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Respiratory Protection Program
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TABLE OF CONTENTS

1. INTRODUCTION ................................................................................................ 2

2. SCOPE ............................................................................................................... 2

3. DEFINITIONS ..................................................................................................... 2

4. PROGRAM ......................................................................................................... 5

5. RESPONSIBILTIES.......................................................................................... 12

6. REFERENCES ................................................................................................. 15

7. REVISION HISTORY ........................................................................................ 15

ATTACHMENTS ...................................................................................................... 15

APPENDICES.......................................................................................................... 15

Issue
Rev. Amendment Description Prepared By: Approved by:
Date

Review for Compliance and OE

4 01 -May-10 Lloyd Askham Jarvis Olsen
Readiness

Address minor internal OE action

3 01-May-08 Lloyd Askham Jarvis Olsen
findings

Inclusion of breathing air quality Lloyd Askham

2 01-May-07 Jarvis Olsen
requirements

1 01-Jan-06 Completely re-written from Rev 0 Lloyd Askham Jarvis Olsen

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1. INTRODUCTION

Employees and contractors at the Q-Chem facility may handle, store, transport or observe
hazardous chemicals from time to time. Chemicals are necessary as part of production process
and maintenance activities and may also be found in the laboratory, warehouses and other
storage areas throughout the plant.

The purpose of this Program is to prevent occupational diseases caused by breathing air
contaminated with harmful dusts, fogs, fumes, mists, gases, smokes, sprays, and/or vapours.
Qatar Chemical Company Ltd. shall first attempt to determine the feasibility of using engineering
control measures to control atmospheric contaminants. These controls shall include enclosure or
confinement of the operation, general and local ventilation, and/or the substitution of less toxic
materials. When effective engineering controls are not feasible, or while they are being instituted,
appropriate respirators shall be used.

This program is intended to comply with OSHA 29 CFR 1910.134: Respiratory Protection
Standard.

2. SCOPE

This program is applicable to all employees and contractors entering the Q-Chem Plant premises.
Respirators must be provided by Q-Chem when such equipment is necessary to protect the
health of the employee or contractor. Q-Chem must provide respirators that are applicable and
suitable for the purpose intended. Q-Chem in this document refers to Q-Chem, Q-Chem II and
RLOC.

Contractors, outside of Q-Chem base load contractor (Q-Con), are exempt from the Medical
Surveillance component, but are still required to complete the Respiratory Questionnaire before
completing the fit test.

3. DEFINITIONS

Air-purifying respirator means a respirator with an air-purifying filter, cartridge, or canister that
removes specific air contaminants by passing ambient air through the air-purifying element.

Atmosphere-supplying respirator means a respirator that supplies the respirator user with
breathing air from a source independent of the ambient atmosphere, and includes supplied-air
respirators (SAR’s) and self-contained breathing apparatus (SCBA) units.

Batch / Lot refers to breathing air cylinders filled in one operational run, typically defined as (1)
day by OSHA.

Breathing Air is air provided to a worker via a supplied air line or self contained tank meeting
OSHA Type 1 – Grade D specifications.

Breathing Air Room An area set up in the fire station where respiratory equipment is serviced
and maintained. Serviced full & masks are available for trade in of masks that have been used in
the field.

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Canister or cartridge means a container with a filter, sorbent, or catalyst, or combination of

these items, which removes specific contaminants from the air passed through the container.

Certificate of Analysis (COA) is a guarantee by the manufacturer of breathing air that the air
within the breathing air cylinders meets the OSHA Type 1 – Grade D specifications. This
requirement is required as every time a manufacturer mixes nitrogen and oxygen to produce
breathing air there is a potential for changes to occur. The certificate gives the assurance that
the breathing air being used by employees is safe. Hence, a certificate MUST be provided for
each lot of cylinders produced.

Emergency situation means any occurrence such as, but not limited to, equipment failure,
rupture of containers, or failure of control equipment that may or does result in an uncontrolled
significant release of an airborne contaminant.

