You are on page 1of 15

Make sure your Adobe Acrobat Reader is up

SCHEMATIC FEATURES AND TIPS


to date in order to access the latest features
of this schematic.

GET
Adobe Acrobat Reader

SAVE
a copy of this schematic

THE BOOKMARKS PANEL WILL ALLOW YOU TO THE FUNCTION ISOLATION TOOLS ISOLATE
QUICKLY NAVIGATE TO POINTS OF INTEREST. CIRCUITS FOR TRACING HYDRAULIC LINES

Function Isolation Tools

Grids On/Off

All Circuits Off


STANDARD VIEW
All Circuits On

021 (Orange) (Pilot Pump Output)

032 (Red) (Main Pump Output)

577 (Lt Green) (Drain/Return Line)

Machine Views

Machine View - Front

Machine View - Rear

Implement Stack 021 (Orange) (Pilot Output)


CIRCUIT ISOLATED
CLICK HERE TO VIEW THE SCHEMATIC
UTILIZE HYPERTEXT TO NAVIGATE TO COMPONENTS AND THEIR MACHINE LOCA- SYMBOLS AND DEFINITIONS PAGE
TION QUICKLY. HYPERTEXT IS INDICATED BY TEXT THAT IS BLUE AND UNDERLINED. ELECTRICAL SYMBOLS

Pressure Temperature Level


Switch Switch Switch Circuit Breaker

BASIC HYDRAULIC SYMBOLS

Fluid Pump Spring


Variability
Conditioner or Motor (Adjustable)

HOTKEYS (Keyboard Shortcuts)

FUNCTION KEYS
Zoom In “CTRL” / “+”
Zoom Out “CTRL” / “-”
Fit to Page “CTRL” / “0” (zero)
Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
WHEN ONLY ONE CALLOUT IS SHOWING ON A Search “CTRL” / “SHIFT” / “F”

MACHINE VIEW, CLICKING ON THIS BUTTON WILL


VIEW ALL CALLOUTS MAKE ALL OF THE CALLOUTS VISIBLE. THIS
Due to different monitor sizes and PDF reader
preferences there may be some variance in linked
BUTTON IS TYPICALLY LOCATED IN THE TOP RIGHT schematic locations. This document is best viewed at
CORNER OF EVERY MACHINE VIEW PAGE. a screen resolution of 1024 X 768.

© 2021 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE


WORK, their respective logos, “Caterpillar Corporate Yellow”, the “Power Edge”
and Cat “Modern Hex” trade dress as well as corporate and product identity used
herein, are trademarks of Caterpillar and may not be used without permission.
SCHEMATIC SYMBOLS AND DEFINITIONS
VALVES INTERNAL PASSAGEWAYS PUMPS BASIC HYDRAULIC
ENVELOPES FLOW IN ONE
DIRECTION
FLOW ALLOWED IN
EITHER DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FIXED DISPLACEMENT
COMPONENT SYMBOLS

One Position Two Position Three Position Unidirectional Bidirectional Pump


Infinite Two Three Variability
Positioning Position Position or Motor
PORTS VARIABLE DISPLACEMENT
NON- COMPENSATED

CYLINDERS Fluid Spring


(Adjustable)
Two-way Three-Way Four-Way Conditioner
Unidirectional Bidirectional
CONTROL
AB AB
Single Acting Double Acting
MOTORS Pressure
FIXED DISPLACEMENT Spring
P T P T Compensation
Normal Position Shifted Position Infinite Position

CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)

Unidirectional Bidirectional

PILOT CONTROL Line Restriction


MAIN AUX.

2-Section
RELEASED PRESSURE Variable and Pressure
ROTATING SHAFTS Compensated
Pump

External Return Internal Return Unidirectional Bidirectional


REMOTE SUPPLY PRESSURE Attachment Pump: Variable and
Pressure Compensated

Internal
Simplified Complete Supply Pressure Hydraulic Pneumatic
Energy Triangles

COMBINATION CONTROLS
LINES MEASUREMENT

Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow

MANUAL CONTROL FLUID STORAGE RESERVOIRS

Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level

HYDRAULIC SYMBOLS - ELECTRICAL ELECTRICAL SYMBOLS


G
M T

Pressure Temperature Level Flow


Transducer Transducer Generator Electric Pressure Pressure Switch Temperature Electrical
Switch Switch Switch Switch Circuit Breaker
(Fluid) (Gas / Air) Motor Switch (Adjustable) Switch Wire

