POTENTIAL FAILURE MODE AND EFFECTS ANALYSIS

DESIGN FMEA ✘ PROCESS FMEA

System Subsystem Component/Product FMEA NumbePage:

1 1-1
Part Number c Prepared by Telephone #

2020400461 QUALITY DEPARTAMENT Ionel Iancu 0368001190

Designation Key date Original FMEA Date FMEA Revision Date
Cover Hinged 12/6/2019 10/21/2016 12/6/2019
Core Team
Ionel Iancu( QM), Anca Sohodoleanu (QE), Lucian Pavel Resp
onsib
Reco ility &
Potential Current Design Current Design Action results
Design Item or Potential S O D R mme Targ

Class
Potential Cause(s) / or Process or Process
Process Function Effect(s) of e c e P nded et Actio
Failure Mode Mechanism(s) Controls - Controls -
Requirements Failure v c t N Actio Com ns S O D R
of Failure Prevention Detection
ns pletio Take e c e P
n v c t N
n
taking the raw Date
error in taking
10.Taking raw training with materials in
raw materials damaged error of
materials from 6 2 production staff accordance 4 48
from the equipment operator
storage with WI and
storage
CP
taking the raw
training with materials in
injection error of
6 2 production staff accordance 4 48
defect operator
with WI and
products CP
taking the raw
aren't
training with materials in
conform error of
6 2 production staff accordance 4 48
with the operator
with WI and
documentati
products CP the
doing
on.
aren't posting the
20. Charging the control in
dryer wasn't conform damaged work
raw material in 6 3 accordance 2 36
clean with the material instructions on
the dryer with WI
documentati each dryer
on.
 products
incorrect aren't posting the doing the
temperature conform error of work control in
6 2 3 36
for drying with the operator instructions on accordance
material documentati
products each dryer with WI
on.
aren't posting the doing the
Putting other
conform error of work control in
pieces in the 6 2 3 36
with the operator instructions on accordance
mould
documentati each dryer with WI
on.
30. Taking and failure to mould position
delayed of error of Work
installation the collect the 5 2 in the shelf and 3 30
production operator Instruction
mold. mold labeling

products
Work
aren't posting the
40. Setuped the input error of Instruction/
conform incorrect pressing sheet
press parameters. parameters 7 3 The sheet: 1 21
with the parameters parameters for
press each product parameters of
documentati
pressing.
on.
absence of presence of a
50. The approved Errors in presence of a
absence of quality quality
of production checking 4 1 quality 3 12 none none none
quality control control on responsible on
activities. process responsible
each shift each shift

The
products
could be
At starting
with burrs,
production the
burns, with Mistake The working
Wrong setting technical
more setting by parameters will
working 8 2 controller will 3 48
material, setter be checking by
parameters checking the
with less operator the team leader.
first moulding
material,
injection
dimensional
nonconform.
.

The
The The Quality
The operators nonconform The operators
organisation Engineer will
checking parts could weren't
 The
The The Quality
The operators nonconform The operators
organisation Engineer will
checking parts could weren't
8 2 will doing an check the 3 48
incorrectly the deliver to trained by the
annual training program
products the organisation.
program. realising.
customers.

Using The The

Using The Quality
damaged nonconform organisation
measuring Manager will
measuring parts could will doing an
8 tools without 2 check the 3 48
tools in deliver to annual
metrological program
moulding the calibration
calibrations. realising.
process customers. program.
The materials
The purchasing
Using other reception will
Purchasing records will be
material than Making be do by
department checking
the nonconform 8 2 Purchasing 2 32
ordered other Technical
documentation products. and Technical
60.The material. control
requirement. control
production department.
departments.
The moulding The final
Moulding
injection tool control of
injections Burrs on the Moulding
will be checked parts will be
problems due frontal side 8 injection 2 2 32
before using by done with
to the of the parts. issues.
team process optical lens.
moulding tool.
leader.

Operators The operators The Quality

Untrained
Making untrained at will be Engineer will
operators used
nonconform 8 engagement 2 professionally check the 2 32
in moulding
products. or periodical trained, intern program
process
training every mount. realising..

At starting
Work medium
Operators production the
unconform: At the
Making aren't able to technical
low workplace will
nonconform 8 identify the 2 department 3 48
illumination, be ensure a
products. non will checking
temperature, good medium
conformities.
humidity
 unconform: At the
Making aren't able to
low workplace will
nonconform 8 identify the 2 3 48
illumination, be ensure a
products. non will checking
temperature, good medium
conformities. the work
humidity
medium
The Quality
Other sub Training with Engineer will
Making
assembly Negligent operators about check the
nonconform 8 2 2 32
puted in the operator products training
products.
mould components program
realising.
planned
Less specify quantity
quantity was
production delayed planned in the production
5 not specified 3 2 30
than customer order production report
in report
order report
production

posting the
packing lists documented
improper error of
storage error 5 2 for each type of visual 3 30 none none none
pack operator
product inspection
packaging

70.Packing,
labeling and quantity of
sending a
storage products work
small documented
packaged does weighting instructions for
quantities 4 3 visual 3 36 none none none
not match that error weighting
than inspection
specified on products
declared
the label

documented
product failure to used the labels verification if
identification storage error 7 record the 3 recorded in lot sheet is 2 42 none none none
error label advance included the
label
 Nr./Data
reviziei Continutul reviziei Nume Semnatura
S-a modificat operatia 60 in urma reclamatiei clientului Casco Auto Tunisia,
1/ 06.12.2019 Iancu Ionel