Professional Documents
Culture Documents
Bridge Manual
Bridge Manual
~ Sectl~
\J I
Assls
'JVN~,I
Engmeer
Road ndge
Brtdge Division
l
~anonentofRoads
Thtmpbu : Bhutan (
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\
HEL\(ETAS
~nes Pfaffen
Civil ~ineer M. Sc.
P'O.Bt~ 151
Thimp'\u I Bhutan
Email: o~f{..." .in~.. oos@hluewfn.ct\
Broken Span Bridge
Aael8tant Engineer
Rod 8rt. SectIoD
Brtdle DiYI.UGD
DepartmCDt of Road.
o"te"ts 1'blmpbu : Bhutan
Pages
PART- A
GRSE Portable Steel Bridges
General Description
GRSE Steel Deck Bridg es
1-6
7
\~
Continuous/Broken Span Bridges 8
Method of Erect ion & Launching 9-11
Site Layo ut , Foundations, Settingout Dimensions & RollE:~ Data 12-19 ~,
Sched ule of Components, Launching Nose & Rollers 20
) Description of Standard Bridge Components Ramp units &
Extrawide Birdge Components 21-31
Steel Deck Components 32-34
Launching Nose & Erection Gear Components 35-40
Bridging Cribs 41
Components of Multiple Span Bridges 42-44
Recommend ed Construction of Bridges 45-48
Schedule of Components for Ramp 49
Schedule of Co mp onents for Bridges 50-55
End of Bridge Details 56-58
PART-B
GRSE Portable Suspension Bridges
General Description 59
Genera l Layou t, Cable Curve, Tower Ass embl y & ; sch nical details 60-64
De scription of Special Components for Susp ension BridgE:s 65-74
Meth od of Erection & Launching 75
Descripti on of Erection Tools , Ta.ckies & Maintena nce procedure 76-77
Sch ed ule of Components for Erection Equipment & Baily Suspension Bridges 78-81
PART-C
PART-D
Inspection , Testing, Preservation & Maintenance 84
B rid~es supplied to the customers 85-87
t
•
PART- A
GRSE PORTABLE STEEL BRIDGES
GENERAL DESCRIPTION
The design of this bridge has been developed from the original Bailey
Bridges designed dur,i ng the Second World War.
J
Single Single
bd · bSingle Single Reinforced
The bridge is of the "through" type, the roadway being carried between
two main girders . The main girder is formed from steel panels of welded
construction 3048 mm. (10-ft.) long X 1448 mm. (4-ft. 9 in) high between
pin holes, each panel being pin jointed to its neighbour end to end . The
~~
load carrying capacity of the girder can be increased by adding extra panElls
alongside and on top of the original panels. The different arrangements
of panels are known as trusses and storeys; a girder made up of three
panels alongside each other and none on top is known as "triple truss ,
single storey" while a girder made up of two panels alongside each other
and one set of two on top is known as "double truss, double storey" .
JJ
Double Single Double Single Reinforced
JlL
The bridge is described according to the number of trusses and storeys
which form its main girders. In all cases the number of trusses is given
first followed by the number of storeys. "Single Single" is the lightest
combination possible and "Triple Triple" is the heaviest. "Single Double"
ru
and "Single Triple" truss form unstable structure and must never
~
be used. There are, therefore, seven possible combination of girders e.g.
Single Single, Double Single, Triple Single, Double Double, Triple Double,
Double Triple and Triple Triple. These are also recognised by the abbre
viations-SS, DS, TS, TT etc.
With the exception of Double Triple and Triple Triple, the various cons Triple Single
Ul 1M Triple Single Reinforced
tructions stated above can be reinforced by the addition of Chord Rein
forcements to the top and bottom of each truss. Reinfdrced construction
is symbolized by the addition of the letter "R" for example, Double Single
Reinforced-DSR.
All the above constructions of the bridge girders are shown herewith .
The girders are connected crosswise by transoms. These are long RSJs
which rest on the bottom chord of the panels, and carry the roadway
super structure. They are tied to the panel chords by transom clamps and
fix the trusses in position at the required distances apart. The girders are
also connected by two diagonal braces called Sway Braces, at each panel
bay. Across the transoms run the roadbearers , which for ease of cons
truction have been welded togehter in groups of three , to form stringers
d ~l
Double Double
=l~b
Double Double ' Reinforced
lP
and are 3048 mm. (10-ft) long, the same length as a panel bay. Running
across the stringers are placed the wooden chesses which form the deck
of the bridge. Ribands are provided to guide traffic and to hold down the
ecking with the help of riband bolts .
i
When required, Footwalks for pedestrian tarffic, 762 mm. (2 ft. 6 in .)
wide, may be provided either on one side or on both sides of the bridge.
These fit outside the main girders of the bridge and are carried on foot
walk bearers which are secured to the ends of the transoms. Posts, which
fit into sockets at the end of footwalk bearers are also supplied for providing
railing to the footwalks with cordages passing through loops on the posts
foot-walk.
(
End Posts, Male & Female, are provided for connecting to the female
and male lugs at the ends of the panels of each truss of the bridge for dis \
I
tributing the shear forces due to the end re-action of the bridge. The i
end posts attached to the ends of each truss of bridge girder are supported
on bearings which rest over base plates placed on the ground at each end 1
of the span. The base plates are intended to spread the load from the
bearings evenly over an area of ground .
The height of the timber deck of the standard bridge is 673 mm. (2 ft.
2.1/2 in.) over the bottom of base plates at each end of the span. Ramps
can be provided to give ease of access to the deck of the bridge. Ramr:s ~I It p t.
. I
may be supplied in lengths of 3048 mm. (10ft.) or 6096 mm . (20 ft.) as
required according to the contour of the approach road. These are made Triple Double Triple Double Reinforced
of three RSJs welded irto a frame. Ramps are fixed at the ends in precisely
at the same manner as the stringer and are 3048 mm. (10 ft.) long. For a
6096 mm. (20 ft.) ramp, two spans of ramps must be used, supported at
the junction on ar intermediate transom, carried on four Ramp Pedestals.
Where the bearing pressure under the base plates at the ends of the I
-
J I
bridge span exceeds the safe bearing pressure of the soil of river bank,
-
I
f-- l-
it will be necessary to provide a grillage to spread the load over a larger
area. Different types of standard grillages composed of steel and timber
components are available and these can also be supplied when required. .
2
STANDARD DOUBLE SINGLE REINFORCED BRIDGE
WITH TIM BER DECKING
GBBl
GBB3 RAKER 10
BB63
MALE END POST
GB85 TRANSOM
GBB31
Fig. 2
3
)
3 ·7.60M FRAME BRACING ~
L
(1 2' · 4")
\
POST
FOOTWAL K
RAKER -.... II / JI (10 ' ·9" )
3· 277 M
I II \ \ II
~
CHESSES "' RIBAND , -
I i /1 b< 0
I
:r· I,~,L \ II
0 0 0
Typical cross sec tion through standard width portab le steel b r idge do uble singl e co ns truc tion
Fig . 3
;,
"
I
\ . SWAY BRACES STRINGERS ~ TRANSOM BEARER FOOTWALK
~
Typ ical cross sec tion through an extra-wide portable stee l bri dg e trip le single c onstructio n
\
Fig . 4
4
').2-1
STANDARD PORTABLE STEEL BRIDGE
DOU BLE T RU SS SI N G LE STO RE Y CO NSTRUCTIO N
SINGLE BAY RAMP FOR
END POST PANELS RAKER BRACING FR A MES SLOPING GROUND
EL EVA TION
IX
EACH END TRANSOM WELL
WEDGED UP ON TIMBER
PACKING FOR LOADS
OVER CLASS 24
SWA Y BR A C I NG
PA R T PLA N
BRA CIN G FR A M ES
RAKER
1- 10'- 9" -I
BEARING
BASE PL A TE
SWAY BR A C I NG
5
)
(
ELEVATION
STRINGER BUTTON
STRINGER PLAIN
RIBAND BOLTS
SWAY BRACING
PART PLA N )
C
l
I
10'-9"1 RAKER
,
)
\1
SWAY BRACING
GENERA L DESCRIPTION
Garden Reach Steel Deck Units have been designed principally for use
on Bridges of a permanent or semi-permanent nature. Furthermore, since In case of Steel Deck Bridges, Stringer, Chesses and Ribands are re
it is silent in service, and hav e heigher axle load carrying capacity, use of placed by Steel Deck Units . Steel Decks are fitted on Steel Deck
Steel Deck is recommended for Bridges in Urban Areas. Tranoms with special fixing arrangement.
BB 140
GBB 1
<:<50
BB 63
-.............. MM
Gee <r,
0'0
BB 143
GBB 31
EXTRA-WIDE DOUBLE SINGLE REINFORCED BRIDGE WITH STEEL DECKING
Fig . 7
I
1
f
MULTIPLE However it's use must be carefully selected. If any intermediate p,ier, end
abutment sinks afterwa·rds , girders may be stretched beyond permissible
SPAN BRIDGES limits,
For larger gaps mUltiple span bridge constructions are to be used. Both
continuous span and broken span bridges are possible to be built using BROKEN SPAN BRIDGE
standard components and a few special components .
This type of multi-span bridges are essentially single span bridges con
nected by special type of Junction End Posts, Junction Link, Bearings etc.
CONTINUOUS SPAN BRIDGE to accommodate change of slope between two spans in case of sinking
of pier/ end abutments. During launching the junctions are locked using
The spans are supported on intermediate pier using specially designed special components . The additional gap created due to placement of
Distributing Beams on Bearings. It is quite economical to construct a Junction End Posts is filled by short length Junction Chesses or end
continuous span bridge, due to lowering of effective bending moment . steel deck units,
(
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METHOD OF ERECTION &
LAUNCHING
~I
far bank, a special component known as Laun (f)
a: II:
ching Link is inserted in the bottom chord UJ •
....
-,'
<t:
w'
CONSTRUCTION I ROLLERS
co
between two panels of the skeleton nose. The
nose is built up of such a length that when the
~
UJ
t-
<t:
-'
0
a:
-'
t?
Z
-
CIl
w
t
<t:
whole structure is rolled forward, the tip of the -'
t? :t: :t: -'
a.. Z
nose lands on rollers on the far bank before the U U Q..
.... 0 Z Z w
point of balance is reached (see fig. 8). (f) Z ::> ::> en
<t: <t: <t: <t:: <t::
c:J -' -' -' al
Once the bridge is in position across the gap,
the launching Nose is dismantled and the bridge
\ jacked up off the rollers and lowered on to its
permanent bearings on the abutments .
\
>
Fig. 8
9
LAUNCHING NOSE 2. Construction of launching nose.
The length of nose req uired can normally be taken as half th e length (a ) Single Storey bridges.
of bridge plus one bay, to the nearest 10 ft. above. By taking moments Maximum length of Single Si ngle nose = 6 bays
about the home rocking roller, a check can be made on the balance of Max imum length of Double Single nose = 4 bays
the bridge at the point when the nose just reaches the far landing roller.
(b) Double and Triple Storey bridges.
Maxi mum length of Single Single nose = 6 bays
JACKING DOWN Maximum length of Double Single nose = 3 bays
On completion of launching, the bridge rests on the launching and An y further bays required must be Doub' e Double .
landing roller on each bank, with the ends of the bridge over the centre
of the base plates The tail of the bridge can be jacked down immediately 3. Launching links must not be fitted more than four bays back i n the
whilst the launching nose is dismantled on the far bank. As soon as the Single Single portion of the nose.
nose is dismantled, preparation should be made so that jacking can begin
on the far bank. immediately the bridge has been lowered on to its bearing The various positions in which launching links may be titted and the
on the home bank. AT NO TIME SHOULD THE BRIDGE BE SUPPORTED amount they lift the tip of the nose is given in Table A.
ON JACKS AT BOTH ENDS.
The amount of sag to be expected at the tip of the launchingnose
The bridge is f irst lifted clear of the rocking rollers, which are then with as it reaches the landing rollers is given in Table B.
drawn . Then the jacks are reversed and the bridge lowered on to bearing.
4. When the bridge reaches the point of balance during launching
It is essential that the men on the jacks should work together the whole the whole Weight of the bridge plus the nose is carried on the launching
time. rollers : The foundation for the launching rollers must be provided t o
take this weight.
