INSPECTION TEST PLAN Document No.

FOR Revision:
Shirpur Power Pvt.Ltd
CEMENT CONCRETE Date :

Project: 2 x 150 MW Power project Client: Shirpur Power Pvt.Ltd. Job Number:

INSPECTION
Sr. REFERENCE
ACTIVITY ACCEPTANCE CRITERIA FREQUENCY RECORDS REMARKS
No. DOCUMENTS Contractor Simplex SPPL

1 Cement Concrete Works

Approved
1.1 Material Approval Drawings & Spec. HP HP RD

A) COARSE & FINE AGGREGATE

i) Gradation
ii) Silt content by volume
(Only for fine aggregate)
iii) Combined Flakiness &
Elongation Index
(Only for coarse aggregate)
iv) Sp. Gravity & water absorption
v) Aggregate Impact value
(Only for coarse aggregate)
vi) Aggregate Crushing value
(Only for coarse aggregate)
vii) Abrasion Value
(Only for coarse aggregate)
Once for Source approval
As per IS 383 Table No. 5 & subsequently one test for
every 1000 MT of supply
or Part thereof
< 8%
< 45%
IS – 383
IS – 2386 (Part I to
Sp. Gravity-2.5 to 3.2 Once for Source approval
IV)
WA < 2% & subsequently when
warranted by changes in
< 30% For wearing surface
quality of aggregate.
< 45% for other use
< 30% For wearing surface
< 45% for other use
< 30% For wearing surface
< 50% for other use

---- HP S
1.2 Batch Plant Survey Report --------- -------------- Every Year -

Sheet 1 of 6
 INSPECTION TEST PLAN Document No. :

FOR Revision:
Shirpur Power Pvt.Ltd
CEMENT CONCRETE Date :

Project: 2 x 150 MW Power project Client: Shirpur Power Pvt.Ltd. Job Number:

INSPECTION
Sr. REFERENCE
ACTIVITY ACCEPTANCE CRITERIA FREQUENCY RECORDS REMARKS
No. DOCUMENTS Contractor Simplex SPPL

B) OPC CEMENT 43 GRADE HP HP RD

Max. 10% retention on 90

i) Fineness ( dry sieving)
ii) Initial & Final setting time
iii) Compressive strength
iv) Fineness (Blaine Air
Permeability method)
micron sieve
Min. 30 minutes & Max. 600
IS: 8112
minutes Once for source approval
IS 4031 (Part I, II,
3 days - Min 23 Mpa & Once for week per
IV, V & VI)
7 days- Min 33 Mpa cement brand
28 days- Min. 43 Mpa
> 300 m2/kg

C) PPC CEMENT

Max. 10% retention on 90

i) Fineness ( dry sieving)
micron sieve
IS: 1489 Min. 30 minutes & Max. 600
ii) Initial & Final setting time
IS 4031 (Part I, II, minutes
Once for source approval
IV, V & VI) 3 days - Min 16 Mpa & Once for week per
iii) Compressive strength 7 days- Min 22 Mpa cement brand
28 days- Min. 33 Mpa
iv) Fineness (Blaine Air
Permeability method)
> 300 m2/kg

D) WATER

i) pH value Shall not be less than 6. Once for Source approval Register
& subsequently when
IS 456
warranted by changes in Third Party
ii) Chloride content < 2000 mg/lit quality of water. Test

Sheet 2 of 6
 INSPECTION TEST PLAN Document No. :

FOR Revision:
Shirpur Power Pvt.Ltd
CEMENT CONCRETE Date :

Project: 2 x 150 MW Power project Client: Shirpur Power Pvt.Ltd. Job Number:

INSPECTION
Sr. REFERENCE
ACTIVITY ACCEPTANCE CRITERIA FREQUENCY RECORDS REMARKS
No. DOCUMENTS Contractor Simplex SPPL

E) ADMIXTURE

i) Concrete mix trial with

IS 9103 As per IS 10262 Once for source approval MTC ----- HP RD
admixture

Average 28 days cube test

Approved
result of mix design should be Soft copy
1.3 Concrete mix design Drawings & Spec. Once for Approval HP HP RD
more than or equal to
Characteristic Strength.

