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Unit No.

No. of Questions 30

Marks 12

1) The fixed half of the mould is attached to the -


a. Fixed Platen of the Injection Moulding Machine
b. Moving Platen of the Injection Moulding Machine
c. Sometimes to the Fixed Platen and sometimes to the Moving Platen
d. All of the above

2) The moving half of the mould is attached to the-


a. Fixed Platen of the Injection Moulding Machine
b. Moving Platen of the Injection Moulding Machine
c. Sometimes to the Fixed Platen and sometimes to the Moving Platen
d. All of the above

3) The external form of the moulding is given by -


a. Core b. Cavity c. Ejector d. Register Ring

4) The internal form of the moulding is given by -


a. Core b. Cavity c. Ejector d. Register Ring

5) The plastic material is delivered from the nozzle of the machine to the impression through -
a. Feed System b. Cooling System c. Ejection System d. Core and Cavity

6) The alignment between the nozzle of the machine and the sprue bush is ensured by the-
a. Core b. Cavity c. Ejector d. Register Ring

7) In single Cavity Mould, the channel connecting the sprue with the entrance of the impression
is called -
a. Sprue Bush b. Runner c. Gate d. Vent

8) In Multiple Cavity Mould, Gate is the channel or orifice which connects -


a. Runner with Impression b. Machine Nozzle with Impression
c. Machine Nozzle with Runner d. All of the above

9) The ejection system is brought back to its original position by using-


a. Push Back Pin b. Ejector Pin c. Core Pin d. Sprue Puller

10) The channel machined in the mould plate to connect the sprue with the gate is -
a. Cooling Channel b. Runner c. Both d. None of
these

11) The most preferred runner cross section is-


a. Rectangular Type b. Trapezoidal Type
c. Modified Trapezoidal Type d. All of above

12) The feed path connecting runner with the impression is-
a. Machine Nozzle b. Cooling Channel c. Sprue d. Gate

13) Slender Parts are better ejected by-


a. Air Ejection b. Valve Ejection
c. Balde Ejection d. Stripper Bar Ejection

14) The thin walled box type moulding are better ejected by -
a. D-shaped Ejector Pin b. Sleeve Ejection Method
c. Valve Ejection Method d. None of these
15) How does the piston in the clamping unit move?
a. Hydraulic energy b) Pneumatic energy
c) Heat energy d) Suction

16) Where does the granular molding material get loaded into?
a) Barrel b) Hopper c) Pellets d) Split

17) Which of the following material is not made by injection molding?


a) Nuts b) Tubes
c) Car handles d) Electrical fittings

18) Sprue Puller is necessary in -


a) Single Impression Mould b) Multi Impression Mould
c) Both a and b d) None of these
19) The sprue Puller shown in the figure below is –

a) Cold slug well Type b. Reverse Taper Type


c. Z-type d. Mushroom Type

20) The Kind of Ejector Element shown in the figure is –

a) Pin Ejector b) Sleeve Ejector


c) Shouldered Pin ejector d) Valve ejector

21) The Kind of Ejector Element shown in the figure is –

a) Pin Ejector b) Sleeve Ejector


c) Blade Ejector d) Valve ejector

22) The kind of Gate in the following figure is –


a) Pin Gate b) Fan Gate

c) Tab gate d) Film gate

23) The kind of Gate in the following figure is –

a) Overlap Gate b) Fan Gate

c) Tab gate d) Film gate


24) The kind of Gate in the following figure is –

a) Overlap Gate b) Fan Gate

c) Tab gate d) Film gate

25) In the following figure, 1,2,3 are indicating –


a) 1Diaphram Gate; 2Disc Runner; 3 Sprue
b) 1Disc Runner; 2 Sprue; 3Diaphram Gate
c) 1 Sprue; 2Diaphram Gate; 3Disc Runner
d) 1Diaphram Gate; 2Disc Runner Gate; 3 Sprue Gate

