Summary Assessment Form Second Year

Name : _________________________________________ Date: _______________________

Section: _________________________________________

No. Subject Activity Assessor name Passed Failed

1 AMT 7a-06LB ● SMAW Butt Joint

2 AMT 7a-06LB ● MIG Welding

● Weight and Balance

3 AMT 7a-07LB
Computation

● Weight and Balance

4 AMT 7a-07LB
Graph Reading

● Boeing 737 Passenger

5 AMT 7a-09LB Seat removal and
installation

● Non Destructive Test Dye

6 AMT 7a-09LB Penetrant of Aircraft
Propellers

● Installation of Round and

7 AMT 11-02LB
Countersunk Rivet

8 AMT 11-02LB ● Flush Patch Repair

● RR Dart Engine Fuel Pump

9 AMT 15-02LB
Service Maintenance

● RR Dart Engine
10 AMT 15-02LB Combustion Chamber
Service Maintenance

Overall assessment result Passed Failed

 STATION 1: SMAW Butt Joint 25 minutes

Task Objective No Skill To Perform PASSED FAILED

1 Welding Safety

1. Demonstrate proper use of personal protective 2 Welding Setup

equipment.
2. Fit-up and align the metal pieces for a butt joint. 3 Welding Technique
3. Choose the appropriate electrode based on
metal type and thickness. 4 Welding Inspection
4. Set and adjust welding machine parameters
(amperage, polarity) according to the 5 Welding Problem-Solving
requirements.
5. Inspect the weld bead for uniformity, 6 Welding Documentation
penetration, and absence of defects.
7. NOTE: Your assessor will ask you further questions, if any.

1. What is the purpose of the welding machine?

2. How do you set the welding machine for SMAW, including amperage and polarity?
3. Why is joint preparation important in SMAW?
4. How do you set up the welding flux to the mig welding machine?
5. Describe the proper technique for striking an arc in SMAW.
6. List three safety precautions that should be taken before starting SMAW welding.
7. Name the basic welding positions used in SMAW.
8. List three safety precautions that should be taken before starting MIG welding.
9. Provide potential causes and solutions for each identified defect.
10. Describe how you would inspect a SMAW weld for quality.

OVERALL GRADE PASSED FAILED

 STATION 2 : MIG Welding 25 minutes

Task Objective No Skill To Perform PASSED FAILED

1 Welding Safety
1. Demonstrate proper use of personal protective
equipment. 2 Welding Setup
2. Choose the appropriate shielding gas and
welding wire based on the material type and 3 Welding Technique
thickness.
3. Set up the MIG welding machine, adjusting 4 Welding Inspection
voltage, wire feed speed, and polarity according 5 Welding Problem-Solving
to the welding requirements.
4. Use the correct travel speed and gun angle for 6 Welding Documentation
consistent and proper weld bead formation.
5. Inspect the weld bead for uniformity, NOTE: Your assessor will ask you further questions, if any.
penetration, and absence of defects. 7.

1. What does MIG stand for in MIG welding?

2. Explain the function of a wire feeder in MIG welding.
3. Why is shielding gas essential in the MIG welding process?
4. How do you set up the welding flux to the mig welding machine?
5. How do changes in voltage and wire feed speed affect the characteristics of a MIG weld?
6. Why is proper joint preparation important in MIG welding?
7. Explain how the choice of welding position can impact the welding process.
8. List three safety precautions that should be taken before starting MIG welding.
9. What is the possible problem of mig welding if the flux does not come out ?
10. Describe how you would inspect a MIG weld for quality.

OVERALL GRADE PASSED FAILED

 STATION 3 : Weight and Balance Computation 25 minutes

Task Objective No Skill To Perform PASSED FAILED

1 Terminologies

2 Tools and Equipment familiarization

1. Standard collecting of aircraft data
2. Establish Aircraft Datum and Reference Points 3 Center of Gravity computation
3. Calculate Individual Moments
4 What are the three main components of an aircraft's weight?
4. Determine Total Weight and Moment.
5. Calculate Center of Gravity. 5 Written questioning choose one question per student from the question below
6. Documentation of Results
6 NOTE: Your assessor will ask you further questions, if any.

