Southern Railway

Overhauling Chart-E3A
ARNO

Salem Division Document No. F / E3A / 01 Page 1 of 4

Electric Loco Shed, Erode
Version No. 1.0 Page Revision No. 0 Effective Date: 09.09.2017
Loco no: Type of schedule AOH IOH TOH Date:

Make: Type: Sl No:

Frame: Insulation class: Year of MFG
Removed Loco No: Provided Loco No:
BEFORE DISMANTLING
ACTIVITIES STANDARD VALUES ACTUAL VALUES
IR value in Mega ohm with 1000 V Megger
Ref: ELS ED RAP 1 a (1) Min 5 MΩ U: V: W:

Continuity of windings
Continuity should be there. U: V: W:
Ref: ELS ED RAP
Resistance / phase (Use
U  - 0.010 - 0.056 
Micro Ohm Meter)
V  - 0.010 - 0.050  U V W
Ref: EMC user’s manual,
ELS ED Maintenance practice. W  - 0.020 - 0.080 
Inductance / phase U  - 0.20 - 0.40mH
Ref: EMC user’s manual, V  - 0.20 - 0.40 mH U V W
ELS ED Maintenance practice. W  - 0.40 - 0.60 mH
V-200+/- 40 Amp
Running current
U-180+/-40 Amp U V W
Ref: ELS/ED Arno Cyclic Check.
W- 60+/- 40 Amp

Bearing condition SPM TOP BOTTOM

Code
Ref: SMI 58, SPM MANUAL A
Lube
Ref: SMI 58, SPM MANUAL Above 3
Condition
Green
Ref: SMI 58, SPM MANUAL
LR
Ref: SMI 58, SPM MANUAL
LR - HR difference less than 5
HR
Ref: SMI 58, SPM MANUAL
Free run time Ref:
MIN 300 Sec.
ELS ED RAP
 Southern Railway
Overhauling Chart-E3A
ARNO

Salem Division Document No. F / E3A / 01 Page 2 of 4

Electric Loco Shed, Erode
Version No. 1.0 Page Revision No. 0 Effective Date: 09.09.2017
Loco no: Type of schedule AOH IOH TOH Date:

OVER HAULING
ACTIVITIES STANDARD VALUES ACTUAL VALUES
STATOR
Surge Test with 5KV: Ref:
Identical wave form
SMI 149
Stator baking with Dr beck varnish Ref:
SMI 200/USERS MANUAL, ELS ED (4 hrs at 120 °C and IR INF)
RAP
Vacuum impregnation of stator (Ref.
SMI 186)
END SHIELDS CHECKING
Free from crack
Ref: ELS ED RAP
Grease pipe, Nipple, fastners condition Good condition
Terminal block checking / modifying Ref:
NO CRACKS
SMI 32 AND SMI MS 61
Lead wire& lug checking and phase
No cracks and R, Y, B
sequence marking.
Ref: ELS ED RAP COLOUR CODING

ROTOR
Rotor condition Growler:
Ref: ELS ED RAP. Continuity for all rotor bars
Die penetrant test/Zyglo on cooling fan Ref:
ELS ED RAP NO CRACKS
Dynamic Balancing MIN 0 g
Ref: SMI 152/user’s manual MAX 16 g
MEASUREMENTS TOP TOP BOTTOM
Shaft Dia at bearing seat 80 + 0.003 mm
Ref: SMI 16 + 0.040 mm
170 - 0.007 mm
+ 0.018 mm
Bore Dia at end shield Ref: (Application of Loctite 609 for
SMI 16 cases where tolerance more
than 0.018mm and up to
0.1mm)
Bearing Inner Dia 80 + 0.000 mm
Ref: SMI 16 - 0.020 mm
Bearing outer dia 170 + 0.000
Ref: SMI 16 - 0.025 mm
Bearing radial clearance in microns Ref:
25 TO 51 microns
SMI 16
 Southern Railway
Overhauling Chart-E3A
ARNO

Salem Division Document No. F / E3A / 01 Page 3 of 4

Electric Loco Shed, Erode
Version No. 1.0 Page Revision No. 0 Effective Date: 09.09.2017
Loco no: Type of schedule AOH IOH TOH Date:

ACTIVITIES STANDARD VALUES ACTUAL VALUES

TOP BOTTOM
Bearings changed- YES/NO 6316 C3 6316 C3
Must change items
Ref: SMI 148 FAG/SKF/NSK/NBC FAG/SKF/NSK/NBC
(IMPORTED/INDIA) (IMPORTED/INDIA)
Grease:
Ref: CLW WAG 5 MANUAL VOLII SERVOGEM RR3
SECTION III. Page A-9
ASSEMBLING AND TESTING
LOCTITE 609 used if bearing seat TOP BOTTOM
Bearing retaining compound used: Ref: dia clearance from 0.018mm –
SMI 78 0.100mm
IR value in Mega ohm with 1000 V megger
Ref: ELS ED RAP 1 a (1) Min 5 MΩ U: V: W:

Continuity of windings
Continuity should be there. U: V: W:
Ref: ELS ED RAP

U  - 0.010 - 0.056 
Resistance / phase
V  - 0.010 - 0.050 
Ref: EMC users manual, ELS ED U V W
Maintenance practice. W  - 0.020 - 0.080 

Inductance / phase U  - 0.20 - 0.40mH

Ref: EMC users manual, ELS ED V  - 0.20 - 0.40 mH U V W
Maintenance practice. W  - 0.40 - 0.60 mH

V-200+/- 40 A
Running current
U-160+/-40 A U V W
Ref: ELW /BSL AUX/10-1/2
W- 60+/- 40 A
 Southern Railway
Overhauling Chart-E3A
ARNO

Salem Division Document No. F / E3A / 01 Page 4 of 4

Electric Loco Shed, Erode
Version No. 1.0 Page Revision No. 0 Effective Date: 09.09.2017
Loco no: Type of schedule AOH IOH TOH Date:

ACTIVITIES STANDARD VALUES ACTUAL VALUES

Bearing condition SPM
TOP BOTTOM
Code
A
Ref: SMI 58, SPM MANUAL
Lube
Above 3
Ref: SMI 58, SPM MANUAL

Condition
Green
Ref: SMI 58, SPM MANUAL

LR
Ref: SMI 58, SPM MANUAL
LR - HR difference less than 5
HR
Ref: SMI 58, SPM MANUAL
Free run time
Ref: ELS ED RAP Min. 300 Sec.
Bearing Temperature rise above ambient.
Ref: ELW /BSL AUX/10-1/2 10 to 12 C
Any modification /special work done/Last rewound details, Remarks:

Signature of the Technician:

Name of Technician:

Overhauling Started on: Completed on:

Signature of JE/SSE E3A SSE/E3A

NOTE: If any deviation is found and permitted in service same to be brought to the knowledge of section in charge