1.4 Pre-Pour concrete check

(i) Cleanliness – Done by Air -------Do----------- Drawings As per IS 456:2000 HP HP S
Jet/Water (Reaffirmed 2005)
(ii) Reinforcement - Tied and No. of
Pines & Chairs Numbers
(iii) Cover provided in MM
(iv) Anchor bolts - (Make/ID ,length
and numbers)
(v) Construction/Expansion Joint -
(Length & Tk. in mm)
(vi) Water Stop - (Batch No , Length
& Tk. in mm)
(vii) Embedded items (EP number &
Drg. No.)
(viii) Elect./Inst. Cable
conduits ( Length & Drg No.)
(ix) Pipe
penetrations/Sleeves (Number

Sheet 3 of 6
 INSPECTION TEST PLAN Document No. :

FOR Revision:
Shirpur Power Pvt.Ltd
CEMENT CONCRETE Date :

Project: 2 x 150 MW Power project Client: Shirpur Power Pvt.Ltd. Job Number:

INSPECTION
Sr. REFERENCE
ACTIVITY ACCEPTANCE CRITERIA FREQUENCY RECORDS REMARKS
No. DOCUMENTS Contractor Simplex SPPL

& Drg No)

(x) Formwork. -
(Timber /Steel)
(xi) Safety -Give Details
Ambulance Number &
Barricading ,Traffic route
finalized

1.5 Concrete Placement

For all pour of quantity

more than 100 cum & for
Pour Plan
(i) Preparation of pour plan -------Do----------- ---------- pours which are identified HP HP RD
Register
as critical by Engineer - in-
charge.
Once for 50 cum per
batching plant per grade,
ii) Workability for Concrete Test i)Direct pour :- 160± 25 mm
IS 456 subsequently when Note Book HP WP S
(Initial Slump test) ii)Pump concrete: - Collapsible.
warranted by changes in
workability of concrete.
iii) Placement, compaction & finish
-------Do----------- ---------- ---------- ---------- S S
of concrete

M-20 – Min 20 Mpa

M-25 – Min 25 Mpa
1.6 Compressive strength of Concrete IS 456 & IS 516 M-30 – Min 30 Mpa As per IS 456:2000 HP WP S
M-35 – Min 35 Mpa
M-40 – Min 40 Mpa
1.7 Curing of concrete -------Do----------- As per IS 456 --------------- --------------- WP S S
For OPC cement
Normal condition = 7 days
Sheet 4 of 6
 INSPECTION TEST PLAN Document No. :

FOR Revision:
Shirpur Power Pvt.Ltd
CEMENT CONCRETE Date :

Project: 2 x 150 MW Power project Client: Shirpur Power Pvt.Ltd. Job Number:

INSPECTION
Sr. REFERENCE
ACTIVITY ACCEPTANCE CRITERIA FREQUENCY RECORDS REMARKS
No. DOCUMENTS Contractor Simplex SPPL

Dry & Hot weather ≥ 10 days

For PPC cement
Normal condition = 10 days
Dry & Hot weather ≥ 14 days

2 Post concrete check.

a) Curing Methods
-Traditional/Curing -------Do----------- As per Point 1.7
Compound/Others (Specify)
Maximum Deformation
Every Element HP HP RD
b) Concrete Surface : -------Do----------- (Bulging) ± 15 mm

2.1
c) Dimension Check: -------------- ---------------------

d) No. of Cubes taken -------Do----------- As per point 1.6 Every Element HP WP S

Within ± 1 % of the quantity of

3 Calibration of Batching Plant cement, sand, aggregate, water Once in Six Months Register HP S
and admixture.

4 Final acceptance --------- --------- --------- HP HP HP

Legend :

HP - HOLD POINT, RD - REVIEW DOCUMENT

WP - WITNESS POINT S – SURVEILLANCE
Sheet 5 of 6
 INSPECTION TEST PLAN Document No. :

FOR Revision:
Shirpur Power Pvt.Ltd
CEMENT CONCRETE Date :

Project: 2 x 150 MW Power project Client: Shirpur Power Pvt.Ltd. Job Number:

INSPECTION
Sr. REFERENCE
ACTIVITY ACCEPTANCE CRITERIA FREQUENCY RECORDS REMARKS
No. DOCUMENTS Contractor Simplex SPPL

Prepared By: Reviewed BY: Approved By : Reviewed By SPPL:

NAME : NAME : NAME : NAME:

SIGN DATE SIGN DATE SIGN DATE SIGN: DATE:

Sheet 6 of 6