LAUNCHING DATA
NOTE: that Balance Beam Assemblies must be used for launchin g
1. To calculate t he length of launching nose required for any bridge, rollers when:
take half the number of bays in the bridge and add one bay. Thus, for
140 ft. span of bridge, nose= 14/2+ 1 = 8 bays . (a) A single storey bridge and nose exceeds 60 MT
For 170 ft. spa n of bridge, nose=17/ 2 = 9 + 1 =1 0 bays. (b ) A double or triple storey bridge and nose exceeds 84 MT
t,
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II
10 ~
EFFECT OF LAUNCHING LINKS IN LAUNCHING NOSE T AB LE A
.l.-----L-----L--~=-=Jf=F 0 .343 M
\ J=r 0.686M
I~ J-r- '028 M
SPAN OF
BRIDGE
feet metres
SINGLE STOREY
BRIDGE
metres
DOUBLE STOREY TRIP L E STOREY
BRIDGE
metres
BRIDGE
metres
I \ J+ '372M
30
40
50
9.14
12.19
15.24
0 .06
0.06
0 .15
! I I 0-r 1.676 M
70 21.37
80 24.38
90 27.43
100 30.48
110 33.53
0.31
0.41
0 .51
0.64
0.76
0 .21
0.28
0.36
0 .43
0 .53 0 .41
-\----T\~ ~f'9B'M
120 36.58 0 .92 0.64 0 .51
_ _ + 130
140
150
39.62
42.67
45.72
1.1
1.3
1.55
0.76
0.92
1 .1
0.61
0.71
0 .84
I r:=r==O=r 2286 M
160 48.77
170 51.82
180 54.86
190 57.91
1.88 1.27
1.45
1.63
1.83
0 .99
1.20
1.42
1.65
11
(I
SITE LAYOUT
1 FOUNDATION l.aunching Rollers are normally positioned between the bridge base
plate/ bearing position and the edge of the gap ; this reduces to a minimum
The design of suitable foundation will depend not only upon the loads the length of cantilever during launching. (See elevation in fig. 8). Note
to be carried and the bearing capacity of the soil, but also upon the length that the minimum centre to centre distance for the rocking roller from the
of time for which the Bailey bridge is to be in service. baseplate/bearing is 762 mm (2'6") . Similarly, for the Balance Beam
For small temporary bridges, timber grillages will suffice; for longer Assembly this distance is 1422 mm (4'8").
and heavier spans, and for long term projects, concrete foundation will Where it is not possible to set launching rollers in the normal position,
be required . When designing foundation, remember that during laun Rocking Rollers should be set at a similar distance behind the base plate/
ching, at the point of balance the whole weight of the bridge and nose is bearing position , or on the bridge bearings themselves. Balance Beam
carried on the launching rollers . This can sometimes be the heaviest load Assemblies should be set on the actual bridge bearings. In either case it
which the foundation will have to carry. wili be necessary to attach a launching tail to the bridge to enable laun
On the Typical Plan of Site (See fig. 10) the positions of the bridge bearings ching to be completed. It will also affect the design of the launching nose
and/or baseplates are indicated at Positions 1 and 4. Transverse setting and the amount of any counter weight required . This is dealt with in the
out dimensions for baseplates are given in fig . 11 section on launching noses.
(ii) Landing Rollers (Position 2)
2. LAUNCHING AND CONSTRUCTION ROLLERS
Since the load on landing rollers is normally much less than on the laun
Rollers are required in the following positions (See Typical Plan of site. ching rollers, balance beam assemblies are only required on the far bank
fig . 10) : in exceptional cases . Otherwise, the information given above for launching
(i) Launching rollers on the home bank (Position 3) rollers applies equally to landing rollers.
(ii) Landing rollers on the far bank (Position 2) (iii) Construction Rollers (Positions 5,6,7 and 8).
(iii) Construction rollers spaced out behind the launching rollers at specified These are usually set out at a maximum of 7.62 M (25 ft.) intervals be
intervals, (Positions 5,6,7 and 8). hind the launching rollers (See Typical Plan of Site fig . 10). and for the lighter \
Launching and construction rollers should be set accurately to the same bridges Plain Rollers , BB 54, are used. At Position 5 one plain roller is
plane within ± 3mm ( ± 1/8 inch). The landing rollers should never be set used either side, placed under the inner truss . At Positions 6, 7 and 8 for
above this level. but preferably 150mm (6 inches) below . All rol<lers can all constructions except Single Single, a pair of plain rollers is used either
be set to a slight downward gradient to ease the launching operation. side, set out transversely as shown in fig . 10 and Rocking and plain roller
Where the gradient exceeds 1 in 40 (2~%) restraining gear will be needed . templates were designed by the military to make setting out more simple.
for a steep gradient substantial ground anchors will need to be installed They also act as a ready made grillage. These now are not often used
and connected to the bridge with running tackles. since the plain rollers and the bearings supporting the rocking rollers can I
\
I
(i) Launching Rollers (Position 3) be quite easily seated on timber grillages.
For light bridges two Rocking Rollers , B B 59, are required , one either For heavier bridges we recommend that rocking rollers are used either
alternately (Position 5 and 7) with plain rollers (Position 6 and 8) or
I
side of the bridge, positioned under the inner truss.
throughout (Positions 5, 6, 7 and 8). In either case, rocking rollers are
For heavier bridges, four Rocking Rollers are required , one pair either set to the inner truss only. It will be found when using rocking rollers in
side of the bridge, under the inner truss (as above) and under the truss these positions, that the side guide rollers maintain the bridge in accurate
at 457 mm (1' - 6") outside this. The transverse setting out for the various alignment throughout the building and launching; and since the rocking
types of bridge is illustrated in fig. 4,8 and in fig. 10. rollers sit on bearings they are able to adjust to the flexing of the bridge
The maximum allowable load per rocking roller is 18.3 tonnes (18 tons). durin8 launching . Indeed, incorporating just two rocking rollers at Position ~,
In the case of single storey bridges this will be limited to 15.2 tonnes (15 5 can greatly ease the launching operation . Where a counter weight is
tons) by the strength of the bridge girders, but, for ease of rolling, it is required on the tail for launching, the load concentrated on the last bay
advisable to limit the load per rocking roller to 16 tons .. may well be beyond the capacity of plain rollers ; rocking rollers should
On the longer and heavier spans, Rocking Rollers have to be used in therefore be used throughout in this case, and tail panels, with launching
tandem on Balance Beam Assemblies, enabling much heavier bridges to links in the bottom chords should be fitted, as described in the section on
launching noses. l,;
be launched . Full details of the loads which roller will carry are given
(.
in Fig. 18. Erection of the first two bays of the launching nose can often be mad e
The transverse setting out for Balance Beams is the same as for Rocking easier by setting the first set of construction rollers (Position 5) appro
Rollers ximately 4.6 M (15 ft.) behind the launching rollers .
12 ~
\'-1--M ''>.;g {
SITE lAYOUT
TYPICAL PLAN OF SITE
Span of Bridge
<II
~
~
-II
<II <II
Q) Q)
iO 2
'0 iO
0:: ex: 0::
Q) • Q)
- C> • . C
-
...
<II
C
...:l ...
<II
CD '5 • ...J CD
...C
...J
6 7 (8
z z z z z z z z
0
;::
0
~
0
E
0
;::
0
i=
0
.... 0
i= ...QVi "
Vi Vi I/) Vi Vi Vi Vi 0
0
a. fr l 0
a.
0
a.
0
a.
0
a. 0
Q. a.
Fig . 10
13
SETTING OUT DIMENSIONS- Cross Centres
I
I
r 1
DIMENSION-B
I
X
No. of Trusses in Main Girder
1400 f 1400 )
Standard
Single Double Triple
25!1-0 2997 3290
Fig '11 EXtra wide 3556 4013 4013
---- - -
I
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{
Back to back of Cleats' 0 [See page 15J
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for Jb~
['~Lf1" t-d
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Fig. 12
'I
14
,
1
)
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SETTING OUT DIMENSIONS- Cross Centres
Fig. 13
t :.
3747 t
Plain Rollers Positions. 6, 7 & 8
,
-. 01 ,I
101
I I
I
Centres of Inner Trusses C
qJ
01 10
ack to back of C i l e
E ats c
1 B :
!lr:Jn~" e
0
...,.
i , o of)
---+
I
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~ ~01\,
J..I, H
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- J::, i I
K I
Fig . 14
+-- 4660
FIg. 15
C 0 E
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15
SETTING OUT DIMENSIONS
Plain Roller, BB 58
on Plain Roller Template, BB 54
<Xl
.....
III
N
,
~
D
j--+ 457
t 1232 t (
Rockirg Roller, BB 59
~I ~ ;1
on Bearing , BB 19
on Rocking Roller Template, B B 60
~ ~ 610 ~
Rocking Roller, B B 59
t 2515 1 (
(
on Balance Beam, B B 128 ~ __ -------. ~ . 0 ~..
on Bearing, BB 19
on Rocking Roller Temr; late, BR 60
ID
Bridge with End Posts ~ N
on Bearings, B B 19 ..... <Xl
on Baseplates. 8B 31
. . ~
~. + ID
610 ..... (
700(2'-3 ·} ")
405(1' -4") - . , /"'"-3
t--------...J! J
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Balance Beam Assembly to Baseplate 800(2' -7 f') \,
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Fig, 16
762
Launching Plane
l!)
Rocking Rollers Base Plates Plain Rollers CD
1422 ~
t
IrP
Launchin~' Plane.
I " ~
N
Packing
"
l!)
Launching Plane.
Fig. 17
17
(I
(I
ROLLER DATA
c
On single and double truss constructions all Rocking Rollers must r
have all Guide Rollers in position (I
~.h t tri,=
LAUNCHED
Extra wide Triple Truss Tonnes
l~1 l~r
On 2. Rocking Rollers (single storey bridges) 30.5
(
(double storey bridges) 36.6 I
On 4 Rocking Rollers (single storey bridges) 60.9
(double storey bridges) 73.0 II
Fig. 18 (
On 2 Balance Beam Assemblies 146.0
(
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1
(
,
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NOTE : Single storey bridges are limited by erection stresses to the reduced
values given above, double storey bridges may also be governed I
by th is factor )
I
Chord Reintorced Bridges. The strength of the rollers is the
deciding factor- the figures for double storey may be used in all I
cases. \
I
}
18 )
SElTlNG OUT DIMENSIONS CROSS CENTRES
CROSS CENTRES OF BRIDGE BEARINGS
D S,D S R
1 t 457 3937 1 457 t
D D,D 0 R I ,I 1- ! !
r:: J ~ r::J . I L.L~
I
TSj>TSR
T D.,T D R ItlJI
1 565
11
1
IL IL 111
Extra Wide Bailey t 4953 t
SS ~~I~~~
'
rI ' II
I
TS ~ TSR
t (41 t 216 4953 t 241 ( ' 6 1
I I I I I I
TD,TDR I I t I I I I I I I I I l
~ 457 ~
Fig. 19
19
TABLE B
LENGTH OF NOSE (M) 6.1 9.15 12.20 15.25 18.30 21 .35 24.40 27.45 30.50 33.55
BAY CONSTRUCTIONS SS 2 3 4 5 6 6 6 6 6 6
OF NOSE DS 1 2 3 3 3
DD 1 2
GBB 1 PANEL 4 6 8 10 12 16 20 24 32 40
BB 4 PANEL PIN & SPLIT PIN 10 14 18 22 26 34 44 52 60 76 J
GBB 4A (
BB 65 LAUNCHING LINK 2 2 2 2 2 2 4 4 4 4
BB 2 BRACING FRAME 4 8 12 18 24
BB 3 RAKER 6 8 10 12 14 16 20 22 24 26
BB 11 BRACING BOLT 48 72 92 120 1C
BB 9 CHORD BOLT 8 16
BB 133 TRANSOM EW 3 4 5 6 7 8 10 11 12 13
BB 143 TRMSOM CLAMP E.W . 6 8 10 12 14 18 26 30 34 38
BB 134 SWAY BRACE E.W . 4 6 8 10 12 14 16 18 20 22 {
I
'1
LAUNCHING & ERECTION ROllERS (
BB 58 PLAIN ROLLER 4 4 6 6 8 10 10 10 10 10 ~
"
BB 59 ROCKING ROLLER 2 4 4 6 6 6 6 8 14 14
{
BB 128 BALLANCING BEAM ASSY. 2 2
i
BB 54 PLAIN ROLLER TEMPLATE 4 4 6 6 6 8 10 10 10 10
6 6 6 6 6 (,
BB 60 ROCKING ROLLER TEMPLATE 4 4 6 6 8
(
.,
\
20
)
"'1
\
DESCRIPTION OF
STANDARD BRIDGE COMPONENTS
GSB 1 MK II PANEL
The panel is the basic bridge member, constructed from high tensile
structural steel channels with all welded joints.
