Page 1 of 5

INSPECTION REPORT (A)

MANDO AUTOMOTIVE INDIA PVT LTD.
PURPOSE q ES qT/OUT q MASS PRODUCTION PREPARED REVIEWED APPROVED

Mr.Kumaran Mr.Muthu Mr.Rajkumar

SUPPLIER Sree Sunshine Industries INVOICE NO

PART NAME HOSE BRKT LH&RH DATE Supplier

PART NO SZ368A1701&02 INVOICE QTY

MODEL MGK PURPOSE Layout report

SUPPLIER APPRAISAL q OK q NOT OK q ACCEPTED ON DEVIATION

MAIL
MANDO APPRAISAL q OK q NOT OK q ACCEPTED ON DEVIATION

ACCEPTANCE CRITERIA :- "0" DEFECT

INSP SAMPLE INSTRUMENT

SL NO PARAMETER CLASS SPEC X1 X2 X3 X4 X5 REMARKS
DONE BY SIZE / GAUGE USED

Supplier 5 Nos SPHC RM TC

1 MATERIAL
MAIL 5 Nos

Supplier 5 Nos 3 D.MIC

2 THICKNESS
MAIL 5 Nos

VERNIER
Supplier 5 Nos
CALIPER
3 DIMPLING DIA Ø3
MAIL 5 Nos

Supplier 5 Nos HEIGHT GAUGE

4 DIMPLING HEIGHT 1±0.15
MAIL 5 Nos

VERNIER
Supplier 5 Nos
CALIPER
5 DIM 1
MAIL 5 Nos

Supplier 5 Nos VMS

6 ANGLE (24°)
MAIL 5 Nos

VERNIER
Supplier 5 Nos
CALIPER
7 DIM 6
MAIL 5 Nos

VERNIER
Supplier 5 Nos
CALIPER
8 DIM (7)
MAIL 5 Nos

Supplier 5 Nos HEIGHT GAUGE

9 TUBE CTR DISTANCE 57
MAIL 5 Nos

Supplier 5 Nos Mating part dimension Ref

10 TUBE DIA Ø55.4
MAIL 5 Nos

Supplier 5 Nos VMS

11 DIM 14 MIN
MAIL 5 Nos

Supplier 5 Nos RADIUS GAUGE

12 RADIUS R2
MAIL 5 Nos
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Supplier 5 Nos RADIUS GAUGE

13 RADIUS R3
MAIL 5 Nos

Supplier 5 Nos VMS

14 ANGLE (60°)
MAIL 5 Nos

Supplier 5 Nos HEIGHT GAUGE

15 DISTANCE 34.6
MAIL 5 Nos

Supplier 5 Nos HEIGHT GAUGE

16 CENTER DISTANCE 29±0.5
MAIL 5 Nos

Supplier 5 Nos HEIGHT GAUGE

17 PIERCING DISTANCE 42.5±0.5
MAIL 5 Nos

Supplier 5 Nos RADIUS GAUGE

18 RADIUS R3
MAIL 5 Nos

Supplier 5 Nos HEIGHT GAUGE

19 DISTANCE 14.5
MAIL 5 Nos

VERNIER
Supplier 5 Nos
CALIPER
20 DIA Ø17.5±0.1
MAIL 5 Nos

VERNIER
Supplier 5 Nos
CALIPER
21 WIDTH 30
MAIL 5 Nos

Supplier 5 Nos HEIGHT GAUGE

22 CENTER DISTANCE 15
MAIL 5 Nos

Supplier 5 Nos HEIGHT GAUGE

23 POSITION 7.5
MAIL 5 Nos

Supplier 5 Nos RADIUS GAUGE

24 RADIUS R3
MAIL 5 Nos

VERNIER
Supplier 5 Nos
CALIPER
25 WIDTH 14.5±0.20
MAIL 5 Nos

VERNIER
Supplier 5 Nos
CALIPER
26 WIDTH 18.5
MAIL 5 Nos

Supplier 5 Nos HEIGHT GAUGE

27 WALL THICKNESS 5.2
MAIL 5 Nos

Supplier 5 Nos RADIUS GAUGE

28 RADIUS R1
MAIL 5 Nos

Supplier 5 Nos RADIUS GAUGE

29 RADIUS R3
MAIL 5 Nos

Supplier 5 Nos RADIUS GAUGE

30 RADIUS R3
MAIL 5 Nos

Supplier 5 Nos MUST BE FREE VISUAL

BURR, CRACK,
31 APPERANCE
CHIP & SHARP
MAIL 5 Nos EDGE, RUST

REMARKS
 INSPECTION REPORT (A)
MANDO AUTOMOTIVE INDIA PVT LTD.
PURPOSE q ES qT/OUT q MASS PRODUCTION PREPARED REVIEWED APPROVED

