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Document No:- PTR-01

Revision:- 00
Issued Date:- 29-Jul-13
Issued By:- Priyank Shah
Gardner Denver Engineered Products India Pvt.Ltd.

Performance Test Report for Piston Compressor


Testing Date:- Friday, November 3, 2017 Package S/r No:- -
Bare S/r No:- - Motor S/r No:- -
Starter S/r No:- - Pressure Switch S/r No:- -

Input Data:-
Bare Model 15T2 Belt Length (Inch) 102
Motor HP 20 Centre Distance (Inch)
Motor Pulley OD (Inch) 13 Ambient Temperature (Deg C) 29
Receiver Capacity (Liters) 500 Set Pressure (PSIG) 470

Pre Test Check Points


Verify below check point before performance Test.

Type Of Check Check Box Remark


Torque on Bolts [ ]
Compr.Direction of rotation CCW from
[ ]
Flywheel side.
Air leak check on entire package [ ]

Oil leakage during run time. [ ]

Output Data:-
Type Of Test Reading Remark
Motor Voltage 415

Motor RPM 1460

Compressor RPM 900

Receiver Air Temp @ No load (Deg C) 30

Motor Input Current @ No load (Amp)

Minutes from 0 to 125 PSIG

Air Temp in Receiver (@ 125 PSIG) Deg C

Motor Input Current (@ 125 PSIG)

Minutes from 0 to 150 PSIG 16.32 500 PSIG

Air Temp in Receiver (@ 150 PSIG) Deg C 33.5

Motor Input Current (@ 150 PSIG) 23.7 PF-0.823

Minutes from 0 to 175 PSIG

Air Temp in Receiver (@ 175 PSIG) Deg C

Motor Input Current (@ 175 PSIG)

Note :- Calculated Data will arrive automatically once the above input and output data will be
entered in PTR-01.XLS

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Document No:- PTR-01
Revision:- 00
Issued Date:- 29-Jul-13
Issued By:- Priyank Shah
Gardner Denver Engineered Products India Pvt.Ltd.

Calculated Data:-
1) Motor Power Factor & Efficiency

Note:- Refer Motor Supplier document to find Motor Power Factor & Efficiency of motor with respect to
Motor input power at different pressure.

Motor
Motor Input Current Power Factor Cos ᴓ Efficiency (%)
Motor Input Current (@ No Load) 0

Motor Input Current (@ 125 PSIG) 0 0.82 85

Motor Input Current (@ 150 PSIG) 23.7 0.82 85

Motor Input Current (@ 175 PSIG) 0 0.82 85

2 ) Compressor BHP & Flow

Model 15T2
Compressor RPM 900

Description BHP Flow


@ No load 0.00 N/A

@ 125 PSIG 0.00 #DIV/0!

@ 150 PSIG 15.89 36.24

@ 175 PSIG 0.00 #DIV/0!

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Document No:- BHP-01
Revision:- 00
Issued Date:- 29-Jul-13
Issued By:- Priyank Shah

Gardner Denver Engineered Products India Pvt.Ltd .

BHP OF PISTON AIR COMPRESSOR


Testing Date:- 3-Nov-17

Bare Model:- 15T2 Package S/r No:- -


Compressor RPM
:-
900

Formula :-

Compressor BHP = ((1.73) X (V) X (I) X (Cos ᴓ) X (Motor Efficiency)) / 1000

Where
V = Motor Supply Voltage
I = Motor Input Current
Cos ᴓ = Power Factor

Note: - The Value of Cos ᴓ and Motor Efficiency should be taken from Motor Routine Test Report.

Input Data
Motor Voltage Motor Input Power Factor (Cos Motor
Sr No. Description
(V) Current (I) ᴓ) Efficiency
1 @ no load 0 0 0
2 @ 125 PSIG 0 0.82 0.85
415
3 @ 150 PSIG 23.7 0.82 0.85
4 @ 175 PSIG 0 0.82 0.85

Out Put Data


Sr No. Description Final Value
1 Compressor BHP @ no load 0.00
2 Compressor BHP @ 125 PSIG 0.00
3 Compressor BHP @ 150 PSIG 15.89
4 Compressor BHP @ 175 PSIG 0.00

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Document No:- PUT-01
Revision:- 00
Issued Date:- 29-Jul-13
Issued By:- Priyank Shah

Gardner Denver Engineered Products India Pvt.Ltd.

FLOW RATE OF PISTON AIR COMPRESSOR ( As Per IS 5456)


Testing Date:- 3-Nov-17

Bare Model:- 15T2 Package S/r No:- -

Input Data
Air Temperature
Air Temperature in
Receiver Outlet
Compressor Pressure in Receiver Inlet Air Temperature Receiver Outlet on full
Sr. Receiver Capacity Vr (Liters) Before Starting PUT (Min)
n (RPM) PF. (PSIG) Ta (Deg C) load
Compressor
Tf (Deg C)
Te (Deg C)

1 125 0 0.00
2 500 900 500 29 30 33.5 16.32
3 175 0 0.00

Output Data

Q.= (VF - VE ) / PUT @ 125 PSIG @ 150 PSIG @ 175 PSIG

Q.= Compressor Flow @ discharge of Pump ACFM #DIV/0! 36.24 #DIV/0!

VF.= Vol. of air in receiver at end of test reduced to intake condition. 185.606 609.089 252.036

VE.= Vol. of air in receiver at start of test reduced to intake condition 17.597 17.597 17.597

PUT= Time of filling Tank in Minutes 0.000 16.32 0.00

Where VF=Vr x PF/Pa x Ta/TF


VE=Vr x PE/Pa x Ta/TE

Vr.= Receiver Volume in Cu.ft. 17.655 17.655 17.655

PE.= Pressure at receiver at the start of test in PsiA. 14.70 14.70 14.70 14.70

Pa.= Intake pressure in PsiA 14.70 14.70 14.70 14.70

PF.= Pressure in receiver at the end of test in PsiA. 14.70 139.70 514.70 189.70

t a.= Intake temp. in Kelvin Ta.= 273 302 302 302

t E.= Temp. at receiver at start of the test in Kelvin Te.= 273 303 303 303

t F.= Temp. at receiver at the end of test in Kelvin Tf.= 273 273 306.5 273

n.= Compressor speed in rpm. 900 900 900

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