m] 13.05
Parameter Value Shape
Index 3
Φ [mm] #4
Material Grade 40
Number of items 2
Length [mm] 3026
Weight [kg] 3
Total length [m] 6.05
Parameter Value Shape
Index 4
Φ [mm] #4
Material Grade 40
Number of items 3
Length [mm] 1743
Weight [kg] 2
Total length [m] 5.23
Parameter Value Shape
Index 5
Φ [mm] #4
Material Grade 40
Number of items 4
Length [mm] 1443
Weight [kg] 1
Total length [m] 5.77
Parameter Value Shape
Index 6
Φ [mm] #3
Material Grade 40
Number of items 12
Project: RCC PRECAST WALL DESIGN
Project no: 0001-23-11-HCC-PRECAST-RCC
Author: ENGR_MARK_HUBERIT
Length [mm] 2860
Weight [kg] 2

Total length [m] 34.32

Parameter Value Shape


Index 7
Φ [mm] #3
Material Grade 40
Number of items 12
Length [mm] 2060
Weight [kg] 1
Total length [m] 24.72
Parameter Value Shape
Index 8
Φ [mm] #3
Material Grade 40
Number of items 24
Length [mm] 860
Weight [kg] 0
Total length [m] 20.65

Overview table

Φ [mm] #3 #4
Total length of Φ [m] 79.69 55.32
Weight per meter of Φ [kg/m] 1 1
Total weight of Φ [kg] 45 55
Total weight of bars [kg] 100
Total weight of fabric reinforcement [kg] 286
Total weight [kg] 386
Volume of concrete [m3] 2.22
Reinforcement weight per volume unit of concrete [kg/m3] 174

Explanation
Symbol Explanation
fc' Characteristic compressive cylinder strength of concrete at 28 days
E Secant modulus of elasticity of concrete
fy Characteristic yield strength of reinforcement
Properties W - Width; H - Height; T - Thickness; L - Length; r - Radius; α - Inclination
Position M - Master; MP - Master point; IP - Insert point
σc The extreme value of compressive stress σc of concrete of selected subregion.
εc Minimum compressive strain of concrete εc
kc2 Compressive strength reduction factor kc2
The ratio of concrete stress and concrete strength. It presents the level of material utilization with
σc/σc,lim
respect to concrete strength.
σs Maximum stress along the length of reinforcement bar.
εs Maximum strain along the length of reinforcement bar.
The ratio of stress and strength of the reinforcement. It presents the level of material utilization with
σs/σs,lim
respect to reinforcement strength.
Project: RCC PRECAST WALL DESIGN
Project no: 0001-23-11-HCC-PRECAST-RCC
Author: ENGR_MARK_HUBERIT
The ratio of strain and limit strain of the reinforcement. It presents the level of material utilization with
εs/εs,lim
respect to limit strain
τb Bond stress on the surface of reinforcement bar.
Fa The anchorage force. It is developed at the ends of the bars due to hooked anchorage.
Total force developed along the length of the bar. It consists of the anchorage force due to hooked
Ftot
anchorage and bond force, which integrates bond stresses acting on the surface of the bar.
The ratio of total force in the bar and limit value of the force. It presents the level of utilization of the
rebar. The limit value of the force is calculated as the minimum of two values: (a) the force calculated as
Ftot/Flim
the sum of ultimate anchorage force and the force developed from the end of the bar to the point of
interest assuming ultimate bond strength, (b) the ultimate strength of the bar.
The ratio of bond stress and ultimate bond strength for selected (group of) bars and applied portion of
τb/fbd the load. It shows the level of utilization with respect to ultimate bond strength between the rebar and
adjacent concrete.
Creep
Final value of creep coefficient at time interval (t0 = 28 days, tinf = design working life)
coefficient
w Total crack width including effect of creep.
εcm the mean strain in the concrete between cracks
the mean strain in the reinforcement under relevant combination of loads, including the effect of imposed
εm deformations and taking into account the effects of tension stiffening. Only the additional tensile strain
beyond the state of zero strain of the concrete at the same level is considered
sr mean value of axial tensile strength of concrete
Φ diameter of reinforcing bar
ρeff effective reinforcement ratio
wb calculated crack width
θr inclination of the cracks (the angle between the global coordinate system and the crack direction)
θb bar inclination (the angle between the global coordinate system and the axis of reinforcement bar)
uz,st Immediate deflection caused by total load, calculated with short-term stiffnesses.
uz,lt Long-term effects of long-term load.
Δuz Deflection increment caused by variable load.
uz Total deflection including effect of creep.

Code settings
Clause Name Value Description
φc 0.60 Partial factor for concrete.
φs 0.90 Partial factor for reinforcement
Φ m,min - Φs
25.3.1 6.00 Minimum mandrel diameter of longitudinal bars as multiple of bar diameter
<= #8 (6.00 Φs)
Φ m,min - #9 <=
25.3.1 Φs <= #11 (8.00 8.00 Minimum mandrel diameter of longitudinal bars as multiple of bar diameter
Φs)
Φ m,min - Φs
25.3.1 >= #14 (10.00 10.00 Minimum mandrel diameter of longitudinal bars as multiple of bar diameter
Φs)
Φ m,min - Φs
25.3.2 4.00 Minimum mandrel diameter of stirrups as multiple of stirrups diameter.
<= #5 (4.00 Φs)
Φ m,min - Φs
25.3.2 6.00 Minimum mandrel diameter of stirrups as multiple of stirrups diameter.
>= #5 (6.00 Φs)

Calculation presumptions
 Minimum amount of reinforcement resisting at least the tensile stresses prior cracking has
to be provided in cracked zones.
Project: RCC PRECAST WALL DESIGN
Project no: 0001-23-11-HCC-PRECAST-RCC
Author: ENGR_MARK_HUBERIT
 It is assumed that a transverse rebar or adequate overlap is provided to enable full
anchorage of the stirrups.
 The analysis and code checks are performed for support conditions as specified in the
project. No change of supports in construction/service stages is considered.
 It is assumed that the user has included strength reduction factor (as its inverted value) into
the load factors of all combinations
 The crack width is checked in the vicinity of the reinforcement only. No control of cracking is
performed in non-reinforced zones.
 The presentation of crack spacing is schematic only. It does not represent the crack spacing
computed for the calculations.

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