SUPPLIER Sree Sunshine INVOICE NO FOC

PART NAME Base Shell DATE 20.11.2019 SUPPLIER Mr.Sathish Mr.Sathish Mr.Praveen

PART NO SZ200-035-53 A INVOICE QTY 05 No's

MODEL SU2i PURPOSE Sample

SUPPLIER APPRAISAL q OK q NOT OK q ACCEPTED ON DEVIATION

MAIL
MANDO APPRAISAL q OK q NOT OK q ACCEPTED ON DEVIATION

ACCEPTANCE CRITERIA :- "0" DEFECT

INSP SAMPLE INSTRUMENT

SL NO PARAMETER CLASS SPEC X1 X2 X3 X4 X5 REMARKS
DONE BY SIZE / GAUGE USED

Supplier 5 Nos Vernier Caliper 20.05 20.09 20.15 20.05 20.07 OK

1 Depth 20±0.5
MAIL 5 Nos

Supplier 5 Nos Roughness Tester 0.68 0.73 0.65 0.79 - OK

2 Roughness 12.5S Max
MAIL 5 Nos

Supplier 5 Nos Bore Dial Gauge 45.139 45.143 45.120 45.130 45.160 OK
3 Inner Dia Ø45.15±0.05
MAIL 5 Nos

Supplier 5 Nos Profile Projector 47.66 47.71 47.64 47.66 47.67 OK

4 Dia Ø47.6 +0.2
MAIL 5 Nos

Supplier 5 Nos CMM 0.03 0.08 0.08 0.07 8.00 OK

Ø 0.1 @Ø45.15
5 Concentricity
w.r.t 'A'
MAIL 5 Nos

Supplier 5 Nos CMM 0.09 0.08 0.08 0.08 0.08 OK

Ø 0.1 @Ø45.1
6 Concentricity
w.r.t 'A'
MAIL 5 Nos

Supplier 5 Nos Bore Dial Gauge 44.895 44.899 44.893 44.900 44.890 OK
7 Inner Dia Ø45.1 -0.18/0.23
MAIL 5 Nos

Supplier 5 Nos Micrometer 48.26 48.16 48.22 48.21 48.24 OK

8 Dia Ø48.2±0.1
MAIL 5 Nos

Supplier 5 Nos Vernier Caliper 6.93 6.91 6.98 6.86 6.94 OK

9 Depth 6.9±0.2
MAIL 5 Nos

Supplier 5 Nos Profile Projector/ 0.04 0.01 0.06 0.07 0.05 OK

0.2 @ 6.9
10 Perpandicular
w.r.t 'A'
MAIL 5 Nos

Supplier 5 Nos Micrometer 2.31 2.34 2.32 2.31 2.34 OK

11 Thickness 2.4+0.2/-0.15
MAIL 5 Nos

Supplier 5 Nos Micrometer 48.71 48.70 48.70 48.68 48.69 OK

12 Outer Diameter Ø48.6 +0.25/-0.1
MAIL 5 Nos

Supplier 5 Nos Profile Projector 2.44 2.54 2.54 2.56 2.53 OK

13 Chamfer Dim 2.5±0.1
MAIL 5 Nos

Supplier 5 Nos Profile Projector 29°35 29°59 29°36 30°12 29°51 OK

14 Angle 30°(±1˚)
MAIL 5 Nos

Supplier 5 Nos Profile Projector 15°40 14°53 14°48 15°14 15°06 OK

15 Angle 15°(±1˚)
MAIL 5 Nos

REMARKS
 INSPECTION REPORT (B)
MANDO AUTOMOTIVE INDIA PVT LTD.

