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IGCC-BGC FRAMEWORK AGREEMENT (KAZ)
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IGCC-BGC FRAMEWORK AGREEMENT (KAZ)
TABLE OF CONTENTS
1. Objective................................................................................................3
2. DEFINITIONS.........................................................................................4
3. STAGES OF WORK...............................................................................4
3.1 Slot excavation by using hydrovac machine……………………………..4
3.2 Cutting the Road ...................................................................................4
3.3 Breaking the Asphalt or concrete Road.................................................4
3.4 Excavation & Backfilling ........................................................................4
3.5 Filling/Backfilling.................................................................................... 5
3.6 Vapour Barrier……………………………………………………………….5
3.7 Plain concrete....................................................................................... 5
3.8 Road Crossing precast installation………………………………………..6
3.9 Reinforced
Concrete……………………………………………………………………..6
3.9.1 Reinforced Concrete and PVC conduit installation.............................6
3.9.2 Formwork ............................................................................................7
3.9.3 Placing.................................................................................................7
3.9.4 compaction..........................................................................................7
3.9.5 Finishing..............................................................................................8
3.9.6 curing...................................................................................................8
3.10 Repair of Surface Defects………….................................................. 8
3.11 Concrete Protection paint……............................................................. 9
3.12 Joint Filler & Joint Sealant………………………………………………….10
3.13 Reinstate the work(concrete road) …………………………………………..10
4. RESOURCES......................................................................................... 10
4.1.
PERSONNEL......................................................................................
10
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4.2.
EQUIPMENT .......................................................................................
11
5. Location Details ………………………………………………………………12
6. Access Requirements ……………………………………………………….12
7. Isolation/ Segregation of Existing Infrastructure……………………..….12
8. Personnel and Responsibilities …………………………………………….12
8.1 Construction Manager ………………………………………….…………….12
8.2 Civil Site Supervisor ………………………………………………………….12
8.3 HSE Advisor …………………………………………………………………..12
8.4 Workers ………………………………………………………………………..13
8.5 Civil tech……………………………………………………………………….13
9. Execution of Works ……………………………………………………….....14
9.1 Prior to Start the Works………………………………………………………14
10. Final Documentation ………………………………………………………..14
10.1 HSE Requirements ……………………...…………………………………..14
10.2 Permits Required …………………………………………………………….15
10.3 BGC Vehicle Access Certificate PPE ……………………………..……….15
10.4 Welfare Arrangements …………………..………………………………….16
10.5 Emergency Actions & Equipment ………………………………………….16
10.6 Spill Prevention & Response ……………………………………………….17
10.7 Waste Management …………………………………………………………17
11. Reference Ducument…………………………………………………………..20
1. OBJECTIVE
This document specifies methods and procedure to execute the work safely and in
accordance with construction drawing and adhering to applicable specifications with
consideration to local rules and regulations as per WP: 9500-WGEL-N003-ISGP-G00000-BA-5794-04106
list of drawings.
2. SCOPE OF APPLICATION
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The scope of this document is confined to civil construction activities, which are listed under Section 5.
These include material, machineries, instruments, workforce, temporary activities & materials,
mobilization and demobilization of the team & stuff assigned to complete all related activities. All the
activities to be performed in accordance with relevant international codes & standards or recognized
good engineering practice.
3. CIVIL WORKS
• Marking the location of RC based on approved AFC drawing by using calibrate survey devices and white
chalk or spray paint.
• make a slot excavation will be under the lean concrete level for all four sides to identify if there are any
existing underground services underneath the RC.
• Breaking the asphaltic or concrete road y using a hydraulic breaker or Jack Hammer
• After complete road breaking, will start removing the waste to the approved BGC dumping area.
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• After reaching required depth, the ground shall be compacted to achieve minimum 95% of maximum
dry density obtained following ASTM D1557.
3.5 Filling/Backfilling
. Type B Fill materials, filling shall be executed by spreading the material in loose layers with maximum
thickness of 300mm and should be compacted with suitable equipment to a minimum 90% of its Modified Proctor
maximum dry density, except for the top 300mm compacted to a minimum of 95%.