1. What is meant by the term "weight and balance" in the context of aviation?
2. Why is weight and balance important for aircraft operations?
3. How is the empty weight of an aircraft determined, and why is it significant?
4. What are the three main components of an aircraft's weight?
5. What is the center of gravity (CG) of an aircraft, and why is its location critical for safety?
6. Explain the concept of the arm in the context of aircraft weight and balance.
7. How is the moment calculated in aircraft weight and balance calculations?
8. What is the purpose of a weight and balance report or manifest?
9. How can changes in passenger or cargo distribution affect an aircraft's weight and balance?
10. What are the implications of having a center of gravity (CG) outside the allowed limits?
11. What are some methods used to calculate an aircraft's total weight and center of gravity?
12. How does fuel consumption during a flight impact an aircraft's weight and balance?
13. What is the significance of weight and balance calculations in relation to an aircraft's performance, such as takeoff and landing distances?
14. Explain how the loading of baggage and cargo affects an aircraft's weight and balance.
15. What is the role of a loadmaster in military or cargo aircraft in managing weight and balance?

OVERALL GRADE PASSED FAILED

 STATION 4 : Weight and Balance Graph Reading 25 minutes

Task Objective No Skill To Perform PASSED FAILED

1 identity the tools and equipment the used in weight and balance

2 Weighing procedure
1. Understand the theoretical fundamentals of
3 Computation procedure
Weight and Balance.
2. The student should be able to use mathematical 4 Computation of center gravity
formulas in conjunction with physical laws
describing the module. 5 Graphical presentation
3. Summarise the basic principles of flight, related
to aircraft weight and balance.
4. Recognize the terms used in the field Writtenl questioning choose one question per student from the question
6
below

7. NOTE: Your assessor will ask you further questions, if any.

1. Why is weighing important

2. What are weight balance regulations for aircraft
3. What is most important reason for weighing an aircraft
4. How do you maintain a weight and balance
5. Whats is primary purpose of aircraft weight and balances
6. What happens if a plane is not balanced
7. Who is responsible for aircraft weight and balances
8. What keep plane balanced
9. How does weight affect balance
10. How does the weight and balance graph help determine if an aircraft is loaded within safe operational limits
11. How do you advancements in technology contribute to more accurate and efficiency weight and balance calculation for modern aircraft
12. How do changes in passenger or cargo distribution impacts the weight and balance of an aircraft
13. How does the center gravity impact the stability of an aircraft and why it's crucial to consider in weight and balance calculations
14. How weight and balance affect the performance of an aircraft
15. What is function of balancing weight

OVERALL GRADE PASSED FAILED

 STATION 5 : Boeing 737 Passenger Seat removal and installation 25 minutes

Task Objective No Skill To Perform PASSED FAILED

1. Gain a comprehensive understanding of the key 1 Demonstrate the correct use of tools required for seat installation and removal.
components of Boeing 737 seats and their respective
functions to ensure proper handling during 2 Identify the specific tools used in the process and explain their functions.
installation and removal.
2. Acquire proficiency in the step-by-step installation 3 Perform a hands-on demonstration of tool proficiency.
procedures for Boeing 737 seats, adhering to
manufacturer guidelines and safety protocols. 4 Identify safety features integrated into Boeing 737 seats.
3. Develop the skills necessary to safely and efficiently
remove Boeing 737 seats, considering safety Identify potential hazards associated with the task and explain how to mitigate
5
precautions and documenting any issues them.
encountered during the removal process.
4. Demonstrate the correct and efficient use of tools 6 Conduct a quality check on a recently installed seat.
required for both seat installation and removal,
ensuring precision and adherence to safety
standards.
5. Emphasize the importance of following safety
protocols, including the proper use of personal 7. NOTE: Your assessor will ask you further questions, if any.
protective equipment (PPE), while executing seat
installation and removal tasks.

