PM B35B 6x6 ADT

B35B 6X6 ADT
VIN : AEB 406855 TR000308
PARTS MANUAL
Document Part Number 870166
Issue : DECEMBER 1996
Technical Documentation
BELL EQUIPMENT COMPANY
Richards Bay
IMPORTANT
Due to BELL’s policy of continuous product improvement, the information contained in this manual was correct
upto the time of printing (Issue date of manual). Any changes after this date will only be included in the next
update of this manual.
Illustrations in this manual are pictorial representations of the component and are not drawn to scale.
INTRODUCTION
This manual has been produced to assist you in ordering of parts for the maintenance of your BELL machine.
The information contained in the manual is in a logical sequence. Each illustrated breakdown is supported with
a parts list.
The parts manual has been produced by the Technical Documentation Department of BELL EQUIPMENT Co.
Every effort has been made to ensure that the information in this manual was correct at the time of publication.
BELL EQUIPMENT Co. has a policy of continuous product development, improvement and design. BELL
EQUIPMENT Co. reserves the right to change, amend and update the design of its product at any time without
prior notice. With this policy, changes may have occurred that are not included in this manual.
Whilst every endeavor has been made to provide accurate and reliable information, BELL EQUIPMENT Co.
specifically disclaims any actual or implied warranty and under no circumstances shall be liable for any loss,
damage or injury to person or property suffered, whether direct, or indirect or consequential, arising from the
use of this manual. In particular and without detracting from the above, the disclaimer also applies in the event
of any specification, warning, or representation contained in this manual being inadequate, inaccurate, or
unintentionally misleading.
The user is urged to strictly comply with the instructions and warnings that are given in the interests of general
safety. Please do not hesitate to contact your BELL Product Support Representative whenever you have a query
on you BELL product or this manual. The address of your nearest BELL branch or dealer is as follows:-
The following address list was correct as at 31 July 1996.
R.S.A.
RICHARDS BAY (HEAD OFFICE):
Carbonode Cell ☎ (0351)9079111 P.O. Box 198
Alton Fax : (0351) 974336 RICHARDS BAY
RICHARDS BAY Telex: 661011 3900
3900
RICHARDS BAY (TRAINING):

Carbonode Cell ☎ (0351)974302/3 P.O. Box 198
Alton Fax : (0351) 973699 RICHARDS BAY
RICHARDS BAY 3900
3900
BLOEMFONTEIN:
23 George Lubbe Street ☎ (051) 353900/1 P.O. Box 1878
Hamilton A/H : (051) 478888 BLOEMFONTEIN
BLOEMFONTEIN Radio Page 7255 (Parts) 9300
9300 Fax : (051) 353899
CAPE TOWN:
Milan St. ☎ (021) 3862252 P.O. Box 162
Airport Industria A/H : (021) 9811425 EPPINGDUST
CAPE TOWN Fax : (021) 3862260 7475
7525
EMPANGENI:
15 Brons Street ☎ (0351) 26106 P.O. Box 7332
EMPANGENI RAIL A/H : (0351) 923391 EMPANGENI RAIL
3910 Fax : (0351) 924342 3910
GEORGE:
Pioneer Road ☎ (0441) 8780930/1 P.O. Box 1697
Pacaltsdorp A/H : (0441) 741996 GEORGE
GEORGE Fax : (0441) 8780932 6530
6534
JOHANNESBURG (JET PARK):

Griffith Road ☎ (011) 928 9700 to 22 P.O. Box 25391
Jet Park Fax : (011) 928 9730 EAST RAND MALL
KEMPTON PARK BOKSBURG
1619 1462
JOHANNESBURG (SALES):
1619 1462
JOHANNESBURG (USED/REBUILD DIVISION):

1619 1462
JOHANNESBURG (NATIONAL DISTRIBUTION):

1619 1462
KURUMAN:
8 Acacia Street ☎ (05373) 30698 P.O. Box 1396
KURUMAN Fax : (05373) 30697 KURUMAN
1619 8460
MIDDLEBURG:
9 Celcius Street ☎ (0132) 461169 P.O. Box 2821
Building B A/H : (0132) 29877 MIDDLEBURG
Industrial Area Fax : (0132)461229 1050
MIDDLEBURG
1050
NELSPRUIT:
3 Christie Crescent ☎ (01311) 552110 to 6 P.O. Box 1672
Vintonia 2 A/H : (01311) 551560 NELSPRUIT
NELSPRUIT Fax : (01311) 552117 1200
1200 Radio Page 8036 (Store)
Radio Page 8037 (W/Shop)
PIET RETIEF:
6A Retief Street ☎ (01343) 4110 P.O. Box 1221
PIET RETIEF ☎ (01343) 50916 VRYHEID
2380 ☎ (01343) 3467 3100
A/H (01343) 807029
A/H (01343) 3550
Fax : (01343) 4110
PIETERMARITZBURG:
7 Van Eck Place ☎ (0331) 69319 P.O. Box 100436
MKONDENI A/H : (0331) 964601 SCOTSVILLE
3201 Fax : (0331) 61837 3209
PONGOLA:
☎ (03841) 31720 P.O. Box 681
A/H : (03841) 31162 PONGOLA
Fax : (03841) 31735 3170
PORT ELIZABETH:
134 Patterson Road ☎ (041) 541721/2 P.O. Box 3443
NORTH END ☎ (041) 541794/5 NORTH END
6056 ☎ (041) 541732/9 6056
A/H : (041) 514526
Fax : (041) 542060
PORT SHEPSTONE:
Shop 5 Industrial Park ☎ (0391) 4124/5 P.O. Box 560
Cnr. Main Harding and A/H : (0391) 77821 PORT SHEPSTONE
Isotsha Road Fax : (0391) 815155 4240
PORT SHEPSTONE
4240
RUSTENBURG:
No. 16 Vanadium Street ☎ (0142) 961003/4/5 P.O. Box 3701
Border Industry A/H : (0142) 28364 RUSTENBURG
RUSTENBURG Fax : (0142) 961005 0300
0300 Radio Page 610 (Parts)
Radio Page 600 (W/Shop)
SPRINGBOK:
Drive Inn Road ☎ (0251) 23710 P.O. Box 618
Industrial Park ☎ (0251) 21124 SPRINGBOK
SPRINGBOK ☎ (0251) 21130 8240
8240 A/H (0251) 23344
A/H (0251) 22556
Fax : (0251) 81314
TZANEEN:
8 Impala Street ☎ (0152) 3071129 P.O. Box 2102
Industrial Sites ☎ (0152) 3071180 TZANEEN
TZANEEN ☎ (0152) 3074812 0850
0850 A/H (0152) 3074503
Fax : (0152) 3073095
UMHLALI:
Old Main Road ☎ (0322) 71637 P.O. Box 39
UMHLALI Fax : (0322) 71367 UMHLALI
4390 4390
VRYHEID:
Bloekom Street ☎ (0381) 5541/2 P.O. Box 1221
VRYHEID ☎ (0381) 5555 VRYHEID
3100 A/H (0381) 808112 3100
Fax : (0381) 809752
U.S.A.
GARDEN CITY (HEAD OFFICE):
2843 Hwy 80 ☎ (912) 966-2615
Garden City Fax : (912) 964-1594
GEORGIA
GA 31408
NEW ZEALAND
NEW ZEALAND (BELL EQUIPMENT (NZ) LTD):
19 Nikau Road ☎ (09) 276-2424 P.O. Box 22585
Otahuhu Fax : (09) 276-6379 Otahuhu
AUCKLAND AUCKLAND
AUSTRALIA
AUSTRALIA (BELL EQUIPMENT):
12 Granite Place ☎ (0961) 3561033 P.O. Box 34 SPC
Welshpool Fax : (0961) 3565229 Welshpool
WESTERN AUSTRALIA WESTERN AUSTRALIA
6106 6986
PACIFIC RIM REGION (WESTERN AUSTRALIA):

