电除尘问题检查汇总

IMP Electrostatic Precipitator Inspection and Issue Highlight Summary

项目 序号 问题描述 整改措施 整改期限 备件措施 负责单位 具体俢复日期 工作完成百分率
Task No Description Rectification Method Rectification Time Line Spare Part Availability PIC Completion Date Completion Percentage

1 出口压力现场变送器损坏。 更换变送器。 下次修。 有备件。 EM/ Bao Wei EM 2/27/2020 0%

Broken pressure transmitter at ESP outlet. Replacement of the transmitter. Next stoppage. Spare parts available.

检查内部电场阴极阳极的距离。
2 2#电场电流低。 To check the distance between the 下次检修。 有备件。 Bao Wei MM
Panel #2 secondary current low. cathode wires and anode plates of Next stoppage. Spare parts available.
the internal electric field.

1#4#磁转轴加热器损坏。 更换损坏的磁转轴加热器。
机头除尘 3 下次检修。 有备件。 EM/ Bao Wei EM Next coming sinter stoppage 0%
Sinter Head EP Panel #1 and #4 cathode rapping shaft Replacement of the damage
Next stoppage. Spare part available.
heater damage. cathode rapping shaft heater.
4#人孔门腐蚀漏风。 更换腐蚀的人孔门。
4 下次检修。 有备件。 MM
Manhole #4 entrance door corrodes and Replacement of the corrodes
Next stoppage. Spare part available.
leaks. manhole door.
1#双层卸灰阀电机损坏。 更换损坏的电机。 EM replaced the damaged motor using
5 不确定。 the other specification motor, EM/ Bao Wei EM 18/2/2020 (motor installation 50%
Dust hopper #1 double layer valve motor Replacement of the damaged at reducer)
Uncertain. modification in progress.
damage. motor.
主抽风机出口补偿器破损。
6 修复破损的补偿器。 下次检修。 有备件。 MM/ Bao Wei
Damage main exhaust fan outlet MM
Repair of the damage compensator. Next Stoppage. Spare part available.
compensator.

Pressure Transmitter available:

PRESSURE TRANSMITTER
Type : EJA430A (DMS5A-92DA) 0.15MPa
Movex : 5TR03030 (1 unit) , 5TR04049 (1
进出口现场压力变送器坏。 更换损坏的压力变送器。
7 不确定。 unit) EM/ Bao Wei EM 21&22/2/2020 (Perform 0%
Broken pressure transmitter at ESP inlet Replacement of damaged pressure inspection/checking)
Uncertain.
and outlet. transmitter. DIGITAL DISPLAY
Type : WT400
movex : 5ME13005 (5 unit) , 5CO07101 (1
unit)

配料除尘
更换损坏的变压器。
Sinter 8 3#变压器坏。 不确定。 Currently transformer #3 under servicing EM/ Bao Wei EM Unknown (Need to repair) 0%
Proportioning EP Replacement of damaged by vendor due to oil leaking.
Broken transformer panel #3. Uncertain.
transformer.

Spare Parts available:

INTELLIGENCE ACTUATOR C/W
INTELLIGENCE CONTROLLER DKJ-510EXA
风机风门电动执行器坏。 更换损坏的电动执行器。 Type : DKJ-510
9 不确定。 movex : 5AC010261X (1 unit) EM/ Bao Wei EM 2/20/2020 0%
Damage suction fan damper electric Replacement of damaged electric
Uncertain.
actuator. actuator.
DISPLAY CONTROLLER
Type : WT-6000
Movex : 5SE04052 (2 unit)

Pressure Transmitter available:

PRESSURE TRANSMITTER
Type : EJA430A (DMS5A-92DA) 0.15MPa
Movex : 5TR03030 (1 unit) , 5TR04049 (1
进出口现场压力变送器坏。 更换损坏的压力变送器。
10 不确定。 unit) EM/ Bao Wei EM 21&22/2/2020 (Perform 0%
Broken pressure transmitter at ESP inlet Replace a damaged pressure inspection/checking)
Uncertain.
and outlet. transmitter DIGITAL DISPLAY
Type : WT400
movex : 5ME13005 (5 unit) , 5CO07101 (1
unit)

1#阴极振打磁转轴缺失。
11 安装新的磁转轴。 有备件。 Bao Wei MM
Panel #1 cathode rapping magnetic shaft
Install a new magnetic shaft. Spare parts available.
missing.