26) In the following figure, 1,2,3 are indicating –

a) 1 Trapezoidal Runner; 2Secondary Sprue; 3 Pin Gate


b) 1 Secondary Sprue; 2 Trapezoidal Runner; 3 Pin Gate
c) 1Pin Gate; 2Secondary Sprue; 3 Trapezoidal Runner
d) a) 1Round Runner; 2Primary Sprue; 3 Sprue Gate

27) Which of the following is NOT the type of Gate?


a. Fan Gate b. Pin Gate c. Point Gate d. Submarine Gate
28) The space for the ejector plate assembly is provided by -
a) Ejector Grid b. Ejector
c. both a and b d. none of the above

29) The retaining plate retains the-


a) Ejector b. Core c. Cavity d. All of the above

30) The ejector force from the actuating system of the machine to the ejector element is
transmitted by -
a) Ejector Plate b. Spacer Block
c. Push Back Pin d. Sprue Puller
Unit No. II

No. of Questions 30

Marks 12

31) Those portion of both the mould plates adjacent to the impression which butt together is
called-
a. Parting Surface b. Joint Line Surface
c. Knit line surface d. Both b and c

32) Which types of Parting Surface is shown in the figure below?

a) Flat Parting Surface b) Stepped Parting Surface


c) Profiled Parting Surface d) Angled Parting Surface

33) Which types of Parting Surface is shown in the figure below?

a) Flat Parting Surface b) Stepped Parting Surface


c) Profiled Parting Surface d) Angled Parting Surface
34) The wafer of material which escape from the impression if two mould half is not completely
closed is called -
a. Flash b. Slug
c. Vent d. Air

35) In Injection Mould, depending on the shape and complexity, the Land Width is normally
made between -
a. 5 mm to 25 mm b. 25 mm to 40 mm
c. 40 mm to 60 mm d. 0.1 mm

36) A synthetic Rubber Ring used in cooling system of an Injection Mould, which is
incorporated in a suitable recess in the mould for the purpose of preventing leakage of the
coolant fluid is called -
a. V- Ring b. Plug
c. Vent d. O-Ring or O-Seal

37) In cooling System of an Injection Mould, O-Ring is used -


a. To prevent Fluid Leakage from between two adjacent plates
b. To prevent Fluid Leakage from between two adjacent plates
c. Both a and b
d. None of these

38) The plastics material can pass through it if the depth of the vent is more than -
a. 0.03 mm b. 3 mm
c. 0.003 mm d. 30 mm
39) How is the die used in injection molding cooled?
a) Oil b) Air
c) Water d) Contact with cold surface
40) When a parting line is being checked for damage:

a) Apply bluing agent to the parting lines of both the cover and ejector halves of the mold.
Close the mold under pressure, and inspect mold for areas bare of bluing
b) Inspect lifters for damage and scarring
c) Apply bluing agent to the cover half parting line areas. Put the mold under pressure then
open the mould to review the parting line for bare areas, which are signs of parting 1ine
damage
d) Both b and c
41) It is good design practice to provide vents in the Mould to allow:
a) Air and other gases to escape freely
b) Water to circulate free for cooling
c) Plastic material to escape freely
d) All of the above

42) The element “1” in the figure is indicating –

a) Leader Pin Type Guide Piller b) Stepped Guide Piller


c) Spigotted Guide Pillar d) Pulled Back Type Guide Pillar

43) The Elements 1,2,3,4 in the figure is indicating –

a) 1Guide Piller Spigot; 2 Backing Plate; 3 Guide Bush Spigot; 4 Seceond


Backing Plate
b) 1 Backing Plate; 2 Seceond Backing Plate; 3 Guide Piller Spigot; 4
Guide
Bush Spigot
c) 1 Guide Piller Spigot; 2 Guide Bush Spigot; 3 Backing Plate; 4 Seceond
Backing Plate
d) 1 Guide Bush Spigot; 2 Guide Piller Spigot; 3 Seceond Backing Plate; 4
Backing Plate

44) Which type of Register Ring is Shown in the following Figure?