The chords at top and bottom of the Pan el terminate at one end in a male
lug and the other at a female lug. These male and female lugs enable
the Panels to be connected end to end with Panel Pins.
Holes in the top and bottom chords take chord bolts to connect Panels
together and to chord reinforcements forming multiple storey and/or chord
reinforced trusses.
Four transom seatings are provided on the bottom chord, which also has
two slots into which Sway Braces are pinned.
In both chords and end verticals, holes are provided for fixing Bracing
Frames. The top holes in the end verticals are used for fitting the Rakers
or Tie Plates. All Verticals have a slot above the transom seat to take
Transom Clamps.
The Panel is 3048 mm (10ft.) long and 1448 mm. (4 ft. 9 in.) high
between pin hole centres.
Weight 283 Kg
BS 2 BRACING FRAME
\ A Bracing Frame is a light mild steel welded frame with a hollow conical
dowel at each corner. It is used to brace together panels in multiple truss
and storey construction of bridge girders at the following positions
(i) In a multiple truss single storey bridge, horizontally across the centre
of the top chords of the panels.
(iii) In double storey bridges, vertically across the front end verticals of the
second storey panels in the first bay at the head end . of the bridge.
A Bracing Frame is 1244.6 mm (4 ft. 1 in.) long and 457.2 mm. (1 ft.
6 in.) wide between centres of dowel holes.
Weight 18 Kg
21
BB 3 RAKER
The Raker is made from high tensile Channel. It connects the end of
the Transom to the top of the inner truss and gives the truss lateral stability. i
Hollow conical dowels are fitted at each end , which serve to draw the
Panels into correct alignment by engaging the holes in the Panel and
Tran som. One Raker is used on each side of the bridge at every Panel
junction point. It is fastened by means of the Bracing Bolt.
Weight 9.5 Kg
(
BS 4 PANEL PIN
PANEL piN is used to connect panels together and is made from special
alloy steel of high yield strength and electro- zin c plated to resist rust. The
panel pin is inserted through holes in the male and female lugs in the
panels and secured by Part No. BS 4a SAFETY piN (Split Pin) .
Weight 2..8 Kg
BB4 (induding safety pin. )
BB4A
(
)
I
~
This Secures the Panel Pi n and is made from Spring Sheet.
The shanks of t he bolts are tapered to assist drawing the Pan.els into (
Weight
The nut is similar to that used for fastening
throughout the brid ge and is captive on the bolt. This is 229 mm (9 in
long overall.
0 .80 Kg )
BB10
l..
22
')
GBB 9A SHORT CHORD BOLT
CfSi=d~
GSS 9A
This is identical in design and finish to BB 9 CHORD BOLT except that
the overall length is 228.6 mm (9 in.) . This is used to connect the CHORD
REINFORCEMENTS to the panel chords to form Chrod
bridges.
Reinforced
Weight 2 .[; Kg
BB 11 BRACING BOLT
The Bracing Bolt is rust proofed and is fitted with a special lug on the
head to prevent rotation when tightening the nut. It is used for th e
following purposes :
Weight 10.5 Kg
BB 11
BB 13 RIBAND
This acts as a Kerb and holds down the decking being fixed to the Button
Stringer with 4 Riband Bolts It is made of timber and one is fi xed each
side of the roadway.
Weight 28 Kg
BB 14 CHESSES
These provide the decking to the bridge, and are praced at right angles
to the stringers. The chesses are made of timber. They are held down
by the Ribands in between the buttons of the Button Stringer.
I Weight 2 3 Kg
8B 14
3
BB 6 TRANSOM CLAMP
Weight 3.2 Kg
BB 6
8B 15 SWAY BRACE
Weight 30 Kg \
I
{
BB 15
BB 19 BEARING
This spreads the load of the bridge to the base Plate. It is a welded
steel assembly carrying a round bar upon which the half round bearing
of the End Post rests. This bar is divided into three lengths by two· stiffeners.
In the single truss bridge the End Post is arranged to bear on the centre \
length ; in the double truss bridge, two Bearings are used , so that each l.
truss rests on the centre length of each Bearing; in the triple truss bridge
the inner truss bears as before but the outer trusses bear on the two outer
positions of the second Bearing . Thus it is never necessary to use more
than two bearings at each end of each main girder for any bridge.
Its overall dimensions are 4·57 mm. (1 ft. 6 in.) long. 381 mm (1 ft.
3 in.) wide and (3 13/16") high from bottom of base plate to top of the
round bar.
8B 19
Weight 31.5 Kg
24
,)
BB 29 TIE PLATE
This sec ures t he third t russ to the second in tri ple truss sta nd ard width
bridges and is a flat steel plate with a holl ow conical dowe l at ea ch en d.
& ®;7 It is fixed to the panels and End Posts wit h bra cing b ol ts.
Weight 1.5 Kg
These form the support for the roadway chesses between the transoms
They consist of three mild steel. RSJs and stiffeners weld ed into a frame.
The stringer is positioned by lu gs on the Transom and a pos:t ion ing cl eat
on the Stringer itself.
GBB 7 The o verall d imensions are 30 40 mm. (9 ft 11 ~ in.) long and 533 mm.
(1 ft. 9 in.) wide
103 Kg
~
N STRINGER
T his is i d e n tica~o t he Plain Stringer exce ptthat its ·outs:':Ie channel has
t we lve buttons for \positioning the roadway ch asses, four of whi ch are
sl otted to take "T" h~ d of th e Rib and Bolts.
2.5
GBB 31 BAse PLATE
The Baseplate is designed to spread the load from the bearings evenly f
over an area of ground. It is a welded steel assembly of which the centre r
forms a sun.ken platform to take the Bearings. One Baseplate is suffi··
cient for one corner of the Bridge, whether the construction is of a single,
double or triple truss, but the bearing pressure on the gmund must be
checked
Certain numbers (1, 2 and 3) will be found embossed on the edges of the
Baseplates. These indicate the correct position for the centre line of the
inner truss of single, double and triple truss bridges respectively and by
aligning the appropriate number nearest the decking with the inner truss,
the correct transverse position for the Baseplate is found for each type of
bridge.
The Bearing can move 2.29 mm. (9 in.) longitudinally on the Baseplate.
For bridges on fixed supports, this movement is largely to assist in erection
and also allows for expans1ion of the bridge.
Weight 172 Kg
,
(
BB 63 MALE END POST (
An End Post must be attached to each end of every main girderr truss to
transm,i t the end reaction of the bridge to the Bearing. The Female End \
Post connects to the male lugs at the ends of the Panels; two holes are I
provided at the top end of the post, the lower one for connection to the (1
bottom storey Panel and the upper one for the second storey Panel. Con
nections are made with Panel Pins. The bottom end of the Post embodies
'- I
a halfround bearing block, which fits over the Bearing. A step is fitted to ('r
the End Post to carry the Transom, which has always to be placed outside (
I
the end panel vertical at the head of the bridge only, when using two
transoms per bay. This step is used for jack!ng, bLJt jacks may also be ~
placed under the transom carried by the end posts, because this is held in (..
Weights
Male End Post 59 .00 Kg
BB 62 BB 63 Female End Post 66.5 Kg
\
26
GBB 5 TRANSOM
GBB 5 FOOTWALK BEARERS slide over the web of the transom and are fixed
by one lug on the web and one lug on the bottom flange.
This is basically similar to the bottom chord of the Panel, having male &
female ends for connection by panel pins, chord sockets, bracing frame
and sway brace attachment points. The sockets for the chord bolts arE:
set back so that when attached to the panels, the heads of Chord Bolts
are housed inside the Chord .
GeB 150 Weight 95.6 Kg
27
RAMP UNITS
I
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,
I
BB 23 RAMP PEDESTAL ,)
88/23 "
43 kg
.. .
~.~==~====~--===
BB 24 RAMP PLAIN
88 24
BB 25 RAMp BUTTON
The" "" ';mOa, to Pfa;n and Buttom ",;ng" but fab,;cated "am heav;e,
"chon. The end, a" tape"d and f;tted W;th half-'ound bea,;ng,
Weight
BS 24
•• •• BR 25
165 kg
169 kg
28 88 25
I
I
I
)
)
BB -108 RAMP PEDESTAL NO . 2
Ra mp Pedes tal No. 2 is a fab ri cated buttress sim ilar to t he origina l Ramp
Pedestal BB. 23. b ut of deeper co nstru ctio n to ac commo date t he heavie r
trar> som se ction. Th e intermedi ate tra nsem in a t wo - bay ramp m ust be
sup ported by t wo - Ramp Pedes tals. BB 108 near th e centre and two
Ramp Pedest als BB. 23 atth e ends.
The Headless Panel Pin , as nam e i mpli es, is a normal pa nel Pill from w hich
the he ad has been remove d : it ca n th erefore pass ri ght th roug h a pa nel pir
hole. It is required ir> certa i n positions wh ere t here is in sufficie nt c lea rance
to insert a norm al panel pi n.
BB 130 W eight. 2 .7 kg
\.
':I
~l,
B8 -133 EWTRANSOM
The tr ansom is fab ri ca ted f rom heavier A.S.J . w th the ends reduced ;n
sect ion to enab le it to be sec ured in the panel sea tin g s w it h normal transom
clamps. On th e un dersid e. at ea ch en d , is a series of three holes w hich
register over the dow els in the pane l tra nsom seats. At each of these
dowel holes, the web of the joist is cut away, to enab le a bracin g bolt to
pa ss throu gh when required to f aste n a ver tica l brac in g fr ame in t riple
t russ co nstructions. On the top fla nge, seven set s' of clea t s are symm etri
call y disposed to lo ca t e stri ngers, and at each end a lug is p ro vided fo r
attachi ng a rak er. Lugs are also pro vid ed at each end to accommodate
footwa lk bearers.
Weight 32.0 kg
29
(
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J
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BB - 134 EW SWAYBRACE )
Weight 34 kg
(
r\
-
BB -140 EW BRACING FRAME
This is a light fabricated mild steel frame having at each end a series of
three hollow conical dowels, by which it is located, and through which it is
fastened with bracing bolts, to panels either horizontally across the top i
chords, or vert'i caliy across the end verticals. The frame is not reversible
an embossed letter '1' indkates the side which must be attached to the
inner truss .
Weight 181 kg
(\I,' I
\ "
~\
BB -144 EW CHESSES
l ,
The E.W . Chess forms the roadway deck' and comprises a length of
100 mm thick timber. This thickness is reduced 't o 50 mm at each end , to
enable the ribands to be attached with standard riband bolts. Shoulders
1
are formed at each end to locate the chesses between the stringer buttons.
88144
Weight 57 kg
I \
30 J
I)
88 -143 EW TRANSOM CLAMP
Weight 2.7 kg
BB 143
\.
('
88- 146 EW MALE END POST
88 - 147 EW FEMALE END POST
Basically similar to End Posts BB62 and B863, but with the transom
seat and bracket omitted. This enables rakers to be fitted to ihe transom
in the End Posts.
In both cases the E.W . End Posts are fitted only to the second truss, all
other trusses being fitted with normal End Posts. BB62 and BB63.
Weights BB 146 56 .5 kg
8B 147 63 .5 kg
BB 146 BB 147
31
1\
(,I
STEEL DECK COMPONENTS GBB 2002- SHORT DECK UNIT I
I
GBB 2003- LONG DECK UNIT I
I
These deck units replace Stringers, {:hesses and Riband of Timber Deck ,)
ill Steel Deck Bridges. In. order to avoid rattling under moving live load
due t o any gap between deck and middle transom of a bay length, two
Deck units are used instead of one of full bay length of 3.048 M. Further.
each Deck unit is positively fixed with the Socket welded on Transam
by special bolt s. Stop pers welded on the Transom locate Deck unit.
Kerbs are integral to the Deck units. Hales are pravided for drainage and (
top face has chequered plate to provide better wheel grip. Deck units
are steel fabricated frames using high tensile channels and chequered
plates .
GSB 2002
W eights
(
GS B 200 306.00 Kg
GS B 2003 335.00 Kg
)
GSB 2003
I
I
I
( 'I
GBB 2004 H .D . BOLT ( ,
WITH NUT AND WASHERS
(
j
These are fi x ing arra ng ement aJ Steel Deck Units with Transom. T-head
of bolt enters th rough the slot pravided an the Deck unit & locate itself
in t he Socket on the Transom . A Saddle Washer covers the elongated
hole o n Deck Unit and lock it in position with Nyt & Spring Washer.