Employee exposure means exposure to a concentration of an airborne contaminant that would

occur if the employee were not using respiratory protection.

Escape-only respirator means a respirator intended to be used only for emergency exit. Being
clean shaven is not a pre-requisite for using this type of respirator as their purpose is solely for
the rapid egress from a potentially hazardous environment.

Filter or air purifying element means a component used in respirators to remove solid or liquid
aerosols from the inspired air.

Filtering facepiece (dust mask) means a negative pressure particulate respirator with a filter as
an integral part of the facepiece or with the entire facepiece composed of the filtering medium.

Fit factor means a quantitative estimate of the fit of a particular respirator to a specific individual,
and typically estimates the ratio of the concentration of a substance in ambient air to its
concentration inside the respirator when worn.

Fit test means the use of a protocol to qualitatively or quantitatively evaluate the fit of a respirator
on an individual.

High efficiency particulate air (HEPA) filter means a filter that is at least 99.97% efficient in
removing mono-disperse particles of 0.3 micrometers in diameter. The equivalent NIOSH 42
CFR 84 particulate filters are the N100, R100, and P100 filters.

Immediately dangerous to life or health (IDLH) means an atmosphere that poses an

immediate threat to life, would cause irreversible adverse health effects, or would impair an
individual's ability to escape from a dangerous atmosphere.

Mask Owners The Fire Station is responsible for the care and maintenance of all full facepiece
masks belonging to Q-Chem.

Negative pressure respirator (tight fitting) means a respirator in which the air pressure inside
the facepiece is negative during inhalation with respect to the ambient air pressure outside the
respirator.

Oxygen deficient atmosphere means an atmosphere with oxygen content below 19.5% by
volume.

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Positive pressure respirator means a respirator in which the pressure inside the respiratory
inlet covering exceeds the ambient air pressure outside the respirator.

Quantitative fit test (QNFT) means an assessment of the adequacy of respirator fit by
numerically measuring the amount of leakage into the respirator.

Qualitative fit test (QLFT) means the respirator user conducts a pre-use respirator seal check to
ensure no leakage of the facepiece.

Respirator Mask Storage Cabinet A wooden shelf designed to accommodate respirator masks.

SCOTT AV-2000 SCOTT AV-3000

• Red – Extra Large (XL) • Red dot on inside seal of mask – Large (L)
• Black – Large (L) • Black dot on inside seal of mask – Medium (M)
• Green – Small (S) • Green dot on inside seal of mask – Small (S)

Self-contained breathing apparatus (SCBA) means an atmosphere-supplying respirator for

which the breathing air source is designed to be carried by the user.

Service life means the period of time that a respirator, filter or absorbent, or other respiratory
equipment provides adequate protection to the wearer.

Supplied-air respirator (SAR) or airline respirator means an atmosphere-supplying respirator

for which the source of breathing air is not designed to be carried by the user. When a SAR is
used in an IDLH condition, the individual must also carry an Escape Pack for the safe egress in
case of disruption in the air supply.

SCOTT AV-2000 [Mesaieed] means site approved full facepiece masks that can be used both as
a respirator when fitted with a V-Bar adapter and cartridges or as a SCBA mask when fitted with a
regulator.

SCOTT AV-3000 [RLOC Only] means site approved full facepiece masks that can be used both
as a respirator when fitted with a V-Bar adapter and cartridges or as a SCBA mask when fitted
with a regulator.

Scott Series Canisters or Cartridges means canisters / cartridges that are designed to provide
protection in non Immediately Dangerous to Life & Health (IDLH) or HAZMAT situations.
Canisters / cartridges are stored by the user but acquired from the material warehouse through
stocked min/max PPE items.

Tight-fitting facepiece means a respiratory inlet covering that forms a complete seal with the
face.

User seal check means an action conducted by the respirator user to determine if the respirator
is properly seated to the face.

V-Bar adaptor is an adaptor mechanism that fastens the canister filtration elements to the
SCOTT AV-2000 or AV-3000 facepiece / mask.