BASIC ELECTRICAL COMPONENT SYMBOLS HARNESS AND WIRE SYMBOLS


Wire, Cable, or Harness Assembly Identification:
Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). 111-7898 3E-5179
No circle indicates that the wire cannot be disconnected from the component. Part Number: for 1
Connector Plug
Ground (Wired): This indicates that the component is connected to a grounded wire. 2
The grounded wire is fastened to the machine.
Plug Receptacle
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of
harness (C1, C2, C3, ...)
a normally open reed switch; it opens the contacts of a normally closed reed switch.
L-C12
3E-5179
Sender: A component that is used with a temperature or pressure gauge.
The sender measures the temperature or pressure. 5A
T Its resistance changes to give an indication to the gauge of the temperature or pressure. Component
Fuse (5 Amps) 9X-1123 Part Number
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. 325-AG135 PK-14
It has a coil that makes an electromagnet when current flows through it. Harness identification code:
This example indicates wire group 325, Wire Gauge*
The electromagnet can open or close the switch part of the relay. wire 135 in harness "AG". Wire Color
*Wire gauge is shown in AWG (American Wire Gauge)
Solenoid: A solenoid is an electrical component that is activated by electricity. but could also be shown in metric denoted with mm
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.

© 2021 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE


WORK, their respective logos, “Caterpillar Corporate Yellow”, the “Power Edge”
and Cat “Modern Hex” trade dress as well as corporate and product identity used
herein, are trademarks of Caterpillar and may not be used without permission.
UENR8055-02
June 2021

246D, 262D, 262D2, 272D, 272D XHP,


272D2, and 272D2 XHP Skid Steer Loader
277D, 287D, 297D, 297D XHP, 297D2,
and 297D2 XHP Multi-Terrain Loader
279D, 289D, 299D, 299D XHP, 299D2,
and 299D2 XHP Compact Track Loader
Hydraulic System
BYF1-UP WCT1-UP GTL1-UP
JSL1-UP TAW1-UP PPT1-UP
HMR1-UP A9Z1-UP RCX1-UP
HMT1-UP BL21-UP BE71-UP
STK1-UP MD21-UP HP71-UP
TLK1-UP NTL1-UP DX21-UP
GTC1-UP FMT1-UP FD21-UP
JST1-UP MLT1-UP BY41-UP
DTB1-UP ETL1-UP DX91-UP
KTS1-UP B5W1-UP KB91-UP
LST1-UP HP21-UP
AJ71-UP BL71-UP