• Filling materials shall have moisture content as per specification. This will be achieved by watering
either before or after spreading the soil material.
3.5.3 Compaction
• Generally Steel tendon or pneumatic rollers shall be used. For limited space small roller or plate
compactor shall be used.
• Rolling shall have sufficient number of passes to ensure that max dry density is achieved for individual
type of filling.
The above items shall commence after get BGC supervisor approval.
. The moisture content of the material being compacted shall be within ±3% of the optimum moisture
content in accordance with the applicable ASTM D1557 or ASTM D698.
. All fill which does not meet the compaction requirements shall be re-compacted or removed and
replaced.
• Proper grade of concrete for PCC will be selected and ensured as per drawing & specification.
• Mix proportion shall be as per mix design report.
• Transporting the concrete shall be by transit mixer of appropriate condition.
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• The place in which the concrete will be poured to be inspected (formworks, level& location) and
accepted prior to concrete pouring.
• PCC mixture shall be laid on the surface at required thickness.
• Compaction of the concrete shall be done by using sufficient number of concrete vibrator.
• Finishing will be carried out at required level.
• Surface shall be troweled using clean tools.
• Curing shall be done for a minimum period of 7 days as per ACI 318\301.
• Removing formwork shall be done 24 hours after pouring to avoid damages of the edges and according
to ACI 347.
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• Suitable form release agent will be applied after proper cleaning of formwork, before placing
reinforcement.
• Proper check for line, level and plumb will be ensured before starting concreting activity.
• Shuttering will be checked in stage wise. i.e. as per the approved shuttering scheme
a) 1st ‐ foundations ‐ alignment and level and rigidity of staging to take the load.
b) 2nd ‐ Walls sides.
c) 3rd ‐ Fixing of side supports, bracing etc. for rigidity.
• Special care will be taken to check column caps supports at junction of beams.
• Pockets, inserts will be carefully placed and check before placing concrete. Fixing of pockets and inserts
should be rigid to avoid displacement during concreting.
• Extra supports at joints of wall plates beam bottom will be provided. Proper care will be taken to
prevent bleeding.
• Time period for removal of shuttering should be according to ACI301&ACI 347.
• After de‐shuttering all the materials will be properly cleaned and stacked for next repetition.
• In case plywood is used as formwork, new plywood shall be used for all exposed concrete surfaces.
3.9.3 PLACING
1. Before start pouring all the required test shall be taken (slump, temperature, etc..)
2. Fixing the position of construction joint if necessary will be carried out before starting of placing
concrete.
3. Sequence of concreting is to be identified and finalised well before placing the concrete.
4. Placement of concrete in its final position will be done using concrete pump with boom placer & will
be carried out before initial setting starts.
5. Segregation of materials will be avoided by adopting maximum free discharging height less than 1.5m.
6. Care will be taken while placing to avoid displacement of inserts, pockets, etc.
7. Laying of concrete in suitable layers (300mm thick) will be carried out without any break in continuity,
maintaining the thickness of layers.
8. Proper walkways will be provided in advance.
3.9.4 COMPACTION
1. Suitable type of vibrator (dia 40mm / 60mm) i.e. Immersion, surface or form vibrators will be used for
compaction.
2. Over‐vibration and bleeding will be avoided.
3. Inserting of Immersion vibrator minimum 100mm away from the shuttering face vertically to the full
depth; no dragging, withdrawing vertically and slowly. Needle should not touch the reinforcement.
4. Enough spare vibrators and needles will be kept at site.
5. Vibrators not to be used for pushing the poured concrete.
6. Vibrator needle to be used at maximum interval of 10 times the diameter of the vibrator.
7. Vibrator needle should reach 100mm inside previous concrete layer.
3.9.5 FINISHING
1. Finishing will be carried out after a little stiffening of concrete has occurred with suitable tools.
2. In case of preceding concrete surface being old, chipping must be done with 10‐15mm depth and
should be thoroughly cleaned using air or water jets before placing the subsequent layer of concrete.
