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No. of Questions 30
Marks 12
5) The plastic material is delivered from the nozzle of the machine to the impression through -
a. Feed System b. Cooling System c. Ejection System d. Core and Cavity
6) The alignment between the nozzle of the machine and the sprue bush is ensured by the-
a. Core b. Cavity c. Ejector d. Register Ring
7) In single Cavity Mould, the channel connecting the sprue with the entrance of the impression
is called -
a. Sprue Bush b. Runner c. Gate d. Vent
10) The channel machined in the mould plate to connect the sprue with the gate is -
a. Cooling Channel b. Runner c. Both d. None of
these
12) The feed path connecting runner with the impression is-
a. Machine Nozzle b. Cooling Channel c. Sprue d. Gate
14) The thin walled box type moulding are better ejected by -
a. D-shaped Ejector Pin b. Sleeve Ejection Method
c. Valve Ejection Method d. None of these
15) How does the piston in the clamping unit move?
a. Hydraulic energy b) Pneumatic energy
c) Heat energy d) Suction
16) Where does the granular molding material get loaded into?
a) Barrel b) Hopper c) Pellets d) Split
30) The ejector force from the actuating system of the machine to the ejector element is
transmitted by -
a) Ejector Plate b. Spacer Block
c. Push Back Pin d. Sprue Puller
Unit No. II
No. of Questions 30
Marks 12
31) Those portion of both the mould plates adjacent to the impression which butt together is
called-
a. Parting Surface b. Joint Line Surface
c. Knit line surface d. Both b and c
35) In Injection Mould, depending on the shape and complexity, the Land Width is normally
made between -
a. 5 mm to 25 mm b. 25 mm to 40 mm
c. 40 mm to 60 mm d. 0.1 mm
36) A synthetic Rubber Ring used in cooling system of an Injection Mould, which is
incorporated in a suitable recess in the mould for the purpose of preventing leakage of the
coolant fluid is called -
a. V- Ring b. Plug
c. Vent d. O-Ring or O-Seal
38) The plastics material can pass through it if the depth of the vent is more than -
a. 0.03 mm b. 3 mm
c. 0.003 mm d. 30 mm
39) How is the die used in injection molding cooled?
a) Oil b) Air
c) Water d) Contact with cold surface
40) When a parting line is being checked for damage:
a) Apply bluing agent to the parting lines of both the cover and ejector halves of the mold.
Close the mold under pressure, and inspect mold for areas bare of bluing
b) Inspect lifters for damage and scarring
c) Apply bluing agent to the cover half parting line areas. Put the mold under pressure then
open the mould to review the parting line for bare areas, which are signs of parting 1ine
damage
d) Both b and c
41) It is good design practice to provide vents in the Mould to allow:
a) Air and other gases to escape freely
b) Water to circulate free for cooling
c) Plastic material to escape freely
d) All of the above
55) The depth of the Cavity and Core Plates are the function s of a number of factors which
include –
a. The Shape and Dimensions of the moulding
b. The methods of Impression construction
c. The number of Impression Required
d. All of the above
56) The overall Height of a Two Plate Mould System (Mould Base) is directly dependent upon –
a. Thickness of the individual Mould Plates
b. The Lenghth of the Ejector Stroke
c. both a and b
d. Either on a or on b
57) An extra Mould Plate is required to secure the core pin which passes through the Sleeve
Ejector Element in –
a. Pin Ejection Mould Sytem b. Sleeve Ejection Mould System
c. Stripper Plate Mould System d. None of these
No. of Questions 30
Marks 12
61) A moulding with recess or projection to the outside surface of the component is termed as -
a. Undercut Moulding b. Blow Moulding
c. Underfeed Moulding d. both a and c
62) The Split cavity concept is implemented for the mould for the parts –
a. Which have External Undercut b. Which have Internal Undercut
c. Which don’t have any Undercut d. None of these
63) In Split cavity Mould, since the Cavity is in two pieces, which of the following mark is
visible on the finished product?
a) Parting Line b. Joint Line c. Weld Line d. Ejector Mark
64) The decision as to which operating method for Split Mould to adopt depends on- a.