W eig ht ( Pe r Set) 0 .8 Kg
GSB 200 4 I
)
32
GBB 2008 END DECK UNIT
This is used at each end of the Bridge to connect road way to deck.
Design is similar to other Deck units except that its length is shorte'l. It is
also used as junction Deck Unit in broken span bridges.
Weight 132 Kg
These are required to fill the Increased width of EW Bridge Deck, placed
at Centre of Deck . Design is same as other deck l!Jnits except the width.
Weights
GBB 2.010 155.00 Kg
GBB 20011 171 .00 Kg
" ,.
Weight 69.00 Kg
33
)
(
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GSB 2001 STEEL DECK TRANSOM
Th ese are simi lar to re spective tim ber Deck Tran soms of standard w idth
and E.W . in appli cati on except special sockets are welded for Fixing Steel
Decks, inplace -of Cleats.
Weig hts :
GBB 2001 213.00 Kg
GBB2 020 R 368.00 Kg - I
(
I
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(
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GS S 2020 R
..
,
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(
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.
1
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34
LAUNCHING NOSE & ERECTION GEAR COMPONENTS
88 54 Weig ht 13.6 Kg
Weight 47.60 Kg
Weight 45.4 Kg
88 - 65 LAUNCHING LINK
Weigh t 12.70 Kg
8B 65
)
35
(I
)
I
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88-59 ROCKING ROLLER I
For launching long spans, severe local bending stresses occur in the
bottom chord at the point where it passes over the bank seat roller. Rocking
Rollers distributes th e.. load over a I~nger length .
Weight 91.60 Kg
Jack shoe is a fabricated base for Jack. It is placed on the base plate
within the space available after placing bearing. It allows limited movement \
of bearing in jacked up position of bridge. s6 that beadng can be correctly (
located under the end posts before lowering .
Weight 16.3 Kg
Longer and heavier bridges require double rocking roller at the launchin g
\
position . Balance Beam Assembly is used for supporting four rocking
Rollers. It is a fabricated steel structure, two beams bolted by two dia
phgrams. enabling dismantling for easy transport. Halfround bearing block
rests on bearing and round bearing or top flange take Rocking Rollers.
(
I
Weight 285 .00 Kg t
1/
\
36
\
" ~
BB 26 : 1 t" RATCHET SPANNER
Weight 3.30 Kg
BB28
The Podger Spanner is. open ended spanner with a tapered tail.
BB 32
BB 33 , ., PODGER SPANNER
BB 33
37
/
BB 34 3/4" BOX SPANNER
(
(
I
GBB - 616 TAPER CHORD MALE
These are fitted under bottom Chords of end bays for launching Chord
reinforced bridges to negotiate the step, where the rei nforcement is stop(:ed ,
GBB 515 without the necessity of Jacking
Weights
GBB 515 53 Kg
GBB 517 4 8 Kg
,,
GBB517
/ These are toe-type jacks for lifting & lowering of bridge during launching
bridges with less effort. The hydrauli c jacks are specially designed with
positive lock & screwed support to hold load.
Weight 56 Kg
8882
~
HYDRAULIC JACK- 30 MT
Weight 24 Kg
JACK 30 T
39
TO FIT ''1..'' RACHET SPANNER
(
ADAPTER AS USED ONLY
WITH FEMALE END OF PANEL l....-....~T
~
'. \\"
O'\'((;~ \ , .9'IA"
c§;;9
(,\;O
TEE BOLT
)
~
I)
88 · 83 CHORD JACK
no position where the top chord is level. To fit extra panels to form
second storey this sag has to be taken out by mechanical means using )
chord jacks.
Weight 46 Kg
40
~
BRIDGING CRIBS
Where small piers are required the 20' ton Bridging Crib can be used.
This Crib is constructed from angle and flat and will carry 5 Tons on all
"Panel " poi nts . The Crib is 6 ft. X 2 ft. X 2 ft . (1 .83 M X 0'.61 M XO .61 M)
and can be used vertically or horizontally. When it is used verticlly it will
carry 20' tons (4 X 5 tons) and horizontally it will carry 40' tons (8 X 5 tons) .
The Cribs are built up in " brick" formation to give cribs in 2 ft. (0'.61 M)
increments.
The Crib is finished with steel or tim ber beams which , in turn give direct
support to the appropriate bridgs bearings.
Hinged Clip
6 ' X 2 'X 2 ' Crib 50 X 50 X 6 angles
\ I
(/
41
COMPONENTS FOR MULTIPLE SPAN BRIDGES (
(
At the junction of two spans of a broken span brli dge end reaction is
transmitted to the foundation through these specially designed end posts. (
Male and Female junction posts correspond to Male and Female end posts
respectively. At the top additional panel p in hole on extend lug and at
the bottom universal jaws also with panel pin holes depending on type
Q male or female are provided . The extra Panel Pin holes at the top of male
and female position are locked by Launching LINK (BB 65) and Panel
Pin BB 4, for launching purpose, thereby making the broken spans con
Q tinous to roll freely on launching ,rollers . After launching a special com
ponent called Junction Link BB 70 is pinned at the bottom part, connecting
male and female posts for transmission of end reaction to foundation
through crib bearing beam.
I
(
\ .
I
I \
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BB 154 DISTRIBUTING BEAM I
\
~,, ~--;j Used at intermediate pier to support girders of continuous bridge. They
are used in pairs for stability. A pair is connected by End Plate B B 155.
Half round bearing at the bottom seats 01'" bearing placed on pier. It is l'!
\
Weight 16.00 Kg
8970 This is a Triangular steel fabrication with two hollow male lug at the
top and a round bearing journal at the bottom. Top lugs connect male
& Female junction posts providin.g double hinge joint for change of slope.
Roun.d bearing journal at bottom seats on Crib Bearing Beam BB 165 .
EW Junction Link is of heavier construction to carry higher load , otherwise
same as B B 70 .
Weights
B8 70 16 .00 Kg
BB 166 18.00 Kg
43
BB 165 CRIS BEARING BEAM
There are a series of holes on lf ront face and two taper hollow dowels on
conve x- bearing side face at each end. Th ese holes & dowel s ail low I
joining a number of Cribs Bearin g Beams to get different height as re
quired for various applications.
Weight 75.00 Kg
(
I
(
Weight 1800 Kg
B8 161
t
I
I
SS 38 JUNCTION CHESS
i
BS 141 LONG JUNCTION CHESS
\t
1\
When two bridge spans of standard width are connected with jun ction
posts the extra gap is filled up by the junction chess.
In Ste el Deck bridg e, End De ck Unit GBB 20P8 is used as jun ctio n
unit. \
Weights
BB 38 28.00 Kg
BS 141 8200 Kg )
44
TABLE-C
RECOMMENDED CONSTRUCTION OF STEEL DECK STANDARD WIDTH BAILEY TYPE PORTABLE STEEL BRIDGE
5pan
Feet 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200
Load Class
55 55 55 55 55 55 55 5S 5SR S5R SSR DSR DSR DD DD DDR DOR DDR
5R
2 55 55 55 55 55 55 55 S5 5SR S5R SSR DSR DSR DD DD DDR DDR DDR
55 55 55 55 55 55 55R 5SR SSR SSR SSR DSR DSR DD DDR DDR DDR DDR
9H
2 55 55 55 55 SS 55 55R S5R 5SR SSR TS DSR DSR DD DDR DDR DDR DDR
55 55 5S SS 5S 55R SSR 55R 5SR 5SR TS DSR DD DD DDR DDR DDR DDR
12 R
2 55 55 5S SS SS SSR SSR S5R SSR TS TS DSR DD DD DDR DDR DDR DDR
55 5S SS SS SSR SSR SSR SSR TS TS DSR DSR TSR DDR DDR DDR DDR DDR
18R
2 55 55 55 SS S5R SSR SSR TS DSR DSR DSR DD TSR DDR DDR DDR DDR DDR
55 55 SS SSR SSR DS DS TS TS DSR DSR DSR TSR DDR DDR DDR DDR DDR
24R
2 55 SS 55 SSR SSR DS TS TS DSR DSR DD T5R TSR DDR DDR DDR DOR DOR
55 DS DS DS .os TS TS TS DSR DSR TSR TSR DDR DDR DDR DDR TOR TOR
3 0R
2 55 DS DS DS TS TS D5R DD DD DD DDR DDIt DDR DDR DDR DDR TDR TDR
DS DS DS DS TS TS TS DSR DSR DSR TSR TSR DDR DDR DDR TDR TDR
40R
2 DS DS D5 DS TS DSR DD DD DDR DDR DDR DDR DDR DDR TDR TDR TDR
55 55 DS DS DS TS TS DSR DSR TS R TSR DDR DDR DDR TDR TDR TDR TD R
A
2 55 S5 DS DS TS DSR DD DD DDR DDR DDR DDR DDR DDR TDR TDR TDR
55 SS 55 S5 SSR SSR SSR TS TS DSR DSR TSR DDR DDH DDR DDR DDR TDR
B
2 55 SS 55 SS SSR SSR TS DSR DD DD DD DDR DDR DDR DDR DDR DDR TOR
1 Temporary Bridge
2 Semi -perman ent Bridge.
For 40R loa din g use of steel deck is reco mm end ed for maximum single axle lo ad of 14. 5 MT .
45
TABLE· D (
RECOMMENDED CONSTRUCTION OF TIMBER DECK STANDARD WITH BAILEY TYPE PORTABLE STEEL BR I DGE
WITH 2 TRANSOM PER BAY
Span feet
Load Class
30 40 50 60 70 80 90 10 ~ 110 120 130 140 150 160 " 170 180 190 2007
SS SS SS SS SS S5 SS SSR SSR SSR SSR DSR DSR DD 00 OOR ODH DOR
9R
2 SS SS SS SS SS SS SSR SSR SSR SSR TS DSR DSR DD OD OOR OOR ODR
(
SS SS SS SS SS SS SSR SSR SSR SSR SSR DSR DSR DO 00 OOR OOR ODH
12R
2. SS SS SS SS SS SSR SSR SSR SSR TS TS DSR DSR 00 00 OOR OOR ODR
SS SS SS SS SSR SSR SSR SSR SSR TS DSR DSR TSR OOR OOR OOR OOR OOR
18R
2' SS SS SS SS SSR SSR SSR TS. DSR DSR DSR _(~ ~ TSR DOR OOR OOR OOR OOH
SS SS SS SSR SSR SSR SSR TS T5 TS DSR ~
~\ TSR ODR OOR OOR OOR DOH
(
2.4R (1
2 SS SS SS SSR SSR SSR TS TS DSR DSR DD ~ TSR DOR OOR OOR OOR DDH
SS SS SS SS SSR SSR SSR TS TS TS DSR DD TSR OOH OOR OOR OOH OOR
B
2 SS SS SS SS SSR SSR TS DSR DD DD DD DD ODR OOR OOR DDR OOR ODR
Temporary Bridge, 2. Semi permanent Bridge.