a) Reduced Diameter type b) Constant Diametre Type
c) Incresed Diametre Type d) Increased Depth Type

45) Which type of Register Ring is Shown in the following Figure?

a) Reduced Diameter type b) Constant Diametre Type


c) Incresed Diametre Type d) Increased Depth Type

46) Which type of Register Ring is Shown in the following Figure?


a) Reduced Diameter type b) Constant Diametre Type
c) Incresed Diametre Type d) Increased Depth Type

47) Which type of Register Ring is Shown in the following Figure?

a) Reduced Diameter type b) Constant Diametre Type


c) Incresed Diametre Type d) Increased Depth Type

48) The small area adjacent to Impression and Runner is termed as –


a) Land b) Parting Edge
c) Parting Surface d) Vent

49) Which kind of Cooling circuit is shown in the figure below?

a) Integer type Cavity Plate Cooling – U Circuit


b) Integer type Cavity Plate Cooling – Rectangular Circuit
c) Integer type Cavity Plate Cooling – Z Circuit
d) Integer Core Cooling
50) Which kind of Cooling circuit is shown in the figure below?

a) Integer type Cavity Plate Cooling – U Circuit


b) Integer type Cavity Plate Cooling – Rectangular Circuit
c) Integer type Cavity Plate Cooling – Z Circuit
d) Integer Core Cooling

51) which kind of Cooling circuit is shown in the figure below?

a) Integer type Cavity Plate Cooling – U Circuit


b) Integer type Cavity Plate Cooling – Rectangular Circuit
c) Integer type Cavity Plate Cooling – Z Circuit
d) Integer Core Cooling

52) Which kind of Cooling circuit is shown in the figure below?


a) Integer type Cavity Plate Cooling – U Circuit
b) Integer type Core Cooling – Angled Hole System
c) Integer type Core Cooling – Straight Hole System
d) Integer type Core Cooling – Stepped Circuit

53) Which kind of Cooling circuit is shown in the figure below?

a) Integer type Cavity Plate Cooling – U Circuit


b) Integer type Core Cooling – Angled Hole System
c) Integer type Core Cooling – Straight Hole System
d) Integer type Core Cooling – Stepped Circuit

54) Which kind of Cooling circuit is shown in the figure below?

a) Integer type Cavity Plate Cooling – U Circuit


b) Integer type Core Cooling – Angled Hole System
c) Integer type Core Cooling – Straight Hole System
d) Integer type Core Cooling – Stepped Circuit

55) The depth of the Cavity and Core Plates are the function s of a number of factors which
include –
a. The Shape and Dimensions of the moulding
b. The methods of Impression construction
c. The number of Impression Required
d. All of the above

56) The overall Height of a Two Plate Mould System (Mould Base) is directly dependent upon –
a. Thickness of the individual Mould Plates
b. The Lenghth of the Ejector Stroke
c. both a and b
d. Either on a or on b

57) An extra Mould Plate is required to secure the core pin which passes through the Sleeve
Ejector Element in –
a. Pin Ejection Mould Sytem b. Sleeve Ejection Mould System
c. Stripper Plate Mould System d. None of these

58) As per DME Standerd , the Standerd Mould System is termed as –


a. Standered Mould System b. Mould Base
c. Mould Set d. K-Standerd Element

59) As per HASCO Standerd, the Standerd Mould System is termed as -


a. Standered Mould System b. Mould Base
c. Mould Set d. K-Standerd Element

60) As per DMS Standerd, the Standerd Mould System is termed as -


a. Standered Mould System b. Mould Base
c. Mould Set d. K-Standerd Element
Unit No. III

No. of Questions 30

Marks 12

61) A moulding with recess or projection to the outside surface of the component is termed as -
a. Undercut Moulding b. Blow Moulding
c. Underfeed Moulding d. both a and c

62) The Split cavity concept is implemented for the mould for the parts –
a. Which have External Undercut b. Which have Internal Undercut
c. Which don’t have any Undercut d. None of these

