Professional Documents
Culture Documents
Proceedings of IPC’02
of IPC 2002:
4th International
International Pipeline
Pipeline Conference
Conference
September 29-October 3,September 29 - October
2002, Calgary, 3 2002,
Alberta, Calgary
Canada
IPC2002-27224
IPC02-27224
50% x 250 mm
75% x 250 mm
0.90
NOMENCLATURE
CCT: CC Technologies
0.80
FOS: Factor of Safety
ILI: In-line Inspection
0.70
MOP: Maximum Operating Pressure `
ILI RUN
Actual tool accuracy
ILI Vendor’s
Preliminary Report Pipeline Field Excavation/
Inspection, Assessment
and Repair Program
Depth and Predicted burst
Pressure Adjustments
Pressure
Critical YES reduction
features & Corrosion Growth Model
Leak detection Depth and Pressure
NO Excavation / Inspection [Deterministic Assessment]
YES
ILI Vendor’s
FINAL Critical
REPORT features POE-risk Modeling
3
Leak and Rupture criteria
[Probabilistic Assessment]
Field Assessment
[Method, Repair criteria]
ILI data Quality Control and Assurance,
and Integration to Geometry Inspection, SCC
Models and Pipe Class locations Re-Inspection Interval
based on sub-critical repair
scenarios
Tool Expected Accuracy
Repair [Methodology]
[Monte Carlo Simulation]
the reported metal loss features. In addition, the UTM Defect D(1)
coordinates were verified on the excavated girth welds and
A(1)
metal loss and deformation features. <6t
A plot comparing the field to the ILI tool data was C(1) Defect
Cluster 1
prepared determining the linear regression coefficients. Hence,
the Monte Carlo simulation results were replaced by the ILI <6t
Validation. B(2)
< 300 mm
(12”)
D(2) Defect
1. Each metal loss feature was mapped in the field with C(2) Defect Cluster 2
Group Dimensions
L = ((A(1) + B(1)) + (A(2) + B(2))) and
respect to their maximum depth and total length. As W = ((C(1) + D(1)) + (C(2) + D(2)))
illustrated in Figure 5, an interaction criterion of “3t” was A(2)
3t
3t
A
3t Individual
Feature D
1E-01
1.E-01
1E-02
1.E-02
A. Before digs
1E-03
1.E-03
1E-04 B. After digs
1E-05 1.E-04
C. After digs w/o the 4
worst remaining
1E-06 1.E-05
defects
D. After digs w/o the 7
1E-07 worst remaining 1.E-06
defects
2001
2002
2003
2004
2005
2006
2007
2008
2009
2010
2011
2012
2013
2014
2015
2016
2017
2018
2019
2020
2021
Year
Figure 13 Unitized POE-leak for 80% and 70% wt
Figure 11 POE-leak risk Scenarios at 80% wt
Probabilistic Corrosion Growth Model
7
0.90 1.00 1.10 1.20 1.30 1.40 1.50 1.60 1.70
1.E+00 POE at 100%
1.E+00
1.E-01 125%
1.E-01
1.E-02
1.E-02
1.E-03
A. Before digs 1.E-03
1.E-04
1.E-04
B. After digs
1.E-05
1.E-05
1.E-06 C. After digs w/o the
1st worst remaining 1.E-06
defects
1.E-07
D. After digs w/o the 3 1.E-07
worst remaining
1.E-08
POE-RUPTURE
defects 1.E-08
E. After digs w/o the 5
2001
2002
2003
2004
2005
2006
2007
2008
2009
2010
2011
2012
2013
2014
2015
2016
2017
2018
2019
2020
2021
1.E-12
Year
1 yr
Repairs
2 yr
ILI Re-Inspection
earliest re -inspect ion
Year(2) = Year [The earliest year: POE 70%wt and POE 110% MOP] – 1 yr.
Year(3) = Year [The earliest year: POE 80%wt and POE 100% MOP] – 2 yr
Worst
Year Failing Year Failing Re-Inspection Year Net Present
predicted
80% wt and 70% wt and [3] Latest Year for Number Value
Depth & FOS
Scenario 100% MOP 110% MOP [2]=[1a] – 2 yr or Repairs Repairs (NPV) in
(MOP)
[1a] [1b] [2]=[1b] – 1 yr 2001
[After Reps]
(earliest year)
1: 0 repairs,
2006/2011/ 61% wt,
Fixed inspection 2008 ¾ 2007 ½ N/A 0 $594,182
2016/2021(1) 1.30 MOP
interval
2: 0 repairs 62% wt,
2008 ¾ 2007 ½ 2006 ½ N/A 0 $221,367
1.27 MOP
3a: 4 additional
repairs 62% wt,
2010 2008 ¾ 2007 ¾ 2007 1/2(2) 2 $253,480
(4 features), 1.26 MOP
Digs in 2002
3b: 4 additional
repairs 62% wt,
2010 2008 ¾ 2007 ¾ 2007 1/2(2) 2 $241,641
(4 features), 1.26 MOP
Digs in 2007 1/2
4a: 5 additional
repairs 58% wt,
2012 ½ 2011 ¾ 2010 ½ 2007 1/2(2) 5 $230,044
(7 features), 1.17 MOP
Digs in 2002
4b: 5 additional
repairs, 58% wt,
2012 ½ 2011 ¾ 2010 ½ 2007 1/2(2) 5 $215,245
(7 features) 1.17 MOP
Digs in 2007 1/2