Catalogue 2020 Neco

HUBLESS
LOW NOISE
Building Drainage System
Innovation
Latest Technology
International Quality
JAYASWAL NECO INDUSTRIES LTD.

AN ISO 9001-2015 COMPANY
Technical
Specification
and
Product
Characteristics
Jammu
Bilaspur
HUBLESS MAJOR INSTALLATIONS
Mandi
Chandigarh
Rishikesh
Sri Ganganagar Delhi
Noida
Gurgaon
N E PA L
Jodhpur
Ajmer
Lucknow Kathamandu BHUTAN
Jaipur Thimphu
Kanpur Gorakhpur Siliguri
Guwahati
Udaipur Varanasi Patna
Ahmedabad Bhopal Dhanbad Agartala

Ranchi
Indore
INDIA Raigarh Raurkela
Kolkata
Malda
Surat Amravati Raipur Sambhalpur Nadia
Nashik Nagpur Angul
ChandrapurRajnandgaon
Aurangabad Bhubaneshwar
Mumbai Shirdi
Pune
Hyderabad Vishakhapattanam
Mangalagiri
Guntur
Goa
Bangalore
Chennai
Manglore Sriperambudur
Coimbatore
Madurai
Cochin
Trivandrum
SHRI LANKA
Colombo
INDEX
SR. NO. PARTICULAR PAGE NO.
1 NECO HUBLESS PRODUCT RANGE 1
2 COMPANY PROFILE 2
3 MILESTONES IN JOURNEY OF NECO GROUP 2
4 CERTIFICATION 2
5 MANUFACTURING SET-UP 3
6 WHY CAST IRON? 4
7 HUBLESS COUPLINGS : REVOLUTION IN DRAINAGE SYSTEM 4
8 ADVANTAGES DUE TO TECHNOLOGICAL IMPROVEMENT 5
9 SERVICEABILITY 5
10 CAST IRON HUBLESS SYSTEM - A CLEAR CUT WINNER 6
11 DEFINITIONS 8
PRODUCT APPLICATION, FEATURES AND TECHNICAL DETAILS 9
STANDARD 9
SCOPE 9
MECHANICAL PROPERTIES 9
RANGE AND NOMINAL SIZES 10
MANUFACTURE 10
TECHNICAL PARAMETERS 10
JOINTS (COUPLING) 12
VISUAL INSPECTION & HAMMER TEST 12
HYDROSTATIC TEST 13
COATING 13
MARKING 13
12 COMPARISON OF DIFFERENT MATERIAL 14
13 CUTTING PROCEDURE 14
14 JOINTING PROCESS 15
15 UNDERGROUND INSTALLATIONS 16
16 INSTALLATION PROCEDURE AND INSTRUCTIONS 18
a) HORIZONAL PIPING - SUSPENDED 18
b) VERTICAL PIPING 21
17 TESTING AND INSPECTION 22
WATER TEST 22
SMOKE 23
18 PRECAUTIONS TO BE TAKEN DURING INSTALLATION 23
19 DIMENSIONS 24
a) PIPE 24
b) FITTINGS 25
20 DRAWING & DIMENSIONS FOR STAINLESS STEEL SHIELD COUPLING
PROFILE OF RUBBER GASKET FOR STANDARD COUPLING 39
DESIGN OF STAINLESS STEEL SHIELD & CLAMP ASSEMBLY FOR STANDARD COUPLING 39
PROFILE OF RUBBER GASKET FOR HEAVY DUTY COUPLING 40
DESIGN OF STAINLESS STEEL SHIELD & CLAMP ASSEMBLY FOR HEAVY DUTY COUPLING 40
PROFILE OF REDUCING RUBBER GASKET 41
21 RUBBER GASKET QUALITY PARAMETERS 42
22 FACTORY TEST FOR COUPLING JOINT ASSEMBLY 42
23 TOOLS FOR COUPLING JOINTS 43
24 SUGGESTED TENDER SPECIFICATION 43
25 SOME PRODUCT INSTALLATIONS 44 TO 49
HUBLESS
HUBLESS PRODUCT RANGE
Horn Plain
Bend 45° Bend 88° Door Bend Bend Double Bend Short Bend
DN 100
IS 15905
Long Radius Long Tail Double Branch

Bend Bend Reducing Bend Plain Y Plain Y Door Y
Made in INDIA
Double Sweep Sweep Sweep Door Tee

Pipe Y Tee Y Tee Plain Tee Plain Tee Door Tee with Socket
Double Branch Corner Stack Unequal P-Trap

Plain Tee Branch Support P-Trap P-Trap with Vent Reducer
WC Connector WC Connector Multi Inlet Multi Inspection

Long Push-Fit Pipe Floor Trap Floor Trap Offset Pipe
Shielded coupling
Double (SS 304) with
H-Ventilation Y-Ventilation Vent Cowl Parallel Branch Parallel Branch End Plug Rubber Gasket
Page | 1
COMPANY PROFILE
The ‘NECO’ Group is India’s largest Sanitary Castings Group. Starting off in 1956, the Group today
has interests in Foundries, Steel, Engineering and Automobile Castings, Ceramics, Valves. Today,
the Group turnover is in excess of Rs. 4500 Crore. It manufactures Castings for industries as
diverse as Railway, Automobiles, Petroleum, Steel and Construction Industry. In a major backward
integration exercise, it has set up a 1 Million MT per annum installed capacity Steel Plant Project
in Siltara, near Raipur (C.G.). Due to global technological changes and advancement in Drainage
System, NECO has introduced ‘Hubless Pipes & Fittings’ to Indian Market. Today, the Hubless
Cast Iron Drainage System is world’s only Lifelong Drainage System, Manufactured in India.
Today, the group is producing 175000 TPA of ferrous and non-ferrous castings.
MILESTONES IN JOURNEY OF NECO GROUP

Integrated Steel
Steel Foundry, Nagpur NSSL Plant, Jayaswal NECO NECO Defence NECO Deserttech
Trading Engineering Co. Ltd. Pvt. Ltd. Industries Ltd. Systems Ltd. Defence Pvt. Ltd.
1902 1912 1976 1988 1988-89 1992 1996 2010 2010 2017 2018
Foundry, Jayaswal Neco Heavy Centrifugally NSSl NECO Oxys

Udyog Pvt. Ltd. Engineering and Cast Pipe Plant Italia Srl Learning Pvt. Ltd.
Castings Limited at Jayaswal
Neco Industries
Ltd.
CERTIFICATION
ISO 9001:2015 : ICS (Accredited by JAS-ANZ)
IS-15905 by Bureau of Indian Standards