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4. PROGRAM

4.1. Respirator Selection & Use

4.1.1. Respiratory protection is Mandatory when performing work in areas where the
airborne pollutant concentration is at or above the Action Level (with the exception of
Hydrogen Sulfide, H 2 S – see attached Respirator Selection Table)

• Action Level is equal to 50% or ½ of the Occupational Exposure Limit, OEL (see
attached OEL Table)

4.1.2. Respiratory protective equipment for Mandatory use must only be used by persons
with a valid fit test card or sticker.

• Fit test card or sticker is printed upon successful completion of the fit test

• The validity of the fit test and mask size is printed on the card or sticker.

4.1.3. Q-Chem makes use of the following re-usable respirators:

• Scott Aviation AV 2000 [Mesaieed & Ras Laffan]

• Scott Weld-O-Vista Welding Fume Respirator [Mesaieed Only]

• Scott Aviation AV 3000 [Ras Laffan Only]

• Scott Aviation Model 66 (XCEL) [Mesaieed] and;

• MSA OPTIMAIR 3000 Powered Air-Purifying Respirators [Mesaieed Only]

NOTE

These facepieces have a variety of canisters that may be worn with them;
hence, the canisters and facepieces are packaged separately. At the time
of issue the appropriate canister is determined, based on the user’s
needs.

4.1.4. In addition, the following disposable respirators are also available:

• N-95 general purpose respirator mask.

• FFP2 welding fume respirator mask.

Note: Do not use a respirator mask if is not stored in a sealed bag. The only
exception to this is the same person using the mask multiple times in one shift.

4.1.5. Air purifying canisters or cartridges are not to be shared. Once an individual has
finished using the canisters or cartridges, they are to be discarded in the appropriate
waste container which has been provided and marked within the Environmental
waste management program.

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• Cartridges used for hexavalent chromium activities will be:

 Discarded at point of use in specially marked containers and disposed of by

Environmental department.

 Initial mask decontamination will be performed at point of use before being

delivered to the Fire Station.

4.1.6. A set of air purifying canisters are not to be used for more than one shift by any one
individual. Replace the canisters after a 12 hour shift as a minimum (See Attached
Respirator Selection Table for canister/cartridge replacement cycles).

NOTE

Air purifying canisters are to be replaced at any time if an individual

detects any kind of odour while wearing the respirator mask or if breathing
becomes difficult.

4.2. Storage Of Respirators

4.2.1. Respirator mask cabinets have been installed in the following areas:

MESAIEED
Sulfur FIC Ethylene FIC
North Off Site Catalyst Activator Building
Product Warehouse NAO
Maintenance Polyethylene Train III
South Off Site Train III - Catalyst Activator Building
Polyethylene FIC 1-Hexene FIC
Incinerator FIC Fire Station
Central Control Room Q-Chem II - Central Control Room
RAS LAFFAN

Central Control Room Fire Station

Maintenance Laboratory

Note: The mask cabinet or any of its individual storage compartments are not to be
used for anything but the storage of respirator masks in sealed bags. Used masks
must not be returned to the mask cabinet compartments.

4.2.2. After inspection, cleaning, and any necessary minor repairs, store respirators to
protect against sunlight, heat, extreme cold and excessive moisture, damaging
chemicals or other contaminants.

4.2.3. Respirators must be packed or stored so that the facepiece and exhalation valves
will rest in a normal position and not be crushed.

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4.2.4. Respirators placed at stations and work areas for emergency use will be stored in
compartments built for that purpose, will be quickly accessible at all times and will be
clearly marked.

4.3. Training

4.3.1. Q-Chem respirator users will receive training on the contents of the Respiratory
Protection Program (RPP) and their responsibilities under it.

4.3.2. RPP training is conducted via computer based modules & instructor-led sessions
(practical implications) and will include:

• Q-Chem Respiratory Protection Program.

• Nature and degree of respiratory hazards.

• Respirator selection, based on the hazard and respirator capabilities and

limitations.

• Donning procedures and fit tests; including hands-on practice (qualitative fit
testing).