1#阴极振打内部总成弯曲损坏。
更换阴极振打总成。 5月份中修。
12 Panel #1 cathode rapping internal 有备件。 Bao Wei MM
Replacement of cathode rapping Mid term stoppage on
assembly bend and cause the assembly to Spare parts available.
assembly. May.
brake down.

放灰，下次检修检查
放灰，检查内部电场。 。
机尾除尘 13 1#电场内部短路。 - Operation. 29.02.2020 0%
To discharge dust, to check EP To discharge dust,
Sinter Tail EP Panel #1 short circuit.
internal field panel #1. internal inspection
during next stoppage.

放灰，下次检修内部
放灰，检查内部电场。 检查。
14 2#电场内部短路。 - Operation. 23.02.2020 50%
To discharge dust, to check EP To discharge dust,
Panel #2 short circuit.
internal field panel #2. internal inspection
during next stoppage.

放灰，下次检修内部
放灰，检查内部电场。 检查。
15 4#电场内部放电。 - Bao Wei MM
To discharge dust, to check EP To discharge dust,
Panel #4 internal sparking.
internal field panel #4. internal inspection
during next stoppage.

放灰,怀疑内部积灰。
16 1#阳极振打无法运行。 - Operation. 29.02.2020 0%
To discharge dust, suspect internal
Panel #1 anode rapping malfunctioned.
field dust accumulation.
更换开裂的轴承座。 5月份中修。
17 风机轴承座开裂。 有备件。 MM/ Bao Wei
Replacement of the cracked fan Mid term stoppage on MM
Fan bearing housing cracks. Spare parts available.
bearing housing. May.

PR : 2032665
更换损坏的变压器。 Movex : 5TR02502 (0)
18 1#电场变压器损坏。 不确定。 EM/ Bao Wei EM Unknown (Need to repair) 0%
Replacement of the damage
Panel #1 transformer damage. Uncertain. ● Not yet approve
transformer.
● Last price : RMB79k

Pressure Transmitter available:

PRESSURE TRANSMITTER
Type : EJA430A (DMS5A-92DA) 0.15MPa
Movex : 5TR03030 (1 unit) , 5TR04049 (1
进出口现场压力变送器坏。 更换压力变送器。
19 不确定。 unit) EM/ Bao Wei EM 21&22/2/2020 (Perform 0%
Broken pressure transmitter at EP inlet Replacement of the pressure inspection/checking)
Uncertain.
and outlet. transmitter. DIGITAL DISPLAY
Type : WT400
矿槽除尘 movex : 5ME13005 (5 unit) , 5CO07101 (1
BF Stock House unit)
EP
矿槽除尘
BF Stock House
EP

Spare Parts available:

2#4#电场面板损坏。 更换损坏的面板。 DISPLAY CONTROLLER MC-II WITH KEY
20 不确定。 PAD & IC BOARD EM/ Bao Wei EM 18/2/2020 (Panel #2) 100%
Panel #2 and #4 panel circuit board Replacement of the damaged 22/2/2020 (Panel #4) 0%
Uncertain. Type : MC-ll
damage. circuit board.
Movex : 5SC02003 (2 unit)

放灰，下次检修检查
放灰，检查内部电场。 内部电场。
21 3#电场内部放电。 - Bao Wei MM
To discharge dust, to check panel To discharge dust,
Panel #3 sparking.
#3 internal field. internal inspection
during next stoppage.