12 Granite Place ☎ (0961) 3505346 P.O. Box 34 SPC
Welshpool Fax : (0961) 3505437 Welshpool
WESTERN AUSTRALIA WESTERN AUSTRALIA
6106 6986
SOUTH AMERICA
ARGENTINA:
Avda Santa Fe 1838, 9 Piso ☎ 54 1 811-9630
C.P. 1123 Fax : 54 1 811-9630
Capital Federal
Buenos Aires
ARGENTINA
SOUTH AMERICA (BELL EQUIPMENT CHILE SA):

Collao 1944 ☎ (041) 312100 Cassilla 22-C
Concepcion Fax : (041) 313020 Concepcion
CHILE CHILE
SOUTH EAST ASIA
SOUTH EAST ASIA (BELL EQUIPMENT (SEA) LTD):
Lam Soon Industrial Building ☎ (09) 65 7698394 Lam Soon Industrial Building
Unite # 03-05 Fax : (09) 65 7698029 Unite # 03-05
63 Hillview Avenue 63 Hillview Avenue
SINGAPORE SINGAPORE
2366 2366
EUROPE
BELL FRANCE SARL:
Z.A. Rte d’ Argenton-sur-Creuse ☎ (09) 33 55 89 23 56
23800 Fax : (09) 33 55 89 23 24
Dun-Le-Palestel
FRANCE
DEALER
Please supply your dealer details here:
USER’S COMMENT FORM
Should you , as user of this manual, have any suggestion for improving the manual, or you find any errors or
omissions, then we would like to know.
Please complete a facsimile of this form and hand it in to your nearest BELL Product Support Representive or
post it directly to your nearest BELL Branch. Addresses are given at the beginning of this manual.
YOUR COMMENTS, SUGGESTIONS, OR QUERIES:
MACHINE MODEL:
SERIAL NUMBER:
VIN:
DOCUMENT PART NUMBER AND ISSUE:
PAGE NUMBER:
DOES THE MANUAL MEET YOUR NEEDS ? YES NO
DID YOU FIND THE INFORMATION ACCURATE ? YES NO
DID YOU FIND THE INFORMATION EASY TO READ AND UNDERSTAND ? YES NO
DID YOU FIND THE INFORMATION EASY TO RETRIEVE ? YES NO
DID YOU FIND THE INFORMATION WELL ILLUSTRATED ? YES NO
NAME:
COMPANY:
TITLE:
ADDRESS:
TELEPHONE NUMBER:
Thank you for your cooperation.

CONTENTS
SECTION 1. GENERAL INFORMATION
SECTION 2. ENGINE
SECTION 3. POWER TRAIN
SECTION 4. SYSTEMS
SECTION 5. FRAME AND BODY

SECTION 1. GENERAL INFORMATION 1-1
SECTION 1
GENERAL INFORMATION
DECEMBER 96 870166
1-2 SECTION 1. GENERAL INFORMATION
DECEMBER 96 870166
BULLETINS
Record the relevant information from the Technical Documentation Bulletins, Service Bulletins and Parts Bul-
letins into this manual as follows:-
i. Ensure the manual number (87——) reflected in the bulletin is the same as the 87—— number at
the bottom right hand corner of this page.
ii. Carry out the instructions as detailed in the bulletin.
iii. Record the required information below.
File the bulletins in numerical order in a suitable 3 or 4 ring binder.
TECHNICAL DOCUMENTATION BULLETIN RECORD
INSERTED BY
BULLETIN NO. DATE RECEIVED
NAME SIGNATURE
DECEMBER 96 870166
TECHNICAL DOCUMENTATION BULLETIN RECORD
INSERTED BY
BULLETIN NO. DATE RECEIVED
NAME SIGNATURE
DECEMBER 96 870166
LIST OF ABBREVIATIONS
ADE Atlantic Diesel Engines GAL/min Gallon Per Minute

o
C Degree Celsius Gr Grade
Ω Ohm hex Hexagonal
A Ampere HT High Tensile
A/R As Required hz Hertz
AC Alternating Current ID Internal Diametre
Ah Ampere Hours in3 Cubic Inch
API American Petroleum Institute incl Including
approx Approximately ISO International Orginisation of Standards
Apr April Jan January
assy Assembly JIC Joint Industry Conference Standards
ATDC After Top Dead Centre Jul July
Aug August Jun June
BHP Brake Horse Power kg Kilogram
BSP British Standard Pipe km/h Kilometre Per Hour
BTDC Before Top Dead Centre kPa Kilopascal
CGA Compressed Gas Association Inc kW Kilowatt
CO2 Carbon Dioxide l/min Litre Per Minute
CTD Control Traction Differential lb Pound
db Decibels LED Light Emitting Diode
DBH Diametre at Breast Height LH Left Hand
DC Direct Current lube Lubrication
Dec December m Metre
deg or o Degree m3 Cubic Metre
dia Diametre mA Miliampere
diff Differential Mar March
E.G.S. Electronic Gear Shifting max Maximum
ext Extension min Minimum
Feb February mm Millimetre
FMC Front Mount Cab mm3 Cubic Milimetre
DECEMBER 96 870166
Nm Newton Metre SAE Society of Automotive Engineers
No. Number Sep September
Nov November SMC Side Mounted cab
N/O Normally Open SMR Service Metre Reading
NPT National Pipe Thread std Standard
NSI Non Stock Item strt Straight
Oct October TBN Total Base Number
OD Outside Diametre TDC Top Dead Centre
P/N Part Number temp Temperature
press Pressure thru Through to and Including
psi Pound per Square Inch UNC Unified National Coarse
PTO Power Take Off USGAL United States Gallon (3.7854 litre)
Qty Quantity V Volt
REV Reverse W Watt
rev/min Revolutions Per Minute W/O With out
RH Right Hand ZF Zahnradfabrik Passau Gmbh
RSG Recommended Service Guide
SABS South African Bureau of Standards
DECEMBER 96 870166
ORDERING OF PARTS
To facilitate the ordering of parts, the following information is required to determine the correct part for your
BELL product.
1. The model and serial number of your BELL product.

