Professional Documents
Culture Documents
Zaixin Song *
State Key Laboratory of Ultra-precision Yongtao Liang Yujie Chen
Machining Technology, Department of Department of Industrial and Systems Department of Industrial and Systems
Industrial and Systems Engineering, Engineering, The Hong Kong Engineering, The Hong Kong
The Hong Kong Polytechnic University Polytechnic University Polytechnic University
Hung Hom, Hong Kong Hung Hom, Hong Kong Hung Hom, Hong Kong
*Corresponding Author yongtao.liang@polyu.edu.hk yujie217.chen@connect.polyu.hk
zaixin.song@polyu.edu.hk
Abstract—It is recognized that there is a recent need for flux. It also enhances the utilization of effective PM fluxes
direct-drive machines in electric traction systems. The [11]. In line with the torque generation principle, parallel
transverse-flux machine (TFM) is an excellent candidate for stator teeth must face reverse PM fluxes, while staggered
electric vehicle (EV) traction due to its short effective flux path stator teeth forming claw poles should face homopolar fluxes
and high torque density. Yet, TFMs typically suffer from a large [12]. Power factor improvement can be found in [13], [14] by
longitudinal size and face difficulty arranging toroidal coils for an optimal stator pole design to reduce leakage fluxes. Besides
ordinary inner-rotor machines. Thus, this study proposes a rotary machines, linear machines, tubular machines, and other
novel compound double-stator hybrid flux machine (CDS- types can be combined with the concept of transverse flux.
HFM) topology in order to create more compact and powerful
[15] proposes a novel tubular switched reluctance TFM for
EV drives. In the CDS-HFM, the poly phases are distributed
along the circumferential direction with end regions physically
long-stroke linear motion. The natural axial phases obviously
isolated. Normal toroidal coils are improved as concentrated match the tubular machine configuration. With alternating
coils. The CDS-HFM combines the transverse and modulated PMs arranged in two perpendicular directions, the flux-
flux from permanent magnet vernier machine. Its operational reversal and transverse-flux principles interact in a novel
principle is introduced and analyzed by a separate flux path linear machine [16]. The stator yoke design is worth exploring
modeling method. The effectiveness of this idea was verified to enhance flux isolation regarding all the orientations [17].
through quantitative performance evaluation using 3-D finite The time-consuming 3-D finite element analysis (FEA)
element analysis. discourages the designer to conduct a sweeping optimization,
while some scholars adopt analytical methods [18], [19]. Only
Keywords—transverse flux machine, hybrid flux, double the magnetic circuit model, though, is suitable for TFM
stator, electric vehicle traction calculation because the governing equations for 3-D magnetic
fields are tough to solve [20], [21], [22].
I. INTRODUCTION
Although receiving increasing attention, existing TFMs
Regarding key power components in electric vehicles
still hold several intrinsic drawbacks. First, the axially split
(EVs), direct-drive (DD) and high torque density machines
phases in both rotary and tabular TFMs cause large
have become emerging approaches for traction motors to
longitudinal size and make them far from compact traction
realize both high energy efficiency and compact structure [1],
application. Second, the great leakage fluxes in multiple end
[2]. Novel DD machines have been studied by many
regions lower the torque density and power factor. Third, the
researchers, including the permanent magnet (PM) vernier
assembling of toroidal coils is troublesome for the common
machine, double-stator (DS) vernier machine, magnetic-
inner-rotor traction framework [23]. In this paper, a novel
geared double-rotor machine, axial-flux machine, and
compound double-stator hybrid flux machine (CDS-HFM)
transverse-flux machine (TFM) [3], [4], [5]. Among them, the
topology is proposed for direct-drive traction (DDT). It
TFM has a unique structure and fresh operational principle,
possesses distinct features for electric traction of flat and
which results in its pros and cons.
compact outline, flexible phase arrangement, involvement of
An ordinary TFM employs a toroidal coil through modulated flux, high torque density, high material utilization,
segmented stator cores in one phase unit to obtain flux linkage. etc. The following parts of this articles analyze the operational
As a result, the stator core is like claw poles, and the poly principle and quantitatively evaluate its performance.