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3.9.6 CURING
1. One or a combination of the following curing methods will be adopted depending on site conditions,
availability of curing materials, type of job etc. and according to BGC approval.
a) Methods to prevent loss of water in concrete during the early stage of hydration by ponding, water
spraying or saturated wet coverings.
b) Methods to prevent loss of water in concrete by sealing the exposed surface i.e. covering the exposed
surface with sheets of plastic or other impervious materials, applying membrane‐forming compounds
etc.
2. The curing period will be for minimum 7 days as per ACI 318\301.
3. The uses of curing compounds is applicable for all the area vertical & horizontal surfaces.
METHODOLOGY
Repair of various defects shall be done as described below.
A. Repair of Cracks
- Cracks above 0.30 mm width shall be repaired. Loose debris will be removed from the crack
and it’s surrounding area with a wire brush and soft brush. Afterward, "V" shape groove
shall be made & cleaned using blower.
-Curing for required duration shall be done with wet hessian. After completion of curing
Period, smooth grinder shall be used to get final finish.
-Material preparation & application method as recommended in material datasheet.
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1.Backfilling around the concrete cable trench on layers as per section 3.5.1 Placement of Fill till reach
the bottom of paving or till reach finish ground level in case its out of road..
2. put Vapour Barrier as per section 3.6
3. fixed Reinforcement as per section 3.9.1
4.fixed Formwork as per section 3.9.2
5.conctrete placing as per section 3.9.3
6.conctrete compaction as per section 3.9.4
7.conctrete finishing as per section 3.9.5
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8.conctrete curing as per section 3.9.6
9. Joint Filler & Joint Sealant as per section 3.11
4. RESOURCES
4.1. Personnel:
4.2. Equipment:
In accordance to work requirements, the following machineries and equipments will be used in general:
• Surveying Instruments.
• Roller Compactors.
• Water Tank Truck.
• Plate compactors
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• Hiab Crane
• Mobile Crane
• Mini Shovel (Bobcat)
• JCB front loader
• Big shuffle front loader
• Excavator Hydraulic Breaker
• Mini Hydraulic Breaker (Bob Cat)
• Air Compressor with Jack Hammer
• Dump Truck
• Concrete Pump
• Excavator
5. Location Details
Civil works at KAZ
6. Access Requirements
N/A.
Preparation & reviewing of Method Statement and JHA/ Risk Assessment with HSE Advisor.
Checking of all Chipping, Excavation and Repairing activities are as per project specification and
aligned with Client specifications.
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Follow-up all work activities in daily base by coordination with HSE supervisor, logistic team and QC
inspector.
Preparation & reviewing of Method Statement and JHA/ Risk Assessment with HSE Advisor.
Checking of all Dismantling of Pipes and Removing of Booster Pumps, activities are as per project
specification and aligned with Client specifications.
Coordinate with HSE supervisor for providing of all HSE requirements as per site conditions.
8.5 Workers
Performing of all activities as per approved method statement and according to HSE and Quality
requirements.
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9. Execution of Works
9.1 Prior to Start the Works
-Shall ensure that the area is cleared for ERW (Explosive Remnants of War).
-Install HSE signs such as (Scaffolding tags, Muster point, Emergency exit, insulated equipment tags...
etc.)
10.1.2 Inspections
CSSS Inspections will be carried out using the CSSS Check sheets on a daily basis. Check sheets used to
be relevant to the tasks being conducted and will be decided by the HSE Site Supervisor. Completed
check sheets to be filed by the KAZ HSE Lead.
Management Inspections will be conducted on a weekly basis by the Site Construction Manager and
recorded on the BGC Management HSSE Walkabout Report. These will be filed by the KAZ HSE Lead
and all finding actioned.
10.1.3TRIC Cards
Task Risk Identification Cards will be completed as part of the Permit to Work. These will be used to
drive and record toolbox talks.
10.1.4Chemical Management
Any chemicals being brought onto site will have a relevant MSDS. All storage and handling precautions
given in the MSDS will be adhered to at all times. All personnel involved in the use and handling of
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chemicals will be made aware of handling, use and safety precautions required prior to use. Only the
quantities required for the task at hand will be brought to site. PPE will be used as per the MSDS.