~;I
TABLE · E
RECOMMENDED CONSTRUCTION FOR EXTRA WIDE TIMBER DECK BRIDGE WITH 4 TRANSOM BAY
f
Span Feet 40 50 70 80 100 110 120 140 150 160 170 190 200
Load Cla ss
30 60 90 130 180
(
os DS DS os DS TS TS DSR OSR TSR TSR DDR DDR ODR DDR TOR TDR. TDR
30H
2. OS
OS
os
OS
OS
OS
OS
DS
TS
TS
TS
TS
DSR
DSR
DO
DSR
00
TSR
OOR
TSH
DDR
TSR
ODR
DDR
OOR
DDR
OOR
TOR
OOH
TOR
TOR
TOR
TDR TOR
\ '1
r
40R
2. OS DS OS OS TS DSH DD DO OOR ODR DDR DDR DDH TOR TOR TOR
",
(
~
A
2. oS DS OS DS TS OS R DD DO DOH OOR ODR DDR DDR ODR TDR TOR TDR
TABLE-F
RECOMMENDED CONSTRUCTION FOR EXTRAWIDE STEEL DECK BRIDGE
Span
Feet 30 40 50 60 70 so 90 100 110 120 130 140 150 160 170 1S0 190 200
~ Load Class
._--- -- - ---------_.- -
SS SS SS SS SS SS SSR SSR SSR SSR DSR DSR DO DDR DDR DDR DDR DDR
9R
2 SS SS SS SS SS SS SSR SSR SSR SSR DSR DSR DO DDR DDR DDR DDR DDR
SS SS SS SS SS SSR SSR SSR SSA TS DSR DSR DO DDR DDR DDR DDR DDR
12R
2 SS SS SS SS SS SSR SSR SSR SSR TS DSR DSR DO DDR DDR DDR DDR DDR
SS SS SS SS SSR SSR SSR SSR TS TS DSR DO TSR DDR DDR DDA DDR DDR
1SR
2 SS SS SS SS SSR SSR SSR TS DSR DSR DSR DO TSR DDR DDR DDR DDR DDR
SS os os OS os DSR DSR DSR DSR DSR TSR TSR DDR DDR DDR TOR TOR TOR
3013
2 SS os os OS DSR DSR DSR DO DO DDR DDR DDR DDR DDR DDR TOR TOR TOR
, "
~--
os os os OS D5R DSR DSR DSR . TSR TSR TSR DDR DDR DDR TOR TOR TOR
40R
2 OS os os OS DSR DSR DO DO DDR DDR DDR DDR DDR TOR TOR TOR TOR
SS S5 os OS TS TS TS DSR DSR TSR TSR DDR DDR DDR TOR TOR TOR
A
2 SS SS os OS TS DSR DO DO DDR DDR DDR DDR DDR DDR TOR TOR TOR
SS SS SS SS SSR SSR OS TS TS DSR DSR DDR DDR DDR OOR ODR TOR TOR
B
2 SS SS SS SS SSR SSR TS DSR DO DO DO DDR DDR DDR OOR DOH TOR TOR
1 Temporary Bridge
2 Semi parmanent Bridge
47 '\
J
TABLE-G
RECOMMENDED CONSTRUCTION FOR STANDARD WIDTH TIMBER DECK BAilEY TYPE PORTABLE STEEL BRIDGE
WITH TRANSOM BAY
I
r
Span Feet 30 40 50 50 70 80 90 100 110 120 130 140 150 160 ' 170 180 19 0 200
Load class
os os OS os OS TS TS OSR OSR OSR TSR TSR OOR OOR OOR OOR TOR TOR
30R
2 OS OS os OS TS TS OSR DO DO DO OOR OOR OOR OOR OOR OOR TOR TOR
os os OS OS TS TS TS OSR OSR TSR TSR OOR OOR OOR TOR TOR TOR
40R
2 OS os OS OS TS OSR DO DO OOR OOR OOR OOR OOR TOR TOR TOR TOR
OS OS OS TS TS TS DO TSR TSR TSR OOR OOR OOR TOR TOR TOR
50R
2 OS OS OS TS OSR DO DO OOR OOR OOR OOR OOR TOR TOR TOR
50R
2
OS
OS
OS
OS
OS
OS
T5
TS
TS
DO
DO
DO
DO
DO
TSR
DOR
TSR
OOR
TSR
OOR
OOR
OOR
OOR
TOR
TOR
TOR
TOR
TOR
TOR TOR
\'
OS TS TS TS DO OOR TO TOR TOR TOR TOR TOR
70R
2 OS TS TS DO DO OOR TO TOR TOR TOR TOR TOR
A
z
OS
OS
OS
OS
OS
OS
OS
OS
OS
TS
TS
OSR
TS
DO
OSR
DO
OSR
DO
TSR
OOP
TSR
OOR
OOR
OOR
OOR
OOR
OOR
OOR
OOR
TOR
TOR
TOR
TOR
TOR
i
Temporary Bridge 2 Semi -permanent Bridg e
TABLE - H
RECOMMENDED CONSTRUCTION FOR EXTRA WIDE TIMBER DECK BRIDGE WITH 2 TRANSOM BAY
Span Feet 30 40 50 50 70 80 90 100 110 120 130 140 150 160 170 , 80 190 200
Load Class
SS SS SS SS SS SS SSR SSR SSR SSR TS OSR TSR DO OOR OOR OOR OOR
9R
2 SS SS SS SS SS SS SSR SSR SSR SSR TS OSR TSR DO OOR OOR OOR OOR
--- - ------ - - - - -
12R
2
SS
SS
SS
SS
SS
SS
SS
SS
SS
SS
SSR
SSR
SSR
SSR
SSR
SSR
SSR
SSR
TS
TS
OSR
OSR
OSR
05R
DO
DO
OOR
OOR
OOR
ODR
OOR
OOR
DDR
DOR
OOR
OOR (
SS SS SS SS SSR SSR SSR SSR TS TS OSR OSR TSR OOR OOR OOR OOR DDR
18R
2 SS SS SS SS SSR SSR SSR TS OSR OSR OSR DO TSR DOR ODR DDR DDR OOR
,
SS SS SS SSR OS OS TS TS OSR OSR OSR TSR TS R DDR ODR DOR OO R TOR
24R
2 SS 5S SS SSR OS OS TS TS OSR OSR DO TSR TSR ODR ODR DOR OOR TOR
SS SS SS SS SSR SSR,. OS TS DSR DSR DSR TSR DOR OOR OOR ODR ODR TOR
B
2 SS SS SS SS SSR SSR TS DSR DO DD DO DOR OOR ODR ODR DDR ODR TDR \
Tempora ry Brid ge 2 Semi -perm anent Bridge ~
\
TABLE-J \'
SCHEDULE OF COMPONENTS-R~MP
QUANTITIES FOR ONE END ONLY
TOTAL QUANTITIES DEPEND ON COMBINATION USED
BB 24 PLAIN RAMP 3 5 6 10
BB 25 BUTTDN RAMP 2 2 4 4
BB 23 RAMP PADESTAL 4 2
BB 5 TRANSOM
BB 13 RIBAND 2 2 4 4
BB 14 CHESS 13 26
BB 144 CHESS EW 13 26
BB 10 RIBAND BOLT 8 8 8 8
49
(
I II
I TABLE- K t
SCHEDULE OF COMPONENTS/ FOR STD . WIDTH TIMBER DECK BRIDGE 2 TRANSOM /BAY
GBB 4
PANEL /
c/
PANEL PIN/
2
4
2
4
4
-
8
4
8
6
8
6
8 12.
8
12
8 12.
12
12
12
2
.,
4
2
8
4
8
-
16
4
12
6
24
6
16
8
24
8 12
24
12
36 8
2 2
8 16
4
16
4
20
6
20
6 8
28 28
8 12
36
12
36
6B-5 TRANSOM
3 3 3 3 3 3 3 3 3 3 Z 2 2 Z 2 2 2 2 2 '1 2 2 2 2 2: 2 2 2 2 2
BB 6 TRANSOMCLAMP 4 4 8 8 12 12 8 8 12 12 4 4
.
8 ~ 12 12 8 8 12 12 4 4 ~ 8 12 12 8 8 12 12
BB 62
BRACING BOLT
-
8 16
-
16
-
32
-
32
-
32
-
32
-
52
-
52
- -
4
-
4
-
12
-
12
-
24
-
24
- .
20
-
20
-
36
-
36
-
4
2 2
4 12
4
12
4
16
4
16
4
20
4
20
4
24
4 4
2
~
BB 63 POST END MALE 2 2 4 4 4 4 4 4 4 4 - - - - - - - - - - - - - - - - - - - -
GBB 31 BASE PLATE 2 2 2 2 2 2 2 2 2 2 - - - - - - - - - - 2 2 2 2 2 2 2 2 2 2
~
"
BB 19 BEARING
,
2: 2 4 4 4 4 4 4 4 4 - - - - - - - - - - 2 2 4 4 4 4 4 4 4 4
BB- -8 STREINGER
,.
BUTTON 2 2 2 2 2 2 2 2 2 2 2. 2 2: 2 2 2 2 2 2 2 2 2. 2 2 2 2 2 2 2: 2
B8 - 10 RIBA N D BOLT 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8
8 8 8 8 8 8 ~. 8
BB-13 RIBANDS 2 2 2. 2 2 2 2 2 2: 2 2 2 2 2 2 2 2 2 2: 2 2 2 2 2 ·2 2 2 2 2 2
8 8 14 CHESSES 13 13 13 13 13 13 13 13 13 13 n3 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13
50
TABlE - l
GBB
BB-4
PAN EL
PANEL PIN
2 2 4 4 6 ' 6 8 8 . 12
12
12
12
2
4
2
8
4
8 16
4
12
6
24
6
16
8,
24
8 . 12:
24
12
36
2;
8
2
8 16
4
1e
4,
20
6 6 8 8 12
36
12
4 4. 8 8 8 8 12 12: 20 28 28 36
GBB--4 \ SPLIT PIN 4, 4· 8 8 8 8 12 12 12 12 4 8 8 16 12 24 16 24 24. 36 8 8 16 16 20 20 2B 28 36 36
BB- 1 TRANSOM EW 3 3 3 3 3 3 3 3 3 3 2 2 2 2 2 2 2 2 2 2. 2 2 2 2 2 2 2 2 2 2
BB-1 TRANSO MCLAMP EW 4, 4 8 8 12 12 8 8 12 12 4 4c 8 8 12 12 8 8 12 12 4 4 8 8 12 12 8 8 12 12
BB- 1 BEARING 2 2 4 4 4 4- 4- 4 4 4 - - - - - - - - - - 2 2: 4 4 4 4 4 4 4 4
51
)
(
PART
NO . DESCRIPTION
SS SSR DS DSR TS TSR
HEAD END BAY INTERMEDIATE BAY
I?B-6
BB-Z
TRANSOM CLAMP
BRACING FRAME
4. · 4 8
2.
8
2
12
2
12
2 6
8 8
66
12 12 1
6
4 4 8
22224444
8 12 12 8 8 12 12 1 4 4 8 8
22224444
12 12. 8 8 12 12
~
BB-3 RAKER., 4 4 4 4 4 4 4 4 4. 4 1 2 2 2 2 2 '1 2 2 2 2 1 2 2 2~ 2 2 2 2 2 2 2
)
~
BB-9 CHORD BOLT 8 8 12 12 1 - - - 8 8 12 12 8 8 12 12
.~
BB-62 POST END FEMALE 2 244664466
./
52
TABLE-N
SCHEDULE OF COMPONENTS FOR EXTRAWIDE STEEL DECK BRIDGES
- - - --+
PART HEAD END BAY INTERMEDIATE BAY TAIL END BAY
NO. DESCRIPTION
________ SS SSR OS DSR TS TSR DO DDR TO TOR I SS SR OS DSR TS TSR DO DDR TO TOR SS SSR OS DSR TS TSR DO DDR TO TOR
GBB~1--TpANEL 1 2 2 4 4. 6 6 8 8 1 ~2 2 4 4 6 6 8 8 12 12 2 2 4 4 6 6 8 8 12 12
BB 4 PANEL PIN 4 4 8 8 8 8 12 12 12 12 4 8 8 16 12 24 16 24 24 36 8 8 16 16 20 20 28 28 36 36
( GBB-2020 1 EW TRANSOM
GBB-2020R EW TRANSOM 3333333333 1 2222:222222 1 2222222222
RE-INFORCED
BB - 3 RAKER 4 4 4 4 2 2 4 4 2 2 1 2 2 2 2 2 2 2 2 2 2 2 2
BB - 9 CHORD BOLT 8 8 12 12 8 8 12 12 8 8 12 12
53
TA B LE-P
(
SS SSR DS DSR TS TSR DD DDR TD TDR I SS SSR DS DSR TS TSR DD DDR TD ~ SS SSR OS DSR TS TSR DD DDR TD TDR
(
STANDARD WIDTH
ADDITIONAL COMPONENTS
BB-5 TRANSOM 2 2 2 2 2 2 2 2 2 2 2: 2 2 2 2 2 3 3 3 3 3 3 3 3
BB-6 TRANSOM CLAMP 4 4 6 6 4 4 6 6 4 4 6 6 4 4 6 6 4 4 6 6 4 4 6 6
ALTERNATIVE COMPONENTS
IN PLACE OF STANDARD
EXTRA-WIDE
{
ADDITIONAL COMPONENTS <..
I
(
BB- 133 TRANSOM E.w. 2: 2: 2: 2: 2 2: 2: 2: 2: 2 2: 2: 2: 2 2: 2 3 3 3 3 3 3 3 3 "
IN PLACE OF STANDARD
1
(
54
,
I
DECK JOINT
DECK JOINT
(
(
,I
\
o N (
N
to to I
r 0
~ ::l
o
Lf)
a:
c.:J
457 {
600 200 I 230 900 900 534 200 600
CD
o
. r- r-
'-- f-'
- ----$ x 300 LG . * Construction above this level
are to be done after' Br idge erection .
