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Date de proiectare:
roată 15NiCr13
Se adoptă: z1 ≔ 19
itot
Considerăm itc ≔ 1 i12 ≔ ―― i12 = 4.04
itc
Se adoptă: i12STAS ≔ 4.04
Adoptăm: z2 ≔ 76
z2
u12 ≔ ― u12 = 4
z1
u12 - u12teoretic
Verificare: εu12 ≔ ――――― ⋅ 100 εu12 = -0.990099 %
u12teoretic este în intervalul -2,5%....2,5%
itot
itc ≔ ――
u12 itc = 1.01
Calculul turaţiilor:
nm
n1 ≔ ―― n1 = 5445.545 rot/min
itc
nm
n2 ≔ ――― n2 = 1.361 ⋅ 10 3 rot/min
itc ⋅ u12
Se adoptă:
ηc ≔ 0.97 ηtc ≔ 1 ηrul ≔ 0.99
Calculul puterilor:
kW
P1 ≔ Pm ⋅ ηtc P1 = 86.8
21.25 ⋅ π β ⋅ 180
β ≔ ――― β = 0.371 βgrade ≔ ―――
180 π βgrade = 21.25
P2
― = 0.061 Se adoptă: ψa ≔ 0.2
n2
KA ≔ 1.25 [Anexa 2.4]
KV ≔ 1.1
u12 + 1 z1 ⋅ ⎛⎝u12 + 1⎞⎠
ψd ≔ ――― ⋅ ψa ψd = 0.5 ψm ≔ ――――⋅ ψa ψm = 9.5
2 2
KHβ ≔ 1.104 KFβ ≔ 1.22
Zβ ≔ ‾‾‾‾‾‾
cos ((β)) Zβ = 0.965 Yβ ≔ 0.95
ZH ≔ 2.49 ⋅ Zβ ZH = 2.404
Zε ≔ 0.9 Yε ≔ 0.85
YN1 ≔ 1 YN2 ≔ 1
YST ≔ 2
YST ≔ 2
σHlim1 ⋅ ZN1 σHlim2 ⋅ ZN2
σHP1 ≔ ――――σHP1 = 706.086957 MPa σHP2 ≔ ――――
SHmin SHmin
σHP2 = 674.782609 MPa
σHP ≔ 674.8 MPa
σFlim2 ⋅ YN2 ⋅ YST
σFP2 ≔ ――――――
σFlim1 ⋅ YN1 ⋅ YST SFmin
σFP1 ≔ ――――――σFP1 = 465.6 MPa
SFmin
σFP2 = 452.8 MPa
mn ≔ 1.375 mm
mn ⋅ ⎛⎝z1 + z2⎞⎠
a ≔ ―――― a = 70.077 mm
2 ⋅ cos ((β))
aw ≔ 70 mm
aw - a ≤ 2 ⋅ mn conditie indeplinita
20 ⋅ π 180
αn ≔ ―― αn = 0.3490659 αngrade ≔ αn ⋅ ―― αngrade = 20
180 π
⎛ tan ⎛⎝αn⎞⎠ ⎞
αt ≔ atan ⎜――― ⎟ αt = 0.372
⎝ cos ((β)) ⎠
⎛ a ⎞
αtw ≔ acos ⎜― ⋅ cos ⎛⎝αt⎞⎠⎟ αtw = 0.369
⎝ aw ⎠
180
αtgrade ≔ αt ⋅ ―― αtgrade = 21.332
180
αtwgrade ≔ αtw ⋅π――
π α
twgrade = 21.169
xts
xns ≔ ――― xns = -0.056
cos ((β))
180
βb ≔ atan ⎛⎝cos ⎛⎝αt⎞⎠ ⋅ tan ((β))⎞⎠ βb = 0.348 βbgrade ≔ βb ⋅ ―― βbgrade = 19.912
π
mn
da2 ≔ ――― ⋅ ⎛⎝z2 + 2 ⋅ ⎛⎝has + xn2 - Δyn⎞⎠ ⋅ cos ((β))⎞⎠ da2 = 114.145 mm
cos ((β))
⎛ z1 ⎞
df1 ≔ mn ⋅ ⎜――― - 2 ⋅ ⎛⎝has + cns - xn1⎞⎠⎟ df1 = 25.17 mm
⎝ cos ((β)) ⎠
⎛ z2 ⎞
df2 ≔ mn ⋅ ⎜――― - 2 ⋅ ⎛⎝has + cns - xn2⎞⎠⎟
⎝ cos ((β)) ⎠
⎛ z1 ⎞
df1 ≔ mn ⋅ ⎜――― - 2 ⋅ ⎛⎝has + cns - xn1⎞⎠⎟ df1 = 25.17
⎝ cos ((β)) ⎠
⎛ z2 ⎞
df2 ≔ mn ⋅ ⎜――― - 2 ⋅ ⎛⎝has + cns - xn2⎞⎠⎟ df2 = 107.958 mm
⎝ cos ((β)) ⎠
⎛ da1 ⎞ 180
βa1 ≔ atan ⎜―― ⋅ tan ((β))⎟ βa1 = 0.410297 βa1grade ≔ βa1 ⋅ ――