Coupling with Rubber gasket as per ASTM C-1277 by Shriram Institute for Industrial Research
Noise Level as per EN 14366 by Fraungifer Institute, Stuttgart, Germany

Surface Coating as per EN 877 by MSME
Page | 2
MANUFACTURING SET-UP
IMPORTED MACHINE FROM
DÜKER GmbH & Co KGaA,

Germany.
MANUFACTURING TECHNOLOGY
Permanent Hot Multimould

Process.
MELTING
Induction Furnace.
Page | 3
WHY CAST IRON ?
Cast Iron Pipes and Fittings have been used to convey waste and water throughout the world since
centuries. Cast Iron Pipe installed at the fountains of Versailles in 1623 is still functioning today, is
the silent testimony of durability and performance. Cast Iron has proven its worth over the year in
demanding applications, a historical track record unmatched by substitute materials.
Today’s customers choose Hubless Cast Iron Pipes & Fittings because strength goes hand-in-hand
with ease of installation, fire resistance and low noise. Customers of past generations choose cast
iron for its strength and durability. Now, the modern Hubless Cast Iron Drainage System is
compatible with state-of-the-art building techniques. Cast iron has undergone changes that put it
at the top of the list for clients and customers. Hubless Cast Iron drainage systems installed
worldwide is still functioning flawlessly.
HUBLESS COUPLING : REVOLUTION IN DRAINAGE SYSTEM
Hubless coupling joints has revolutionized cast iron drainage pipe installations from hazardous,
tedious, skilled craftsman trade, to a simpler, quicker, less tool needed safer occupation. The
invention of stainless steel couplings streamlined the Hubless drainage piping installation process
tremendously, and with just 10 minutes training period required. A 304 series Stainless Steel is
used for coupling because of its superior corrosion resistance. It is resistant to oxidation, warping
and deformation, offers rigidity under tension with a substantial tensile strength and yet provides
sufficient flexibility.
The stainless steel coupling shield is designed to

adjust the variations in diameters of Hubless pipes
or fittings to be connected. As the stainless steel
worm clamp is tightened with a simple torque
wrench, the stainless steel corrugated sheet
interlocks with itself. As further tightening occurs,
pressure is exerted both parallel and cross ways
against inner Rubber gasket, tightening it
against the pipe or fitting and providing a solid
reliable seal. The stainless steel shield keeps pipes
aligned with each other preventing sagging or
shifting. The Rubber gasket creates the seal
between the pipes or fittings and also helps Coupling Joint
preventing pipes or fittings pulling out of the coupling.
Rubber seals helps in reducing noise transmission, since center stop provides a positive
isolation break at every joint by preventing direct metal to metal contact between the two plain edge
of pipes and / or fittings. Rubbers value as an isolating material has long been recognized
by acoustical engineers. This type of rubber is widely used for engine mounts and pads under noise
producing machinery such as pumps, chillers - compressors, fans and other equipment.
Page | 4
ADVANTAGES DUE TO TECHNOLOGICAL IMPROVEMENT
o Improved metal quality
o Precision casting with controlled tolerances
o Straight pipe
o Smoother surface
o More uniform wall thickness
o Standardized pipe and fitting dimensions providing

complete product interchangeability
o Assurance of long-lived, economical and trouble-free

service
o Longer laying length
o Fast and easy coupling joints Cast Iron Hubless Drainage System
o Lower installation cost
SERVICEABILITY
o Cleaning of Cast Iron Drainage System is easy and can be undertaken with push rods without
damage to the product.
o There is no tendency for drain lines to sag between supports.
o Alteration or additions can be made easily with a minimum interruption in system usage.
o Storage, handling and maintenance is easy.
o Sunlight, temperature extremes, or ageing has no effect on cast iron.
Page | 5
CAST IRON HUBLESS DRAINAGE SYSTEM - A CLEAR CUT WINNER
Durability & Performance:

Cast Iron’s durability & performance exceeds expected life of the building.
Versatility:
Hassel free system, which can be used efficiently throughout, as per the requirement in adverse and
demanding conditions also.
Easy-Fast Jointing & Installation:

Since pipes are available in longer length and couplings are used for jointing, which results in speed &
efficiency of work.
Fire resistant:
Cast iron is noncombustible and hence does not contribute to the spreading of flames in case of fire.
Resistance to Abrasion:
High resistance to Sand, Gravel Glass particles, Garbage, Disposal residue, Dish water discharge and
Debris carried, both at low and high velocity.
Withstand Temperature Extreme:

Cast Iron has ability to withstand temperature extreme in hot and cold conditions.
SERVICEABILITY
Low co-efficient of Expansion & Compression:
Less expansion or contraction in any environment, so no space for leakage and smell.
Strength & Rigidity:

Cast Iron provides high beam strength due to its excellent engineering properties.
Resistance to Noise transmission:

Cast Iron, due to its high density, wall thickness and coupling joint with Rubber Gasket, separates
pipe to pipe or pipe to fitting contact, together offers better noise dampening properties and keeps
noise level low when the system is .in use.
Resistance to Vibration and Shocks:

It has an excellent properties of resisting vibrations and absorbing shocks due to coupling joints.
Page | 6
Compact System:
Hubless Couplings provide more compact arrangement. The great advantage of this system is that it
permits joints to be made in limited access areas.
System Flexibility:
The couplings permits sufficient flexibility under adverse conditions, also allow pipe movement, building
sway movement without breakage or joint leakage.
Less Wastages:
Since pipes & fittings are Hubless, every inch of pipe can be utilized by making coupling joints.
Angular Deflection:
Coupling Joints allows deflection in piping up to 3 Deg.
Easy to Handle:
As compared to Hub Pipes these are light in weight & very easy to Handle
High Crushing Strength:

Does not break easily in case of high impact or in adverse situation.
Hassel-free Installation:
Installation of Hubless Cast Iron Pipes & Fittings has no added complications like fire collars, cladding,
additional brackets, Sound insulation, Expansion Joints, Thermal limiters etc. unlike Plastic Pipes.
Easy to maintain:
Does not require frequent and costly maintenance.
Flexi Reorientation:
This system allows re-orientation of Drainage system in future, since coupling, pipe & fittings can be
taken out and can be reused any time.
Cost effective:
Can often be the most cost effective option when total installed cost is calculated, expected
maintenance required & a full risk assessment carried out that is the consequential cost of failure in the
system.
Page | 7
DEFINITIONS
For the purpose of this Technical Specification, the following definitions apply:
o Drainage system for buildings