Amount of Split Movement Required
b. whether a delay period is required
c. Length of a delay period
d. All of the above
65) The kind of Split Cavity which are mounted in guides on a flat mould plate and are actuated
in one plane by mechanical and hydraulic means is known as –
a. Sliding Splits b. Angled-Lift Split c. Curved Split d. None of these
67) When short delay period is required in the opening of splits, the method of actuation is
employed-
a. Finger Cam Actuation b. Dog leg Actuation
c. Cam Track Actuation d. Spring Actuation
69) When longer delay period is required in the opening of splits cam method of actuation is
employed?
a. Finger Cam Actuation b. Dog leg Actuation
c. Cam Track Actuation d. Spring Actuation
76) Which kind of method of Split Safety Arrangment is shown in the figure below-
a) Spring-detent Method b) Spring Loaded Method
c) Both of the above d) None of the above
77) The name of the elements 1,2,3,4 in the figure below are –
1 2
78) Hole or recess in the side of the moulding can be formed by-
a. Split Cavity b. Side Core c. Finger Cam d. Dogleg Cam
79) Internal undercut components with an open side can be moulded using -
a) Conventional Side Core Design b) Conventional Split Cavity design
c) Either a or b d) None
84) In Injection Moulding operation, thick flash may be generated due to-
87) The Straight action Form Pin Design is normally used for the component which incorporate
an Undercut on –
a. One External Wall only b. One Internal Wall only
c. More than one External walls d. More than one internal walls
88) The Design concept shown in the figure below is-
89) The Angled Action Form Pin Design is normally used for the component which incorporate
an Undercut on –
a. One External Wall only b. One Internal Wall only
c. One or More than one External walls d. One or More than one internal walls
90) The Straight action Split Core Design is normally used for the component which incorporate
an Undercut on –
a. One External Wall only b. One Internal Wall only
c. More than one External walls d. More than one internal walls
Unit No. IV
No. of Questions 30
Marks 12
91) If the internal threads are to be stripped from the core, the form of the thread should be -
a) Roll Thread b) Acme Thread c) Square Thread d) Any of the above
93) While moulding threaded components if gate marks are to be avoided on the external
surface of the moulding, then which design is used.
a) Rotating Cavity Design b) Rotating Core design
c) Split Core Design d) All of the above
94) Stripping of components from the cavity is not possible with following types of external
threads-
a) V Thread b) Square Thread c) Both a and b d) None
96) When a mould is opened the space between the mould plates are called -
a) Shut Height b) Daylight c) Impression d) Tool Height
102) Which kind of Design concept is shown in the figure below for the mould of the Threaded
Parts-
105) From the Impression Construction Standpoint, which of the following type of design
come under the types of Unscrewing Mould?
a) Axially Fixed Rotating Core Design
b) Withdrawing Rotating Core Design
c) Rotating Cavity Design
d) All of the above
106) From the Impression Construction Standpoint, which of the following type of design do
NOT come under the types of Unscrewing Mould?
a) Axially Fixed Rotating Core Design
b) Withdrawing Rotating Core Design
c) Rotating Cavity Design
d) Collapsible Core Design
108) Which types of Unscrewing Mould Design Concept is Shown in the figure below –
a) Axially Fixed Rotating Core Design
b) Rotating Core plus Extractor Plate Design
c) Withdrawing Rotating Core Design
d) Rotating Cavity Design
110) Which types of Unscrewing Mould Design Concept is Shown in the figure below –
a) Axially Fixed Rotating Core Design
b) Rotating Core plus Extractor Plate Design
c) Withdrawing Rotating Core Design
d) Rotating Cavity Design
111) Which types of Unscrewing Mould Design Concept is Shown in the figure below –
a) Manually Powered Horizontal Rack Design
b) Machine Powered Horizontal Rack Design
c) Manually Powered Rack-and-pinion Transmission
d) All of the above
112) Which of the following Power and Transmission System an be implemented for the Unscrewing
Mold Design with Pich-Circle Layout?