phases must be arranged in the axial direction with a
geometrical angle shift [6]. The motor outline is thus by no II. CDS-HFM TOPOLOGY AND OPERATIONAL PRINCIPLE
means of a slim disc shape, which is inferior for vehicle A. Machine Topology
traction [7]. It is simple and convenient to change the initial
design between large-torque and high-speed traction The diagrammatic representation of the suggested DDT
practices. system alongside the innovative CDS-HFM topology is
shown in Fig. 1. A wheel hub system in Fig. 1(a) is utilized
A few attempts at novel topologies and technologies to for the integration of the traction machine. The tire is linked
improve the performance of TFMs have been made. A Z-core to one terminal of the rotor, while the inner/outer stators are
TFM is designed to maximize PM utilization and shorten the merged on the opposite side. This setup is endowed with a
flux loop [8]. The regular ring-shaped coil can be wound with simplified configuration.
cross-linking fluxes under limited stator segments instead of
all circumferential stator poles [9]. Inheriting the Z-core Fig. 1(b) illustrates the radially sandwiched structure of the
shape, a novel E-core TFM with a double-side Halbach PM proposed CDS-HFM, comprising one central rotor and two
array is proposed in [10] in order to concentrate the magnetic stators. Inheriting the staggered-tooth stator design, the inner
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Tire Hub
Stator
Winding
Runner
Bearing
Shaft
(a) (b)
Fig. 2. Operational principle of transverse flux. (a) Parallel-tooth stator with
bipolar magnets; (b) Staggered-tooth stator with unipolar magnets.
(a)
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2023 IEEE Transportation Electrification Conference and Expo, Asia-Pacific (ITEC Asia-Pacific)
0 0
1 3 5 7 9 11 13 15 17 19 1 3 5 7 9 11 13 15 17 19
𝜃 Order Order
𝑅 =
𝐷 +ℎ (5) (a) (b)
2𝜇 3𝑏 + 2𝑏 ln 𝐷
Fig. 4. Harmonic contents of phase back-EMF in dual winding groups. (a)
TFM; (b) Vernier machine.
According to the circuit topology, the total flux in the TFM 4.0 80
2.5
branch under open-circuit operation can be derived as (6), 3.5
Scheme 1
Scheme 2
2.0
where 𝑅 = 𝑅 + 2𝑅 refers to the reluctance of the coil 3.0 Scheme 3 60
on the tooth flux can be expressed as (8). At the flux- 1.0 20 0.5
enhancing axis, the resultant coil flux will be added as (9), 0.5
0.0
0.0 TFM Vernier Motor TFM Vernier Motor 0
while at the flux-weakening axis, it will be subtracted. Rated Rated Rated Rated Rated Rated 0 60 120 180 240 300 360
Condition Angle (elec.deg)
(a) (b)
𝐹
𝛷 = (6) Fig. 5. Torque performance. (a) Comparison of torque production and ripple
𝑅 + 𝑅 ∥ 𝑅 + 𝑅 ∥𝑅 rate; (b) Torque waveforms of the scheme 22/24/2 at different conditions.
( )
𝜓 =𝐾 𝑁 𝛷
( )
(10) 𝜓 (𝑡) = 𝑁 Σ 𝛷 (𝑡) (13)
( ) ( )
𝑑𝜓 𝑑𝛷 𝑑𝜓 𝑑𝛷 (14)
𝑉 =− = −𝐾 𝑁 (11) 𝑉 =− = −𝑁 Σ
𝑑𝑡 𝑑𝑡 𝑑𝑡 𝑑𝑡
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2 4
phase unity must satisfy the relation of (15), where 𝛥𝜃 is the 0
-2
-4 2
EMF (V)
2
If the stator within one-phase space is not the duplicate of any 0
-2
-4
(a) (b)
2𝜋/𝑚 − 𝛥𝜃 Fig. 8. Polyphase back-EMF waveforms of inner-stator windings at 600
∈ 𝑵 ∗ , 𝛥𝜃 = 2𝜋/(𝑚 ⋅ 𝑝 ) (15) r/min. (a) 5-phase TFM 5-phase vernier 21/20/1 and 5-phase TFM 3-phase
2𝜋/𝑝
vernier 22/24/2 schemes; (b) 6-phase TFM 3-phase vernier 22/24/2 scheme.
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Authors would also like to express their sincere thanks to the Turbine Applications," IEEE Transactions on Industry Applications,
financial support from the Research and Innovation Office vol. 54, no. 4, pp. 3604-3615, 2018.
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