System of pipes, fittings, accessories and joints used to collect and discharge soil, waste water
and rainwater from a building; it comprises discharge pipes, stack ventilation and rain water pipes,
installed in order to connect the discharge system of building to a sewer or a septic tank.
o Sewer
System of pipes designed to collect soil, waste water and rain water from buildings and to convey
them to the point of disposal or treatment.
o Cast Iron
Alloy of iron and carbon in which graphite can be present in different forms.
o Pipe
Casting of uniform bore, straight in axis normally having plain ends.
o Fitting
Cast iron casting, other than a pipe, which allows a deviation, a change of direction or diameter,
including flanged and access components.
o Accessory
Any casting other than pipe or fitting used in a pipeline.
o Joint
Connection between the ends of pipes and/or fittings, including the coupling or clamping
component, with sealing effected by Rubber gasket(s).
o Gasket
The Rubber portion of the coupling.
o Clamp
That portion of the coupling excluding the gasket and shield.
o Band
A Strip used for clamp assembly.
o Shield
An external metallic protective sheet designed to protect the sealing gasket.
o Coupling
The complete assembly of Gasket, clamp & corrugated shield.
o Nominal Size (DN)

An alphanumeric designation of size for pipe, fitting and accessories, which is used for reference
purposes. It comprises the letters DN followed by a dimensionless whole number which is
indirectly related to the physical size, in millimeters, of the bore of the end connections.
o Length
Effective length of a pipe or fitting Page | 8
PRODUCT APPLICATION, FEATURES AND TECHNICAL DETAILS
STANDARD
o PIPES & FITTINGS:
ISO-6594, IS-15905
o JOINTS : STAINLESS STEEL SHIELDED COUPLING WITH RUBBER GASKET:
ASTM C 1277-04, IS-15905
SCOPE
o This technical catalogue covers the details for ‘NECO’ Hubless Centrifugally Cast (Spun) Iron
Pipes, fittings, accessories and joints (coupling).
o NECO Cast Iron Hubless Pipes & Fittings are used for non-pressure application, normally as
gravity drainage systems, for following purposes:
Soil Waste Ventilation Rain Water
o The fittings and accessories are normally manufactured by sand casting method.
o Cast Iron Pipes, Fittings and Accessories manufactured are of Hubless (Spigot Type), without
sockets.
o The Stainless Steel Shielded Couplings of Grade SS-304 with Rubber Gasket are normally
fabricated.
MECHANICAL PROPERTIES
o Specific Weight - 7.15 Kg./ dm3

o Tensile Strength - 150 N/mm2 (Min.)
o Hardness - 230 HBS (Max).
o Co-Efficient of Expansion - 0.0105 mm/m0K
o Ring crush strength - 300 N/mm2 (min)
o Compressive Strength (cast iron) - 600 N/mm2
o Modulus of Elasticity - 10x105 N/mm2
o Temperature Resistance - 400 0C (Without Significant reduction in
Mechanical Properties)
Page | 9
RANGE AND NOMINAL SIZES
NECO Cast Iron Hubless Pipes & Fittings are manufactured and available in complete range and in
following nominal sizes.
DN 50 DN 75 DN 100 DN150 DN 200 DN 250 DN 300 DN 400
(Note: Pipe Length: 3000mm Max.)
MANUFACTURE
o Cast Iron used for the manufacture of pipes, fittings and accessories conforms to FG 150 grade,
as appropriate, specified in IS:210-2002 / ISO-185. Specific mass of cast iron shall be taken as
7.15 kg/dm3 for the purpose of calculation.
o The pipes, fittings and accessories are stripped with all precautions necessary to avoid warping
or shrinking defects. The pipes, fittings and accessories are sound, free from defects, other than
any unavoidable surface imperfections which result from the method of manufacture and which
do not affect the use of the casting and shall be accepted.
TECHNICAL PARAMETERS
o External Diameters and Tolerances
The external diameters of pipes and fittings and the tolerance applicable are given in Table 1
Table 1 : External diameters and Tolerances
Nominal size External diameter, Tolerance on

DN DE External diameter, DE
50 58 +2/-1
75 83 +2/-1
100 110 +2/-2
150 160 +2/-2
200 210 +2.5/-2.5
250 274 +2.5/-2.5
300 326 +2.5/-2.5
400 429 +2/-3
Page | 10
o Thickness and Tolerances
Table 2 gives the minimum and nominal thickness of pipes and fittings. Maximum thickness is
not specified. (Figure – 1)
Table 2 : Nominal and Minimum Thicknesses of Pipes and Fittings
Thickness (e)
Nominal size
Pipe Fittings
DN
Nom Min Nom Min
50 3.5 3.0 4.2 3.0
75 3.5 3.0 4.2 3.0
100 3.5 3.0 4.2 3.0
150 4.0 3.5 5.3 3.5
200 5.0 4.0 6.0 4.0
250 5.5 4.5 7.0 4.5
300 6.0 5.0 8.0 5.0
400 6.3 5.0 8.3 5.0
e
Figure 1
o Length and Tolerances
The normal manufacturing lengths of the pipes, fittings and Coupling and their tolerances
is as follows :-
Tolerance on Length (l) of 3000mm is ± 20 mm, for all diameters.
Tolerance on the angles of the fittings are fixed at ±2 deg. throughout.
Tolerance on the Dimension of the fittings are fixed at ±5 mm. throughout.
Tolerance on all Diametral Dimensions of Rubber Gasket are ±1%.
Page | 11
JOINTS (COUPLING)
o The pipes and fittings should be assembled using SS Shielded Couplings and are intrinsic
components of the drainage systems, whose details, characteristics and tolerances are given in
this catalogue.
o In order to achieve satisfactory assembly, each end shall present a free length corresponding at
least to the values of Table 3. See Figure 2.
Table 3 : Minimum free lengths
Nominal size Minimum free length (I)