• Care of the respirators, e.g., need for cleaning, maintenance, storage, and/or
replacement.

• Use and limitations of respirators.

4.3.3. Q-Chem respirator users completing the classroom training must then schedule
themselves for fit testing and prove competence in donning a respirator.

4.3.4. For Contractors, the Designated Site Representative (DSR) must ensure training is
provided to respirator users prior to being assigned duties requiring the use of
respirators.

• The Training Department must coordinate classroom respirator training as

required.

• Retraining (contractors) must be conducted annually through instructor-led /

classroom sessions coordinated by the Safety & Compliance Training Coach.

4.3.5. The Training Department must retain all training records for all Q-Chem-approved
respirator users.

4.3.6. The Industrial Hygiene Section maintains current fit testing records for all respirator
users.

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4.4. Fit Testing

4.4.1. A fit test shall be used to determine the ability of each individual respirator wearer to
obtain a satisfactory fit with any respirator. Both quantitative and qualitative fit tests
may be performed.

4.4.2. Personnel must successfully pass the quantitative fit test before wearing a
respirator.

• Voluntary Use of a Respirator: A fit test is not required for voluntary users or for
escape-only respirators.

4.4.3. No fit testing will be performed on an employee who has facial hair which comes
between the sealing periphery of the facepiece and the face, or if facial hair
interferes with normal functioning of the exhalation valve of the respirator.

4.4.4. If a full-facepiece respirator is used, special prescription glass inserts are available if
needed. Q-Chem maintains a stock of approved inserts; these can be obtained from
the warehouse through the normal issuing process.

4.4.5. No respirator user is permitted to wear a respirator in a designated respirator work

area until he or she has demonstrated that an acceptable fit can be obtained, i.e.
passed the necessary quantitative and qualitative (pre-use in field) fit tests.

4.4.6. Respirator fit testing will be conducted at the following frequency / intervals:

• Initially upon assignment to a task requiring use of a respirator.

• Annual re-testing (upon successful completion of the respirator training).

• Whenever a different respirator face piece is used.

• If a change in the employee's physical condition could affect the respirator fit.

4.4.7. If the respirator subsequently becomes unacceptable (i.e., causes irritation or pain to
the employee), the employee must be given the opportunity to select a different
respirator facepiece and be retested.

4.4.8. Quantitative fit testing will be conducted by Industrial Hygienist or Technician and/or
Fire Technician and the test results will be the determining factor in selecting the
size of respirator for use by each individual respirator wearer.

4.4.9. The user will perform qualitative fit checks each time a respirator is donned (see
Appendix for details).

• These checks are not a substitute for quantitative fit testing.

• Respirator users must be properly trained in the performance of these checks and
understand their limitations.

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4.5. Medical Screening

4.5.1. The Medical Services Department, under the guidance of QP Occupational Health
Physician, will initially, and periodically thereafter, make a determination as to
whether or not an employee can wear the required respirator without physical or
psychological risk.

4.5.2. In cases where an employee is not deemed fit to wear the required respirator, the
employee, his/her supervisor, and the Industrial Hygienist will be formally notified of
the restriction.

4.5.3. Specific medical tests and procedures will be determined by Q-Chem Senior Health
Practitioner in accordance with QP Occupational Health Physician.

4.5.4. Medical Screening, using the Respiratory Questionnaire, will be provided for all
persons required to wear a respirator.

NOTE

Voluntary Use of a Respirator

Employees using respirators when not required under this program must
read Appendix 2 – “Information for Employees Using Respirators When
Not Required Under the Standard”.

4.6. Maintenance & Care of Respiratory Protective Equipment

4.6.1. The Fire Section will ensure that sufficient full facepiece masks are available for
issue at any time:

• Only those persons trained and authorized may disassemble and repair breathing
air equipment; this includes all full facepiece masks.

4.6.2. The maintenance of respiratory protective devices will include:

• A thorough visual inspection for cleanliness and defects (i.e., cracking rubber,
deterioration of straps, defective exhalation and inhalation valves, broken or
cracked lenses, etc.).

