Professional Documents
Culture Documents
CHAPTER 1
1.1. COMPANY DETAILS
VISION
To emerge as a leader in the infrastructure space by delivering growth, through progressive
and sustainable practices for building an everlasting trust with every stakeholder.
MISSION
We shall work towards creating value for every stakeholder – by ensuring employee delight,
keeping up customer commitment and contributing to the society – through continuous
improvement, creating future leaders and upholding integrity.
CHAPTER 2
INTRODUCTION
Upper Bhadra Project is a major lift irrigation Scheme under implementation in the central
region of Karnataka State. It envisages lifting upto 17.40TMC of water in first stage from
Tunga to Bhadra and lifting 29.90TMC of water in second stage from Bhadra to Tunnel near
Ajjampura, in Tungabhadra sub-basin of Krishna basin.
It is planned to irrigate an extent of 2,25,515 hectares by micro irrigation in drought-prone
districts of Chikkamagalur, Chitradurga, Tumkuru and Davangere. The primary objective of
the project is providing sustainable irrigation facility in khariff season and the other objective
of the project is to recharge the ground water table and provide drinking water by filling 367
tanks to their 50% capacity in drought-prone taluks of the above said districts.
Upper Bhadra Project has been taken up in 2 Stages and the works under these two stages
are under progress.
1st Package I-Lifting 17.4 TMC water from Tunga river to Bhadra reservoir
Stage in two stages- the work is under progress.
Package II-Lifting 29.9 TMC water from Bhadra reservoir to
Ajjampura tunnel in two stages- work is physically completed.
Package III- Conveying water to CBC & TBC through Ajjampur Tunnel-
work is physically completed.
Schematic drawing
LOCATION :
LABOUR SAFETY
In this project workers below 18 years of age are not allowed to work. When workers on the
construction site are exposed to vertical drops of 1.8m or more, fall protection is provided by
means of safety belts, guardrails etc Working platform planks are secured with ropes to the
scaffolding. Trenches 1.5m deep or greater are given proper protective system. Adequate
artificial lighting wherever natural light is in adequate is provided. Use of face mask, hand
gloves & eye protection while handling chemicals is made compulsory.
Measures are taken to control the menace of mosquito, flies, rodents, snakes, termites,
bees etc. First aid kit is kept in the site for emergencies
Safety Glasses
Safety glasses are required at construction site every time debris is filled in air due to
activities on site.
Safety Vests
Safety vests also called as high visibility shirts. Purpose of safety vest is to keep the person
always clear in view, even in the dark and he should be visible to everyone. Safety vests are
of different bright colors like red, green, yellow so it's easy for workers to see and locate
each other
Proper Clothing
Shirts, long pants and hard soul shoes, a 6-inch-high boot is recommended.
Safety Equipment
CHAPTER 3
3.1 QUALITY
ISO 9001 Says: Quality is the degree to which a set of inherent characteristics of an objects
fulfil requirements
SL PLANT/
NO EQIPMENT
1 MS pipe Fabrication equipment/Bending machine
2 SAW Welding Machine
3 Hydra/Crane (24 Ton)
4 Gantry Crane (20Ton)
5 Gantry Crane (10 Ton)
6 DG Set (250kVA
7 PUG Cutting Machine
8 SMAW Welding Machine
9 Hydro testing Unit
10 Tools and Tackles
11 Radiographic Testing Machine / X-Ray Generators/X-Ray
Machine
MS PIPE UNLODING
3. PLATE BENDING
The edge prepared plates will be rolled to the required Inner diameter by using Pinch type
roller bending machine.
Note: Bending curvature checking should be done by Template.
PLATE BENDING
4. Shell's Fit-up:
Two or more shells will be fit-up together at the fit-up platform by tack welding.
Between shells gap should not exceed 1 mm
Shell's Fit-up
7. RADIOGRAPHIC TESTING(RT):
All L. S & C. S Joints shall be subjected to RT after completed of UT. Testing Frequency
shall be as per approved QAP.
Note:
Acceptance Standard: ASME Section- VIII, Div-1
8. Hydrostatic Testing:
Every pipes will be done H. T after completion of all NDE'
S. Note:
a) Testing pressure shall be applied as per approved QAP. b) Should be file the Pneumatic
Pressure Gauge Calibration Certificates.
c) Pressure Holding Period: 5 Sec. as per standard.