Volume 1 of 2: Standard Implements


Volume 2 of 2: High Flow Implements

PUBLICATIONS.CAT.COM
© 2021 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Corporate Yellow”, the “Power Edge”
and Cat “Modern Hex” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
COMPONENT LOCATION
VOLUME 1 of 2 - STANDARD IMPLEMENTS
Schematic Machine
Description
Location Location
Accumulator GP A-4, H-12, G-10 1
Accumulator GP - Ride Control E-7, J-6 2
Breather - Hydraulic Tank C-7 3
Cylinder GP - Lift F-3, J-4 4
Cylinder GP - Tilt (LH) F-4, I-3 5
Cylinder GP - Tilt (RH) F-4, I-3 6
Filter AS - Hydraulic and Transmission Oil F-11 7
Fitting GP - Quick Coupler E-2, I-2 8
Manifold GP - Ride Control E-7, I-6 9
Motor GP - Fan G-9 10
Motor GP - Hydraulic Fan (Demand) E-10 11
Motor GP - Hydrostat (One Speed) (246D/262D/272D/272D2) H-14 12
Motor GP - Hydrostat (Two Speed) (277D/279D/287D/289D/297D/299D) F-13, F-14 13
Motor GP - Hydrostat (Two Speed) (LH) D-15 14
Motor GP - Hydrostat (Two Speed) (RH) D-13 15
Pump GP - Gear 1 Basic C-10 16
Pump GP - Hydrostat A-13 17
Pump GP - Implement and Charge (Standard Flow) B-10 18
Radiator and Hydraulic Oil Cooler GP A-10 19
Sensor GP - Pressure (Tilt) E-4 20
Sensor GP - Speed (246D/262D/272D/272D2) E-12, E-15, G-13, G-15 21
Sensor GP - Speed (277D/279D/287D/289D/297D/299D) F-15, F-12 22
Strainer AS - Hydraulic Tank C-8 23
Tank GP - Hydraulic C-7 24
Tee-o-ring J-3 25
Valve GP - Check (Cooler Bypass) A-15 26
Valve GP - Check (E) B-4, H-12, G-11 27
Valve GP - Check (Lift Cylinder) J-3 28
Valve GP - Check (Ride Control) E-7, I-5 29
Valve GP - Implement Control (Standard Flow) C-5, H-5 30
Valve GP - Loader Arms Manual Lower F-3, J-3 31
Valve GP - Pilot Shutoff (One Speed) H-12 32
Valve GP - Pilot Shutoff (Two Speed) B-4, G-11 33
COMPONENT LOCATION
VOLUME 2 of 2 - HIGH FLOW IMPLEMENTS
Schematic Machine
Description
Location Location
Accumulator GP F-10 1
Accumulator GP - Ride Control E-7, G-16 2
Breather - Hydraulic Tank C-7 3
Cylinder GP - Hydraulic Coupler D-4 4
Cylinder GP - Lift I-3, I-9, I-13 5
Cylinder GP - Tilt (LH) I-6, I-10, I-15 6
Cylinder GP - Tilt (RH) I-5, I-10, I-14 7
Filter AS - Hydraulic and Transmission Oil D-10 8
Fitting GP - Quick Coupler H-1, I-7, I-12 9
Manifold GP - Ride Control E-7, G-16 10
Motor GP - Hydraulic Fan (Demand) D-9 11
Motor GP - Hydrostat (Two Speed) (277D/279D/287D/289D/297D/299D) D-13, D-15 12
Pump GP - Hydrostat A-13 13
Pump GP - Implement and Charge (For XPS High Flow) B-10 14
Radiator and Hydraulic Oil Cooler GP A-9 15
Sensor GP - Pressure H-6, I-10, I-15 16
Sensor GP - Speed (277D/279D/287D/289D/297D/299D/297D2/299D2) D-12, D-15 17
Strainer AS - Hydraulic Tank C-8 18
Tank GP - Hydraulic C-7 19
Tee-o-ring J-9, J-13 20
Valve and Mounting GP - Hydraulic Coupler D-4 21
Valve GP - Check (Cooler Bypass) A-15 22
Valve GP - Check (E) F-11 23
Valve GP - Check (Lift Cylinder) J-9, J-13 24
Valve GP - Check (Ride Control) D-7 25
Valve GP - Implement Control (XPS/XHP High Flow TIER 4f) G-15, F-6
26
Valve GP - Implement Control (XPS/XHP High Flow TIER 4i) G-10, F-6
Valve GP - Loader Arms Manual Lower I-4, J-14, J-10 27
Valve GP - Pilot Shutoff (Two Speed) F-11 28
Valve GP - Shut Off I-7, I-12 29
TAP LOCATION
VOLUME 1 of 2 - STANDARD IMPLEMENTS

Tap Schematic
Description
Number Location
AA Implement Pump Pressure D-5, H-5
EE Charge Pressure A-14
MB Main System Pressure (Pump 2 Forward) C-14
MC Main System Pressure (Pump 1 Forward) C-13
SOS Oil Sampling E-10
TAP LOCATION
VOLUME 2 of 2 - HIGH FLOW IMPLEMENTS

Tap Schematic
Description
Number Location
AA Implement Pump Pressure E-3, G-8, G-12
EE Charge Pressure A-14
MB Main System Pressure (Pump 2 Forward) C-14
MC Main System Pressure (Pump 1 Forward) C-13
SOS Oil Sampling D-10
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

J16 J15 J14 J13 J12 J11 J10 J9 J8 J7 J6 J5 J4 J3 J2 J1


UENR8055-02 VOL 1 of 2

J (31) VALVE GP J
(4) CYLINDER GP LOADER ARMS MANUAL LOWER
LIFT 112-1817 (T4f & T4i untill 2015)
492-4504 (272D/299D)
437-2882 (T4f since 2015)
(Dimensions: 56 inches x 35 inches)

(28) VALVE GP
(2) ACCUMULATOR GP CHECK
RIDE CONTROL
R
123-4750 (TIER 4i)
310-8460
314-2403 (TIER 4f)
(25) TEE
149-1397 (TIER 4i)
P H (5) CYLINDER GP 471-1395 (TIER 4f)
(9) MANIFOLD GP (29) VALVE GP TILT (LH)
RIDE CONTROL CHECK (RIDE CONTROL) 293-5712 (6) CYLINDER GP
456-1824 304-6756 TILT (RH)