• Worn or deteriorated parts will be replaced prior to reissue.

• No respirator with a known defect is reissued for use.

• No attempt is made to replace components, make adjustments or make repairs on

any respirator beyond those recommended by the manufacturer.

• Under no circumstances will parts be substituted as such substitutions will

invalidate the approval of the respirator.

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• Any repair to reducing or admission valves, regulators, or alarms will be conducted

by either the manufacturer or a qualified trained technician.

4.6.3. Respirators shall be cleaned and sanitized after each use and filters and cartridges
replaced.

• Replacement cartridges/ canisters are stored by the user but acquired from the
material warehouse through stocked min/max PPE items.

4.6.4. Cleaning and disinfection of respirators must be done frequently to ensure that skin-
penetrating and dermatitis-causing contaminants are removed from the respirator
surface.

• Respirators maintained for emergency use or those used by more than one person
must be cleaned after each use by the user.

4.6.5. Respirators will be cleaned and disinfected by the Fire Technicians following the
OSHA approved respirator cleaning procedure.

4.7. Breathing Air Quality

4.7.1. Compressed breathing air must meet at least the requirements for Type1 – Grade D
breathing air as per OSHA 29 CFR 1910.134 (i), to include:

• Oxygen content (v/v) of 19.5-23.5%

• Hydrocarbon (condensed) content of 5 milligrams per cubic meter of air or less.

• Carbon monoxide (CO) content of 10 ppm or less.

• Carbon dioxide content of 1,000 ppm or less.

• Lack of noticeable odor.

4.7.2. Cylinders used to supply breathing air to respirators must meet the following
requirements:

• Tested and maintained as prescribed in the Shipping Container Specification

Regulations of the Department of Transportation (49 CFR part 173 and part 178).

• Cylinders of purchased breathing air brought onto the Q-Chem site by vendors or
contractors must have a certificate of analysis (COA) that ensures the breathing air
meets the requirements for Type 1 – Grade D breathing air.

• The moisture content in the cylinder must not exceed a dew point of -45.6°C
(-50°F) at 1 atmosphere pressure.

4.7.3. Compressors used to supply breathing air to respirators must be constructed and
situated so as to:

• Prevent entry of contaminated air into the air-supply system.

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• Minimize moisture content so that the dew point at 1 atmosphere pressure is

5.56°C or (10°F) below the ambient temperature.

• Have suitable in-line air-purifying sorbent beds and filters to further ensure
breathing air quality.

• Sorbent beds and filters must be maintained and replaced or refurbished

periodically following the manufacturer's instructions.

• Must have a tag containing the most recent change date and the signature of the
authorized person to perform the change. The tag must be maintained at the
compressor.

4.7.4. Oil-lubricated compressors must be fitted with the following:

• High-temperature or carbon monoxide alarm, or both, to monitor carbon monoxide

levels.

 Electrochemical sensors must be calibrated on a monthly basis to ensure

accurate readings in the range of use.

 Refer to the manufacturers instructions for further information on calibration

procedures.

• If only high-temperature alarms are used, the air supply must be monitored at
intervals sufficient to prevent carbon monoxide in the breathing air from exceeding
10 ppm.

4.7.5. For non oil-lubricated compressors, carbon monoxide levels in the breathing air must
not exceed 10 ppm.

4.7.6. All breathing air couplings must be incompatible with outlets for non-respirable
worksite air or other gas systems.

• No asphyxiating substance must be introduced into breathing air lines.

4.7.7. Only breathing gas containers marked in accordance with the NIOSH respirator
certification standard, 42 CFR part 84 must be used.

4.8. Program Evaluation

4.8.1. The Industrial Hygienist must audit the Respirator Program every three years, which
includes the following:

• Investigating wearer acceptance of respirators.

• Inspecting respirator program operation.

• Appraising protection provided by the respirator.

• Cleaning and disinfecting procedure – Fire Station

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4.8.2. The findings of the respirator program evaluation will be documented and include the
following:

• Plans to correct faults in the program.

• Target dates for the implementation of the plans.