-Safety Boots
-Safety Helmet
-Safety Glasses
Additional PPE will be required when operating equipment or when working on various tasks. These
include:
-Gloves when operating equipment, handling and building scaffold, hand digging and any other tasks
which could lead to nip or pinch injuries to the hands.
-Hearing protection when operating or working in the vicinity of plant including JCB’s, plate compactors
or any other situations which generate high noise levels
-Welding face shields are to be used when welding or operating welding equipment.
-Disposable coveralls, gloves and wellington boots are to be worn by those involved in concrete
pouring activities, including poker and vibrator operators.
PPE must be inspected by the users prior to every use and discarded if found to be unserviceable.
Additional stocks of PPE will be maintained at the KAZ IGCC Camp and may be obtained through the
KAZ HSE Lead.
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Site welfare arrangements will consist of:
-Portable toilets.
The site will operate the purple flag system as per BGC Heat Standards with the flag being positioned at
the worksite muster point. Temperature readings will be taken continually throughout the day by the
Site HSE Supervisor and the appropriate flag displayed for the temperature.
-Heat Index 32 – 53, (32 to 49⁰C) – Orange Flag, all workers to take 10 minutes shaded rest every hour.
-Heat Index above 54, (50⁰C) – Purple Flag, all work in the open will be stopped.
Site HSE Supervisor is responsible for ensuring everyone at the worksite is made aware of changes to
the flag and the actions to be taken. Site HSE Supervisor will also advise the Construction Manager of
changes.
All incidents requiring treatment will be reported to the KAZ HSE Lead for investigation and reporting
through the appropriate procedures.
First aider will check the contents of the first aid kit on a weekly basis and record the check on the
enclosed check sheet.
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Emergency eyewash stations will be positioned in the shaded rest area and at the entrance to the
excavation. Personnel are to be briefed on locations and use upon initial arrival at site. The eyewash
stations will be checked by the first aider on a weekly basis.
Muster Point
The emergency muster point will be located at the shaded rest area. Upon discovering or being
notified of any emergency on the worksite, all personnel are to muster here for a headcount. The
muster point will be signed as such. All personnel are to be made aware of the muster point location
upon initial arrival at site.
Emergency Actions
Upon hearing, the plant alarm all personnel are to evacuate to the safest KAZ Emergency Muster point
and assemble for a headcount.
– Raise the alarm by calling responsible person, attempt to fight the fire if trained and comfortable, if
the fire is too large and intense muster at the worksite muster point for a head count then evacuate to
the safest KAZ Plant Emergency Muster Point.
Scaffold or Excavation Collapse – All personnel are to evacuate the excavation immediately.
Raise the alarm by calling responsible person, All personnel are to assemble at the worksite muster
point for a headcount and await instructions from the BGC Emergency response teams.
– All personnel are to evacuate the excavation immediately upon water ingress being detected. Raise
the alarm by calling the responsible person, All personnel are to assemble at the worksite muster point
for a headcount and await instructions from the BGC Emergency response teams.
All personnel are to be made aware of the emergency arrangements upon initial arrival at site.
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Emergency drills will be conducted at the worksite as scheduled by the KAZ HSE Lead. Records of drills
will be maintained.
Refueling of equipment will not take place on the worksite, all engine driven equipment will be
refueled at the KAZ IGCC Camp and will be delivered to site fueled and ready to operate. Should
equipment require fuel or any maintenance it will be returned to the KAZ IGCC Camp. No equipment
fuel, lubrication or hydraulic systems should be opened at the worksite. No oils, fuels or lubricants will
be stored at site.
The portable toilets will be emptied every other day to prevent overfilling. Emptying will be by vacuum
truck.
-Construction Debris
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To be collected from the site by vacuum tanker and disposed of
Sewage at a licensed sewage treatment facility. Waste consignment
notes are to be raised and filed by the Site HSE Supervisor.
Housekeeping will be conducted at the end of every working day to ensure the site is
left in a clean and orderly manner. Suitable containers will be placed on the worksite to
facilitate the collection of domestic wastes, these will be emptied daily.
11. REFERENCES
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0014-9500-WGEL-D001-ISGP-U13000-MP- General Layout 06C
4024-20000_06C
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