I16 I15 I14 I13 I12 I11 I10 I9 I8 I7 I6 I5 I4 I3 I2 I1


T 293-5711
(8) FITTING GP
QUICK COUPLER
345-5165 (272D/299D)
RIDE CONTROL
I I
B1 D1
From Charge Pump B1 To Tank
LOC B-10 LOC A-8
(27) VALVE GP
M3 CHECK (E)
LOC C-14 6E-4701 1A 1B 2A 2B 3A 3B

(32) VALVE GP
PILOT SHUTOFF (ONE SPEED) (30) VALVE GP
42 Page,

456-1838 IMPLEMENT CONTROL


(STANDARD FLOW)
ONE SPEED HYDROSTAT MOTORS 246D/262D/272D/272D2

H16 H15 H14 H13 H12 H11 H10 H9 H8 H7 H6 H5 H4 H3 H2 H1


345-5151
CI To Implement
(12) MOTOR GP H1 (FOR 272D/299D ONLY)
LOC A-10 Valve PILOT
HYDRASTAT (ONE SPEED) LOC C-2
455-7987 (246D/262D) TIER 4f
LEFT MOTOR 455-7986 (272D/272D2) TIER 4f RIGHT MOTOR
258-2605 (272D/272D2) TIER 4i
H R R H
(1) ACCUMULATOR GP AA
149-0686
ONE SPEED PILOT SHUTOFF FOR
246D/262D/272D/272D2

B2
L L LOC A-9 (10) MOTOR GP
FAN
TWO SPEED PILOT SHUTOFF FOR 258-2577 (OTHER MODELS)
277D/279D/287D/289D/297D/299D
442-5647 (272D/272D2/297D/297D2/299D/299D2)
(27) VALVE GP
X X CHECK (E)
6E-4701
REVERSING FAN MOTOR

G16 G15 G14 G13 G12 G11 G10 G9 G8 G7 G6 G5 G4 G3 G2 G1


(21) SENSOR GP SPEED M3
B A X7 D C (21) SENSOR GP SPEED
262-3764 LOC C-13
LOC C-14 LOC C-14 LOC C-13 LOC C-13 LOC C-13 262-3764
B1
(1) ACCUMULATOR GP LOC B-10
T
G 149-0686 P G

(33) VALVE GP
TWO SPEED HYDROSTAT MOTORS 277D/279D/287D/289D/297D/299D PILOT SHUTOFF (TWO SPEED) E1
456-1839
LOC A-14
H1 B2 STANDARD FLOW FOR 272D/299D (TIER 4i)
LOC C-2 LOC A-9

CO
LOC A-9

F16 F15 F14 F13 F12 F11 F10 F9 F8 F7 F6 F5 F4 F3 F2 F1


(31) VALVE GP LOADER
FINAL FINAL ARMS MANUAL LOWER
DRIVE DRIVE (5) CYLINDER GP (6) CYLINDER GP 112-1817 (T4f & T4i untill 2015)
(7) FILTER AS TILT (RH) 437-2882 (TIER 4f since 2015)
(11) MOTOR GP TILT (LH)
HYDRAULIC AND TRANSMISSION OIL HYDRAULIC FAN (DEMAND)
479-0592 (ALL MODELS) 293-5712 293-5711
258-2577 (ALL MODELS)
F (4) CYLINDER GP F
LIFT
492-4510 (242D/277D/279D)
(2) ACCUMULATOR GP 492-4507 (262D/287D/289D)
RIDE CONTROL 492-4504 (297D/299D)
310-8460 (ALL MODELS)
(9) MANIFOLD GP
RIDE CONTROL (8) FITTING GP
437-2878 (OTHER MODELS) QUICK COUPLER
(13) MOTOR GP B A X7 D C (13) MOTOR GP 456-1824 (272D/297D/299D) 388-7960
(22) SENSOR GP SPEED HYDROSTAT (TWO SPEED) LOC C-14 LOC C-14 LOC C-13 LOC C-13 LOC C-13 HYDROSTAT (TWO SPEED) (22) SENSOR GP SPEED
FO FI FmO FmI P
262-3764 442-5661 (FOR 277D/287D) 442-5661 (FOR 277D/287D) 262-3764
442-5642 (FOR 279D/289D/297D/299D) 442-5642 (FOR 279D/289D/297D/299D)
SOS (20) SENSOR GP - PRESSURE
344-7391