a) Mannually Powered System b) Machined Powered System
c) Electrically Powered System d) All of the above
113) Which of the following Power and Transmission System an be implemented for the Unscrewing
Mold Design with In-Line Layout?
a) Mannually Powered System b) Machined Powered System
c) Electrically Powered System d) All of the above
No. of Questions 30
Marks 12
UNIT V
121) The value of modulus of elasticity for steel -
a. 2.1*106 kgf/cm2 c. 2.1*109 kgf/cm2
b. 3.1*106 kgf/cm2 d. 2.1*206 kgf/cm2
122) What fitment should be maintain between guide pillar and guide bush.
a. H7/g6 c. H7/p6
b. H7/k6 d. H7/m6
123) If Shrinkage factor of any plastic is 0.5%, then the value of Shrinkage Factor in mm/mm will
be –
a. 0.5 b. 0.05
c. 0.005 d. 0.0005
124) If for any material shrinkage is 0.05 % then for any dimension of any component whose
value is Ø 42 mm the shrinkage allowance should be_
a. Ø42.21 b. Ø42.21
c. Ø 41.79 d. Ø 0.21
125) If shrinkage is 0.5% then the shrinkage allowance for the dimension of 16 mm length for
any component is_
a. a. 0.08 b. 15.92
b. c. 16.08 d. 16
126) The vent is shallow slot which is normally should not be more then_
a. 0.05 mm deep and 3 mm wide c. all of the above
b. 3 mm deep and 0.05 mm wide d. none
127) If for any material shrinkage is 0.05 % then for any dimension of any component whose
value is Ø 42 mm the shrinkage allowance should be_
a. Ø42.21 c. Ø42.21
b. Ø 41.79 d. Ø 0.21
128) If shrinkage is 0.5% then the shrinkage allowance for the dimension of 16mm length for
any component is_
a. 0.08 c. 15.92
b. 16.08 d. 16
129) The recommended angle for finger cam is_
a. 10 to 250 c. 25 to 450
b. 45 to 600 d. 60 to 90 0
130) Material for core insert may be___________
a. MS b. EN9
c. P-20 d. EN8
132) If the Shrinkage Factor for any Plastic is 0.5%, then the Dimension to be maintained on the
cavity for the corresponding Component dimension of 16 mm is-
a. 16 mm b. 16.5 mm c. 16.08 mm d. 0.08 mm
133) The minimum cycle time can be calculated by using the formula -
a. Tc=m*3600/p c. Tc=m*3900/p
b. Tc= p / m*3600 d. Tc=m*3600/p
Where, m= Mass of the Moulding, p- Plasticising rate using Plastic material actually to be used,
137) If the Shrinkage Factor for any Plastic is 0.5%, then the Dimension to be maintained in
between the gap between Core and Cavity for the corresponding Component thickness of
2 mm is-
a. 2 mm b. 2.01 mm c. 0.01 mm d. 2.5 mm
138) If the Shrinkage Factor for any Plastic is 0.5%, then the Dimension to be maintained on the
Core for the corresponding Component dimension of 6 mm is-
a. 6 mm b. 6.3 mm c. 6.03 mm d. 0.03 mm
139) If the Shrinkage Factor is 0.005 mm/mm for a plastic, then, the Shrinkage percentage for
that plastic material is –
a. 5% b. 0.5% c. 0.05% d. 0.005%
140) The Closing force or Clamping Capacity for the Injection Moulding Machine
WINDSOR SP-80 is –
a. 80 KN b. 800 KN c. 80 ton d. 800 ton
Nfs
a. 4Q b.