1. Can you list and explain three key components of a Boeing 737 seat and their respective functions in the aircraft?
2. Describe the critical steps involved in installing a Boeing 737 seat, emphasizing the importance of following manufacturer guidelines.
3. What personal protective equipment (PPE) is essential during the installation and removal of Boeing 737 seats, and how does it contribute to overall safety?
4. Demonstrate the proper use of a specific tool commonly used for seat installation in a Boeing 737 and explain its function.
5. How do you conduct a quality check on a recently installed Boeing 737 seat, and what actions would you take if any discrepancies are identified?
6. Outline the step-by-step process for the safe removal of a Boeing 737 seat, highlighting key safety considerations during this task.
7. In a simulated scenario, if you encounter alignment issues during seat installation, what steps would you take to identify the problem and propose a solution?
8. Explain the specific steps involved in the rapid removal of a Boeing 737 seat during an emergency situation while ensuring the safety of passengers and crew.
9. Briefly describe one aviation regulation or guideline that directly pertains to the installation and removal of seats in commercial aircraft, such as the Boeing 737.
10. Why is accurate documentation important during the seat installation and removal processes, and what specific information should be recorded for regulatory compliance?

OVERALL GRADE PASSED FAILED

 STATION 6 : Non Destructive Test Dye Penetrant of Aircraft Propellers 25 minutes

Task Objective No Skill To Perform PASSED FAILED

Perform the proper application of dye penetrant on a simulated propeller surface.

1 Specify the application technique, coverage, and dwell time.
1. Gain a comprehensive understanding of the principles that
govern dye penetrant inspection as a non-destructive testing
method and its application to aircraft propellers. Describe the importance of the dwell time in the dye penetrant inspection process.
2 Explain how it influences the detection of surface defects.
2. Recognize the common materials used in the construction
of aircraft propellers and understand how surface
Demonstrate the correct application of the developer on the propeller surface. Explain
characteristics can impact the dye penetrant inspection 3 the purpose of the developer and how it aids in defect visualization.
process.
3. Demonstrate a commitment to safety by following Outline the inspection techniques used to examine the propeller surface for indications.
established safety protocols and procedures throughout the 4 Highlight any specific considerations for propeller geometries.
dye penetrant inspection process for aircraft propellers.
4. Perform the surface cleaning procedure on an aircraft
Analyze a set of dye penetrant inspection results on a propeller surface. Identify and
propeller to ensure the removal of contaminants, preparing 5 classify indications, distinguishing between acceptable and rejectable defects.
the surface for effective dye penetrant application.
5. Acknowledge the dynamic nature of NDT practices and
commit to continuous learning and improvement in dye Explain the information that should be documented during the dye penetrant inspection
6 process and provide an example of an inspection report.
penetrant inspection techniques for aircraft propellers.

7. NOTE: Your assessor will ask you further questions, if any.

1. Explain the fundamental principles of dye penetrant inspection and how they apply to the detection of surface defects in aircraft propellers.
2. How does the material composition of aircraft propellers influence the effectiveness of dye penetrant inspection, and what surface characteristics should be considered during the process?
3. Outline the safety precautions and protocols that should be followed when conducting dye penetrant inspection on aircraft propellers. Highlight potential hazards and how to mitigate them.
4. Describe the specific steps involved in the surface cleaning procedure for an aircraft propeller before applying dye penetrant. Why is thorough cleaning crucial for the inspection process?
5. What pre-application checks should be conducted before applying dye penetrant to an aircraft propeller, and why are these checks essential for a successful inspection?
6. Demonstrate the correct technique for applying dye penetrant on an aircraft propeller surface. What factors should be considered to ensure proper coverage and penetration?
7. Explain the purpose of applying developer to the surface of an aircraft propeller after the dye penetrant process. How does it contribute to defect visualization?
8. What specific inspection techniques would you employ when examining the surface of an aircraft propeller for indications? Are there any considerations unique to propeller geometries?
9. When analyzing dye penetrant inspection results on an aircraft propeller, how do you differentiate between acceptable indications and rejectable defects? What criteria would you use for
classification?
10. Describe the information that should be documented during the dye penetrant inspection of an aircraft propeller. Why is accurate and thorough documentation crucial for the overall inspection
process?