E16 E15 E14 E13 E12 E11 E10 E9 E8 E7 E6 E5 E4 E3 E2 E1


2A

STANDARD FLOW 2B
H
TWO SPEED HYDROSTAT MOTOR (277D/279D/287D/289D/297D/299D)

IMPLEMENT CONTROL VALVE


TWO SPEED HYDROSTAT MOTORS 246D/262D/272D/272D2 1A 1B 3A 3B
(29) VALVE GP
(21) SENSOR GP SPEED (21) SENSOR GP SPEED DEMAND FAN CHECK (RIDE CONTROL)
E 262-3764 262-3764 304-6756 (ALL MODELS) E
R A
T R
T

I I

RIDE CONTROL

A R

D16 D15 D14 D13 D12 D11 D10 D9 D8 D7 D6 D5 D4 D3 D2 D1


WORK TOOL PUMP
LEFT MOTOR RIGHT MOTOR
X Y Y X
STANDARD FLOW
IMPLEMENT PUMP
STANDARD FLOW IMPLEMENT CONTROL VALVE LS

D D
Pg
(14) MOTOR GP (15) MOTOR GP AA
HYDROSTAT (TWO SPEED) LH HYDROSTAT (TWO SPEED) RH
358-5005 (246D/262D)
358-5007 (246D/262D)
398-7485 (272D/272D2) TIER 4f
398-7486 (272D/272D2) TIER4f
258-2835 (272D/272D2) TIER 4i B X
258-2836 (272D/272D2) TIER4i WORK TOOL
PUMP

(16) PUMP GP
STANDARD FLOW
GEAR 1 BASIC IMPLEMENT PUMP
487-6181 (246D/262D/277D/279D/287D/
289D272D/277D2/299D/299D2)
H1

C16 C15 C14 C13 C12 C11 C10 C9 C8 C7 C6 C5 C4 C3 C2 C1


H1

(3) BREATHER
HYDRAULIC TANK STANDARD FLOW FOR 277D/279D/287D/289D/297D/299D
258-2829 (ALL MODELS) (30) VALVE GP
B1 IMPLEMENT CONTROL
(STANDARD FLOW)
C (24) TANK GP 479-0648 C
HYDRAULIC
345-4581(ALL MODELS)
TWO SPEED HYDROSTAT MOTOR (246D/262D/272D/272D2)

(23) STRAINER AS
MB MC HYDRAULIC TANK
262-5689 (ALL MODELS)
X7
M3

C
B

L2 L1
MB B A M3 X7 D C MC
WORK TOOL PUMP
TWO SPEED HYDROSTAT MOTOR
(277D/279D/287D/289D/297D/299D)

(27) VALVE GP
CHECK (E) HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
D1 C2 6E-4701
PILOT CONTROL CIRCUIT
B1

B16 B15 B14 B13 B12 B11 B10 B9 B8 B7 B6 B5 B4 B3 B2 B1


IMPLEMENT PUMP OUTPUT
B B1 TILT CYLINDER CIRCUIT
(18) PUMP GP P CHARGE PUMP OUTPUT
IMPLEMENT AND CHARGE (STANDARD FLOW) HYDRAULIC FAN CIRCUIT
(33) VALVE GP
341-7626 (272D/272D2/299D/299D2) LINE PATTERNS
PILOT SHUTOFF (TWO SPEED) LOAD SENSE CIRCUIT

B M 456-1839 A1
T
SUPPLY LINE
QUICK COUPLER CIRCUIT
Pressure Line B
DRAIN / RETURN LINE Pilot / Load Sensing Pressure
WORK TOOL PUMP
STEERING CIRCUIT
STANDARD FLOW IMPLEMENT PUMP TRAVEL CONTROL CIRCUIT Drain / Return Lines
S
LIFT CYLINDER CIRCUIT Air Line
B1
STANDARD FLOW IMPLEMENT PUMP
Component Group