Hydrostatic
Testing
10.INTERNAL PAINTING:
a) Primer shall be applied over the cleaned surface within minimum time of surface
preparation.
*Zinc Rich Primer Thickness: DFT Shall be 40µm X 2 Coats.
b) Coal tar epoxy shall be done as per Manufacturer recommendation. The minimum
intervals shall be as per Manufacturer instruction.
*Coal tar epoxy Thickness: DFT shall be 81. 50µm X 4 Coats
INSIDE PAINTING
Reconnaissance survey
The reconnaissance survey is an extensive or preliminary survey conducted for the
purpose of study of the field conditions of the entire area for which the pipes has to
be laid.
After that planning has to be done and drawings should be prepared.
Schematic drawings should be prepared so that pipe laying can be done according
to the planning.
There are many advantages to choosing a DGPS as against choosing equipment like a
Total Station, etc. Some of them are:
DGPS or a Differential Global Positioning System can be used environment. DGPS be
used rough terrains like hilly areas or wet places like marshlands and rainy areas
. DGPS or a Differential Global Positioning System provides precisely accurate
readings. Even millimetres are corrected.
DGPS or a Differential Global Positioning System is a lot quicker than many other
survey equipment like the Total Stations, etc
Land Acquisition:
Land acquisition is one of the necessary and challangeful job of this project.
Government lands can be acquire easily.
The agricultural lands are quite difficult to acquire.
At first the company should approach land owner and convince them for the work to
be done.
Proper compensation should given to the land owners.
Procedure of Excavation
The first and primary step involved in the excavation is to find out the extent of soil
and Clearing of construction site is of unwanted bushes, weeds and plants.
Setting out or ground tracing is the process of laying down the excavation lines and
centre lines etc. on the ground before the excavation is started.
Maximum of 4 and minimum of 2 benchmarks are marked in the corner for the
measurement of level. These benchmarks are marked on permanent structures like,
plinth, road or tree the tracing is marked by lime powder.
With the reference of drawing and benchmarks the depth of the excavation is fixed.
Excavation is done by manual or machine means depending on the availability.
The excavated soil is to either removed out the site or stocked around the excavation
pit. Minimum of 1mm distance must be maintained between the stocking of excess
soil and pit, so that due to rain or other forces the soil should not sweep into the pits.
Dressing of excavated pits is to be done as specified in the drawings
If the site is located in loose soil area, proper shoring must be done to hold the loose
soil.
Construction of dewatering wells and interconnecting trenches are to provide if
needed.
All the sides of the building must be sealed for the safety purpose
3.5.4 WELDING
1. Butterfly valve
2. Sluice valve
3. Air Cushion valve
4. Kinetic air valve
3.5.7 PAINTING
1. First coat
Zinc Rich Primer = primer 10L + IL Hardener = 11L
2. Second coat
Coal tar epoxy coal tar black 15. 7L + hardener 19. 25L = 35
3.5.10 BACKFILLING
Backfilling is as per IS 5822: 1994
Backfilling refers to placing soil or other materials like cement and crushed rock back
into a foundation or trench. This is done after excavation and related construction
work has been finalized.
Common types of back fill material can range from native soils (which usually
have fines, silt and clay).
BACK FILLING
AGGREGATE TESTS
NAME OF TEST INDIAN ACTUAL
ON COARSE STANDERD VALUE
AGGREGATE VALUE OBTAINED IN
SITE
Crushing test >40 36
Sieve analysis
CONCRETE TEST
Flow test
Slump test 50 – 90 mm 50-90 mm
For Slab 150-170 mm 150-170 mm
For pile
M-SAND
AGGREGATE
Aggregates are major constitute of concrete. They are naturally occurred & they are
obtained from blasting or crushing. The size of aggregate is greater than 4.75mm. The
common size of aggregate used in construction is 20mm
AGGREGATE
REINFORCEMENT
• At the site high strength steel bar sand T.M.T (Thermo mechanically treated) bars of
diameter 6mm,8mm,12mm,16mm,32mm issued as per requirement of design
. • The bars were of grade Fe500D were used.
• The bars were of brand JSW STEEL.
• The main reason of using steel bars in RCC is that , the coefficient of thermalexpansion of
steel bars and concrete is of approximately equal value.