2. The serial number of the relevant assembly.
3. The part number.
4. The section, page and item number where the part appears in the parts manual.
5. The quantity required.
6. Your order number.
7. The delivery address.
8. The method of delivery.
Any other information which will assist us in getting the parts to you with the least amount of trouble or delay
should be given. This information will be noted and filed for future reference.
DECEMBER 96 870166
DECEMBER 96 870166
MACHINE DIMENSIONS
70 °
7 018 (23' 3")
5 668 (18' 7")
B35B
3 632 (11' 11")

3 632 (11' 11")
3 029 (9' 11")

2 097 (6' 10")
(4' 8")
1 432
(2' 10")
878
570
30 °
(1' 10")
1 389 (4' 7") 1 950 (6' 5") 4 474 (14' 8") 2 721 (8' 11")
10 534 (34' 7")
3 234 (10' 7")

3 586 (11' 9")
2 600 (8' 6")
3 298 (10' 10")
X000348
Figure 1
DECEMBER 96 870166
DECEMBER 96 870166
SERIAL NUMBER PLATES
ARTICULATED HAULER
MACHINE BUILD No. SERIAL NUMBERS:
MACHINE MODEL
ENGINE MODEL
TRANSMISSION MODEL
FRONT DIFF MODEL
MID DIFF MODEL
REAR DIFF MODEL
AXLE FRONT MID REAR TOTAL

TARE kg
GROSS kg
PAYLOAD kg
LUBRICATION SCHEDULE - FACTORY FIRST FILL
1. ENGINE CRANKCASE
ADE / CUMMINS - CALTEX DELO SHP SAE 15W/40
ATLANTIS DIESEL ENGINES (PTY) LTD DEUTZ - CALTEX DELO 500 SAE 40
2. HYDRAULIC SYSTEM - CALTEX RANDO Z56
LICENCE DAIMLER-BENZ AG 3. TRANSMISSION - CALTEX THUBAN GL 5 SAE 85W-140
4. DIFFERENTIAL - CALTEX E.P. PLUS GEAR LUBE 460
ENGINE No. DB 5. BELL PLANIHUB - CALTEX E.P. PLUS GEAR LUBE 460
6. ALL GREASE POINTS - CALTEX MULTIFAK EP2
ADE CONSULT THE OPERATOR AND MANUFACTURED BY:
MAINTENANCE MANUAL FOR BELL EQUIPMENT CO. (PTY) LTD
LUBRICATION SPECIFICATIONS ALTON, RICHARDS BAY
AND SAFETY PRECAUTIONS. P/N 200181 SOUTH AFRICA
MADE IN RSA
Steyr-Daimler-Puch A.G.
Antriebstechnik
Aggr.
LNr./Bj
ALLISON TRANSMISSION Mont.Nr
Manufactured by
Detroit Diesel Allison

Division of General Motors Corporation
Indianapolis. Indiana
SERIAL NO. PART NO.
MODEL
NO.
X000351
Figure 2
DECEMBER 96 870166
DECEMBER 96 870166
SERVICE KITS - B35B
SERVICE KIT : 100 SMR, P/N 360877
PART NUMBER QTY DESCRIPTION
AD60740067 16 WASHER
AD72610062 8 GASKET, Rocket Cover
203774 1 GASKET
210472 2 ELEMENT, Spin On
220090 1 FILTER, Fuel, Spin On
221381 1 ELEMENT, Oil Filter
221383 2 ELEMENT, Fuel Filter
SERVICE KIT : 250/750 SMR, P/N 360878
AD63080164 1 WASHER, Sealing
220947 1 FILTER, Air, Primary
220948 1 FILTER, Air, Safety
SERVICE KIT : 500 SMR, P/N 360879
AD67320150 1 BELT, Drive
202459 2 BELT, Drive, Compressor
220945 1 ELEMENT, Filter
280016 1 LOCTITE
DECEMBER 96 870166
SERVICE KIT : 1 000 SMR, P/N 360880
AD63080164 1 WASHER, Sealing
AD67320150 1 BELT, Drive
AD75480011 1 PLUG, Oilpan
A29505563 1 KIT, Pan Filter
202459 2 BELT, Drive, Compressor
210472 2 ELEMENT, Spin On
280016 1 LOCTITE
DECEMBER 96 870166
May 24, 1996 SECTION 2 ENGINE 2-1
SECTION 2
ENGINE

ILLUSTRATED REFERENCE FOR ENGINE
5 3
6
B3 5 B
2
4
1
P003330

CONTENTS LIST
ITEM DESCRIPTION PAGE No. REMARKS
1 ENGINE AND MISCELLANEOUS PARTS 2-5
2 AIR CLEANER ASSEMBLY 2-9
3 EXHAUST ASSEMBLY 2-11
4 FUEL SYSTEM 2-13
5 STOP CABLE ASSEMBLY 2-15
6 THROTTLE ASSEMBLY 2-17
6 ACCELERATOR FOOT VALVE 2-19
6 PNEUMATIC MODULATOR 2-23
6 AIR THROTTLE CONTROL 2-25
7 ENGINE COOLING SYSTEM 2-27

ENGINE AND MISCELLANEOUS PARTS
October 10, 1996 B35B001 2-5

ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 250379 1 ENGINE
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
October 10, 1996 B35B001 2-6

October 10, 1996 B35B001 2-7

36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
October 10, 1996 B35B001 2-8

AIR CLEANER ASSEMBLY
4
1
6
8
5 11
9
7
12
21
23 13
24
20
25
24
26 10
27 14
15
28
19
18
17
22
16
P002906
19
October 3, 1996 B35B002 2-9

AIR CLEANER ASSEMBLY
1 290230 1 PRECLEANER
2 NSI 1 COVER, Precleaner
3 202860 1 BOWL, Precleaner
4 NSI 1 BODY, Precleaner
5 100360 6 RIVET
6 201819 1 REDUCER, Stack
7 100283 1 NUT
8 100199 1 BOLT
9 200466 1 INFORMER
10 203537 1 T CLAMP
11 201664 1 ELBOW
12 203535 1 T CLAMP
13 203021 1 PIPE
14 203536 1 T CLAMP
15 201661 1 REDUCER, Rubber
16 201779 2 BAND, Mounting
17 100091 2 SCREW, Hex
18 100314 10 NUT, Nyloc
19 100085 4 SCREW, Hex
20 290235 1 AIR CLEANER
21 NSI 1 BODY
22 206659 1 VALVE, Vactuator, Rubber
23 220948 1 FILTER, Air, Safety
24 NSI 2 NUT, Wing
25 220947 1 FILTER, Air, Outer
26 140395 1 O RING, End Cover
27 224360 1 COVER, End
28 203545 1 T CLAMP
October 3, 1996 B35B002 2-10

EXHAUST ASSEMBLY
15
10
9 11
16
12
2 14
13
3 2
6 7
6 8
6 7
5
3
4 7
October 3, 1996 B35B003 2-11

EXHAUST ASSEMBLY
1 204343 1 MANIFOLD, Exhaust, RH
2 201213 6 CLAMP
3 AD77670036 2 GASKET
4 100119 1 BOLT, Hex
5 100116 5 BOLT, Hex
6 100059 12 WASHER, Flat
7 100271 6 NUT, Cleavlock
8 204341 1 MANIFOLD, Exhaust, LH
9 203438 1 HEATSHIELD
10 201709 2 CLAMP
11 204346 1 SILENCER
12 203529 2 CLAMP
13 204341 1 PIPE, Exhaust LH
14 204344 1 PIPE, Exhaust RH
15 100670 1 CLAMP, U Bolt
16 204345 1 STACK, Exhaust
October 3, 1996 B35B003 2-12