CALLOUTS
Do not operate or work on this product unless you have YY Taps (Pressure, Sampling, Sensor - by letter)
read and understood the instruction and warnings in the
E L3 relevant Operation and Maintenance Manuals and
L2 MA L1 MD DL DL D Connectors (By letter)
relevant service literature. Failure to follow the instruc-
E1 (17) PUMP GP W1 B2 (1) ACCUMULATOR GP tions or heed the warnings could result in injury or
HYDROSTAT CO 149-0686 death. Proper care is your responsibility. Callout Number Component
CI (52) VALVE GP - CONTROL Name

A16 A15 A14 A13 A12 A11 A10 A9 A8 A7 A6 A5 A4 A3 A2 A1


(Machine Location from
(26) VALVE GP 398-7456 (246D/262D/297D/299D/ 45CC) (19) RADIATOR AND HYDRAULIC OIL COOLER GP CO
EE
Component Locations Table)
138-1234 Part Number
CHECK (COOLER BYPASS) 378-2822 (277D/279D/287D/289D 45CC) 345-3473 (FOR 55KW AND 73KW ENGINE) TWO SPEED PILOT SHUTOFF
345-3470 (FOR 82KW ENGINE) 246D/262D/272D/272D2
373-7039 (ALL MODELS) 378-2826 (272D/272D2 54CC)
THIS SCHEMATIC IS FOR THE 246D, 262D, 262D2, 272D, 272D XHP, 272D2, AND 272D2 XHP
SKID STEER LOADER
277D, 287D, 297D, 297D XHP, 297D2, AND 297D2 XHP MULTI-TERRAIN LOADER
A A
279D, 289D, 299D, 299D XHP, 299D2, AND 299D2 XHP COMPACT TRACK LOADER
HYDRAULIC SYSTEM
VOLUME 1 of 2: STANDARD IMPLEMENTS
MEDIA NUMBER: UENR8055-02
SCHEMATIC PART NUMBER: 345-5170, CHANGE: 10, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Note: Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

J16 J15 J14 J13 J12 J11 J10 J9 J8 J7 J6 J5 J4 J3 J2 J1


UENR8055-02 VOL 2 of 2

LOC B-7 LOC C-11 LOC F-10 LOC A-9


LOC B-7 LOC D-11 LOC F-10
J C2 X A1 W1
LOC A-9
J
C2 X A1 W1
(20) TEE
471-1395 (TIER 4f) (20) TEE
(Dimensions: 56 inches x 35 inches)

149-1397 (272D/299D XHP ONLY)


(27) VALVE GP
LOADER ARMS MANUAL LOWER (27) VALVE GP
112-1817 (T4f & T4i untill 2015) LOADER ARMS MANUAL LOWER
437-2882 (TIER 4f since 2015) (24) VALVE GP 112-1817 (T4f & T4i untill 2015)
CHECK 437-2882 (TIER 4f since 2015)
(6) CYLINDER GP (7) CYLINDER GP 314-2403 (TIER 4f) (24) VALVE GP
TILT (LH) TILT (RH) LOC D-7 (6) CYLINDER GP (7) CYLINDER GP CHECK
293-5712 293-5711 TILT (LH) TILT (RH) 123-4750 (272D/299D XHP ONLY)
(5) CYLINDER GP
(9) FITTING GP
H 293-5712 293-5711 (5) CYLINDER GP
LIFT LIFT
492-4504 QUICK COUPLER (HIGH FLOW)
492-4504 (272D/299D) (9) FITTING GP
(272D/272D2/297D/ 388-7960
QUICK COUPLER (HIGH FLOW)
(27) VALVE GP
297D2/299D/299D2) (FOR 272D/299D XHP TIER4f ONLY)
345-5165 (FOR 272D/299D XHP TIER4i ONLY) LOADER ARMS MANUAL LOWER

I16 I15 I14 I13 I12 I11 I10 I9 I8 I7 I6 I5 I4 I3 I2 I1


112-1817 (T4f & T4i untill 2015)
R 437-2882 (TIER 4f since 2015)
LOC D-7
(6) CYLINDER GP (7) CYLINDER GP
TILT (LH) TILT (RH)
(16) SENSOR
I GP - PRESSURE (16) SENSOR 293-5712 293-5711 (5) CYLINDER GP I
(TILT CYCLINDER) GP - PRESSURE
EXCLUDED LIFT
344-7391 (TILT CYCLINDER)
492-4510 (246D/277D/279D)
(9) FITTING GP
FOR 272D,272D2,297D, 344-7391 EXCLUDED FOR 272D,299D
297D2,299D,299D2 492-4507 (262D/287D/289D) QUICK COUPLER (HIGH FLOW)
XPS HIGH FLOW
XPS HIGH FLOW 474-2124 (FOR 297D/297D2/299D/299D2)
492-4504 (297D/297D2/
A B A B T0 Ls Pp A B (29) VALVE GP SHUTOFF 299D/299D2)
396-4881 A B A B T0 Ls Pp A B (29) VALVE GP SHUTOFF
(FOR 272D,297D, 396-4881
299D XHP ONLY) (FOR 272D,299D XHP ONLY)
42 Page,