( 1
(
- J
CD , l
o
,-
3 -$ 75 X 75 X 8 THK PL
"*
I
'-
1B4 184
L_ - 5'I t-
FIG , 20
(
I
\
END OF BRIDGE DETAILS TIMBER DECKING ON RAMPS I
(TEMPORARY BRIDGE)
-:
--~~h.I,
(
£ :
<{
1
-r- ..s,,/ LJ l L S . -'I ~
"'~~.»':;",\)(-:;;, ~~. 1:.'\ ,::"",,?~;0/,~ r)(!~)~rY,_t,.:·:;i"~,!'~=:'·~~~~:
. .. " : ·.I;·~;-.~,.~j:!;·:~~{-,::r:?.-~~~.\.;.-:~a:=.,::;":.... - ..... ,': ';'.b,':~!..!f."~??·
Standard BB 711
- ~ I -",
~]
EWBB 762
J
,",,..,.,,,.'.,~1.'~);4'i'!i't1,[/ :Z:lIl'\ ,'" "" "",.,, 1.-,)."
r
""':ffl' I: ; I
.. ,•• ~ 3036 - .~~~'~.~'i~~'i~),-,
• ~ ';~".'''''I''
C··",,',
' .•..•,.",>;r.:' -':"..':~", "t.~ ~<,~
" " ,,... ...........,~:.I->,
' -.,-.,~;r~:"~-'~"" '"
•-'.t, ,.,.
•
3158 ~
FIG. 21
57
)
\
END OF BRIDGE DETAILS ! \
TIMBER DECKING I
(Semi-permanent)
a:l
L r-- i
1
L--=.-L
1
76
.... '.,
-TITt l jI!~
380
-
:
I
---,I
,
'- - =-oJ
-=.=-~. -
u u ,
Centre line of Bridge
----~.~-- --~.~--
to 'I '.
~
\ 1
~w L!)
~
FIG. 22
In fill strips (marked Y above) must be notched thus to clear the clears DIMENSION C MM l
on the transoms . (
Standard B.B. 1740
EWBB 2133 (
1
l
DIMENSION B MM DIMENSION D MM
- - . - -
\)
58 \
I
PA RT- B
GRSE PORTABLE SUSPENSION BRIDGES
GENERAL DESCRIPTION Cable Parts :
Standard Portable Steel Bridge components alongwith certain Special Twelve Cables, six on each side of the bridge in horizontal layer, are
Components can be utlised to build Suspension Bridges from 61 Meters to used . A set of six cables pass over saddles, fixed on the top of the Tower.
122 Meters span. For load carrying capacity refer Table-R. They are individually connected to anchorages via adjusting screws and
special grabs. End of the cables are not cut to exact length but extra
This type of bridges are suitable for hilly terrains where intermediate length is utilised for adjustment through adjtJsting screws with special
pier is not possible as in deep rivers. Normal Traffic load being low in quick acting grabs for each cable.
< such places the restricted load carrying capacity usually is sufficient.
Two cable curves 'A' & '18' are used, the 'A' curve is for span 91 .5 meters
In the Himalayan mountains a number of GRSE Suspension Bridges are to 122 meters and 'B' curve is for span 85.4 M span. see F'ig. 24 & 25
already in use.
For cable curve 'A', 20 nos . Suspenders, 10 nos. on each half span, are
used on each side of bridge. Suspender No . 1 to 4 from mid span to each
Descr iption Tower end are of fixed length and Suspendr No . 5 to j 0 are adjustable,
, Cable curve'S' has 14 nos. Suspenders, 7 nos. on each half-spa!",
A General layout and elevation of a typical GRSE suspension Bridge
is shown in figure . General specifications & Technical details are given arranged in simi liar manner as in curve 'A' All these are adjustable.
( in tables.
Under dead load conditions the suspenders are so adjusted that the Three types of Main Anchorages are : (a ) Burried Panel type Anchoring
span has no sag. (b) Concrete Block Anchoring and (c) Rock Anchorage .
\
59
(I
(I
( ,I
I
MID SPAN
RAMPS
HALF ELEVATION
HALF PLAN
FIG. 23 (
(
I
~.
l\
60
, I
CABLE CURVE- A
CL of Tower
'(
(
Suspender Nos .
CL . of Tower Bearing Pin
61 M
DATUM /
DATUM 55 M
(Underside of stiffening girder ) T
110 M SPAN
CL . of Tower
DATUM
• 49 M
(Underside of 51 iffen ing gi r der ) •
\ 98M SPAN
FIG . 24
,
r
,I
'\
I I
CABLE CURVE-B
CL. of Tower
r I
DATUM
Suspender Nos.
(Under side of stiffening Girder)
(' ,
C.L.
~
(
DATUM ~ Suspender Nos
(Under side of stiffening Girder)
36.5 M
1 "
T
I
f
•
73 1M SPAN \
I
CL. of. Tower
Theoretical Point of Intersection
t,
Lowest level of Cable
,
(
C L OF TOWER Bea'ring Pin
I
(
(Under side of stiffening Girder) 30.5 M
1
T
61 M SPAN FIG . 2 5 \
.I
\1
TOWER ASSEMBLY GENERAL VIEW
1
( PORTAL CONNECTOR
FRAME - FEMALE
SADDLE
"
SADDLE BEARER
PORTAL CONNECTOR
FRAME - MALE
, PANEL JOINT
STANDARD BB
BRACING FRAMES
PORT AL CON NECTOR
IN FALSE BASE
\ FRAME - MALE
TOWER BASE
TOP BEARING
6.9 M
15 M TOWER 12 M TOWER 9MTOWER
FIG . 26
63
l
TABLE - R l
TECHNICAL DETAILS- SUSPENSION BRIDGE
REFERENCE FIGURE
)
I
I \.
C/)
> MAXIMUM TENSION AT Load !
«
0:: f-
TOTAL CABLE
I 'I Classification
\j.J C/) EACH CABLE
I 0>
~
I
I
0::
:::l ....J
W
w ~2~ ,
alcuo ' .1::: C
u ....
' 0 «0
~ N
C/)
LL
...
C
I C
0>
C
f-:J
.... -0
0«
0..
C/)
w
0 I
....J
:::l
LL
O>~
....J::
..>{.f
U
0>
-0
I
U « S 0.0 ....J -
uO:: 0 0> 0 -0 u ~
~
OJ
U
Z f l O> 0>« ~o C1l C 0.. =:-0
'"
w
- w o>'~ ::is 0 E . 0> ~
0> OJ Q)
...
zO w
-
~
0>
C
cu
c.~
I z
«
0.:::
.1::::::;0 ~ .~ w W
....J....J
0>
C roU C
0 m0
rJ)
0>
:::
0 ,
0..
C/)
~
.Q
mOl
Ql
Q)
III 0 ' ~ C
f-
C/)
Ol
,_ 0.0 C1l C
0> ..:: .
CJal
z«
....J
~
0> 0
N ~
OJ
=::::J
C
~ ::is
cu
f
-0
. I :::0 C1l
=:..::
cu I
I
0 IO>
.00 f-o.. «U ~ > I «f- U ::i ~ f « U i
Note (a) No. of Vehicles in bracket , with 24M nose to tail distanc es ,
( b) The lo ad class can ~e incressed to 40 t (Single V ehicle onl y ) by attach m ent of c hord reinfor ceme nt to stiffening girder ,
64
DESCRIPTION OF SPEC IAL CO M PONENTS FOR SUSPENSION BRIDGE
Weight 22 Kg
A three piece welded assembly connected by two studs with nuts, used
to hold down the stringer to the Transom . This precaution is taken for
suspension bridge deck against strong gusty wind.
Weight 6 Kg
As the name indicates, it forms the base for assembly of tower parts.
Welded female lugs are fitted on top face to receive male lugs of panel,
and also false base male lugs adjacent to tower lug. On bottom surface
holes are drilled at the central portion to fit Top ~earing (BSB-8) by bolts,
nuts & bevel washers . Set of 4 holes on each side ilre provided for fitting
portal Raker bottom attachment (BSB-17) . It is a steel fabrication with
diaphragms in between two I-beams & top plates bolted together, easy to
handle.
Weight 83 Kg
65
r
,)
r'
I
BSB -8 TOWER TOP BEARING
( ,/
Steel fabricated item, with half round bearing block at the bottom and ( I
holes on the top surface for fitting tower base with bolts. Half bearing fits
over the pin of Bottom bearing. ." ,
Weight 86 Kg
\
A steel fabricated item with round bearing pin to support BSB-8, 4 holes
I
at bottom surface are to fix it on foundation .
Weight 114 Kg \
These are turn buckles with tubular internal threaded collars and LH & "
RH threaded rod in between. Rod has a square nut in the middle and ~
tubular sections are swaged partly. Outer ends of each tubular collars
has male lugs with holes for Pin (BSB-10) . 'Adjustment of 375 mm on
either side from mean position is possible.
Weight 36 Kg
66
~
1
BS8 -42 MALE CONNECTOR LINK
A shaped steel eye bar with holes for BSB Pin at both ends. Used as
suspender ' C' of cable cLlrve 'B '.
Weight 9.00 Kg
,.
Weight 0.68 Kg
,
BSB -27 FEMALE CONNECTOR LINK
Weight 8.00 Kg
It consists of two channels with grooved hard wood faces, bolted to
gether. A U-shapped link is also welded for attaching the suspenders.
There are 8 grooves of which only 6 are used .
Weight 39 .00 Kg
67
( \
I
Suspenderl .2.3 ,4. 5.6.7 ,8 .9 & 10
These are used for attaching bridge span to the cable. As primarily
l
designed for 122 M(400') span. these are described accordingly. For
other spans simi l ar parts are used. with some adjustments for change in
length . Suspenders are numbered 1 to 10, no . 1 being the shortest.
adjacent to mid span .
SUSPENDER 2
\' ,
No . 3 & 4 :
1
Adjustable. Screwed adjuster (BSB 10) & Female l '1
( I
Connector link BSB-27 are' ~sed together.
No . 6 to 10 :
Adjustable . Consist of wire rope similar to main cable.
"_""l'I1il:l :l .,I I:I l.· rD socketed at both ends. (BSB-29. 30, 31. 32 & 33 l
alongwith screwed adjuster (BSB 10) & Female respectively (
~ Connector link (BSB-27)
I..,
SUSPENDERS 6 TO 10 Weights 8SB-29 8.00 Kg ~,
BS8 -30 11.50 Kg
8S8-31 15.50 Kg l .,
BSB-32 19 .00 Kg l
8S8-33 2 6.00 Kg
68 ~
\,
C. L.
/ SUSPEN~ER NOS
,
I
Cl .
Saddle I
MID
1
SPAN
10 9 8 7 6 5 4 3 2
CL.
I
Symmetrical about
Back stay length
MAIN CABLE
Main cables are special grade prestressed, galvanised wire rope,. Suspender
& saddle positions are marked under specified load at maker's Works.
( Marks are made by 6 mm wide ring of red paint. Mid span and saddle marks
are distinguished by two 25 mm ring of blue paint on either side of red
mark . All marks are covered by protective covers . The section of cable
between saddle marks is called main span length and end section as 'back
stays'. 12 cables are required for a bridge .
It is a quick acting cast steel gripping device for cables at the anchorage.
The rope is passed through the semi-circlar groove inside the grab and
gripped in position by putting a lever. A special thimble is already fixed
in a loop cable for connecting it to the screw adjuster of the anchorage
(858-10) through a female connector (858-27) .
When correctly fitted the grab develops full strength bf the cable. Length
of cable between two anchorage can be adjusted by this grab- but no
attempt to be made to do the adjustment with cable tension is more than
2 or 4 KN .
69
('
'I
,\
)
('
It has a base plate, a bearing block, sliding on it, and two slide plates
bolted to base plate preventing bearing block from lifting up from lifting
plate but allowing it to slide. 4 holding down bolts and two channels
are also provided for bolting it down to foundation. Bearing block has
lugs to take male or female lug of bottom chord of panel. Except the
lugs on the bearing plate, sliding blocks are identical.