FUEL SYSTEM
26
15 27
14 28 2
12
11 30
13 16 10
10
16
21
17 19
1
17 31
20
18
18
3
4
5
8 24 8
9
9 22
9 8
3
9
7
6 8
8 9
7
3
442T/Ti
RETURN LINES 9 29
FROM INJECTORS 8 25
9 23
P002936
October 3, 1996 B35B004 2-13

FUEL SYSTEM
1 240846 1 HOSE
2 120804 1 ELBOW
3 240848 3 HOSE
4 120150 2 FITTING
5 240863 1 HOSE
6 121195 1 FITTING
7 121196 2 FITTING
8 NSI 14 WASHER
9 NSI 7 BOLT, Banjo
10 120049 2 FITTING
11 183281 1 TANK, Fuel
12 173308 1 COVER, Fuel, Tank
13 201503 1 GASKET
15 100083 6 SCREW, Hex, Head
17 100536 12 WASHER
18 100320 6 NUT, Cleavelock
19 290063 1 SEPERATOR, Water
20 220090 1 FILTER, Fuel
21 NSI 1 FILTER, Body
22 NSI 1 PUMP, Lift
23 NSI 1 PUMP, Fuel
24 NSI 1 FILTER, Body
25 NSI 1 FILTER
26 210160 3 SIGHTGLASS
27 100519 3 NUT
28 203650 1 CAP
29 NSI 1 HOSE
31 100314 3 NUT
October 3, 1996 B35B004 2-14

STOP CABLE ASSEMBLY
2 1
3
8
7
6
P003338
October 3, 1996 B35B005 2-15

STOP CABLE ASSEMBLY
1 1 STOP CABLE ASSEMBLY RQV
2 1 STOP CABLE ASSEMBLY RSV
3 200032 1 CABLE, Stop
4 200034 1 ADJUSTER
5 200757 1 LINK, Forked
6 172086 1 BRACKET
7 1 PIN, Spit
8 1 PIN
9 121020 1 NIPPLE
10 174642 1 BRACKET
11 172087 1 BRACKET
12 NSI 2 WASHER
13 NSI 2 SCREW
October 3, 1996 B35B005 2-16

THROTTLE ASSEMBLY
9 10 11 12 9
18 16
3 4 5
6 7
1
30
24
25
17
AIR SUPPLY
10
25
9
27 22
10 9 20 19
29 21
15
20
27
13
30 23 28
14
26 22
P003038
October 3, 1996 B35B006 2-17

THROTTLE ASSEMBLY
1 210518 1 AIR THROTTLE CONTROL
2 210101 1 VALVE, Throttle
3 203689 1 ROD END
4 101342 1 NUT
5 204980 1 LINKAGE, Actuator
6 100281 1 NUT
7 200779 1 TIE ROD END
8 174855 1 Bracket, Throttle Lever
9 100310 8 NUT
10 100061 13 WASHER
11 161662 1 CABLE CONNECTOR
12 100358 1 WASHER
13 120188 1 REDUCER
14 204455 1 SWITCH
15 125024 1 T-PIECE
16 174854 1 BRACKET, Morse Clamp
17 NSI 1 SENSOR, Throttle Position
18 202456 1 CLAMPBLOCK, Morse
19 100128 2 SCREW, Hex. Head
21 174483 1 MOUNTING, Throttle Position Sensor
22 121350 3 ELBOW
23 120356 1 BULKHEAD
24 120375 1 ELBOW
26 240873 1 HOSE ASSY
27 120106 1 CONNECTOR
28 240853 1 HOSE ASSY
29 174852 1 BRACKET, Air Actuator
October 3, 1996 B35B006 2-18

ACCELERATOR FOOT VALVE
39 32
45
35 40
38
37 36
33
34
29
5
16
41
44
28
12
20
25
11 14
30
19 13
2 4 26
10 7
3 24
22 8
23
43 9 6
15 42
31 21
18 27
17
P003087
June 21, 1996 210101 4-19

1 210101 1 ACCELERATOR FOOT VALVE
2 221286 1 KIT, Regulating Valve, Seal Includes Items Marked *
3 * 1 RING, Thrust
4 * 1 U-CUP
5 * 1 BOOT
6 * 1 POPPET
7 * 1 POPPET
8 * 1 SPRING
9 * 1 RING, Retainer
10 * 1 RING, Retainer
11 * 1 O-RING
12 * 1 O-RING
13 * 1 O-RING
14 * 1 U-CUP
15 NSI 1 PISTON, Balance
16 NSI 1 NUT
17 NSI 1 WASHER
18 NSI 1 BODY, Outlet
19 NSI 6 SCREW
20 NSI 1 PLATE, Barrier
21 NSI 1 CAGE, Valve
22 NSI 1 PLATE, Support
23 NSI 1 RING, Poppet
24 NSI 1 DISC, Support
25 NSI 1 SLEEVE, Cylinder
26 NSI 1 PISTON
27 NSI 1 SPRING
28 NSI 1 BODY, Inlet
29 NSI 1 PUSHROD ASSY
30 NSI 1 SCREEN
31 NSI 1 WASHER
32 221284 1 KIT, Treadle, Seal Includes Items Marked **
33 ** 1 PIN, Treadle
34 ** 1 ROLLER
35 ** 1 SPRING
June 21, 1996 210101 4-20

39 32
45
35 40
38
37 36
33
34
29
5
16
41
44
28
12
20
25
11 14
30
19 13
2 4 26
10 7
3 24
22 8
23
43 9 6
15 42
31 21
18 27
17
P003087
June 21, 1996 210101 4-21

36 ** 1 PIN, Treadle
37 ** 4 RING, Retaining
38 ** 2 BUSHING
39 ** 2 BUSHING
40 NSI 1 TEADLE ASSY
41 NSI 1 SCREW
42 NSI 1 BREATHER
43 NSI 1 VALVE, Control
44 NSI 1 PLATE, Mounting
45 NSI 1 TREADLE
June 21, 1996 210101 4-22

PNEUMATIC MODULATOR
4 10 8 9
THIS MODULATOR IS A NON-REPAIRABLE ITEM. IT'S FUNCTION

IS TO MODULATE THE TRANSMISSION SHIFT POINTS UNDER
VARYING LOAD CONDITIONS. CORRECT OPERATION OF THIS
ITEM IS THEREFORE CRITICAL FOR CORRECT TRANSMISSION
SHIFTING. IT MUST BE REPLACED EVERY 12 MONTHS
OR 50,000 MILES, WHICHEVER OCCURS FIRST AND
CORRESPONDING TO A REGULAR OIL CHANGE INTERVAL.
2 6 5 7 3
P003028
June 27, 1996 210519 2-23