DN (in mm)
50 25
75 30
100 35
150 45
200 56
250 66
300 76
400 76
Figure 2.
VISUAL INSPECTION AND HAMMER TEST
o All pipe, fitting, and accessories are visually inspected internally & externally using an appropriate
light source (e.g. against light) and tested for soundness by striking with a light hand hammer
which should emit a clear ringing sound.
Page | 12
HYDROSTATIC PRESSURE TEST
o The pipes and fittings of size DN 50, DN 75, DN 100, DN 150, DN 200, DN 250, DN 300 and
DN 400 are factory tested for hydrostatic pressure of 0.07 MPa (N/mm2) and does not show
any sign of leakage, sweating or other defects of any kind.
o The pressure is applied internally and steadily maintained for a period of 60 seconds.
o Test is done after the application of surface coating on pipes, fittings & accessories.
COATING
o Coating is applied on pipes, fittings and accessories, on its surface only if it is clean, dry and free
from rust.
o Unless otherwise specified, pipes, fittings, and accessories, are supplied coated internally and
externally with Epoxy Paint.
o Dry Film Thickness (DFT) of coating is 70 µm (min.).
o The coating material is set rapidly with good adherence and will not scale off easily.
o In all cases the coating material is smooth, tenacious and hard enough not to flow when exposed
to a temperature of 650C and will not be so brittle at a temperature of 00C as to chip off when
scribbled lightly with a penknife.
MARKING
Each pipe is stenciled/stamped and fitting/accessories will have cast, or indelibly painted on it the
following-
a) Manufacturer’s Name (NECO)

b) The nominal diameter (DN)
c) Year of manufacture
d) Standard/Specification number.
e) Batch Number and markings.
f) Any other mark required by the purchaser.
IS-15905
DN 100 CM/L NO.3972480-2020 ISO 6594 MADE IN INDIA A-1
Page | 13
COMPARISION OF DIFFERENT MATERIAL
Actual increase (mm) in length in 30 meters of pipe and 20 0C temperature increase.
CUTTING PROCEDURE
For cutting Hubless Cast Iron Pipes and Fittings, Cutting Machine is recommended (as shown in figure
below), which saves time and cuts the pipe / fitting perpendicularly with straight edges. Remove the
burrs if any, after cutting.
PROCEDURE:
Mark the pipe surface from where the pipe has to be cut.
Fix the pipe in machine vice.
Now move the cutting wheel downwards till the pipe is cut.
Cutting Machine
Page | 14
JOINTING PROCESS
The joint assembly consists of a specially designed Elastomeric Sleeve (Rubber gasket) which fits over
the end of the pipe or fitting and is clamped to the pipe or fitting with Stainless Steel (SS-304) Shielded
clamp.
ASSEMBLY:
1. Place the gasket on one end of pipe or fitting & the stainless steel
clamp & shield assembly on the other end of pipe or fitting
2. Firmly seat the pipe or fitting ends against the integrally molded
center stop inside the rubber gasket
3. Slide the stainless steel shield & clamp assembly over the rubber
gasket and tighten the bands. For larger diameters couplings which
have four bands, the inner bands should be tightened first and then
the outer bands.
4. In all cases, when tightening bands they should be tightened

alternately to insure that the coupling shield is drawn up uniformly.
Hubless Pipe
Gasket
Stainless Steel
Stainless Steel Retaining Clamp
Shield
Hubless Pipe
Page | 15
UNDERGROUND INSTALLATION
The physical properties of cast iron soil pipe and fittings make cast iron an ideal drain, waste, and vent
material for underground installations. Two key elements for proper underground installations are trench
preparation and backfilling.
The trench should be wide enough for easy assembly of the joints. Total load on the pipe includes both
earth load and live load. Safety procedures and other laws applicable to trenching should be observed,
including provisions to avoid collapse of the trench wall.
Cast iron, being a rigid material, does not depend upon side fill for support. The trench bottom should be
stable enough to support the complete barrel of the pipe. If possible, the barrel of the pipe should rest on
even and undisturbed soil. Holes should be provided at each joint for each coupling to allow for continuous
support of the barrel along the trench bottom. If the ditch must be excavated deeper than the depth of the
drainage pipe, place and tamp backfill material to provide uniform support for the pipe barrel.
Many times in the installation of underground cast iron, it is necessary to make adjustments to the direction
of the drain line. Cast Iron Pipe and Rubber Gaskets will allow this through deflection in the joints.
Installation should initially be completed in a straight line and then deflected to the appropriate amount.
Maximum deflection should not exceed 12mm per 300mm of pipe length. This would allow 120mm of
deflection for a 3000mm of pipe length. For changes in direction greater than these deflections, an
appropriate fitting should be used.
Once the underground installation is completed, the section is ready for testing. NECO recommends
testing at 3000mm head of hydrostatic site test pressure (0.03 MPa). Since, the underground drainage
pipe is usually the largest diameter pipe, it is necessary to restrain the system or joints from movement at
changes in direction and end of runs prior to testing. This may be done by partially backfilling and leaving
the joints exposed for inspection.
Page | 16
After testing is completed, the trench can be properly backfilled. When backfilling, care should be taken
to protect the pipe from large rocks, stones, or frozen fill material that could damage the pipe. Cast iron
soil pipe laid on a solid trench bottom does not require special backfilling or procedures.
It should be properly assessed, observed, tested and determined before laying cast iron pipes
underground that, whether it requires polyethylene encasement because of corrosive nature of soil in
contact.
Installers should always consider local conditions, codes and engineers’ instructions for underground
installation.
UNDER SLAB INSTALLATION:

Although cast iron soil pipe, fittings, couplings and gaskets are unaffected by direct contact with concrete,
care must be taken to properly support any piping system when pouring concrete, so that the weight of the
concrete does not affect the piping system. While not required due to any corrosion issues, a good practice
to aid in any future maintenance or excavation of a system would be to loosely wrap the hubless couplings
with polyethylene sheet, so that concrete does not become imbedded into crevices, shields or clamps on
couplings.
Page | 17
INSTALLATION PROCEDURES & INSTRUCTIONS
ABOVE GROUND INSTALLATION
HORIZONTAL PIPING - SUSPENDED
1. Hubless pipe installed in horizontal position shall be supported at every coupling. The hanger
shall be placed within 450mm of the coupling (See Figure 1). Joints used for connecting Hubless
pipes posses sufficient shear strength to require one hanger per joint. For DN 200mm and above
Hubless Pipes, hanger shall be placed on both sides of the coupling when installing full 3000mm
length (See Figure 2).
IS-15905
Figure 1
IS-15905
Figure 2
2. Installations requiring multiple joints within a 1.2 Meter developed length shall be supported at
alternate couplings.
3. Support horizontal pipes & fittings sufficiently to maintain alignment & prevent sagging or Grade
reversal.
Page | 18
4. Support terminal ends of all Horizontal runs / Branches and each change of direction or alignment
with an approved hanger.
5. P-Traps or closet bends installed should be firmly secured against movement in any direction
6. Horizontal pipes & fittings above DN 100 mm and larger shall be suitably braced to prevent
horizontal movement & to resist the thrust pressure. This shall be done at branch opening or
change of direction by use of braces, block or any other suitable method to prevent movement,
wherever required as per system design.
7. Adequate provision should be made to prevent shear, where components are suspended in excess
of 450mm by means of hangers, they should be suitably braced against horizontal movement
which is called sway bracing.
DN 100 CM/L
Front view Side view
Clevis hanger with Hanging riser clamp with

side-to side bracing front-to-back bracing
Page | 19
8. When the system is filled with water, sufficient beam strength is provided by cast Iron pipe to
carry the load with hangers every 3000mm following supports or clamps may be used depending
on conditions. Hangers may be fastened by expansion bolts / screws / toggle bolts etc.
Clevis Hanger Swivel Hanger