Weights
t \
BSB-47 52.00 Kg
BSB 48 53.00 Kg
I,
(
\
70 ~
8S8 - 15 PORTAL RAKER ATTACHMENT (TOP)
Weight 35.40 Kg
, It is made of channel with hollow dowels at both ends and spacing bars
at one end . The dowels engage with the upper chord bolt holes of bottom
tower leg panels and raker panels, the end with spacer bars being on the
tower leg. This is fastened with spacer chord bolt (B SB -14) . The other
end is fixed to the raker panel with a bolt having a nut with special washer
shouldered to fit the chord bolt hole, welded to it. Centre attachment
must be fitted to tower leg before erectin g the false base.
Weight 13.60 Kg
A welded bracket designed to connect with male end of the lower panel
of portal raker . 4 Holes are provided for fastenin.g the attachment to the
tower base.
Weight 21 .77 Kg
SSS 17
71
(
)
J
I
Wei g ht
BSB-3 85 Kg
BSB - 4 87 Kg
<
l'l
BSB · 6 BARCING ANGLES (,
~
It is a piece of stee l angle with standard bracing bolt dowel ho les 01 t
~
~~ each end and t wo pieces of mountings to receive the ends o f B ra ci ng
'e9ii ..-- .......-. Frames , BB - 2. Two of these angl es bolted to two bracing frames for m
- - @f" - ---.----= a bracing assembly betwee n the portal cross girders .
l
sse 6 Weig ht 12 K~I I
\
\
7 I
BSB - 1 SADDLE
It is a welded assembly with flat base & curved upper surface in which
there are 8 nos. semi-circula1r grooves. The main cables lie in these grooves,
out of which only 6 are used . The vacant grooves are the third ones from
each edge. The base has holes for bolting the saddle to the saddle bearer.
There are 12 holes in alii, 8 round & 4 slotted. Only 4- of the round holes
are used. With this arrangement saddle can be set to the correct place
relative to the Saddle Bearer, no matter which way round it is erected .
On the top of the Saddle there are two clamps similar to the top halves
of top suspender clamps. These are for locking the main cables permanently
to the Saddle after final adjustment of cables. 8 nos. individual erection
cleats are also provided for temporarily locking indivlidual cables during
erection. The centre line of the saddle is indicated by a scribed line across
the top sllrface.
Two Bolted-I Beam with two channel diaphrgms make this item. Under
side of it has male lugs which engage the female jaws of top tower planels.
Holes on the upper face are for fixing tower saddles. During erection
. the saddle bearer is dismantled and two I-beams erected separetely.
Weight 213 Kg
A small plate with 4- hollow dowels, two to fit · the chord bolt holes and
two to fit bracing bolt holes in the panel chords . These are used on the
sides of the tower leg panels immediately below the 9.144 m (30) joint .
Special bolts , same as in portal connectors are used to fix this .
Weight 25 Kg
73
'-A~/ S
\ BSB-14 . SPACER CHORD BOLT
~
washers welded to them & one standard nut. The purpose of these bolts
is to secure the false base panels to tower legs leaving about 75 mm (3")
space between the panel chords to clear the Heavy Bracing Frames (BSB
5) bolted to tower panels. The spacer chord bolts on inner panel of tower
legs, also connects Portal ,Raker centre attachment (BSB-16). (In this
BSB 14 case tubular spacer is not used, the end of the centre attachment being
provided with spacr bars) .
Weight 2.3 Kg
(). II
(
Weight 49 Kg
This is a square steel bar with a hole at one end to receive female con
nector link BSB-27 and the other end is broadened and ragged and will \
go into hole drilled in rock or concrete foundation .
\
Weight 19. 00 Kg
)
74 ~
METHOD OF ERECTION & LAUNCHING
Erection Lengh of span is assembled progressively on rollers as in the case of
fixed span bridge and pushed accross the span using a control cabl e and
Foundation for Tower, Stiffening Girder and anchorage are to be pre Winch over the towers to regulate movement of Trolley on the mali n cables.
pared first. This calls for a survey for the most suitable site in respect After Launching , span is jacked down from rollers in the same w ay as in
of condition of ground, length of gap and span available for assembly. fixed span ,P ortable Bridges.
Permanent Tower Foundation & span foundation are t o be constructed
with concrete. In order to keep the dead load low during launching, stiffening girder
is launched without stringers and timber decking for 122 M-span to 91.5 M
span. Lower spans can be launched with part decking or full decking
For emergency use or for temporary pUlrpose, improvised Foundation depending on the span.
can be made using standard components and Timber or Galvanised Steel
Plates. Suspenders connecting the span to the cable are specially designed for
insertion and gripping the cable securely at any position. The position or
Anchorage will depend on the type of ground. On homogeneous rock, suspenders are predetermined and marked on the cable. Turn-buckle
ragbolt type anchoring can be done directly. On softer ground concrete type suspender adjusters are used in between for adjustments where
anchorage can be used, or a special design krw wn as burried panel an required .
chorage can be used. The last one is not however recommended for
permanent bridges. Adjustment of cables curve to the correct profile, tilt of the towers and
zero sag of span are to be carried out to ensure correct erection .
After foundations are completed, main cables are laid accross the gap. Detail technical data required for erection, adjustment etc are provided
Then erection of tower is carried out by constructing a false base using by GRSE when required for a specific application .
Erection Davits, Winch etc. Cables are then passed over the saddl e and
tied with the anchorage through the Twewhella Grabs. De-Launching :
75
I
)
)
DESCRIPTION OF ERECTION TOOLS & TACKLES FOR (
,I
SUSPENSION BRIDGE
BSB-21 TROLLEY (
(
While launching the stiffening girder of suspension bridge. the weight of
girder is supported by the main cable through this trolley.
Weight 145 Kg
BSB 21
A special spanner with fixed double handles used for tightening bolts (,I
of top suspender clamps .
Weight 2.9 Kg ~,
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t.
SSS 49 \.
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76
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BSB -44 : ERECTION DAVIT
This is useful for lifting tower panels, portal cross girder etc . into place.
It is a welded structure with a h'i nged swinging arm at the top for a
shackle. Two brackets at widest portion of middle and two brackets at
the bottom engaged with panel diagonal. With a pulley block fitted at
the swinging arm at the top it provides lifting arrangement. it can lift 2
nos . panels at a time .
Weight 72 .6 Kg
BSB44
'" A tapered pin to align panel pin holes in panel during erection of portal
cross girder.
Weight 2.5 Kg
MAINTENANCE The cables are pre-stressed and galvanised and normally should not
require any attention, but must be regularly inspected for damage, if any.
If for any reason wires of cables are found broken, cause must be ascer
In course of initial use, all load carrying cables, suspenders, foundations, tained. If number of wires broken exceeds 5 in any 3 meter length , bridge
anchorage etc. get stretched or settled as the case may be, to their final must be closed, dismantled and new cable fitted . Bearing sliding surface .
position . Stretch of cables and suspenders are to be adjusted periodically cable adjusters suspender turn buckles, are to be regularly lubricated.
till stretching cease . Foundations are to be watched carefully and sinking The road way must be clearly marked regularly and end portions painted
checked at regular intervals . If anyone sinks below a predetermined suitably to prevent damages by vehicles entering or leaving the bridge .
value , the bridge is to be closed and additional packing is to be put to It is advisable to put suitable fenders at the end of the bridge to avoid such
re-adjust the level of foundation . damages . A group of men should be posted to control traffic at both ends .
77 !
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TABLE- S
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SCHEDULE OF COMPONENTS FOR ERECTION EQUIPMENTS FOR SUSPENSION BRIDGE
Part No . Description Qty. For Span 400 Part No . Descr iption Qty. For Spans 400
BB PANEL 38 MEGAPHOSE 2
BB 3 RAKER 6 BB 61 FOLDING WEDGES (PAIRS) 16
BB 2 BRACING FRAME 41 BB 48 PACKING TIMBERS (9 " x 3 x 6 " LG )
N
96
BB 5 TRANSOM 8 BB 49 PACKING TIMBERS ( 9 ~x
.- - -----------------
l " x 6' LG) 24
BB
BB
6
7
TRANSOM CLAMP
PLAIN STRINGER
10
2
HIDE FACED HAMMf'R No .4 (4V Lb)
12
(i
BB 9 CHORD BOLT ~ 32 BSB 44 ER ECTION DA V IT 4
CEPPING METAL
12
40 Kg.
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BB 34 SPANNER Y CRANKED 24 DIE NUT BSW '!: " 2
BB 32 SPANNER 1 r SE PODGER 8 DIE NUT BSW 1· 4 l
BB 26 SPANNER 1 i ~ RATCHET 8 DIE NUT BSW 1 1' 2
BB 15 / 16 SPAR E SWAY BRACE PIN WIR E ROPE DRESSING 20 Kg.
GREA SE GUN 2
78 ~
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TABLE - T
I (Kg.)
Span Tow- Total
ers .
Sp an Tow- Total
ers
I Span Tow - Total
ers
I Span Tow- Total
ers
Span Tow - Total
ers
Spa n Tow - Total
ers
30 Ft. 40 Pt. 50 Pt. 30 Pt.
I 4 0 Pt. 50 Pt.
2 3 4 5 ~ 8 9
BB 6 TRANSOM CLAMP 3.20 82 82 98 98 1 114 114 1 130 ---'30 1 146 - 1 46~ - 162
BB 10 RIBAND BOLT 0. 80176 176 1208 . - 2~40 - 240 272 272 1 3 04. - 304 336 33 6
BB 11 BRACING BOLT 0 .50 84 200 284 100 400 500 116 448 564 132 200 332 148 40 0 54 8 164 44 8 612
BB 4,4A ~NEL PIN , SPLIT PIN 2.80 80 112 192 96 152 248 112 168 280 '1 28 112 24·0 144 152 296 160 168 328
BB 15
BB 24 I
1
SWAY BRACE
PLA IN RAMP I
30 .00
175.00 I
40
6 -
40
6 1
48
6 -
48
6
56
6 -
56
I
64
6
-
-
~
__ ~ I_ ~
72
-
72
6
80
6 = 80
6_
h_
__ __
BB 25 BUTTON RAMP 178.00 4 - 4 4 - 4 4 - 4 4 - ~ 4 - 4 4 4
~ 79
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BSS 6 B RACING A NG LE
2 3
12.00
4
20 20 40
5
40 40
6
40 2'0
7
20 40
8
40
9
40 40
~
BS tl 3
IM
. A LE~ PORTAL
__~_h '
CONN C. FRAM E 85 .00 4 4 8 8
-+
8 8 4
--+
.
4 8
-
8
-t------- ----t---~-- ~- -
+ - -8 8 , 'I
BS B 3 FEM ALE PORTA L CON NC . FRAME 87 .00 4 4 8 8 8 8 4 4 1 - 88 1 - 88
BSB 15 ' TOP PORTA L RA KER ATTA CH . 35.00 8 8-l - = - -; -- 81 - 8 8 I 8 8 1= 8 8 r-=-- - 8 --8- t )1
BSB 1 6 1 CE NTRE PORTJI. L RA KER ATTA C H. '
---I
1<1.•00 8 8
~ 8 8 8 8 8
--+
8
8 - -8-r-=-~----;-
'1'--=---=--r-- -
SS B LEWIS BO LT 1.00 16
BSB 10
SCREWE D ADJ USTOR 35.50 44_ _ ~
_ 44 -"'----=- I 4B ~f4;; 52___-_ _ 4 44 ) 41'___ -_ _ 48 _
1 100---=-,o;-~72 ---=-n
BS B 4 2 M A LE CONNECTOR lINK ..,/ 9 .00 4 - 4 4 - 4 4 - 4 - - - - -
BSB 35 ' PIN ( 1- 1/ 4 " DIA ) 0.70 , 184 184 200 - 2 00 t216 - 216 1 168 - . 168 1,~6--=-~761~84----=-- -~8:;:-
BSB SOC KET FOR 24 MM . SWR --t-
3.20 24 ;;.-t 24 24 I 24 24~--=-24-ru 24 24 24
BSB
_ 11
T OP SLJ SP EN DER CLAMP
_ _-I-_ _ _ _ _ __ _ _ _ _ _ -;-_3_9_.0_~
+ I I I ~--~ ~_.-------- 36 40 40
I
+:
20 20 24. 24 28 28 32 32
~j
BSB 24 ROD SUSPE N D ER N O. 2 13 .00 4 4. 4 4 4 4 4. 4 4 <1
- - --1---- - - - - - -- ----1-- -+- - -- - -----1- 4 4 1 4 ---
: -- -- -- + --- - - --
BSB 2 3 ROD SUSP ENDER NO . 3 15.00 4. 4 4- 4 4 4 4
- - --f--- --+-- -+-------- --
BSB 26 ROD SUSPE N DER No . 4 18.00 4 4 4 4 4 4 ( "
I,)
80
1
1 2 3 4 5 6 7 8 9
BSB 48 FEMALE SLIDING BEARING 53. 00 2 - 2 2 - 2 2 - 2 2 - 2 2 - 2 2 - 2
I GBSB 77 STRINGER CLAMP 6.00 44 - 44 52 - 52 60 .- 60 68 - 68 76 - 76 84 - 84
-- - -
BSB 18 RAG BOLT ROCK/ CONC . ANCHOR 19.00 24. - 24 24 . 24 24 - 24 24 - 24 24 - 24 24 . - 24
-- c--.