STEEL
PIPES
MS pipes, also known as carbon steel pipes, are a type of steel pipe that is made from low-
carbon content. This means that they have a relatively low amount of carbon compared to
other types of steel. MS pipes are commonly used for water supply systems, both in
residential and industrial settings. They transport potable water from sources like wells,
reservoirs, or treatment plants to homes, buildings, and irrigation land.
MS PIPE
DI pipes are made of ductile cast iron and are commonly used for potable water
transmission and distribution. They have replaced earlier cast iron pipes due to their
improved properties.
DS PIPE
3.6.2 EQUIPMENTS
CRANE
• In canal works, crane plays an important role in transportation of pipes to different levels
at site.
• In this project several cranes were used in different locations depending on their lifting
capacity, details of which are as fallows.
• Company: TATA, ESCORTS, LTM
• Maximum reach: TATA&ESCORTS-19m, LTM-91m.
• Maximum lifting power: TATA&ESCOTRTS-15 Ton-m, LTM- 100Ton-m
HAULINGVEHICLES
Hauling vehicles are must in any construction work. These vehicles help in process of
transportation of construction materials from manufacturer to site and from site to dump
yard. Details of different hauling vehicles used in the projects are as follows.
TRANSIT MIXER
In this project ready mix concrete (RMC) is used for the construction. To transfer concrete from
RMC plant to site, transit mixers are used, where concrete will be kept in continuous motion by
means of drum rotation. Details of transit mixer are as fallows.
• Company: TATA
• Capacity: 6cum
• Water tank: 600liters
• Drum angle: 300
LABORATORY EQUIPMENT
CHAPTER 4
REFLECTION
SKILLS ATTAINED IN TRAINING
As a whole, this internship was a use full I have gained knowledge, skills and contact of a
many new people. I achieved several of my learning goals. I got insight of the professional
practice. I learned different facts of working.
Furthermore, I experienced that it is important that the education is an objective and that
we have to be aware of the view of people. Technical education is a way of sharing
knowledge, ideas and opinions.
The internship was also good to find out what my strength and weakness are. This helped
me to define what my skills and knowledge. I have to improve in the future it would be
better that the knowledge level of the language in sufficient to contribute fully to projects,
however, I could perform certain tasks in research better if I knew more of the research
methodologies aboard.
Role as an intern during internship training:
“I learnt how to adjust myself in the work environment, how to deal with people at work
environment. It’s a quality experience; as it helps us to realize what we want to do in future.
“I also got the opportunity to evaluate myself under these stressful conditions”
LEARNING OUTCOMES
TECHNICAL OUTCOMES:
Through this industrial Training, the following aspects of civil engineering can now
be understood in a better manner.
• Drawing Reading.
• Maintenance Quality at Site.
• Quality Check at the site.
• Basics of Estimations
. • Basic Standards in civil industry.
• Construction Tools. • Execution
CHAPTER 5
CONCLUSION
The internship is a bridge between the theoretical knowledge and the practical knowledge at
the field of construction in civil engineering works. We all have taken the internship class
visiting the sites of upper bhadra project. The responsibilities of the hosting company are to
teach student and shape them as real civil Engineers. My hosting of a consultant and
construction team they helped me to take the internship session in their project to acquire
knowledge at different points.
This program played an important role to break the conventional thought that field works can
be only implemented by students who hold a degree or people who have an experience in
construction field. We were able to acquire a high level of confidence to deal with problems
that arise in a construction field.
Since I took my internship session in that I got opportunity to work in the different part of
the construction work which helped me to gain more knowledge by seeing what they work
in their own office and what are their main responsibilities to the client and also each other.,
I have understand
1. The overall organization of the company and work flow
2. The task of the engineers and other employees
3. The challenges of that will face engineers and their solution
4. Management of human resource and overall site and project activity.
More over working with skilled and experienced engineers and foreman gives me great
quality and made confidential.
Overall the internship program laid sound foundation for us to start our career. We are
proud to be able to contribute towards nation building during the country’s extremely
critical period of the history. It will be definitely sensible to scale this practice up and to
replicate in other disciplines as well.
REFERENCES
1. Dr. B.C. Punmia, Er. Ashok Kumar Jain, Dr. Arun K. Jain,
“R.C.C. Designs (Reinforced Concrete Structures)”.
2. IS: 456-2000, ―Indian Standard Plain and Reinforced Concrete - Code of practice.
3. Drawings from Project report.
4. “Safety Manual”, from company.
5. Company Project Profile.
PHOTO GALARY