QW-483 FORMAT FOR PROCEDURE QUALIFICATION RECORDS (PQR)

COMPANY NAME : United Systems & Projects (India) Pvt.Ltd.

Procedure Qualification Record No : USPL 105 Date : 24/11/2012
WPS No : USPL 005
Welding Process(es) : GMAW
Type (Manual , Automatic , Semi Auto) :

JOINTS (QW-402)

BASE METAL (QW-403) POST WELD HEAT TREATMENT (QW-407)

Temperature : NA
Material Spec : IS 2062 Time : NA
Type or Grade :B Others : NA
P.No. : NA to P.No : N GAS (QW-408)
Thickness of Test Coupon : 10mm Percent Composition
Diameter of Test Coupon : NA Gas(es) (Mixture) Flow Rate
Other Shielding C02 100% 45 TO 50 CFH
Trailing NA NA NA
Backing NA NA NA
FILLER METALS (QW-404) ELECTRICAL CHARACTERISTICS ( QW-409)
SFA Specification : 5.18 Current : DC
AWS Classification : ER70S6 Polarity : Reverse
Filler Metal F.No. :6 Amps : 165-190
Weld Metal Analysis A.No :1 Volts : 25-29
Size of Filler Metal : 1.2 mm Tungsten Electrode Size : NA
Other : NA Other : NA
Weld Metal Thickness : 20 mm
POSITION (QW-405) Travel Speed : 25 to 30 inch/min
Position Of Groove : 3G String or Weave Bead : Weave
Weld Progression (Uphill, Downhill ) : Uphill Oscillation : NA
Other : NA Multiple Pass or Single Pass( Per side ) : Multiple pass
PREHEAT (QW-406) Single or Multiple Electrode : Single Pass
Preheat Temp : Ambient Other : NA
Interpass Temp : 200 Deg C
Other : NA
 QW-483 (Back ) Tensile Test ( QW-150) PQR No.USPL SAMPLE 001

Specimen Thickness(mm) Area (mm2) Ultimate Ultimate Type of

Width(mm) Total Load Unit Stress Failure &
No
N Mpa Loaction
Test -1 19.02 9.63 183.16 92500 505 BOW
Test -2 19.29 9.62 185.57 97000 522.7 BOW

Guided-Bend Tests ( QW-160)

Type & Figure No. Result
Root Bend -2nos Satisfactory
Face Bend-2nos Satisfactory

Toughness Tests (QW-170)

Drop
Specimen Notch Specimen Test Values Weight
NO Location size Temp Ft.lbs Linear Mils Break
Y/N

Comments : ________________________________________________________________________

Fillet- Weld Tests (QW-180)

Result- Satisfactory : Yes ________ No________ Penetration into Parent Metal : Yes___ No____
Macro-Result __________________________________________________________________________
Other Tests
Type of Test : NA Deposit Analysis : NA
Other : NA
Welder' s Name : Clock No. : Stamp No : W03
Tests Conducted By : Bharat Technical Labs Laboratory Test No : 7861/2011

We certify that the statement in this record are correct and that the test welds were prepared, welded and
tested in accordance with requirements of Section IX of the ASME code.
Manufacturer : United Systems and Projects (Pvt ) Ltd
Date : By
(Details of Record of Tests are Illustrated only and May be modified to confirm to the Type and Number
of tests required by the code )