(With Rubber inlay) (With Rubber inlay)
Bracket
Trapeze
Clevis Hanger Hanging strap
Page | 20
VERTICAL PIPING:
1. Secure Vertical piping at sufficiently close intervals to keep the pipe in alignment and to support
its contents.
2. Support stacks at their bases and at sufficient floor intervals.
A-1
ISO 6594 MADE IN INDIA
Holder Bat Clamp
IS-15905
DN 100 CM/L NO.3972480-2020
U-Clamp with Bolt
Page | 21
TESTING AND INSPECTION
Once the installation is completed, it is important to test and inspect all piping work for leaks.
Concealed work should remain uncovered until the required tests are made and approved at site.
When testing, the system should be properly restrained at all bends, changes of direction and the end
of runs.
There are various types of test procedures used for testing installed hubless cast iron pipes & fittings,
water or smoke test is recommended. Proper safety precautions, procedures and protective equipment
should be used during all testing procedures. It is suggested to consider the local conditions, codes,
manufacturers’ & engineers’ instructions.
WATER TEST
A water or hydrostatic test is the most common test used to inspect a completed cast iron soil pipe
installation. This is the recommended test in most plumbing codes. The purpose of the test is to locate
any leaks at the joints and correct these prior to the closing in of the piping or backfilling of the
underground piping. To isolate each floor or section being tested, test plugs are inserted through test
tees in the stacks. All other openings should be plugged or capped with test plugs or test caps. Prior
to the beginning of the test, all bends, changes of direction and ends of runs should be properly
restrained. During the test, thrust forces are exerted at these locations. Thrust is equal to the
hydrostatic pressure multiplied by area. Thrust pressure, if not restrained, will result in joint movement
or separation causing failure of the test.
Prior to testing, cap or plug all openings in the lower section of the section to be tested. Fill the system
to be tested with water at the highest point. As water fills a vertical cylinder or a vertical pipe it creates
hydrostatic pressure. The pressure increases as the height of the water in the vertical pipe increases.
NECO recommends 3000mm head of hydrostatic site test pressure (0.03 MPa). Filling the system
slowly should allow any air in the system to escape as the water rises in the vertical pipe. All air
entrapped in the system should be expelled prior to beginning of the test. Failure to remove entrapped
air may give faulty test results.
Once the stack is filled to 3000mm of head, a visual inspection of the section being tested should be
made to find any leaks. Where leaks are found in a hubless system in most cases hubless couplings
have not been torqued. Proper torqueing will probably correct the problem.
Fifteen minutes is suitable time for the water test. Once the system has been successfully tested it
should be drained and the next section should be prepared for testing.
Page | 22
SMOKE TEST
When a smoke test is required by engineers, architects, or plumbing codes, it is applied to all the parts
of the drainage and venting system after all fixtures have been permanently connected and all traps
filled with water. A thick, penetrating smoke produced by one or more smoke machines is introduced
into the system through a suitable opening.
As the smoke appears at the stack opening on the roof, the opening is closed off and the introduction
of smoke is continued until a pressure equal to one inch of water is built up and maintained for fifteen
minutes without the addition of more smoke. Under this pressure smoke should not be visible at any
point, connection or fixture. All windows in the building should be closed until the test is completed.
DANGER: Chemical mixtures for producing smoke may be dangerous and should not be used.
PRECAUTIONS TO BE TAKEN DURING INSTALLATION OF HUBLESS PIPES & FITTINGS
o Edges of pipes and fittings should be straight and perpendicular.

o Any Burr’s on edges of pipe & fitting should be perfectly grounded before jointing.
o Ensure that the ends of pipe or fitting rest properly on central ring of rubber gasket .
o All Nuts & Bolts of couplings should be tightened simultaneously keeping same gap between them.
o Ensure that the Pipes, Fittings & Joints are properly supported, in Horizontal & Vertical & change of direction.
o Proper supporting clamps to be used.
o After fitting & testing of Hubless pipes & fittings its alignment in vertical or in Horizontal should not
be disturbed.
o Don’t allow anything to hang over or support for other services on Hubless pipes & fittings lines.
o Follow all safety measures as per local conditions, requirements, codes, manufacturers’ or
engineers’ instructions accordingly.
Page | 23
DIMENSIONS
PIPE
DE
IS-15905
Table 4 : Pipe
Nominal size External diameter,
DN (DE)
50 58
75 83
100 110
150 160
200 210
250 274
300 326
400 429
(All Dimensions are in mm) Page | 24

FITTINGS
BENDS
Table 5 : 45° BEND
Nominal size
a
DN
50 50
75 60
100 70
150 90
200 110
250 130
300 155
400 247
Table 6 : 88° BEND WITH & WITHOUT DOOR
Nominal size Without Access Door With Access Door

DN a (mm) a (mm)
50 75 75
75 95 95
100 110 110
150 145 ----
200 180 ----
250 220 ----
300 260 ----

DN2 b
c a
d
DN1
Table 7 : HORN PLAIN BEND
b Nominal Size
r a r b c d
a DN1 DN2
75 50 45 89 134 40 81.5
100 50 50 102 152 40 95
Table 8 : DOUBLE BEND
Nominal Size
a b c r
(DN)
75 134 45 175.5 89
100 152 50 207 102
Table 9 : LARGE RADIUS DOUBLE PLAIN BEND 45°
Nominal Size
a b L
(DN)
50 50 100 121
75 60 120 145
100 70 140 170

Table 10 : 88° LONG RADIUS BEND
Nominal Size
a r
(DN)
50 241 203
75 254 216
100 267 229
150 305 254
Table 11 : 88° LONG TAIL BEND
Nominal Size
a b
(DN)
50 75 300
75 95 300
100 110 300
150 145 300
200 180 300
Table 12 : 88° LONG REDUCING BEND
Nominal Size
a b
DN DN1
100 50 100 300