63) In Split cavity Mould, since the Cavity is in two pieces, which of the following mark is
visible on the finished product?
a) Parting Line b. Joint Line c. Weld Line d. Ejector Mark

64) The decision as to which operating method for Split Mould to adopt depends on- a.
Amount of Split Movement Required
b. whether a delay period is required
c. Length of a delay period
d. All of the above

65) The kind of Split Cavity which are mounted in guides on a flat mould plate and are actuated
in one plane by mechanical and hydraulic means is known as –
a. Sliding Splits b. Angled-Lift Split c. Curved Split d. None of these

66) The final closing of splits is done by-


a. Top Bolster b. Bottom Bolster
c. Chase Bolster d. Either a or b

67) When short delay period is required in the opening of splits, the method of actuation is
employed-
a. Finger Cam Actuation b. Dog leg Actuation
c. Cam Track Actuation d. Spring Actuation

68) The method of Actuation shown in the figure below is –


a) Finger Cam Actuation b) Dog leg Cam Actuation
c) Cam Track Actuation d) Hydraulic Actuation

69) When longer delay period is required in the opening of splits cam method of actuation is
employed?
a. Finger Cam Actuation b. Dog leg Actuation
c. Cam Track Actuation d. Spring Actuation

70) The method of Actuation shown in the figure below is –

a) Finger Cam Actuation b) Dog leg Cam Actuation


c) Cam Track Actuation d) Hydraulic Actuation

71) Cam tracks are attached to-


a. Fixed Mould Plate b. Moving Mould Plate
c. Fixed Platen of the Machine d. Moving Platen of Machine
72) The method of Actuation shown in the figure below is –

a) Finger Cam Actuation b) Dog leg Cam Actuation


c) Cam Track Actuation d) Hydraulic Actuation

73) The method of Actuation shown in the figure below is –

a) Finger Cam Actuation b) Dog leg Cam Actuation


c) Cam Track Actuation d) Hydraulic Actuation
74) Which kind of method of Split Safety Arrangment is shown in the figure below-

a) Spring-detent Method b) Spring Loaded Method


c) Both of the above d) None of the above
75) Which kind of method of Split Safety Arrangment is shown in the figure below-

a) Spring-detent Method b) Spring Loaded Method


c) Both of the above d) None of the above

76) Which kind of method of Split Safety Arrangment is shown in the figure below-
a) Spring-detent Method b) Spring Loaded Method
c) Both of the above d) None of the above

77) The name of the elements 1,2,3,4 in the figure below are –

1 2

a) 1Ejector System; 2 Guide Dowels; 3 Split; 4 Chase Bolster; 5 Wear


Strip
b) 1 Guide Dowels; 2 Split; 3 Chase Bolster; 3Wear Strip; 4Ejector
System
c) 1Split; 2Chase Bolster; 3Wear Strip; 4Guide Dowels; 5Ejector System
d) 1Chase Bolster; 2Wear Strip; 3Ejector System; 4Guide Dowels; 5Split

78) Hole or recess in the side of the moulding can be formed by-
a. Split Cavity b. Side Core c. Finger Cam d. Dogleg Cam

79) Internal undercut components with an open side can be moulded using -
a) Conventional Side Core Design b) Conventional Split Cavity design
c) Either a or b d) None

80) Pipe fitting, telephone handsets etc. are moulded by employing -


a. Angled Withdrawn Side Core b. Curved Side Core
c. Side Core is not required d. None of these

81) A form pin can be used when the undercut is?


a) External Undercut b) Internal Undercut
c) Both d) None of the above
82) Which of the following cooling systems is used in Injection Moulding process to increase
solidification rate of components made?
a. Air jet cooling system b. Water cooling system
c. Cooling with free convection d. Cooling with fins
83) Sink Mark may develop in Injection Moulded parts due to -
a. Too Low Injection Pressure b. Inadequate Venting
c. Too high Injection Speed d. All of the above