EXTRA COMPONENTS FOR CLASS 40 LOADING :
- 1- -- -
BB 150 CHORD REINFORCEMENT 95 .60 80 '- 80 96 - 96 112 - 112 128 - 128 144 - 144 160 - 160
- - --
BB 4, 4A PANEL PIN & SPLIT PIN 2.70 82 - 82 98
- -
- 98 114 - 114 130 - 130 146 - 146 162 - 162
±_
BB 15 SWAY BRACE 30.00 - - - - - - - - - - - - 8 - 8 16 - 16
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PART C
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DUAL-CARRIAGEWAY PORTABLE STEEL BRIDGE
I..
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B C D F H \
STANDARD 3277 3759 711 1073 2622 9880
All dimensions in mm I
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FIG. 27
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82, \
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DOUBLE LANE DECK TYPE BRIDGE
+
~_ $PEClAl CHORO
REINFORCEMENT
RAKER
HEAVY BRACING FRAME lBB-3\
(GBB·1Q06j .
TRANSOM
89·,5
, Cl. OFS~AY
(BB· 15)
BRACE J
216 4 57 1969 , 969 1969 1969
00 700 700
1400 1400
FIG. 28
83
PART 0
INSPECTION, TESTING. PRESERVATION, MAINTENANCE
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INSPECTION & TESTING
The main structural component, the Panel, is proof load tested in the
factory in excess of the rated capacity in bending and shear. Soundness
of the main welding on male & female eye lugs of a certain percentage
of the panels are also checked by X'Ray . The panel is then gauged and
inspected to ensure that the distances between pin holes and the pin-hole
diameter fall within the very fine tolerances imposed. All other compo
nents are also inspected and gauged where necessary to ensure that all
tolerances are maintained and similar components are completely inter
changeable.
PRESERVATION
All panel pins and bolts & nuts are electro-zinc plated to a coating
thickness of 0.025 mm. minimum followed by chromate passivation to
ensure long life in extreme service conditions .
<
All other steel components are sand-blasted to remove rust and mill
scale thoroughly. These are then phosphatised by dipping in a tank
containing the solution at an elevated temperature. The work is then
rinsed in cold running water. This is followed by a final rinse in hot water
containing a suitable chemical to counteract any alkaline material present
in rinse water and to assist drying. The components are then dried and
without any loss of time given a coat of priming paint . These are then
given 2 coats of finishing paint to specific customer requirement .
When so desired by the Purchaser for a longer-life finishing process, Testing of two panels at a time for proof load
the components may be supplied with hot-dip ga'i vanising finish.
MAINTENANCE
3. PWD, Govt. of West Bengal 80 OS 13'9 " Timber 25 sets 1978 Supplied without timber components
4. PWD, Govt. of Tripura 330 * IRC 18 R 10' 9" Timber 1 set 1978 *Multispan Bridge of broken span construction
consisting of 3 spans of 110' each supported on
2 intermediate piers.
5. PWD, B & R Branch 60 SS 2 sets 1978 Launching and Erection Equipment Supplied
Rohtak, Haryana 110 OS 10 ' 9 " Timber 2 sets 1978
140 T5 1 set 1978
6 . Arunachal Pradesh 60 5S 10 ' 9" Timber 1 set 1978 Supplied without Timber Components
Forest Corporation 40 S5 10' 9 " Timber 1 set 1978
30 55 10'9" Timber 2 sets 1978
7. PWD , Bhutan 140 TO 10 '9" Timber 1 set 1979 Supplied without timber components
280 * IRC 18 R 10 ' 9 " Timber 2 sets 1980 *Suspension Bridge with SS Stiffening Girder
susplied with Launching Equipment & Erection
Gear but without timber components .
8. PWD, Ladakh, 80 SS IRC 9 R 10' 9 " Timber 1 set 1978 Supplied without timber components
I, Jammu & Kashmir 90 SS IRC 9 R 10'9" Timber 1 set 1979
(
9. Himachal Pradesh State 200 TOR IRC 30 R 10'9 " Timber 1 set 1979 Supplied with Launching and Erection
Electricity Board Equipment but without timber components.
1 O. PWD , Eastern Circle. 132 * 'I RC 30 R 13'-11 r' Steel 1 set 1980 *Multispan Bridge of Broken span construction
West Bengal 90 DSR IRC 30 R -do- Steel 1 set 1980 consisting of 2 spans of 70 ' & 60 ' supported on
intermediate pier. Each span DSR Construction.
11 . PWD. Uttar Pradesh 170 DDR IRC 18 R 13'9" Timber 4 sets 1980 Supplied without timber components
320 * IRC 18 R 10'9 " Timber 2 sets 1980 *Suspension bridge with SS Stiffening Girder .
Supplied with launching equipment and
Erection Gear but witliout timber components.
12. PWD. West Bengal 160 * IRC 30 R 13' -11}" Steel 1 set 1981 *Multispan bridge of continuous OS
Highway Circle construction over two intermediate piers.
13. Irrigation & Waterways Directorate. 80 OS IRC 24 R 10'11 " Steel 1 set 1981 Supplied complete with Steel Decking
Western Circle, Govt of W . B. components.
85
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2 3 4 5 6 7 8 9 10
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14. National Highway Cir cle 50 SS IRC 10'9 " Timber 7 sets 1981 Supplied without timber components
PWD , Govt. of Manipur
15. Govt. of Sikkim, 40 SS IRC 13 ' 0 " Timber 6 sets 1981-82 Supplied. without timber component with one
PWD, Gangtok, Sik kim 60 Class set of Launching Nose & Erection Gear .
80 DS 'B'
16. Central Irrigation Circ le 80 DS IRC 24 R 10' 11 " Steel 1 set 1982 Complete with Steel Decking (
Govt. of West Bengal , Maida
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17. Central Irrig ation Circle 90 DSR IRC 30 R 10'11 " Steel 1 set 1982 Supplied with Steel Decking 20 ft. ramps at
Go vt. W est Bengal, D urgapur both ends with timber deck.ing, erected by GRSE
18 . Govt. of Aruan c hal 150 DDR IRC 10' 9 " Timber 3 sets 1982 Supply without timber components.
Pradesh PWD Class 'A'
19. Govt. of Bihar PWD 40 IRe Complete with Steel Decking with
M uzaffarpur 50 DS Class 'A ' 13'11 " Steel 3 se ts 1982 erection at sites. \'
70
20. Roy al Govt. of Bhutan 100 DS IRe 10 ' 9 " Timber 4 sets 1982 Supply without timber components
PWD, Phuntsh oling Class
30 R <
21. Govt. of Bihar, 150 DDR IRe 1 ' - 11 " Steel 1 set 1982 Complet e with Steel Deck and one set
PWD, Ranc hi Class 'A' Launching Nose & Erection Gear
22. ONGC , A gart ala 50 DS -d o - 1 ' -11 " Steel set 1982 Complete with Steel Deck.
23. Go vt. of U.P. 60 SS IRC 13'9 " Timber 11 sets 1982 Supply without timber components
P.W.D. 80 SSR Class'S' <.
100 DSR
150 TSR
200 TDR (
24. Go vt. of Haryana 110 DS IRC18R 13 ' 9 " Timber 1 set 1982 Complete with timber deck
Rohtak
25 . Govt . of Andhra Pradesh 100 TS IRC 13'9 " Timber 1 set 1982 Complete with timber deck.
Class'S '
26. Director General 110 TS 10' 9 " Timb er 1 0 sets 1983 Complete with 2 sets of Erection Gear but ~
I
Borde r Roads without timber components.
tI
27. Govt. of Mizoram 110 TS 1 0' 11 " Steel 4 sets 1983 With one set of "rection Gear and
PW.D. Launching Nose
(I
28. Go vt . of Orissa, 100' TSR 40 R 13 ' 11 " Steel 1 set 1983 With erection of the Bri dge at site.
\,
NR Circle I
29 . Govt. of M izoram 80' DS 30 R 10' 0" Timber 2 sets 1983 Supplied without timber and on e set of
'\'
Power & Electricity Dept. Launching Nose & Erection Gear \.,
30 . D irector General of Border Roads 110' TS 10 ' 9 " Timber 20 sets 1983 With out ti r11b(lr components
( ,
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31 . DGBR ( Proj) BEACON Suspension Brid g e Components 1 98 3
86 \
2 3 4 5 6 7 8 9 10
32. ONGC, Nazira, Assam 20 ,30.40, DS & DSR 10' 11 " Steel 10 sets 1983 Complete with Deck Units & 3 sets of Ramp
50,60 & 90 Class 40 R
33. Brahmaputra Board, 50 ,60 & DS IRC 10'11" Steel 6 sets 1983 Complete w ith Steel Decking
GOyt. of Assam 70 ' Class 'A'
34. Project Vartak, DGBR 50 ' to SS to TSR IRC 10' 9 " Timber 31 sets 1984 Timber Deck without timber components 8
150' Class 'B' 10'11" & Steel complete with steel deck
35. Himachal Pradesh 100 DS IRC 10'9" Timber 4 sets 1984 Without Timber Components
PW.D . Class 'B'
36. GOyt. of Manipur 50' to SS & SSR IRC 10'9" Timber 24 sets 1984 Without timber components
P.DW. 100' Class'B'
37 . Project Vartak 50' to SS & TSR IRC 10'11" Steel 26 Sets 1984 Complete with Steel Deckings
150' Class 'B' 1985
38. DGBR 110' TS 10' 11 " Steel 20 sets 1984 Complete with Steel Deckings
1985
39. National H.E. 70,100 DS,DSR & IRC 13'9" Timber 3 sets 1985 Without timber components
Power Corporation & 170' TDR Class 'A'
40. CPWD Arunachal Pradesh 50,80 SS . DS & IRC 10 '9" Timber 3 sets 1985 Without Timber Components
& 130 ' DSR Class 'B'
41 . PWD , GOYt. of Mizoram 110' TS IRC 10'11 ' Stee. 6 sets 1985 Complete with Steel Deck
Class'B'
42. PWD, Nagaland 50' & SS , DSR IRC 10 ' 9 " Timber 2 sets 1985 Without Timber Components
120' Class 'B'
43. Arunachal Pradesh PWD 60 SS IRC 10 ' 9" Timber 4 sets 1985 Without Timber Components
Bomdila DiYn . 70 SSR 18R
80 SSR
150 TSR 18R
44. Arunachal Pradesh 80 TS IRC 10'9" Timber 4 sets 1985 Without Timber Components
130 TSR Class 'A'
150 DDR
45 . PWD , GOyt. of Tripura 100 DS IRC 1 0 '9" Timber 5 sets 1985 Without Timber Components
110 TS 18R
150 TSR
46. National Highay 60 SS IRC ' B' 10 ' 9" Timber 4 sets 1985 Without Timber Components
Ci-rcle, Manipur 100 DS
47 . M i s, Oil India Ltd , 70 DS IRC 'B' 10' 9 " Timber 4 sets 1986 Without timber components and 2 sets of
Duliajan, Assam Launching Nosc
48. Director General of Border Roads 110 TS 10'9" Steel 25 set 1986 Complete with Decking '
New Delhi 110 TS 13'11 " 1 set -87
49. HQ. Project Vartak, DGBR 50 to SS to IRC 24R 10 ' 11" Steel 24 sets 1986-87 Complete with Decking .
150' TSR
50 . PWD, Nagaland 50 & 60 ' SS IRC 18R 10'9 " Timber 4 sets 1986-87 Without timber components \
87
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Assistant En
Road Bridge Se
Bridge Divis
Department of I
Thtmphu: Bh
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Double Triple Construction
wooden Deck Bridge
(""
,
Double Lane Steel Deck
Portable Steel Bridge
developed by GRSE
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SHIPBUILDERS &
ENGINEERS LTD.