OVERALL GRADE PASSED FAILED

 STATION 7 : Installation of Round and Countersunk Rivet 25 minutes

Task Objective No Skill To Perform PASSED FAILED

1. Demonstrate the ability to identify, properly use 1 Identify special tools used in sheet metal work.
and maintain tools and machines used in
aircraft sheet metal structures maintenance 2 Round and Countersunk Rivet removal and installation
2. Demonstrate the ability to install and remove 3 Oral questioning choose one question per student from the question below
solid rivets (universal head and flush
3. Demonstrate the ability to shave flush head 4 NOTE: Your assessor will ask you further questions, if any.
solid rivets to applicable technical
specifications

1. What are the primary materials used in aircraft sheet metal construction?
2. Explain the importance of precision and accuracy in aircraft sheet metal work.
3. What are the common tools used in aircraft sheet metal fabrication and repair?
4. Describe the process of riveting in aircraft sheet metal work.
5. How are aircraft sheet metal components protected against corrosion?
6. What is the role of a bucking bar in sheet metal riveting?
7. How are sheet metal seams and joints sealed to ensure airworthiness?
8. Explain the differences between butt joints, lap joints, and T-joints in aircraft sheet metal work.
9. What are the steps involved in conducting a visual inspection of aircraft sheet metal structures?
10. How are damaged or corroded sections of aircraft sheet metal repaired?
11. Describe the purpose of a flange and a fluting tool in sheet metal work.
12. What are the safety precautions and procedures that should be followed when working with aircraft sheet metal?
13. How is the thickness of aircraft sheet metal measured, and why is it important?
14. What is the function of a dimpling tool in sheet metal work, and when is it used?
15. How does the process of forming compound curves in aircraft sheet metal differ from forming simple curves, and what are the challenges involved?

OVERALL GRADE PASSED FAILED

 STATION 8 : Flush Patch Repair 25 minutes

Task Objective No Skill To Perform PASSED FAILED

1 Identify special tools used in sheet metal

2 Rivet removal procedure

1. Demonstrate the ability to layout patterns on
aluminium 3 Rivet installation procedure
2. Demonstrate the ability to properly drill holes in
aircraft metals for rivet installation 4 Sheet metal layout procedure
3. Demonstrate the ability to shave flush head
solid rivets to applicable technical 5 Written questioning choose one question per student from the question below
specifications
6 NOTE: Your assessor will ask you further questions, if any.

7.

1. What is a flush patch repair, and when is it used in metalworking and automotive repair?
2. What are the most suitable materials for creating a flush patch repair on sheet metal or vehicle body panels?
3. What are the specific steps involved in performing a flush patch repair, including cutting out the damaged area, preparing the patch, and welding or
bonding it in place?
4. What tools and equipment are typically required for carrying out a flush patch repair, and are there any specialized tools for achieving a seamless
finish?
5. How does the process of blending and finishing a flush patch repair differ from other repair methods, and what techniques are used to ensure a smooth
transition between the patch and the surrounding metal?
6. What are some common challenges and potential pitfalls associated with performing a flush patch repair, and how can these be overcome to achieve a
professional-quality result?
7. Are there any specific safety considerations or precautions that should be observed when carrying out a flush patch repair, such as dealing with sharp
edges, fumes, or potential fire hazards?
8. What are the differences between performing a flush patch repair on different types of metals, such as steel, aluminum, or alloy panels, and how do
these variations affect the repair process?
9. How does a flush patch repair contribute to the structural integrity and overall aesthetic appeal of the repaired panel, and what factors should be
considered to ensure long-lasting durability and a visually pleasing outcome?
10. Are there any best practices or tips for achieving a flawless flush patch repair, such as minimizing warping, managing heat input during welding, or
selecting the appropriate filler materials and finishing techniques?