PNEUMATIC MODULATOR
1 201519 1 MODULATOR
2 NSI 1 ELBOW
3 NSI 1 O-RING
4 NSI 1 WASHER
5 NSI 1 SCREW
6 NSI 1 CAP
7 NSI 1 BODY
8 NSI 1 PISTON
9 NSI 2 PISTON RING
10 NSI 1 DIAPHRAGM
June 27, 1996 210519 2-24

AIR THROTTLE CONTROL
21
18
1 13 12
16
24
22
14
2
3
23
10
19
4 20
11
25 6
17 8
19
9
15 7
25
May 27, 1996 210518 4-25

AIR THROTTLE CONTROL
2 NSI 1 COVER
3 NSI 1 LEVER, Throttle
4 NSI 1 BOOT
5 NSI 8 SCREW
6 NSI 1 PIN
7 NSI 1 PIN
8 NSI 2 BEARING, Needle
9 NSI 4 O-RING
10 NSI 1 ROD END
11 NSI 1 SCREW
12 * 1 RING, Wear
13 * 1 U-CUP
14 * 1 O-RING
15 NSI 1 BODY
16 NSI 1 PISTON
17 NSI 1 SPRING
18 * 1 SHELL
19 NSI 4 WASHER
20 NSI 1 BEARING, Needle
21 NSI 1 SPRING
22 202108 1 ROD END
23 100081 1 SCREW
24 100310 1 NUT, Nyloc
25 NSI 2 PIN
26 221285 1 KIT, Repair Includes Items marked *
May 27, 1996 210518 4-26

ENGINE COOLING SYSTEM
8
7 10 33 10
9
19 6
2 1 3 1 4 5
1
17 COOLANT FROM RADIATOR
10
10
5
18
11 COOLANT TO RADIATOR
12
2 36
13
13
15
29
28 24 1
27 24
22 16 16
14
30
34 25
21 22
31 26
20
31 20
22
30
35 22
32
23
23 P003336
October 8, 1996 B35B059 2-27

1 204030 3 CLAMP
2 201675 2 ELBOW, Rubber
3 174740 1 JOINT, Pipe
4 201646 1 HOSE, Rubber
5 203540 2 CLAMP
6 173748 1 PIPE, Metal
7 100083 10 BOLT
8 201438 1 P CLIP
9 100310 2 BOLT
10 200212 8 CLAMP
11 120212 1 FITTING
12 120161 1 FITTING
13 200061 2 CLAMP
14 120099 1 FITTING, Banjo
15 120765 1 BOLT, Banjo
16 100530 2 WASHER
17 201207 1 RADIATOR
18 201638 1 ELBOW, Rubber
19 172542 1 COWLING
20 200043 4 ROD END
21 180968 2 ROD
22 100059 8 WASHER
23 1000119 4 BOLT
24 100271 4 NUT
25 172679 2 BRACKET
26 100731 16 BOLT
27 100062 16 WASHER
28 100312 10 NUT
29 100173 2 BOLT
30 160445 4 SPACER
31 202870 2 MOUNTING MEGI
32 100320 2 NUT
33 201644 1 HOSE, Rubber
34 100271 4 NUT
35 100731 4 BOLT
October 8, 1996 B35B059 2-28

8
7 10 33 10
9
19 6
2 1 3 1 4 5
1
17 COOLANT FROM RADIATOR
10
10
5
18
11 COOLANT TO RADIATOR
12
2 36
13
13
15
29
28 24 1
27 24
22 16 16
14
30
34 25
21 22
31 26
20
31 20
22
30
35 22
32
23
23 P003336
October 8, 1996 B35B059 2-29

36 130001 1 PIPE
October 8, 1996 B35B059 2-30

June 27, 1996 SECTION 3 POWER TRAIN 3-1
SECTION 3
POWER TRAIN

ILLUSTRATED REFERENCE FOR POWER TRAIN
6 3
1 B3 5 B
2
10 17,20
16,19
7 8
9 21
4 15
13
11
5
12,14,18 22
23 P003331

CONTENTS LIST
1 TRANSMISSION AND MISCELLANEOUS PARTS 3-5
2 OIL COOLER ASSEMBLY 3-9
3 TRANSFER CASE AND MISCELLANEOUS PARTS 3-11
4 TRANSFER CASE 3-13
5 PROPSHAFT LAYOUT 3-35
6 PROPSHAFT 3-37
7 PROPSHAFT 3-39
8 PROPSHAFT 3-41
9 PROPSHAFT 3-43
10 PROPSHAFT 3-45
11 DRIVELINE 3-47
12 MECHANICAL C CLAMP BRAKE ASSEMBLY 3-49
13 FRONT AXLE MISCELLANEOUS PARTS 3-51
14 SUSPENSION STRUT 3-53
15 FRONT AXLE ASSEMBLY STD 3-55
16 REAR SUSPENSION 3-59
17 MIDDLE AXLE ASSEMBLY STD (4.11:1) 3-61
18 REAR AXLE ASSEMBLY STD (4.11:1) 3-65
19 FRONT DIFFERENTIAL 3-69
20 THRU DRIVE 4.11:1 3-75
21 REAR DIFFERENTIAL (4.11:1) 3-81
22 BRAKE SYSTEM 3-85
22 BRAKE CALIPER ASSEMBLY 3-89
23 WHEEL ASSEMBLY 3-91

TRANSMISSION AND MISCELLANEOUS PARTS
32
28
3
27
1 2
4
26 28 29
34 30 9
6
35 7
36 25 5
33 37
38 24
10 11 12 13
8
31
23
22
15 14
16
21 19 18
20 17
P003067
October 3, 1996 B35B007 3-5

1 250199 1 TRANSMISSSION
2 190607 1 DIPSTICK
3 173899 1 CLAMP, Plate Spring
4 202873 1 SPRING, Rear Support
5 172085 1 BRACKET, Dipstick Tube
6 100146 1 SCREW, Hex Head
7 100010 1 WASHER
8 100320 1 NUT
9 181780 1 TUBE, Dipstick
10 100310 1 NUT, Nyloc
11 100061 1 WASHER
12 201439 1 P-CLIP
14 NSI 1 NUT
15 204831 1 YOKE
16 NSI 1 PLUG
17 204451 1 SWITCH, Pressure Lockup
18 210519 1 MODULATOR
19 255003 1 SWITCH
20 204451 1 SWITCH
21 255008 1 KIT, Connection
22 100410 4 NUT, Nyloc
23 172232 A/R SHIM, Spacer
24 203761 4 MOUNTING, Rubber
25 161809 4 SLEEVE
26 172234 4 SPACER
27 100165 4 BOLT
28 100705 12 BOLT
29 101308 12 WASHER
30 183132 2 MOUNTING, Transmission
31 203651 1 CABLE
32 202998 1 SHIFT TOWER
33 221287 1 KIT, Connection
34 NSI 2 SCREW, Set Hex
35 NSI 2 SPACER
October 3, 1996 B35B007 3-6

32
28
3
27
1 2
4
26 28 29
34 30 9
6
35 7
36 25 5
33 37
38 24
10 11 12 13
8
31
23
22
15 14
16
21 19 18
20 17
P003067
October 3, 1996 B35B007 3-7