YEE BRANCHES
Table 13 : 45° SINGLE BRANCH
Nominal size
L a b
DN1 DN2
50 50 160 115 115
75 50 180 135 135
75 75 215 155 155
100 50 185 150 150
100 75 220 170 170
100 100 260 190 190
150 75 225 215 215
150 100 280 225 225
150 150 355 265 265
200 75 300 255 255
200 100 300 260 260
200 150 375 300 300
200 200 455 340 340
250 100 320 305 305
250 150 405 350 350
250 200 470 380 380
250 250 560 430 430
300 100 350 345 345
300 150 415 380 380
300 200 485 415 415
300 250 580 465 465
300 300 660 505 505
400 300 660 555 555
Table 14 : 45° DOUBLE BRANCH
Nominal size
L a b
DN1 DN2
50 50 160 115 115
75 50 180 135 135
75 75 215 155 155
100 50 185 150 150
100 75 220 170 170
100 100 260 190 190
150 75 240 205 205
150 100 280 225 225
150 150 355 265 265
200 75 250 240 240
200 100 335 290 290
200 150 375 300 300
200 200 455 340 340

Table 15 : 45° SINGLE BRANCH WITH ACCESS DOOR
Nominal Size
L a B
DN1 DN2
75 75 215 155 155
100 100 260 190 190
150 150 355 265 265
Y TEE BRANCHES
Nominal size
L a b c d
DN1 DN2
50 50 150 45 105 119 126
75 50 165 45 120 125 138
75 75 195 50 145 157 164
100 50 165 35 130 122 154
100 75 195 45 150 165 180
100 100 270 65 205 199 210
150 75 235 42 193 176 208
150 100 257 42 215 187 210
150 150 320 75 245 268 270
200 75 255 35 220 190 237
200 100 290 45 245 219 252
200 150 340 65 275 277 300
200 200 410 98 312 340 349
250 150 395 55 340 315 348
250 200 465 90 375 360 381
250 250 560 135 425 423 435
300 200 -- -- -- -- --
300 300 702 160 550 538 540

Table 17 : DOUBLE BRANCH Y TEE
Nominal size
L a b c d
DN DN1
75 75 195 50 145 157 164
100 100 270 65 205 199 210
TEE BRANCHES
Nominal size
L a b
DN1 DN2
50 50 145 65 75
75 50 170 70 80
75 75 180 85 95
100 50 170 76 105
100 75 190 88 110
100 100 220 105 115
150 75 235 108 142
150 100 245 115 145
150 150 300 145 155
200 75 250 120 170
200 100 270 125 175
200 150 325 150 185
200 200 365 180 180
250 250 455 225 225
300 300 530 265 265

Table 19 : 88° SINGLE BRANCH SWEEP TEE
Nominal size
L a b
DN1 DN2
75 75 224 98 122
100 75 244 100 138
100 100 270 102 152
150 100 300 117 202
150 150 400 140 260
200 150 428 157 283
200 200 478 182 293
Table 20 : 88° SINGLE BRANCH SWEEP TEE WITH ACCESS DOOR
Nominal size
L a b
DN1 DN2
75 75 224 98 122
100 75 244 100 138
100 100 270 102 152
150 100 300 117 202
150 150 400 140 260
Table 21 : 88° SINGLE BRANCH SWEEP SOCKETED TEE WITH ACCESS DOOR
Nominal size
L a b P DI
DN1 DN2
75 75 224 98 122 65 99
100 75 244 100 138 65 99
100 100 270 102 152 70 126

Table 22 : 88° DOUBLE BRANCH
Nominal size
L a b
DN1 DN2
50 50 145 65 75
75 50 170 70 80
75 75 180 85 95
100 50 170 76 105
100 75 190 88 110
100 100 220 105 115
150 100 245 115 145
150 150 300 145 155
200 75 250 120 170
200 100 270 125 175
200 150 325 325 185
200 200 365 180 195
Table 23 : 88° CORNER BRANCH
Nominal Size
L a b
DN1 DN2
75 75 155 78 110
100 75 175 84 110
100 100 200 105 125
STACK SUPPORT PIPE
Table 24 : STACK SUPPORT PIPE
Nominal Size
L e b
(DN)
50 220 8 218
75 220 8 259
100 220 8 300

TRAPS
Table 25 : P-TRAP
Nominal Size
a b c d d’ h
(DN)
50 51 40 102 193 224 136
75 83 45 127 236 275 188
100 102 50 152 278 323 235
150 152 60 203 365 443 330
Table 26 : UNEQUAL TRAP
Nominal Size
a b C S d d’ h
DN DN1
100 75 102 55 175 50 280 326 218
Table 27 : EQUAL AND UNEQUAL P-TRAP WITH VENT
Nominal Size
a b C C’ S d d’ h vh
DN1 DN2 DN3
100 75 50 102 72 175 206 50 395 350 219 42
100 100 50 102 130 152 228 50 426 426 243 34

DIMINISHING PIECES (REDUCER)
Table 28 : DIMINISHING PIECES
Nominal size
L
DN1 DN2
75 50 80
100 50 80
100 75 90
150 75 100
150 100 105
200 75 115
200 100 115
200 150 125
250 75 125
250 100 125
250 150 135
250 200 145
300 75 140
300 100 140
300 150 150
300 200 160
300 250 170
400 300 200
CONNECTORS
Table 29 : WC CONNECTOR (LONG)
Nominal Size
L P DI
(DN)
100 382 50 108
Table 30 : WC CONNECTOR (PUSH FIT)
Nominal Size
L P DI
(DN)
100 111 53 127

MULTI INLET PIPE
Table 31 : MULTI INLET PIPE
Nominal Size
L a b c
DN1 DN2
100 50 384 157 142 227
DEEP SEAL FLOOR TRAPS
Table 32 : 100 x 75 x 50mm MULTI FLOOR TRAP
Nominal Size
L a a1 b b1 P DI S
DN DN1 DN2
100 75 50 166 94 81 100 124 35 127 50
Table 33 : FLOOR TRAP
Nominal Size
L a b c d P DI S
DN DN1
75 50 170 85 142 20 15 35 99 50
100 50 170 90 144 25 20 35 126 50
100 75 195 94 155 25 20 35 126 50
100 100 215 110 165 25 30 35 126 50