⎝ d1 ⎠ π
βa1grade = 23.508
⎛ da2 ⎞ 180
βa2 ≔ atan ⎜―― ⋅ tan ((β))⎟ βa2 = 0.376959 βa2grade ≔ βa2 ⋅ ――
⎝ d2 ⎠ π
βa2grade = 21.598
⎛ d1 ⎞ 180
αat1 ≔ acos ⎜―― ⋅ cos ⎛⎝αt⎞⎠⎟ αat1 = 0.586728 αat1grade ≔ αat1 ⋅ ―― αat1grade = 33.617
⎝ da1 ⎠ π
⎛ d2 ⎞ 180
αat2 ≔ acos ⎜―― ⋅ cos ⎛⎝αt⎞⎠⎟ αat2 = 0.415309 αat2grade ≔ αat2 ⋅ ――
⎝ da2 ⎠ π αat2grade = 23.795
-Inaltimea dintelui:
h ≔ mn ⋅ ⎛⎝2 ⋅ has + cns - Δyn⎞⎠ h = 3.093 mm
b2 ≔ ψa ⋅ aw b2 ≔ 26
b2 ≔ ψa ⋅ aw b2 ≔ 26
b1 ≔ b2 + 4 b1 = 30
z2
zn2 ≔ ―――――― zn2 = 92.244
⎛⎝cos ⎛⎝βb⎞⎠⎞⎠ 2 ⋅ cos ((β))
a cos ⎛⎝αn⎞⎠
awn ≔ ―――― ⋅ ――― awn = 79.197 mm
⎛⎝cos ⎛⎝βb⎞⎠⎞⎠ 2 cos ⎛⎝αwn⎞⎠
Elemente de control
z1 αngrade
N1prov ≔ ―――――― ⋅ ――― + 0.5 N1prov = 3.062
⎛⎝cos ⎛⎝βb⎞⎠⎞⎠ 2 ⋅ cos ((β)) 180
N1 ≔ 4
z2 αngrade
N2prov ≔ ―――――― ⋅ ――― + 0.5 N2prov = 10.749
⎛⎝cos ⎛⎝βb⎞⎠⎞⎠ ⋅ cos ((β))
2
180
N2 ≔ 10
WNn1 ≔ 2 ⋅ xn1 ⋅ mn ⋅ sin ⎛⎝αn⎞⎠ + mn ⋅ cos ⎛⎝αn⎞⎠ ⋅ ⎛⎝⎛⎝N1 - 0.5⎞⎠ ⋅ π + z1 ⋅ invαt⎞⎠ WNn1 = 14.851 mm
WNn2 ≔ 2 ⋅ xn2 ⋅ mn ⋅ sin ⎛⎝αn⎞⎠ + mn ⋅ cos ⎛⎝αn⎞⎠ ⋅ ⎛⎝⎛⎝N2 - 0.5⎞⎠ ⋅ π + z2 ⋅ invαt⎞⎠ WNn2 = 40.102 mm
scn1 ≔ mn ⋅ ⎛⎝0.5 ⋅ π ⋅ ⎛⎝cos ⎛⎝αn⎞⎠⎞⎠ 2 + xn1 ⋅ sin ⎛⎝2 ⋅ αn⎞⎠⎞⎠ scn1 = 2.092 mm
scn2 ≔ mn ⋅ ⎛⎝0.5 ⋅ π ⋅ ⎛⎝cos ⎛⎝αn⎞⎠⎞⎠ 2 + xn2 ⋅ sin ⎛⎝2 ⋅ αn⎞⎠⎞⎠ scn2 = 1.673 mm
14 - zn1
xn1min ≔ ――― xn1min = -0.533 xn1 = 0.209
17
14 - zn2
xn2min ≔ ――― xn2min = -4.603 xn2 = -0.265
17
Trebuie ca xn1 ≥ xn1min xn2 ≥ xn2min condiţii îndeplinite
Pentru ca masurarea cotei peste dinti sa fie posibila din punct de vedere geometric trebuie sa fie
indeplinite conditiile:
⎛ b1 - 5 ⎞ ⎛ b2 - 5 ⎞
⎜――― ⎟ = 73.404 ⎜――― ⎟ = 61.659
⎝ sin ⎛⎝βb⎞⎠ ⎠ ⎝ sin ⎛⎝βb⎞⎠ ⎠
WNn1 = 14.851 mm
b1 - 5 b2 - 5
WNn1 < ―――WNn2 < ―――condiţii îndeplinite
WNn2 = 40.102mm sin ⎛⎝βb⎞⎠ cos ⎛⎝βb⎞⎠
Verificarea angrenajului
-Se determina viteza periferica a angrenajului(in polul angrenarii):
π ⋅ dw1 ⋅ n1
v ≔ ―――― v = 7.984 m/s
60000
Clasa de precizie: 8; danturare prin frezare cu freza melc, [Anexa 2.2]
Ra1,2 = 0.8 pentru flanc si Ra1,2 = 1.6 pentru zona de racordare. [Anexa 2.15]
Coeficientii si factorii de corectie care au fost aproximati in faza de predimensionare se aleg din nou sau
se calculeaza.