36 NSI 2 CLAMP
37 NSI 2 WASHER,Spring
38 NSI 2 NUT, Nyloc
October 3, 1996 B35B007 3-8

OIL COOLER ASSEMBLY
16
15
15
13 4
3 10
14 3 3
12
1
4
2
11
3
6
7
8 9 P003871
October 16, 1997 B35B008 3-9

OIL COOLER ASSEMBLY
1 203384 1 OIL COOLER
2 250249 1 TRANSMISSION
3 120025 6 ELBOW
4 121042 2 ADAPTOR
5 240216 1 HOSE ASSY
6 100114 8 SCREW, Hex
7 100316 8 NUT, Nyloc
8 172350 2 CLIP, Slotted
9 172351 2 CLIP, Tab
10 240547 1 HOSE ASSY
11 203924 1 GROMMET, Rubber
12 240025 1 HOSE
13 240195 1 HOSE
14 210456 1 FILTER UNIT
14 220945 1 ELEMENT, Filter
15 120817 2 ELBOW
October 16, 1997 B35B008 3-10

TRANSFER CASE AND MISCELLANEOUS PARTS
September 25, 1996 B40B065 3-11

TRANSFER CASE AND MISCELLANEOUS PARTS
1 250450 1 TRANSFER CASE
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
September 25, 1996 B40B065 3-12

TRANSFER CASE
P003306
September 17, 1996 250450 3-13

TRANSFER CASE
1 HOUSING 3-15
1
1 FRONT HOUSING 3-17
1
1 REAR HOUSING 3-19
1
1
DRIVE SHAFT 3-21
1
1
DOUBLE GEAR 3-23
OUTPUT SHAFT 3-25
FLANGE 3-29
GEAR SHIFTING 3-31
DIFFERENTIAL SHIFTING LOCK 3-33
September 17, 1996 250450 3-14

HOUSING
1 2
5
3
P003307
September 17, 1996 250450 3-15

HOUSING
1 NSI 1 HOUSING, Transfer Case, Front
2 NSI 1 HOUSING, Transfer Case, Rear
3 NSI 17 BOLT, Hex Head
5 NSI 2 PIN, Parallel
6 NSI 2 PIN
7 NSI 1 PLATE
September 17, 1996 250450 3-16

FRONT HOUSING
1
5
15
6 1
14
11
12
13
8
3
10 9
2 P003308
September 17, 1996 250450 3-17

FRONT HOUSING
1 NSI 4 PLUG
2 ST20007 1 PLUG, Screw
3 D1118737 1 WASHER, Sealing
4 NSI 1 COVER, Bearing
5 NSI 6 SCREW, Hex Head
6 NSI 1 COVER, Closing
8 NSI 1 HOUSING, Bearing
9 NSI 3 STUD
10 NSI 10 NUT
11 NSI 1 COVER, Interior
12 NSI 1 COVER, Exterior
14 NSI 7 STUD
September 17, 1996 250450 3-18

REAR HOUSING
11
2 2
7 12
13
2
16
6 4
6
15
2 2
14
9
6 3
4 18
10 6 5
8 17
P003309
September 17, 1996 250450 3-19

REAR HOUSING
2 NSI 8 PLUG, Core Hole
3 ST20007 1 PLUG, Screw
4 NSI 2 PLUG
5 NSI 2 PLUG
6 D1118737 5 WASHER, Sealing
7 NSI 1 BREATHER
8 NSI 1 PLATE, Cover, Complete
9 NSI 1 PLATE, Cover
10 NSI 1 PIN, Spring
11 NSI 1 BOLT, Eye
12 NSI 1 COVER
14 NSI 1 HOUSING, Speedometer
15 NSI 1 COVER
17 NSI 1 COVER, Bearing
September 17, 1996 250450 3-20

DRIVE SHAFT
5 9 2
4
6
11
10
7
8
P003310
September 17, 1996 250450 3-21

DRIVE SHAFT
1 ST20008 1 SHAFT, Drive
2 ST20009 1 WASHER, Baffle
3 ST20002 1 SLEEVE, Shifting
4 ST20004 1 GEAR, Input Shaft
5 ST20005 1 GEAR, Input Shaft
6 ST20010 1 SEAL CARRIER ASSY
7 NSI 1 RING, Sealing, Radial
8 NSI 1 RING, Sealing, Radial
9 ST20013 1 BEARING, Roller
10 ST20014 A/R SHIM
10 ST20015 A/R SHIM
10 ST20016 A/R SHIM
10 ST20017 A/R SHIM
10 ST20018 A/R SHIM
10 ST20019 A/R SHIM
10 ST20020 A/R SHIM
10 ST20021 A/R SHIM
11 ST00022 A/R SHIM
12 ST20023 1 BEARING, Tapered Roller
September 17, 1996 250450 3-22

DOUBLE GEAR
5
4
2
3
P003311
September 17, 1996 250450 3-23

DOUBLE GEAR
1 ST20024 1 GEAR, Double
2 ST20025 1 BEARING
3 ST20026 A/R SHIM
3 ST20027 A/R SHIM
3 ST20028 A/R SHIM
4 ST20029 1 BEARING
5 ST20030 1 RING, Centering
6 NSI 1 RING, Sealing
7 ST20096 1 PLUG, Screw Hex Head
September 17, 1996 250450 3-24

OUTPUT SHAFT
31 26
32
30
29
23
8
9
28
27
6
7
5
25
4
3
2
12 13
24
17
1 18
10
22
19
20
16
14 21
15
16
11 10
P003312
September 17, 1996 250450 3-25

OUTPUT SHAFT
1 ST20031 1 SHAFT, Output
2 ST20032 1 BEARING, Deep Grove Ball
3 ST20033 1 RING, Retaining
4 ST20034 1 SLEEVE, Shifting
8 ST20038 1 BEARING, Tapered Roller
9 ST20039 A/R SHIM
9 ST20040 A/R SHIM
9 ST20041 A/R SHIM
9 ST20042 A/R SHIM
9 ST20043 A/R SHIM
9 ST20044 A/R SHIM
9 ST20045 A/R SHIM
9 ST20046 A/R SHIM
10 ST20047 1 GEAR, Drive
12 NSI 6 PIN
13 ST20048 5 BOLT, Planetary
14 ST20049 5 GEAR, Planetary
15 ST20050 10 NEEDLE ROLLER ASSY
16 ST20051 10 WASHER, Thrust
17 ST20052 5 PIN, Cylinder
18 ST20053 5 SPRING, Pressure
19 ST20054 1 BEARING, Roller
20 ST20055 1 SHAFT, Output
21 ST20056 1 GEAR, Hollow
23 ST20058 1 BEARING
24 ST20059 1 WASHER, Baffle
25 ST20060 1 SUPPORT, Bearing
27 ST20011 1 RING, Radial Sealing
28 ST20012 RING, Radial Sealing
September 17, 1996 250450 3-26

OUTPUT SHAFT
31 26
32
30
29
23
8
9
28
27
6
7
5
25
4
3
2
12 13
24
17
1 18
10
22
19
20
16
14 21
15
16
11 10
P003312
September 17, 1996 250450 3-27