4.9. Record Keeping

4.9.1. Respirator fit-testing will be documented (Fit testing database located with Industrial
Hygienist) and include the following:

• Type of respirator.

• Brand name and model.

• Method of test, test results and test date.

• Name of the instructor/tester.

5. RESPONSIBILTIES

5.1 Industrial Hygienist

5.1.1. Acts as the respiratory protection program administrator.

5.1.2. Provide consultation on the selection and use of respirators.

5.1.3. Recommends the appropriate respirators and associated equipment for purchasing
when determined necessary or warranted.

5.1.4. Manages the respiratory protection program and facilitates the three yearly reviews.

5.1.5. Conducts periodic audits to determine the effectiveness of the respiratory protection
program.

5.1.6. Provide quantitative fit testing and training on the use of respirators.

5.1.7. Maintain fit testing database of all users.

5.1.8. Issue Fit Test Validation card or sticker.

5.2. Fire Section

5.2.1. Assist Industrial Hygiene Section with quantitative fit testing and training on the use
of respirators.

5.2.2. Properly clean, maintain, care for and inspect all respirators prior to issuing to end-
users.
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5.2.3. Ensure all breathing air used on Q-Chem sites meet OSHA Type 1 – Grade D
specifications.

5.2.4. Inspect and act as approval authority for breathing air systems (compressors and /
or cascade systems) brought onto the Q-Chem site by contractors / vendors (See
Attachment 5: Breathing Air Quality Report Form).

5.2.5. Only issue respiratory protective equipment to person’s with a valid fit test card or
sticker (check expiry date on card or sticker).

5.3. Department Managers

5.3.1. Ensure that all affected personnel follow this program.

5.3.2. Where feasible implement workplace (engineering or other) controls to eliminate the
need for the use of respirators.

5.4. Supervisors / Designated Site Representative (DSR)

5.4.1. Identify work operations and personnel that may require the use of respirators and
forward information onto Training & Industrial Hygienist for training & fit-testing
respectively.

5.4.2. Ensure that employees wearing respirators follow the respiratory protection program.

5.4.3. Ensure that only those employees who have a valid fit test are allowed to wear
respirators.

5.5. Medical Services

5.5.1. Provide medical surveillance for Q-Chem direct hire, seconded employees and Q-
Con who are required to wear a respirator.

5.5.2. Provide Medical Screening, using the Respirator Questionnaire, to all persons
required to wear a respirator.

5.6. End Users

5.6.1. Adhere to the requirements of the respiratory protection program.

5.6.2. Complete all safety training, quantitative fit testing, and medical surveillance
requirements and comply with documentation procedures.

5.6.3. Complete qualitative fit testing (pre-use).

5.6.4. Follow guidelines on the proper use and limitations of respiratory protection.

5.6.5. Return used masks immediately to fire station after use.

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5.6.6. Do not drop off masks to the fire station without fire station personnel being present.

5.6.7. Do not remove any masks from the fire station without the knowledge of fire station
personnel.

5.6.8. Return new stock back to the respirator mask storage cabinet.

5.6.9. Ensure the plastic bags containing the masks are sealed properly.

5.6.10. Respirators used in hexavalent chromium activities will go through proper local
decontamination and flushing prior to drop off and exchange at the fire station.

5.6.11. Notify Fire Section of any equipment problems etc.

5.6.12. Keep the mask cabinet and compartments free of any dust or other debris.

5.7. Training Department

5.7.1. Provide training on the use of respirators.

5.7.2. Issue Safety Training Report for Contractors prior to Fit Testing appointment.

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6. REFERENCES

• Occupational Safety and Health Administration’s (OSHA) Respiratory Protection Standard –

29 CFR 1910.134.

• OSHA 29 CFR 1910.134 Appendix B-1: User Seal Check Procedures (Mandatory)

• OSHA 29 CFR 1910.134 Appendix B-2: Respirator Cleaning Procedures (Mandatory)

7. REVISION HISTORY

• Revision 4 represents three year review plus inclusion of Fire & Safety Coordinator (FSC)
responsibility for checking and approving breathing air systems brought onto the Q-Chem
sites by contractors or vendors using Attachment 5 (also new inclusion into program).