OFFSET
Table 34 : OFFSET
Nominal Size
Offset L a b
(DN)
50 165 50 65
75 185 60 65
65 mm
100 205 70 65
150 245 90 65
50 230 50 130
75 250 60 130
130 mm 100 270 70 130
150 310 90 130
200 350 110 130
50 300 50 200
75 320 60 200
200mm
100 340 70 200
150 380 90 200
INSPECTION PIPE
Table 35 : INSPECTION PIPE
Nominal Size
a b L
(DN)
50 175 53 105
75 205 75 125
100 250 104 159
150 330 155 215
200 400 205 262
250 420 205 262
300 450 205 262
400 475 205 262

VENTILATION PIPE
Table 36 : H-VENTILATION PIPE
Nominal Size
L a b c d e f g
DN1 DN2
75 75 190 55 135 63 138 52 190 150
100 75 225 60 165 45 165 60 225 150
100 100 230 61 169 121 170 60 230 230
150 100 280 50 230 81 210 70 280 241
Table 37 : Y VENTILATION PIPE
Nominal Size
L a b c d
DN1 DN2
75 75 190 55 53 250 150
100 75 220 50 50 270 150
100 100 245 60 85 330 200
150 100 286 50 100 390 241
VENT COWL
Table 38 : VENT COWL
Nominal Size
L a b
(DN)
50 130 70 78
75 140 80 91
100 160 85 118
150 185 100 168
200 215 125 220

EQUAL & UNEQUAL PARALLEL BRANCH
Table 39 : EQUAL AND UNEQUAL PARALLEL BRANCH
Nominal Size
L a b c d r
DN1 DN2
75 50 325 178 45 64 261 89
100 75 325 178 45 64 261 89
100 50 311 178 45 50 261 89
100 75 311 178 50 50 261 89
150 100 339 178 50 72 267 102
Table 40 : EQUAL DOUBLE PARALLEL BRANCH
Nominal Size
L a b c d r
DN DN1
75 75 325 178 45 64 261 89
100 100 311 178 50 50 261 89
END PLUG
Table 41 : END PLUG
Nominal Size
L
(DN)
50 45
75 45
100 50
150 60
200 70
250 80
300 90
400 110

DIMENSIONS FOR STAINLESS STEEL SHIELDED COUPLING
PROFILE OF RUBBER GASKET FOR STANDARD COUPLING
Table 42 : RUBBER GASKET

DN D H
50 59.8 54
75 84.8 54
100 111 54
150 162 76
200 211 101
250 272 101
300 324 141
DESIGN OF STAINLESS STEEL SHIELD & CLAMP ASSEMBLY FOR STANDARD COUPLING
Table 43 : STAINLESS STEEL SHIELD

DN H
50 54
75 54
100 54
150 76
200 101
250 101
300 141

PROFILE OF RUBBER GASKET FOR HEAVY DUTY COUPLING
D
A A
SEC A-A H

DN D H
50 59.8 76
75 84.8 76
100 111 76
150 162 101
200 211 101
250 272 101
300 324 141
DESIGN OF STAINLESS STEEL SHIELD & CLAMP ASSEMBLY FOR HEAVY DUTY COUPLING
Table 45 : STAINLESS STEEL SHIELD

DN H
50 76
75 76
100 76
150 101
200 101
250 101
300 141

PROFILE OF REDUCING RUBBER GASKET

DN D1 D2 H
50 x 40 49.20 59.8 54
75 x 50 59.8 85.8 54

RUBBER GASKET QUALITY PARAMETERS
Sr. No. Physical Property Performance Requirement

1 Tensile Strength 10 MPa
2 Elongation 250% min.
3 Durometer (Shore A) 70±5°F at 76±5° F.
4 Accelerated Aging 15% max tensile and 20% max elongation deterioration
10 Points more, increase in hardness, all
determination after oven aging for 96 at 156° F.
5 Compression Set 25% max. after 22h at 158° F.
6 Oil Immersion 80% max. volume change after immersion in ASTM oil
No. IRM903 for 70 h at 212° F.
7 Ozone Cracking No. visible cracking at 2 times magnification of the
gasket after 100 h Exposure in 1.0 ppm ozone
concentration at 100° F. Testing and inspection to be
on gasket which is loop mounted to give approximately
20% elongation of outer surface.
8 Tear Resistance Dia C; 28.6 N/mm of thickness.
9 Water Absorption 20% max. weight after 7 days at 158° F.
FACTORY TEST FOR COUPLING JOINT ASSEMBLY

Assembly of HUBLESS pipe with coupling joint is tested for Hydrostatic pressure tests as shown in
figures : A, B, C as per ASTM C 1277 requirements.
DEFLECTION TEST UNRESTRAINED HYDROSTATIC TEST

AIR VENT / PLUG
COUPLING PRESSURE GAUGE

FIXED PIPE VALVE
Deflection SECTION
(25mm for 300mm
length of pipe)
WATER
INLET
PLUG
WATER INLET 304.8

254.0
Fig A
153mm or less
1. Pressure Regulator
SHEAR TEST 2. Pressure Gauge

3. Dial Indicator
304.8
254.0
4. Air Blood Off Vent
5. Pipe
6. Coupling
7. Alignment Brackets
(0.9 kg/mm) 8. Clamp 11 10
Coupling
F 9. Test Blend
Pressure 10. Quick Disconnect Coupling
Gauge 11. Rubber Hoses
Loaging Fixed Pipe
Plug
Block Section
Valve
Water
Supply
Fig C
Plug
152.4 mm 152.4 mm
1524mm min 610mm min
Fig B
Page | 42
TOOLS FOR COUPLING JOINTS
Torque Wrench (8 mm)
SUGGESTED TENDER SPECIFICATION
HUBLESS CAST IRON SOIL, WASTE, VENT AND RAINWATER PIPES,

FITTINGS AND ACCESSORIES
Providing, Fixing, Testing and Commissioning of Hubless Centrifugally Cast Iron Pipes and Fittings
(Epoxy Coated Inside & Outside) as per ISO-6594 / IS-15905 Standard and jointing with Stainless
Steel Shielded Couplings with a Double Stainless Steel Bolt and Screw Housing Incorporating a
Rubber Gasket as per IS-15905 / ASTM 1277 Standard inclusive of all necessary specials
like Bends, Tees, Offsets, Junctions, Cowls, End Plug, Inspection Pipes, etc. laid under Floor /
fixed on walls and in pipe shafts. The rate shall be including angle supports, Hanger, Nuts bolts,
anchor fasteners, fixing Clamps / Channels with U-Bolts, etc. complete. Hubless Cast Iron Pipes
& Fittings should have been tested for Noise level which should not be more than 25 dB (A) at
2L/s.
Page | 43
SOME PROJECT INSTALLATIONS
INTERNATIONAL AIRPORT, MUMBAI
ITPL PROJECT, BENGALURU
GMR TOWNSHIP, WARORA