84) In Injection Moulding operation, thick flash may be generated due to-

a) Too law Clamping Pressure b)Mould is not shutting satisfactorily


c) Tonnage set too high d) Both A and B

85) Excessive Flashes may develop in Injection Moulding due to -

a) Too High Injection Pressure


b) Too High or too late Holding Pressure
c) Too high or too low Shrinkage Factor of Plastic
d) A and B

86) The Design concept shown in the figure below is-

a) Split Cavity Design b) Side core Design


b) Form Pin – Straight Action d) Form Pin – Angled Action

87) The Straight action Form Pin Design is normally used for the component which incorporate
an Undercut on –
a. One External Wall only b. One Internal Wall only
c. More than one External walls d. More than one internal walls
88) The Design concept shown in the figure below is-

a) Split Cavity Design b) Side core Design


b) Form Pin – Straight Action d) Form Pin – Angled Action

89) The Angled Action Form Pin Design is normally used for the component which incorporate
an Undercut on –
a. One External Wall only b. One Internal Wall only
c. One or More than one External walls d. One or More than one internal walls

90) The Straight action Split Core Design is normally used for the component which incorporate
an Undercut on –
a. One External Wall only b. One Internal Wall only
c. More than one External walls d. More than one internal walls
Unit No. IV

No. of Questions 30

Marks 12

91) If the internal threads are to be stripped from the core, the form of the thread should be -
a) Roll Thread b) Acme Thread c) Square Thread d) Any of the above

92) Fixed threaded core is used in the moulding of -


a) External threaded part b) Internal threaded part
c) The part without any thread d) all of the above

93) While moulding threaded components if gate marks are to be avoided on the external
surface of the moulding, then which design is used.
a) Rotating Cavity Design b) Rotating Core design
c) Split Core Design d) All of the above

94) Stripping of components from the cavity is not possible with following types of external
threads-
a) V Thread b) Square Thread c) Both a and b d) None

95) Split movement for threaded splits are provided by -


a) Dog leg Cam Actuation b) Spring Actuation
c) Angled Dowel Actuation d) All of above

96) When a mould is opened the space between the mould plates are called -
a) Shut Height b) Daylight c) Impression d) Tool Height

97) In a stripper plate mould the number of Delight will be -


a) Always One
b) Two in case of 2-Plate Mould and Three in case of 3-Plate Mould
c) Three in case of 2-Plate Mould and Two in case of 3-Plate Mould
d) Cannot be predicted

98) A combination of underfeed design and stripper plate design results -


a) Single Daylight Mould b) Double Daylight Mould
c) Triple Daylight Mould d) None of the above
99) The necessity of removing the runner system from the mould is eliminated in which type
of moulds?
a) Cold Runner Mould b) Hot Runner mould
c) Both of these d) None of these

100) Internal Thread on Plastic Parts may be treated as –


a) Internal Undercut b) External Undercut
b) Both of the above d) Parts without Undercut

101) External Thread on Plastic Parts may be treated as –


a) Internal Undercut b) External Undercut
b) Both of the above d) Parts without Undercut

102) Which kind of Design concept is shown in the figure below for the mould of the Threaded
Parts-

a) Axially Fixed Rotating Core Design


b) Rotating Core plus Extractor Plate Design
c) Withdrawing Rotating Core Design
d) Rotating Cavity Design
103) Which kind of Design concept is shown in the figure below for the mould of the Threaded
Parts-

a) Axially Fixed Rotating Core Design


b) Rotating Core plus Extractor Plate Design
c) Withdrawing Rotating Core Design
d) Rotating Cavity Design
104) Which kind of Design concept is shown in the figure below for the mould of the Threaded
Parts-

a) Axially Fixed Rotating Core Design


b) Rotating Core plus Extractor Plate Design
c) Withdrawing Rotating Core Design
d) Rotating Cavity Design

105) From the Impression Construction Standpoint, which of the following type of design
come under the types of Unscrewing Mould?
a) Axially Fixed Rotating Core Design
b) Withdrawing Rotating Core Design
c) Rotating Cavity Design
d) All of the above

