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High Voltage Holiday Test Report
inspection date 14.Feb.2024 to 22. Feb.2024 Page No. P a g e |1
Client D SC Object E lbows 6 0 in ch
Report No ST D-D SC- 01- h olid ay test Location Safi
Project Name J1 50 97 - S tage 2 of th e Reh a b ilitation a nd Rein statem ent Work of Dike 19 Project No J1 50 97

Device and technique used

Device used ELCOMETER 266

Reference ASTM D5162
Average DFT 490 Micron
Voltage Used 2300 Volt
Method TEST METHOD B—High Voltage spark test
Coating Material applied BITUMASTIC 300M
Average Dry Film Thickness (DFT) 490 Micron
Objective Elbows 60 inch

Test Results

No. Of Defects on
Defects on spiral
overall surface
Part Mark No. seam welds (Yes / Results Remarks*
(except spiral
No)
seam welds)
Internal external
Internal External Accepted Rejected
surface surface
Pipe No.1 Yes Yes 10 107 √ Defects on the internal surface are primarily
concentrated around the spiral seam welds, with
Pipe No.2 Yes Yes 7 86 √
additional random distribution across the overall
Pipe No.3 Yes Yes 9 76 √ internal surface. These defects consist of invisible
Pipe No.4 Yes Yes 1 91 √ pinholes detected through the holiday test.

Pipe No.5 Yes Yes 2 61 √ On the external surface, defects are predominantly
Pipe No.6 Yes Yes 5 72 √ situated around the spiral seam welds and manifest
Pipe No.7 Yes Yes 2 √ as pinholes (detected by holiday test). Additionally,
random distribution of defects across the overall
Pipe No.8 Yes Yes 9 80 √ external surface includes visible scratches, damages,
Pipe No.9 Yes Yes 6 95 √ and other imperfections.
Pipe No.10 Yes Yes 13 √
Out of the 60 inspected parts, 19 were found to have
Pipe No.11 Yes Yes 5 68 √ been repaired exclusively on the seam welds, both
Pipe No.12 Yes Yes 9 49 √ internally and externally. These parts were free from
any defects on the overall surfaces. (Pipe No. 31,32,
Pipe No.13 Yes Yes 8 73 √ 34, 34, 38, 39, 41, 43, 45, 47, 51, 52, 53, 54, 55, 56,
Pipe No.14 Yes Yes 7 √ 58, 59, and 60)
Pipe No.15 Yes Yes 8 √
Pipe No.16 Yes Yes 14 75 √
Pipe No.17 Yes Yes 11 √
Pipe No.18 Yes Yes 5 69 √
Pipe No.19 Yes Yes 4 √
Pipe No.20 Yes Yes 76 √
Pipe No.21 Yes Yes 3 50 √

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Pipe No.22 Yes Yes 3 66 √

Pipe No.23 Yes Yes 4 80 √
Pipe No.24 Yes Yes 4 26 √
Pipe No.25 Yes Yes 7 66 √
Pipe No.26 Yes Yes 4 59 √
Pipe No.27 Yes Yes 6 √
Pipe No.28 Yes Yes 18 125 √
Pipe No.29 Yes Yes 6 √
Pipe No.30 Yes Yes 14 √
Pipe No.31 Yes Yes √
Pipe No.32 Yes Yes √
Pipe No.33 Yes Yes 20 √
Pipe No.34 Yes Yes √
Pipe No.35 Yes Yes √
Pipe No.36 Yes Yes 3 √
Pipe No.37 Yes Yes 4 √
Pipe No.38 Yes Yes √
Pipe No.39 Yes Yes √
Pipe No.40 Yes Yes 7 √
Pipe No.41 Yes Yes √
Pipe No.42 Yes Yes 3 √
Pipe No.43 Yes Yes √
Pipe No.44 Yes Yes 17 √
Pipe No.45 Yes Yes √
Pipe No.46 Yes Yes 8 √
Pipe No.47 Yes Yes √
Pipe No.48 Yes Yes 13 √
Pipe No.49 Yes Yes 3 √
Pipe No.50 Yes Yes 7 √
Pipe No.51 Yes Yes √
Pipe No.52 Yes Yes √
Pipe No.53 Yes Yes √
Pipe No.54 Yes Yes √
Pipe No.55 Yes Yes √
Pipe No.56 Yes Yes √
Pipe No.57 Yes Yes 6 √

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Pipe No.58 Yes Yes √

Pipe No.59 Yes Yes √
Pipe No.60 Yes Yes √
* The high Voltage spark test was carried out with ELCOMETER 266 In accordance with ASTM 5162

Notes

In conclusion, the inspection of the 60 pipes revealed a consistent need for repair
across all parts. Pinholes were detected in the spiral seam welds of both the internal
and external surfaces of all pipes. Additionally, defects were identified on the overall
internal and external surfaces, with invisible pinholes present internally and visible
imperfections such as scratches, damaged areas, and pinholes externally.

only 19 pipes exhibited defects exclusively in the spiral seam welds, with no observed
issues on the overall surfaces. These pipes, identified as Pipe No. 31, 32, 34, 35, 38, 39,
41, 43, 45, 47, 51, 52, 53, 54, 55, 56, 58, 59, and 60, require attention solely at the
welds. It's worth noting that all defects were meticulously marked using a white
marker for further assessment and repair.

Overall, these findings emphasize the need for comprehensive repair measures across
all parts. It is imperative that all parts undergo repair and subsequent reinspection to
ensure the absence of defects following the repair process.

Invisible defects (Pinhole from internal surface)

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visible defects (damaged areas from external surface)

visible defects (scratches from external surface)

Marked defects from external surface

Marked defects from internal surface

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Inspection Process Dry Film Thickness (DFT)

ISSUED BY SAMARA Training & Development

Prepared By Reviewed By

Signature

Name Anas Samara Eng. Zaid Ayoub

Title Coating Engineer
Date

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Attachments

• ASTM D1562: Standard Practice for Discontinuity (Holiday) Testing of Nonconductive

Protective Coating on Metallic Substrates (TEST METHOD B—High Voltage spark
test)

• ELCOMETER 266 calibration certificate

• BITUMASTIC 300M Technical Datasheet

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ASTM D1562 Holiday test Procedure

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Calibration certificate

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BITUMASTIC 300M Technical Datasheet

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