Page | 44
ATMOSPHERE, KOLKATA
AIIMS, NAGPUR
LODHA WORLD TOWERS, PAREL

Page | 45
RELIANCE DIACES, MUMBAI
SURAT DIAMOND BOURSE
DLF, THE CAMELLIAS, GURGAON

Page | 46
ITC NARMADA, AHMEDABAD
K RAHEJA VIVERIA, MUMBAI
FORD, CHENNAI
Page | 47
COMMAND HOSPITAL, PUNE
COURTYARD MARRIOTT, BENGALURU
AIIMS, GUNTUR
Page | 48
International Airport, Mumbai Hotel Courtyard Marriott, Siliguri
DLF ‘The Camellias’, Gurgaon Command Hospital, Pune
SAP Labs, Bangalore ITC Green Center, Bangalore

Page | 49
Jayaswal Neco Industries Ltd.
AN ISO 9001-2015 COMPANY
CORPORATE OFFICE
F-8, MIDC, Industrial Area, Hingna Road, Nagpur - 440016 Maharashtra (INDIA)
Phone : (7104) 237276, +91-7391047413
E-mail : contact@necoindia.com, b.praveen@necoindia.com
Website : www.necoindia.com
BRANCH OFFICE
ASSAM : 9339972301 AHMEDABAD : (079) 22169620 AURANGABAD : 09325225173 BANGALORE : (080) 26743721
BHILAI : 09373109604 BHUBANESWAR : 09339972301 CHANDIGARH : 09316027155 CHENNAI : 09382722422
COCHIN : 09349277907 DELHI : (011) 46068255 GOA : 09323077483 GURGAON : (0124) 4115245
GUWAHATI : 8550963488 HYDERABAD : 09391105337 INDORE : (0731) 4061766 JAIPUR : 09314930856
KANPUR : 09336821868 KOLKATA : 09339972301 LUCKNOW : 09335852301 MUMBAI : 07219107564
NAGPUR : (0712) 237276 PUNE : 07219621695
DISCLAIMER
All information contained in this brochure should serve as a guide only and is subject to change without notice.
Jayaswal Neco Industries Ltd. ( Brand Name : NECO ) does not invite any person to act or rely upon such information and
liability for such information is excluded. In particular, as new technology is developed rapidly, product specifications, designs
and components may change and Jayaswal Neco Industries Ltd. reserves the right in its discretion to make such changes as it sees fit.
The information contained in this catalogue does not form part of the terms and conditions of sale or constitute the description
of any goods to be supplied by Jayaswal Neco Industries Ltd. or its distributors. Before purchasing a good, customers should
source current product information from their distributor and seek expert advice on their particular intended use and application
for the product. Copyright © 2017 Jayaswal Neco Industries Ltd. No part of this catalogue may be reproduced, stored in a retrieval
system of transmitted in any form, electronic, mechanical recording or otherwise without the consent of Jayaswal Neco Industries Ltd.

Catalogue 2020 Neco

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Catalogue 2020 Neco

Uploaded by

Copyright:

Available Formats

HUBLESS

JAYASWAL NECO INDUSTRIES LTD.

Ahmedabad Bhopal Dhanbad Agartala

Long Radius Long Tail Double Branch

Double Sweep Sweep Sweep Door Tee

Double Branch Corner Stack Unequal P-Trap

WC Connector WC Connector Multi Inlet Multi Inspection

MILESTONES IN JOURNEY OF NECO GROUP

Foundry, Jayaswal Neco Heavy Centrifugally NSSl NECO Oxys

IS-15905 by Bureau of Indian Standards

Noise Level as per EN 14366 by Fraungifer Institute, Stuttgart, Germany

IMPORTED MACHINE FROM

DÜKER GmbH & Co KGaA,

Permanent Hot Multimould

HUBLESS COUPLING : REVOLUTION IN DRAINAGE SYSTEM

The stainless steel coupling shield is designed to

o Improved metal quality

o Precision casting with controlled tolerances

o More uniform wall thickness

o Standardized pipe and fitting dimensions providing

o Assurance of long-lived, economical and trouble-free

o Longer laying length

o Lower installation cost

o There is no tendency for drain lines to sag between supports.

o Storage, handling and maintenance is easy.

o Sunlight, temperature extremes, or ageing has no effect on cast iron.

Durability & Performance:

Easy-Fast Jointing & Installation:

Withstand Temperature Extreme:

Strength & Rigidity:

Resistance to Noise transmission:

Resistance to Vibration and Shocks:

High Crushing Strength:

o Drainage system for buildings

o Nominal Size (DN)

o PIPES & FITTINGS:

o JOINTS : STAINLESS STEEL SHIELDED COUPLING WITH RUBBER GASKET:

ASTM C 1277-04, IS-15905

Soil Waste Ventilation Rain Water

o Specific Weight - 7.15 Kg./ dm3

DN 50 DN 75 DN 100 DN150 DN 200 DN 250 DN 300 DN 400

(Note: Pipe Length: 3000mm Max.)

o External Diameters and Tolerances

Table 1 : External diameters and Tolerances

Nominal size External diameter, Tolerance on

Table 2 : Nominal and Minimum Thicknesses of Pipes and Fittings

o Length and Tolerances

Table 3 : Minimum free lengths

Nominal size Minimum free length (I)

VISUAL INSPECTION AND HAMMER TEST

o Dry Film Thickness (DFT) of coating is 70 µm (min.).

a) Manufacturer’s Name (NECO)

Actual increase (mm) in length in 30 meters of pipe and 20 0C temperature increase.

4. In all cases, when tightening bands they should be tightened

UNDER SLAB INSTALLATION:

ABOVE GROUND INSTALLATION

HORIZONTAL PIPING - SUSPENDED

Front view Side view

Clevis hanger with Hanging riser clamp with

Clevis Hanger Swivel Hanger

Clevis Hanger Hanging strap

2. Support stacks at their bases and at sufficient floor intervals.

U-Clamp with Bolt

PRECAUTIONS TO BE TAKEN DURING INSTALLATION OF HUBLESS PIPES & FITTINGS