106) From the Impression Construction Standpoint, which of the following type of design do
NOT come under the types of Unscrewing Mould?
a) Axially Fixed Rotating Core Design
b) Withdrawing Rotating Core Design
c) Rotating Cavity Design
d) Collapsible Core Design

107) Which kind of Design Concept is shown below –


a) Axially Fixed Rotating Core Design
b) Withdrawing Rotating Core Design
c) Rotating Cavity Design
d) Collapsible Core Design

108) Which types of Unscrewing Mould Design Concept is Shown in the figure below –
a) Axially Fixed Rotating Core Design
b) Rotating Core plus Extractor Plate Design
c) Withdrawing Rotating Core Design
d) Rotating Cavity Design

109) Which types of Power transmission is Shown in the figure below –


a) Manually Powered Chain-and-sproket Transmission
b) Manually Powered Gear Transmission
c) Manually Powered Rack-and-pinion Transmission
d) Manually Powered Rachet Spanner Design

110) Which types of Unscrewing Mould Design Concept is Shown in the figure below –
a) Axially Fixed Rotating Core Design
b) Rotating Core plus Extractor Plate Design
c) Withdrawing Rotating Core Design
d) Rotating Cavity Design

111) Which types of Unscrewing Mould Design Concept is Shown in the figure below –
a) Manually Powered Horizontal Rack Design
b) Machine Powered Horizontal Rack Design
c) Manually Powered Rack-and-pinion Transmission
d) All of the above
112) Which of the following Power and Transmission System an be implemented for the Unscrewing
Mold Design with Pich-Circle Layout?
a) Mannually Powered System b) Machined Powered System
c) Electrically Powered System d) All of the above

113) Which of the following Power and Transmission System an be implemented for the Unscrewing
Mold Design with In-Line Layout?
a) Mannually Powered System b) Machined Powered System
c) Electrically Powered System d) All of the above

114) Which type of concept is shown in the figure below –

a) Fixed Threded Core Design b) Fixed Threded Cavity design


c) Automatic Unscrewing d) unscrewing Mould design
115) Which typte of concept is shown in the figure below –
a) Fixed Threded Core Design b) Fixed Threded Cavity design
c) Automatic Unscrewing d) unscrewing Mould design
116) The following Design concept shows-

a) Split Mould for Internally Threaded Component


b) Split Mould for Externally threaded Component
c) Side Core Mould for Threaded Part
d) All of the above
117) An Underfeed Mould can also be told to as –
a) Single Daylight Mould b) Multi Daylight Mould
c) Zero Daylight Mould d) None of the above

118) In Hot Runner Mould Runner is kept at –


a) Elevated Temperature within the mould
b) Normal Temperature within the Mould
c) Below the Normal Temperature
d) All of the above

119) Which kind of nozzle (1) is shown in the figure below-

a) Extended Nozzle b) Barb Nozzle c) Heated Sprue Bush Nozzle d) Multinozzle

120) Which of the following plate is movable in 3 Plate mold –


a) Feed Plate b) Fixed Plate c) Floating Cavity Plate d) All of these
Unit No. V

No. of Questions 30

Marks 12

UNIT V
121) The value of modulus of elasticity for steel -
a. 2.1*106 kgf/cm2 c. 2.1*109 kgf/cm2
b. 3.1*106 kgf/cm2 d. 2.1*206 kgf/cm2

122) What fitment should be maintain between guide pillar and guide bush.
a. H7/g6 c. H7/p6
b. H7/k6 d. H7/m6

123) If Shrinkage factor of any plastic is 0.5%, then the value of Shrinkage Factor in mm/mm will
be –
a. 0.5 b. 0.05
c. 0.005 d. 0.0005