ZN1 ≔ 1 ZN2 ≔ 1
YN1 ≔ 1 YN2 ≔ 1
βgrade
Yβ ≔ 1 - εβ ⋅ ―― Yβ = 0.614
120
‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾
2 ⋅ cos ⎛⎝βb⎞⎠
ZH ≔ ――――――― ZH = 2.366
⎛⎝cos ⎛⎝αt⎞⎠⎞⎠ 2 ⋅ tan ⎛⎝αtw⎞⎠
‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾
4 - εα εβ
Zε ≔ ――⋅ ⎛⎝1 - εβ⎞⎠ + ― Zε = 0.69
3 εα
0.75
Yε ≔ 0.25 + ―― Yε = 0.697
εαn
Calculul elementelor care trebuie verificate
ZL ≔ 1.05
Pentru flancuri
Ra1 ≔ 0.8 Ra2 ≔ 0.8
ZR ≔ 1.06
HB ≔ 320
HB - 130
ZW ≔ 1.2 - ―――― ZW = 1.088
1700
YX1 ≔ 1 YX2 ≔ 1
ZE ⋅ Zε ⋅ ZH ⋅ Zβ ‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾
T1 ⎛⎝1 + u12⎞⎠ 3
σH ≔ ――――― ⋅ ―― ⋅ KA ⋅ KV ⋅ KHβ ⋅ KHα ⋅ ―――― σH ≔ 626.533867 MPa
aw 2 ⋅ b2 u12
T1 ⋅ z1 ⋅ ⎛⎝1 + u12⎞⎠ 2
σF1 ≔ ―――――― 2
⋅ KA ⋅ KV ⋅ KFβ ⋅ KFα ⋅ Yε ⋅ Yβ ⋅ YFa1 ⋅ YSa1 σF1 = 1.88 ⋅ 10 3 MPa
2 ⋅ b1 ⋅ aw ⋅ cos ((β))
T1 ⋅ z1 ⋅ ⎛⎝1 + u12⎞⎠ 2
σF2 ≔ ―――――― 2
⋅ KA ⋅ KV ⋅ KFβ ⋅ KFα ⋅ Yε ⋅ Yβ ⋅ YFa2 ⋅ YSa2 σF2 = 2.084 ⋅ 10 3 MPa
(
2 ⋅ b2 ⋅ aw ⋅ cos (β) )
σFlim1 ⋅ YST
SF1 ≔ ―――― ⋅ YN1 ⋅ YR1 ⋅ Yδ1 ⋅ YX1 SF1 = 0.31
σF1
σFlim2 ⋅ YST
SF2 ≔ ―――― ⋅ YN2 ⋅ YR2 ⋅ Yδ2 ⋅ YX2 SF2 = 0.283 SF ≔ 3.020748
σF2
SFmin = 1.25
SF ≥ SFmin condiţie îndeplinită
-Fortele tangentiale:
2 ⋅ T1
Ft1 ≔ ――
dw1
-Fortele tangentiale:
2 ⋅ T1
Ft1 ≔ ―― Ft1 = 10873.109091 N
dw1
Ft2 ≔ Ft1
Ft2 = 10873.109091 N
-Fortele radiale:
Fr1 ≔ Ft1 ⋅ tan ⎛⎝αtw⎞⎠ Fr1 = 4210.718 N
-Fortele axiale:
Fa1 ≔ Ft1 ⋅ tan ⎛⎝βw⎞⎠ Fa1 = 4.224 ⋅ 10 3 N
-Fortele normale:
Fn1 ≔ ‾‾‾‾‾‾‾‾‾‾‾‾‾‾
Ft1 2 + Fr1 2 + Fa1 2 Fn1 = 12401.369889 N