ACCEPTANCE CRITERIA :- "0" DEFECT

INSP SAMPLE INSTRUMENT

SL NO PARAMETER CLASS SPEC X1 X2 X3 X4 X5 REMARKS
DONE BY SIZE / GAUGE USED

Supplier 5 Nos Profile Projector 44°32 44°53 45°02 44°58 44°46 OK

16 Angle 45°(±1˚)
MAIL 5 Nos

Supplier 5 Nos Profile Projector 7.60 7.58 7.64 7.52 7.54 OK

17 Dim 7.3±0.5
MAIL 5 Nos

Supplier 5 Nos Profile Projector 14.36 14.54 14.49 14.61 14.67 OK

18 Dim (14.8)
MAIL 5 Nos

Supplier 5 Nos Profile Projector 0.49 0.48 0.42 0.49 0.48 OK

19 Chamfer Depth 0.5
MAIL 5 Nos

Supplier 5 Nos Profile Projector 29°52 30°40' 30°24 29°51 30°21 OK

20 Angle 30°(±1˚)
MAIL 5 Nos

Supplier 5 Nos Micrometer 48.26 48.16 48.22 48.21 48.24 OK

21 Dia Ø48.2±0.1
MAIL 5 Nos

Supplier 5 Nos Bore Dial Gauge 44.895 44.899 44.893 44.900 44.890 OK
22 Inner Dia Ø45.1 -0.18/0.23
MAIL 5 Nos

Supplier 5 Nos Profile Projector 0.48 0.49 0.46 0.46 0.48 OK

23 Chamfer C0.5
MAIL 5 Nos

Supplier 5 Nos Vernier Caliper 6.93 6.91 6.98 6.86 6.94 OK

24 Depth 6.9±0.2
MAIL 5 Nos

Supplier 5 Nos Profile Projector 1°59' 2°02' 1°51 2°14 2°07 OK

25 Angle 2°(±1°)
MAIL 5 Nos

Supplier 5 Nos Roughness Tester 0.75 0.89 0.73 0.75 OK

26 Roughness 25S Max
MAIL 5 Nos

Supplier 5 Nos Height Gauge 378.08 378.14 378.11 378.17 378.14 OK

27 Length 378.1±0.5
MAIL 5 Nos

Supplier 5 Nos Visual OK OK OK OK OK OK

To be free from
28 Apprearance
burrs
MAIL 5 Nos

Supplier 5 Nos Visual OK OK OK OK OK OK

To be free from
29 Apprearance
burrs
MAIL 5 Nos

Supplier 5 Nos Supplier Report Refer attached supplier report OK

Note:1
30 Material
MES-M-00-FE-012
MAIL 5 Nos

Note:2
Supplier 5 Nos Visual OK OK OK OK OK OK
To be free from
31 Apprearance burrs @Ø45.15
Because It is sealing
MAIL 5 Nos
Surface

Supplier 5 Nos Visual OK OK OK OK OK OK

Note:3
32 Apprearance
To be free from burr
MAIL 5 Nos

Supplier 5 Nos Supplier Report Refer attached supplier report OK

Note:4
33 Heavy metal
MES-C-00-CA-001
MAIL 5 Nos

REMARKS
 INSPECTION REPORT (B)
MANDO AUTOMOTIVE INDIA PVT LTD.

ACCEPTANCE CRITERIA :- "0" DEFECT

INSP SAMPLE INSTRUMENT

SL NO PARAMETER CLASS SPEC X1 X2 X3 X4 X5 REMARKS
DONE BY SIZE / GAUGE USED

MES-M-00-FE-012

ROCKWELL
Supplier 5 Nos Hardness of welding HARDNESS Refer Attached supplier report OK
bead on the surface TESTER
34 Hardness of welding pipe
should be less ROCKWELL
MAIL 5 Nos thanHRC33 HARDNESS
TESTER

Supplier 3 Nos Free from Crack, UTM Refer Attached supplier report OK
Scratch,
35 Flattening test
Any other defects
MAIL 3 Nos (2/3D) UTM

Supplier 3 Nos Free from UTM Refer Attached supplier report OK

36 Pipe - expansion test crack,scratch,any
MAIL 3 Nos other defects SUPPLIER REPORT

ROUNDNESS
Supplier 3 Nos 0.12 0.09 0.12 0.11 0.80
Outside diameter 80 % ↑ of outside TESTER
37
roundness diameter tolerence ROUNDNESS
MAIL 3 Nos
TESTER

Supplier 3 Nos VISUAL OK OK OK OK OK OK

Free from Bead,
38 Outside surface
slug, Injure scratch
MAIL 3 Nos VISUAL

Supplier 3 Nos Bead in depth 0.10 ~ Dial Gauge 0.07 0.15 0.09 0.12 0.14 OK
0.20 mm↓ after
39 Inside surface
welding. Free from DIGITAL HEIGHT
MAIL 3 Nos corrosion scratch. GAUGE

Supplier 3 Nos Dial Gauge 0.09 0.12 0.05 0.08 0.09 OK

Deviation : 0.3 ↓
40 Straightness
(Length 300 mm) DIGITAL HEIGHT
MAIL 3 Nos
GAUGE
REMARKS