124) If for any material shrinkage is 0.05 % then for any dimension of any component whose
value is Ø 42 mm the shrinkage allowance should be_
a. Ø42.21 b. Ø42.21
c. Ø 41.79 d. Ø 0.21
125) If shrinkage is 0.5% then the shrinkage allowance for the dimension of 16 mm length for
any component is_
a. a. 0.08 b. 15.92
b. c. 16.08 d. 16
126) The vent is shallow slot which is normally should not be more then_
a. 0.05 mm deep and 3 mm wide c. all of the above
b. 3 mm deep and 0.05 mm wide d. none
127) If for any material shrinkage is 0.05 % then for any dimension of any component whose
value is Ø 42 mm the shrinkage allowance should be_
a. Ø42.21 c. Ø42.21
b. Ø 41.79 d. Ø 0.21
128) If shrinkage is 0.5% then the shrinkage allowance for the dimension of 16mm length for
any component is_
a. 0.08 c. 15.92
b. 16.08 d. 16
129) The recommended angle for finger cam is_
a. 10 to 250 c. 25 to 450
b. 45 to 600 d. 60 to 90 0
130) Material for core insert may be___________
a. MS b. EN9
c. P-20 d. EN8

131) Material for cavity insert may be___________


a. MS b. EN9
c..P-20 d. EN8

132) If the Shrinkage Factor for any Plastic is 0.5%, then the Dimension to be maintained on the
cavity for the corresponding Component dimension of 16 mm is-
a. 16 mm b. 16.5 mm c. 16.08 mm d. 0.08 mm

133) The minimum cycle time can be calculated by using the formula -
a. Tc=m*3600/p c. Tc=m*3900/p
b. Tc= p / m*3600 d. Tc=m*3600/p
Where, m= Mass of the Moulding, p- Plasticising rate using Plastic material actually to be used,

134) Number of cavity determined by the shot capacity is.


a. Ns=0.85*w/m c. Ns=0.95*w/m
b. Ns=0.85*m/w d. Ns=0.85*wm
Where, m= Mass of the Moulding, w=Shot Capacity of machine using Plastic material actually to
be used

135) Number of cavity determined by the plasticising capacity is.


a. Np=0.85p/3600*m c. Np=0.85p*Tc/3600
b. Np=0.85*Tc/3600*m d. Np=0.85p*Tc/3600*m
c. Where, m= Mass of the Moulding, w=Shot Capacity of machine using Plastic material
actually to be used

136) Number of cavity determined by the clamping capacity is.


a. Nc=pc*Am /m c. Nc=pc*Am
b. Nc=c/pc*Am d. Nc=pc/c*Am
Where, pc= Maximum Cavity Pressure, Am=Projected area of Moulding using Runner and Sprue

137) If the Shrinkage Factor for any Plastic is 0.5%, then the Dimension to be maintained in
between the gap between Core and Cavity for the corresponding Component thickness of
2 mm is-
a. 2 mm b. 2.01 mm c. 0.01 mm d. 2.5 mm

138) If the Shrinkage Factor for any Plastic is 0.5%, then the Dimension to be maintained on the
Core for the corresponding Component dimension of 6 mm is-
a. 6 mm b. 6.3 mm c. 6.03 mm d. 0.03 mm

139) If the Shrinkage Factor is 0.005 mm/mm for a plastic, then, the Shrinkage percentage for
that plastic material is –
a. 5% b. 0.5% c. 0.05% d. 0.005%
140) The Closing force or Clamping Capacity for the Injection Moulding Machine
WINDSOR SP-80 is –
a. 80 KN b. 800 KN c. 80 ton d. 800 ton

141) Working diameter of Guide Pillar (D) should be grater then_

Nfs
a. 4Q b.
Nfs 4Q

4Q
c. d. √4QNfs
Nfs
Where Q = side thrust (kgs.), N = No. of pillars, fs= Shear stress

142) Runner diameter can be calculated with the formula by_


a. D= (
c. D= 4√m*√L/7.3 d. 3.7/√m*4√L
Where, D = Dia of Runner (mm), m = Mass of the Moulding (g), L = Length of runner
(mm)