OVERALL GRADE PASSED FAILED

 STATION 9 : RR Dart Engine Fuel Pump Service Maintenance 25 minutes

Task Objective No Skill To Perform PASSED FAILED

1 Identification of Dart engine fuel pump

1. Demonstrate the ability to perform routine
maintenance tasks on aircraft gas turbine 2 Perform removal and installation of fuel pump
engine fuel pump.
2. Maintaining Safety Standards: Checking 3 Familiarisation of fuel pump components
components to its safe condition
4 Ability to perform service maintenance of fuel pump
3. Reliability Assurance: Measuring critical parts
for safe and dependable aircraft operation.
5 Knowing fuel pump use and functions
4. Students should have prior knowledge of fuel
pump function and maintenance.
5. Preventative Maintenance: Detecting wear and 6 Written questioning choose one question per student from the question below
tear early to prevent potential issues
7. NOTE: Your assessor will ask you further questions, if any.

1. Identification of RR Dart engine fuel pump connection and bleed points

2. Removal of RR Dart engine fuel pump
3. Installation of RR Dart engine fuel pump
4. How does regular fuel pump service maintenance contribute to the overall performance and longevity of a Rolls Royce Dart engine?
5. What are the potential consequences of neglecting fuel pump service maintenance in terms of engine efficiency and reliability?
6. Familiarity with the function of fuel pumps in aircraft engine
7. Could you provide insights into the importance of adhering to manufacturer guidelines and specifications when servicing the fuel pump in a
Rolls-Royce Dart engine?
8. How does one troubleshoot and diagnose potential problems with the fuel pump in a Rolls-Royce Dart engine before initiating the servicing procedure?
9. What are the typical performance improvements or benefits that can be expected after completing a thorough fuel pump servicing for a Rolls-Royce
Dart engine?
10. What are the key steps involved in servicing the fuel pump of a Rolls-Royce Dart engine?

OVERALL GRADE PASSED FAILED

 STATION 10 : RR Dart Engine Combustion Chamber Service Maintenance 25 minutes

Task Objective No Skill To Perform PASSED FAILED

1 Identification of Dart engine combustion chamber

1. Demonstrate the ability to perform routine
maintenance tasks on aircraft gas turbine 2 Perform removal and installation of combustion chamber
engine combustion chambers..
2. Maintaining Safety Standards: Checking 3 Familiarization of combustion chamber components
components to its safe condition
3. Reliability Assurance: Measuring critical parts 4 Ability to perform service maintenance of fuel pump
for safe and dependable aircraft operation.
5 Understand combustion chamber use and functions
4. Students should have prior knowledge of
combustion chamber function and
6 Written questioning choose one question per student from the question below
maintenance.
5. Preventative Maintenance: Detecting wear and
tear early to prevent potential issues 7. NOTE: Your assessor will ask you further questions, if any.

1. Identification of RR Dart engine combustion chamber components

2. Removal of RR Dart engine combustion chamber
3. Procedure for disassemble of RR Dart engine combustion chamber
4. Procedure for assemble of RR Dart engine combustion chamber
5. Installation of RR Dart engine combustion chamber
6. How does regular service maintenance impact the performance of the engine?
7. What are the potential consequences of neglecting combustion chamber maintenance?
8. How does the design of the combustion chamber affect the overall efficiency of the Rolls Royce Dart engine?
9. How does the Rolls-Royce Dart engine address challenges such as heat management and cooling within the combustion chamber to ensure
sustainable and reliable performance?
10. Can you elaborate on the specific tools and equipment required for effective combustion chamber maintenance in a Rolls-Royce Dart engine?

OVERALL GRADE PASSED FAILED