OUTPUT SHAFT
29 ST20061 1 BEARING, Four Point
30 ST20062 1 BEARING
31 ST20063 2 BOLT, Locking
32 ST20064 A/R SHIM
32 ST20065 A/R SHIM
32 ST20066 A/R SHIM
32 ST20067 A/R SHIM
32 ST20068 A/R SHIM
September 17, 1996 250450 3-28

FLANGE
1
5 2
P003313
September 17, 1996 250450 3-29

FLANGE
1 ST20069 2 FLANGE
2 ST20070 2 NUT
3 ST20071 1 FLANGE
4 ST20072 1 NUT
5 ST20069 1 FLANGE
September 17, 1996 250450 3-30

GEAR SHIFTING
15
16
24 7 13
1 16 14
11
3
2
8
6
4 12
5 10
9
22
23
17
19
18
21
20
P003314
September 17, 1996 250450 3-31

GEAR SHIFTING
1 ST20001 1 FORK, Shift
2 ST20003 2 SLIDER
3 ST20073 1 ROD, Shift
4 ST20074 1 SPRING
5 ST20075 1 WASHER
6 ST20076 1 CYLINDER, Selector
7 ST20077 1 COVER
9 ST20078 1 PISTON
10 ST20079 1 CUP, Sealing
11 ST20080 1 O RING
13 ST20094 1 SCREW, Hex Head
14 ST20084 2 NUT
15 ST20082 3 REDUCER, Boss
16 3 RING, Sealing
17 ST20083 1 SCREW, Adjusting
18 ST20084 1 NUT
19 ST20085 1 BOLT
20 ST20086 1 SWITCH, Pressure
21 1 RING, Sealing
22 ST20087 1 PLATE
23 2 SCREW, Hex Head
24 1 PLUG
September 17, 1996 250450 3-32

DIFFERENTIAL SHIFTING LOCK
11
9
8
10
12
6
2
3
7
5 12
4
P003315
September 17, 1996 250450 3-33

DIFFERENTIAL SHIFTING LOCK
1 ST20088 1 FORK, Shift
2 ST20089 1 NUT
3 ST20090 1 NUT
4 ST20091 1 SWITCH, Pressure
5 1 RING, Sealing
6 ST20092 1 BUSH
7 ST20093 1 WASHER
8 ST20078 1 PISTON
9 ST20095 1 SPRING, Pressure
10 ST20079 1 CUP, Sealing
11 ST20080 1 O RING
September 17, 1996 250450 3-34

PROPSHAFT LAYOUT
13 14
6 6
6 9
6
12
8 11 1
10
2
7
3 2
6
6
P002938
October 3, 1996 B35B009 3-35

PROPSHAFT LAYOUT
1 290192 1 PROPSHAFT
3 250450 1 DROP BOX
4 250249 1 TRANSMISSION
5 250108 1 ENGINE
6 100720 36 BOLT
7 166851 1 DRIVESHAFT
9 100767 4 BOLT
10 162083 1 DISC, Park, Brake
13 100804 6 SCREW, Cap, Countersunk
14 100197 6 BOLT, Hex Head
October 3, 1996 B35B009 3-36

PROPSHAFT
P002943
February 16, 1996 290192 3-37

PROPSHAFT
1 290192 PROPSHAFT ASSEMBLY
2 202500 2 CROSS AND ROLLER
3 100720 8 BOLT, Hex
February 16, 1996 290192 3-38

PROPSHAFT
P002943
February 16, 1996 290196 3-39

PROPSHAFT
3 100720 8 BOLT, Hex
February 16, 1996 290196 3-40

PROPSHAFT
P002944
February 16, 1996 290197 3-41

PROPSHAFT
3 100720 8 BOLT, Hex
February 16, 1996 290197 3-42

PROPSHAFT (UPTO 01.10.96)
P002946
July 17, 1997 290201 3-43

PROPSHAFT (UPTO 01.10.96)
1 290201 1 PROPSHAFT ASSEMBLY
3 100720 8 BOLT, Hex
July 17, 1997 290201 3-44

PROPSHAFT
P003060
October 4, 1996 290580 3-45

PROPSHAFT
2 NSI 1 TUBE
4 206172 2 FLANGE No longer available as a spare part
October 4, 1996 290580 3-46

DRIVELINE
14 2
11 1
3
5
6
10 8
3
12
6
13
5
4
2 14
June 27, 1996 B40B0042 3-47

DRIVELINE
1 190564 1 YOKE
2 221176 2 NUT
3 140581 2 SEAL
4 204830 1 YOKE
5 161584 2 COVER
6 150081 2 BEARING
7 161569 1 RING, Retaining
8 166851 1 SHAFT, Thru- Drive
9 162082 1 DISC
10 120807 1 ELBOW
12 100733 8 BOLT
13 100767 4 BOLT
14 221175 2 WASHER
June 27, 1996 B40B0042 3-48

MECHANICAL C CLAMP BRAKE ASSEMBLY
February 22, 1996 290088 3-49

MECHANICAL C CLAMP BRAKE ASSEMBLY
1 290088 1 MECHANICAL C CLAMP BRAKE ASSEMBLY
2 202247 4 CIRCLIP, External
3 202248 4 WASHER
4 202246 2 PLATE, Lock
5 202245 2 SPRING, Leg
6 202249 2 PAD, Brake S/Info 508 - Adjustment
7 202244 2 PIN, Lever
8 202242 1 LEVER
9 202243 1 LEVER
10 202250 1 LEVER, Expander
11 202251 1 SEAL
12 202252 1 SCREW
13 202253 1 NUT, Hex
14 202241 1 SPIDER, Brake
February 22, 1996 290088 3-50

FRONT AXLE MISCELLANEOUS PARTS
8 2
4 10
8 4
7
6
5
13
1 11
6
9
12
October 3, 1996 B35B010 3-51

FRONT AXLE MISCELLANEOUS PARTS
1 340021 1 AXLE, Front
2 181018 1 LINK
3 230222 2 STRUT, Suspension
4 203739 6 BEARING, Spherical
5 203738 1 BEARING, Spherilastic
6 101325 12 BOLT, Hex, Head
9 100228 8 SCREW, Cap, Socket, Head
10 161377 1 PIN
11 162832 2 SPACER
12 162348 1 COVER
October 3, 1996 B35B010 3-52

SUSPENSION STRUT
25
1
20
9
3
18
5
4 8
2
19
16 17
7 SEAL KIT
6
24
23
22
15
14
13
21
12
11
10
July 2, 1996 230222 3-53

SUSPENSION STRUT
1 230222 1 SUSPENSION STRUT
2 181054 1 BARREL
3 261397 1 CHARGING VALVE STUD ASSY
5 120259 1 CAP
6 203739 2 BRACKET, Spherical
7 140314 1 KIT, Seal, Suspension Strut
8 140189 1 O-RING
9 202280 1 TAPE, Piston, Guide
10 140221 1 O-RING
11 140406 1 RING, Back-Up
12 140367 1 O-RING
13 140285 1 SEAL
14 140286 1 SEAL
15 140284 1 SEAL
16 100213 1 SCREW, Cap, Socket Head
17 100059 1 WASHER, Flat-Hardened
18 161305 1 PISTON
19 182737 1 ROD
20 Z0635460021 1 BALL
21 161235 1 NECKBUSH
22 200088 1 CLAMP
23 202489 1 BELLOW, Rubber
24 200085 1 CLAMP
25 202834 1 DECAL, Warning Suspension Cylinder
July 2, 1996 230222 3-54