143) The relation between depth of gate (h) wall thickness (n) is -
a. h=n*t C. h =n/t
b. n = h*t d. t= h*n

144) If the Closing force or Clamping Capacity for the Injection Moulding Machine be 800 KN,
the WINDSOR machine may be specified as –
a. SP-8 b. SP-80 c. SP- 800 d. Can’t be specified
145) The Closing force or Clamping Capacity for the Injection Moulding Machine WINDSOR
SP-30 is –
a. 30 KN b. 300 KN c. 30 ton d. 300 ton

146) The movement of the Finger cam can be computed by the formula -
a. M= L Sin ø – (c/ Cos ø) b. M= L Sin ø / (c/Cos ø)
c. M=L Cos ø – (c/ Sin ø) d. M= L Sin ø + (c/ Cos ø)
Where, M= Split Movement; ø= angle of finger cam; L= Working length of finger cam; c= Clearence

147) The movement of the Dogleg cam can be computed by the formula -
a. M= LA tan ø – c b. M= LA Sin ø / (c/Cos ø)
c. M=LA Cos ø – (c/ Sin ø) d. M= LS Sin ø + (c/ Cos ø)
Where, M= Split Movement; ø= angle of finger cam; LA= Angled Length of Dogleg cam; c=
Clearence

148) The relevant formula for calculating the delay period in Cam Track Actuation is -
a. D= LS + (c/tan ø) + r {(1/tan ø) – (1/Sin ø)} b. D= LS Sin ø / (c/Cos ø)
c. D=LS Cos ø – (c/ Sin ø) d. D= LS Sin ø + (c/ Cos ø)
Where, ø= angle of finger cam; LS= Straight Length of cam track; c= Clearance; D= Delay

149) The name of the following Striper plate actuation technic is-

a. Length bolt actuation of strper plate b. Direct actuation of Strper Plate


c. Telescopic Length bolt actuation of strper plate d. Tie rod acttuation actuation

150) The name of the following Striper plate actuation technic is-
a. Length bolt actuation of strper plate b. Direct actuation of Strper Plate
c. Telescopic Length bolt actuation of strper plate d. Tie rod acttuation actuation
UNIT-1 UNIT-2 UNIT-3 UNIT-4 UNIT-5
Q.N. ANS Q.N. ANS Q.N. ANS Q.N. ANS Q.N. ANS
1 A 31 A 61 A 91 A 121 A
2 B 32 A 62 A 92 B 122 A
3 B 33 C 63 B 93 A 123 C
4 A 34 A 64 D 94 C 124 D
5 A 35 A 65 A 95 A 125 A
6 D 36 D 66 C 96 B 126 A
7 C 37 C 67 A 97 B 127 D
8 A 38 A 68 A 98 C 128 A
9 A 39 C 69 B 99 B 129 A
10 B 40 A 70 B 100 A 130 C
11 C 41 A 71 A 101 B 131 C
12 D 42 A 72 C 102 A 132 C
13 C 43 A 73 D 103 C 133 A
14 A 44 A 74 A 104 D 134 A
15 A 45 B 75 B 105 D 135 D
16 B 46 C 76 B 106 D 136 B
17 B 47 D 77 A 107 D 137 B
18 B 48 A 78 B 108 A 138 C
19 C 49 A 79 A 109 B 139 B
20 B 50 B 80 B 110 C 140 B
21 C 51 C 81 B 111 B 141 A
22 B 52 B 82 B 112 D 142 A
23 A 53 C 83 D 113 D 143 A
24 C 54 C 84 D 114 B 144 B
25 A 55 D 85 D 115 C 145 B
26 C 56 C 86 B 116 B 146 A
27 C 57 B 87 B 117 B 147 A
28 A 58 B 88 D 118 A 148 A
29 A 59 D 89 D 119 C 149 A
30 A 60 C 90 B 120 C 150 A
Name of Course POST DIPLOMA IN TOOL DESIGN AND CAD CAM

NSQF Level 6
Name of Subject DESIGN OF MOULDS

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