H16 H15 H14 H13 H12 H11 H10 H9 H8 H7 H6 H5 H4 H3 H2 H1


(16) SENSOR GP
PRESSURE
344-7391

H A B A B T0 Ls Pp A B H

G16 G15 G14 G13 G12 G11 G10 G9 G8 G7 G6 G5 G4 G3 G2 G1


(2) ACCUMULATOR GP
RIDE CONTROL
310-8460 (ALL MODELS)

G From Charge
Pump B2
(10) MANIFOLD GP
RIDE CONTROL G
437-2878 P
B2
LOC B-10
Pg P T
XHP HIGH FLOW FOR 272D/272D2/297D/297D2/299D/299D2 TIER 4f Pg P T
XHP HIGH FLOW FOR 272D/299D TIER 4i
H

(26) VALVE GP AA
IMPLEMENT CONTROL (26) VALVE GP AA
(HIGH FLOW) P C2 IMPLEMENT CONTROL
T R 456-1770 (TIER 4f) LOC E-3 LOC B-7 (HIGH FLOW) P C2
B2
345-5153 (272D/299D ONLY) TIER 4i LOC E-3 LOC B-7
LOC A-9
To Tank

F16 F15 F14 F13 F12 F11 F10 F9 F8 F7 F6 F5 F4 F3 F2 F1


RIDE CONTROL 272D2/297D2/299D2

TWO SPEED PILOT SHUTOFF


FOR 277D/279D/287D/289D/
(23) VALVE GP 297D/299D/297D2/299D2

F CHECK (E)
6E-4701 F
(26) VALVE GP
IMPLEMENT
CONTROL
(HIGH FLOW)
456-1770 (TIER 4f)
(1) ACCUMULATOR GP 345-5153 (TIER 4i) P
TWO SPEED HYDROSTAT MOTORS 277D/279D/287D/289D/297D/299D/297D2/299D2 A1 A1
149-0686
Pg P T
XPS HIGH FLOW FOR 277D/279D/287D/289D/297D/299D/297D2 AND 299D2
(28) VALVE GP
PILOT SHUTOFF (TWO SPEED)
456-1839

E16 E15 E14 E13 E12 E11 E10 E9 E8 E7 E6 E5 E4 E3 E2 E1


P2 P1
AA

E FINAL FINAL (2) ACCUMULATOR GP E


DRIVE DRIVE RIDE CONTROL
310-8460 (ALL MODELS)
(10) MANIFOLD GP
(8) FILTER AS RIDE CONTROL
P2 HYDRAULIC AND TRANSMISSION OIL 437-2878 (OTHER MODELS)
P1 479-0592 (ALL MODELS) 456-1824 (272D/297D/299D)
P

(11) MOTOR GP
HYDRAULIC FAN (DEMAND)
258-2577 (ALL MODELS)

H (21) VALVE AND MOUNTING GP

D16 D15 D14 D13 D12 D11 D10 D9 D8 D7 D6 D5 D4 D3 D2 D1


H HYDRAULIC COUPLER
(12) MOTOR GP
(17) SENSOR GP SPEED (12) MOTOR GP (17) SENSOR GP SPEED 499-9329
HYDROSTAT (TWO SPEED) (25) VALVE GP
262-3764 HYDROSTAT (TWO SPEED) 442-5661 (FOR 277D/287D) 262-3764
442-5661 (FOR 277D/287D) CHECK (RIDE CONTROL)
442-5642 (FOR 279D/289D/297D/ 304-6756 (ALL MODELS)
442-5642 (FOR 279D/289D/297D/
299D/297D2/299D2) FO FO
FO FI
FI FI
FmO FmI HYDRAULIC COUPLER VALVE
299D/297D2/299D2) S1
T R R
D FI
SOS D
FO (4) CYLINDER GP
COUPLER
C2 515-4591
FOR 297D2 AND 299D2 ONLY

