Welding Procedure Specification (WPS)

Welding Procedure Specification No.

Company Name: EFEXS Inspector:
WPS No. STRUCTURAL CS Signature:
Revision No. Date:
Welding Process: SMAW Type(s): MANUAL
JOINT DESIGN
Joint Design: FILLET
Backing: SMAW N/A Type: N/A

A= 75°
B= 20mm
C= 2mm
D= 3-4mm

Note: All joints as per ASME B31.3

Note: This WPS also applicable to other type of welds like socket weld. Branch & pipe attachment
welding etc…
BASE METALS
Specification Type and Grade: ASTM A 312-TP204/334L or Equivalent material to
OR ASTM A 312-TP304/204L or Equivalent material
Base Metal Thickness Range: Fillet ALL
FILLER METALS

Welding Process SMAW SMAW

Spec No. [SFA]
AWS No. [Class] E6011 E7018

Size of Filler Metals: 3.2mm 3.2mm

Electrode Flux. [Class] N/A N/A

Electrode Trade Name: NIHONWELD NIHONWELD

20mm 20mm
Weld Metal Thickness:
 Welding Procedure Specification (WPS)
Position (QW-405) POST WELD TREATMENT (QW-407)
Welding Progression: Uphill Temperature Range: N/A
Position(s) of Fillet: All Time Range: N/A
Other Heating Rate: N/A
Cooling Rate: N/A
PREHEAT(QW-405) GAS (QW-408) Percent Composition
Preheat Temp (Min): 10°C(min) Gas(es) (Mixture) Flow Rate
Interpass Temp Max: 177°C(max) Argons 99.99% 20-25 CFH
Shielding:
Argons 99.99% 15-20 CFH
Preheat Maintenance: Backing:
N/A N/A N/A
Note: Maintain minimum Preheat temp. Trailing:

TECHNIQUE (QW-410)
String or Weave Bead: STRING & WEAVE Max weave Width 3 X Electrode dia
Orifice or Gas Cup Size: #5,6,7
Initial and Interpass Cleaning (Brushing, Grinding, etc.): SS Wire Brushing & ss Grinding only.
Multiple or Single Pass (Per Side): Multiple
Multiple or Single Electrodes: Single
Travel Speed (Range): Refer Table
WELDING PRAMETERS
Filler Metal Current Heat
Weld Volt Travel Speed
Process Polarit Amp Input
Layer(s) Class Dia (mm) Range Range (IPM)
y Range J.Inch
Root Pass SMAW E6011 3.2 DCEN 80-125 25 2 25050
Hot Pass SMAW E6011 3.2 DCEN 80-125 25 4 15450
Fill SMAW E7018 3.2 DCEN 90 21-25 3 23320
Cap SMAW E7018 3.2 DCEN 90 21-25 3 20240

APPROVAL
APPROVED BY EFEXS NOTED BY CARGILL
NAME
SIGN
DATE