Nfs 4Q
4Q
c. d. √4QNfs
Nfs
Where Q = side thrust (kgs.), N = No. of pillars, fs= Shear stress
143) The relation between depth of gate (h) wall thickness (n) is -
a. h=n*t C. h =n/t
b. n = h*t d. t= h*n
144) If the Closing force or Clamping Capacity for the Injection Moulding Machine be 800 KN,
the WINDSOR machine may be specified as –
a. SP-8 b. SP-80 c. SP- 800 d. Can’t be specified
145) The Closing force or Clamping Capacity for the Injection Moulding Machine WINDSOR
SP-30 is –
a. 30 KN b. 300 KN c. 30 ton d. 300 ton
146) The movement of the Finger cam can be computed by the formula -
a. M= L Sin ø – (c/ Cos ø) b. M= L Sin ø / (c/Cos ø)
c. M=L Cos ø – (c/ Sin ø) d. M= L Sin ø + (c/ Cos ø)
Where, M= Split Movement; ø= angle of finger cam; L= Working length of finger cam; c= Clearence
147) The movement of the Dogleg cam can be computed by the formula -
a. M= LA tan ø – c b. M= LA Sin ø / (c/Cos ø)
c. M=LA Cos ø – (c/ Sin ø) d. M= LS Sin ø + (c/ Cos ø)
Where, M= Split Movement; ø= angle of finger cam; LA= Angled Length of Dogleg cam; c=
Clearence
148) The relevant formula for calculating the delay period in Cam Track Actuation is -
a. D= LS + (c/tan ø) + r {(1/tan ø) – (1/Sin ø)} b. D= LS Sin ø / (c/Cos ø)
c. D=LS Cos ø – (c/ Sin ø) d. D= LS Sin ø + (c/ Cos ø)
Where, ø= angle of finger cam; LS= Straight Length of cam track; c= Clearance; D= Delay
149) The name of the following Striper plate actuation technic is-
150) The name of the following Striper plate actuation technic is-
a. Length bolt actuation of strper plate b. Direct actuation of Strper Plate
c. Telescopic Length bolt actuation of strper plate d. Tie rod acttuation actuation
UNIT-1 UNIT-2 UNIT-3 UNIT-4 UNIT-5
Q.N. ANS Q.N. ANS Q.N. ANS Q.N. ANS Q.N. ANS
1 A 31 A 61 A 91 A 121 A
2 B 32 A 62 A 92 B 122 A
3 B 33 C 63 B 93 A 123 C
4 A 34 A 64 D 94 C 124 D
5 A 35 A 65 A 95 A 125 A
6 D 36 D 66 C 96 B 126 A
7 C 37 C 67 A 97 B 127 D
8 A 38 A 68 A 98 C 128 A
9 A 39 C 69 B 99 B 129 A
10 B 40 A 70 B 100 A 130 C
11 C 41 A 71 A 101 B 131 C
12 D 42 A 72 C 102 A 132 C
13 C 43 A 73 D 103 C 133 A
14 A 44 A 74 A 104 D 134 A
15 A 45 B 75 B 105 D 135 D
16 B 46 C 76 B 106 D 136 B
17 B 47 D 77 A 107 D 137 B
18 B 48 A 78 B 108 A 138 C
19 C 49 A 79 A 109 B 139 B
20 B 50 B 80 B 110 C 140 B
21 C 51 C 81 B 111 B 141 A
22 B 52 B 82 B 112 D 142 A
23 A 53 C 83 D 113 D 143 A
24 C 54 C 84 D 114 B 144 B
25 A 55 D 85 D 115 C 145 B
26 C 56 C 86 B 116 B 146 A
27 C 57 B 87 B 117 B 147 A
28 A 58 B 88 D 118 A 148 A
29 A 59 D 89 D 119 C 149 A
30 A 60 C 90 B 120 C 150 A
Name of Course POST DIPLOMA IN TOOL DESIGN AND CAD CAM
NSQF Level 6
Name of Subject DESIGN OF MOULDS