2
1 40 BAR
DEMAND FAN RIDE CONTROL

4
1
3
(8) FILTER AS
HYDRAULIC AND 2 3
TRANSMISSION OIL P 2 1
479-0592 (ALL MODELS)
S2 C1
FO FI

C16 C15 C14 C13 C12 C11 C10 C9 C8 C7 C6 C5 C4 C3 C2 C1


(3) BREATHER 65.5 BAR
HYDRAULIC TANK
258-2829 (ALL MODELS) T

C (19) TANK GP C
HYDRAULIC
345-4581(ALL MODELS)
(18) STRAINER AS
X B2 C2
MB MC B1 X HYDRAULIC TANK
262-5689 (ALL MODELS) LOC B-10 LOC B-7
From Charge Pump To Tank
MB B A M3 X7 D C MC
(14) PUMP GP
IMPLEMENT AND CHARGE PUMP
(FOR XPS HIGH FLOW)
423-0086 (For XPS High Flow)
341-7635 (For XHP High Flow)
D1 C2 C2

B16 B15 B14 B13 B12 B11 B10 B9 B8 B7 B6 B5 B4 B3 B2 B1


B2

LINE PATTERNS

B M Pressure Line

Pilot / Load Sensing Pressure


B

Drain / Return Lines


HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
Air Line
S L1 L PILOT CONTROL CIRCUIT
Component Group IMPLEMENT PUMP OUTPUT
TILT CYLINDER CIRCUIT
CALLOUTS CHARGE PUMP OUTPUT
HYDRAULIC FAN CIRCUIT
YY Taps (Pressure, Sampling, Sensor - by letter) LOAD SENSE CIRCUIT
SUPPLY LINE
DL DL D Connectors (By letter) QUICK COUPLER CIRCUIT
L2 MA E L1 MD L3 W1
DRAIN / RETURN LINE
(13) PUMP GP CI W1 CO STEERING CIRCUIT
E1 Callout Number Component
HYDROSTAT (Machine Location from (52) VALVE GP - CONTROL Name TRAVEL CONTROL CIRCUIT
398-7456 (297D/297D2/299D/299D2 45CC) B2

A16 A15 A14 A13 A12 A11 A10 A9 A8 A7 A6 A5 A4 A3 A2 A1


Component Locations Table)
(22) VALVE GP (15) RADIATOR AND HYDRAULIC OIL COOLER GP 138-1234 Part Number LIFT CYLINDER CIRCUIT

CHECK (COOLER BYPASS)


EE 378-2822 (277D/279D/287D/289D 45CC) 345-3473 (FOR 55KW AND 73KW ENGINE) COUPLER CYLINDER CIRCUIT

373-7039 (ALL MODELS) 345-3470 (FOR 82KW ENGINE)


THIS SCHEMATIC IS FOR THE 246D, 262D, 262D2, 272D, 272D XHP, 272D2, AND 272D2 XHP
SKID STEER LOADER
277D, 287D, 297D, 297D XHP, 297D2, AND 297D2 XHP MULTI-TERRAIN LOADER
A A
279D, 289D, 299D, 299D XHP, 299D2, AND 299D2 XHP COMPACT TRACK LOADER
HYDRAULIC SYSTEM
Do not operate or work on this product unless you have
read and understood the instruction and warnings in the VOLUME 2 of 2: HIGH FLOW IMPLEMENTS
relevant Operation and Maintenance Manuals and
relevant service literature. Failure to follow the instruc- MEDIA NUMBER: UENR8055-02
tions or heed the warnings could result in injury or
death. Proper care is your responsibility. SCHEMATIC PART NUMBER: 345-5170, CHANGE: 10, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Note: Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
FRONT VIEW

30
3

1
32

33
27
17

24 18

16

21
12

5
6
REAR VIEW

19 10 11

SOS
7

13 13

EE 26 22
RIGHT SIDE VIEW

MB AA MC

20

4
4

28 29

9
25

2
31

14
23

8
15

21
FRONT VIEW

24

16
13

1
19

28
14

18 21

7 6

4
REAR VIEW

15 11

SOS
8

12 12

EE
22 17
RIGHT SIDE VIEW

AA

26 29

5 5

23
20

25
27

10

MB
2

MC
9

You might also like