• Revision 3 represents the review for inclusion of Q-Chem II and Ras Laffan Olefins Complex.

• Scott AV 3000 respirators were purchased for RLOC. QII will utilize the existing Scott AV
2000, which QCHEM is presently utilizing.

• Respirator size recognition for RLOC was included into the definitions.

• Addition of locations and number of respirator cabinets in each facility.

• Revised Respirator Evaluation Questionnaire.

ATTACHMENTS

Attachment 1 – Respirator Selection Table

Attachment 2 – Respirator Medical Evaluation Questionnaire

Attachment 3 – Occupational Exposure Limits (OEL) Table

Attachment 4 – Breathing Air Quality Testing Standard

Attachment 5 – Breathing Air Quality Report Form

APPENDICES

Appendix 1 – Negative and Positive Pressure Checks

Appendix 2 – Information for Employees Using Respirators When Not Required Under The Standard

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APPENDIX 1: NEGATIVE AND POSITIVE PRESSURE CHECKS

NEGATIVE PRESSURE CHECK

Applicability/Limitations: This test cannot be carried out on all respirators; however, it can be used
on facepieces of air purifying respirators equipped with tight-fitting respirator inlet covers and on
atmosphere supplying respirators equipped with breathing tubes which can be squeezed or blocked
at the inlet to prevent the passage of air.

Procedure: Close off the inlet opening of the respirator's canister(s), cartridge(s), or filter(s) with the
palm of the hand, or squeeze the breathing air tube or block its inlet so that it will not allow the
passage of air. Inhale gently and hold for at least 10 seconds. If the facepiece collapses slightly and
no inward leakage of air into the facepiece is detected, it can be reasonably assumed that the
respirator has been properly positioned and the exhalation valve and facepiece are not leaking.

POSITIVE PRESSURE CHECK

Applicability/Limitations: This test cannot be carried out on all respirators; however, respirators
equipped with exhalation valves can be tested.

Procedure: Close off the exhalation valve or the breathing tube with the palm of the hand. Exhale
gently. If the respirator has been properly positioned, a slight positive pressure will build up inside the
facepiece without detection of any outward air leak between the sealing surface of the facepiece and
the face.

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 HSE-SAF-PLN-00-0004
SAFETY MANUAL Rev. 4
01 May 2010
Respiratory Protection Program
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APPENDIX 2: INFORMATION FOR EMPLOYEES USING RESPIRATORS WHEN NOT

REQUIRED UNDER THE STANDARD

Respirators are an effective method of protection against designated hazards when properly selected
and worn. Respirator use is encouraged, even when exposures are below the exposure limit, to
provide an additional level of comfort and protection for workers. However, if a respirator is used
improperly or not kept clean, the respirator itself can become a hazard to the worker. Sometimes,
workers may wear respirators to avoid exposures to hazards, even if the amount of hazardous
substance does not exceed the limits set by OSHA standards. If your employer provides respirators
for your voluntary use, or if you provide your own respirator, you need to take certain precautions to
be sure that the respirator itself does not present a hazard.

You should do the following:

1) Ensure you are clean shaven before using any respirator; even disposable masks.

2) Read and heed all instructions provided by the manufacturer on use, maintenance, cleaning
and care, and warnings regarding the respirators limitations.

3) Choose respirators certified for use to protect against the contaminant of concern. NIOSH, the
National Institute for Occupational Safety and Health of the U.S. Department of Health and
Human Services, certifies respirators. A label or statement of certification should appear on
the respirator or respirator packaging. It will tell you what the respirator is designed for and
how much it will protect you.

4) Do not wear your respirator into atmospheres containing contaminants for which your
respirator is not designed to protect against. For example, a respirator designed to filter dust
particles will not protect you against gases, vapours, or very small solid particles of fumes or
smoke.

5) Keep track of your respirator so that you do not mistakenly use someone else's respirator.

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