FRONT AXLE ASSEMBLY STD
5
1 4
42
3
2
35
34
33
31
30
29 41
40
39
21
38
17
37
20
19
18 36
16
32
6 28
7 27
8 26
9 25
24
46
10 23 45
22 49
11 15 50
43 44
54 56
48
12 47
14
13
14
12
57
52 53
55 51 44 P003031
43
October 4, 1996 340034 3-55

1 340034 1 FRONT AXLE ASSEMBLY STD (3.7X4.0)
2 101991 20 SCREW, Cap, GR 12.9
3 160720 1 HOLDER, Caliper
4 160710 1 SHAFT, Stub
5 201785 1 SHAFT, Side
6 100214 30 BOLT
7 120396 2 PLUG
8 120396 2 PLUG, Magnetic
9 140262 3 O-RING
10 160688 3 PIN, Planet
11 203362 179 ROLLER, Cylinderical
12 171767 6 PLANET, Thrust
13 160867 6 SPACER, Roller, Planet
14 203363 3 PINION, Planet
16 160194 1 PLUG, Thrust, Bronze
17 161690 1 CARRIER, Planet
18 201747 1 CIRCLIP, External, Shaft, Side
19 203361 1 GEAR, Sun
20 160719 1 WASHER, Thrust, Gear, Sun
21 201745 1 PIN, Nut, Lock
22 201744 1 CLIP, Spring
23 160722 1 NUT, Lock, Hub
24 190525 1 WASHER, Heat Treated
25 201782 1 GEAR, Ring
26 160711 1 CARRIER, Gear, Ring
27 150112 2 CONE, Bearing
28 150113 2 CUP, Bearing
29 171108 4 PLATE, Retainer
30 160360 4 PLATE, Lock
31 100149 8 SCREW, Set, Hex
32 160717 1 HUB
33 100510 12 NUT, Wheel
34 100521 12 WASHER, Stud, Wheel
35 100511 12 STUD, Wheel
October 4, 1996 340034 3-56

5
1 4
42
3
2
35
34
33
31
30
29 41
40
39
21
38
17
37
20
19
18 36
16
32
6 28
7 27
8 26
9 25
24
46
10 23 45
22 49
11 15 50
43 44
54 56
48
12 47
14
13
14
12
57
52 53
55 51 44 P003031
43
October 4, 1996 340034 3-57

38 160714 1 DISC
39 100461 30 SCREW, Cap
40 160957 1 CARRIER, Seal
41 101997 12 SCREW, Cap
42 140469 1 SEAL, Cassette
43 290084 2 CALIPER, Brake, LH
44 290085 2 CALIPER, Brake, RH
45 201420 4 P-CLIP
46 100310 4 NUT, Nyloc
47 120308 1 T-PIECE
48 900766 A/R TUBING, Bundy
49 204830 1 YOKE
50 310181 1 DIFFERENTIAL, Front, 3.7:1
51 183660 1 HOUSING, Banjo, Front
52 220014 2 PLUG
54 173067 1 PIPE, Brake, RH
56 173709 1 PIPE, Brake, LH
October 4, 1996 340034 3-58

REAR SUSPENSION
5
24
23 1
17 22
7
18
5 19 18
19 5
17
4
3
4
10
21
11 14
12 9
17
15
20
8
18 5
2
13
17 6
5
18 16
19 4
8
October 4, 1996 B35B058 3-59

REAR SUSPENSION
1 182900 2 WALKING, Beam
2 340022 1 AXLE, T/DRIVE
3 340023 1 AXLE, R/DRIVE
4 181187 6 LINK, Drag
6 201531 4 BLOCK, Sandwich
7 201762 4 BEARING
8 170548 8 PLATE, Lock
9 172518 4 PLATE, Spacer
10 180992 2 PLUG, Taper
11 100573 12 WASHER
13 190420 4 CHAIN TIE
14 101991 16 CAPSCREW
15 100532 16 WASHER
16 100322 16 NUT, Hex
17 100777 28 NUT, Hex
19 101325 24 BOLT, Hex, Head
21 181027 1 LINK
22 181018 1 LINK, Rear
24 161817 4 SPACER
October 4, 1996 B35B058 3-60

MIDDLE AXLE ASSEMBLY STD (4.11:1)
4
3 44
2 37
35 36
5 33
68 32
69
70 31
43
42
41
23
19 40
7 24 38
22
21 39
20
18
34
30 52
29
8 28 48 53
47
27 45 51 46
26
9 49
25 50 14
17
12
11
10 13
16 62 58
15 54
16 63 59
13 64 57 65 60
61
66
56,67 55
October 4, 1996 340035 3-61

MIDDLE AXLE ASSEMBLY (4.11:1)
1 340035 1 MIDDLE AXLE ASSEMLBY STD (3.7X4.0)
2 101991 14 SCREW, Cap
7 100214 30 BOLT
8 120396 2 PLUG
10 140262 3 O-RING
11 160688 3 PIN, Planet
12 203362 179 ROLLER, Planet
14 100726 12 BOLT
15 160867 6 SPACER, Roller, Planet
21 203361 1 GEAR, Sun
23 201745 1 PIN, Nut, Lock
25 160722 1 NUT, Lock, Hub
27 201782 1 GEAR, Ring
32 160360 4 PLATE, Lock
34 160717 1 HUB
35 100510 12 NUT, Wheel
October 4, 1996 340035 3-62

4
3 44
2 37
35 36
5 33
68 32
69
70 31
43
42
41
23
19 40
7 24 38
22
21 39
20
18
34
30 52
29
8 28 48 53
47
27 45 51 46
26
9 49
25 50 14
17
12
11
10 13
16 62 58
15 54
16 63 59
13 64 57 65 60
61
66
56,67 55
October 4, 1996 340035 3-63

37 100511 12 STUD, Wheel
40 160714 1 DISC
41 100461 30 SCREW, Cap
43 101997 12 SCREW, Cap
44 140469 1 SEAL, Cassette
47 201420 4 P-CLIP
48 100310 4 NUT
49 173710 1 PIPE, LH
50 173711 1 PIPE, RH
51 120308 1 T-PIECE
52 204830 1 YOKE
53 310181 1 DIFFERENTIAL, Thru Drive, 3.7:1
54 183661 1 HOUSING, Banjo
55 120333 1 PLUG
56 201197 1 YOKE, Output
57 202120 1 COVER, Rear
58 174318 11 SPACER
59 101321 12 WASHER
60 101331 7 BOLT
61 100769 1 BOLT
62 100591 4 DOWEL
63 161217 4 STUD
64 101330 4 NUT
65 150127 1 BEARING
66 140495 2 SEAL
67 140342 1 V RING
68 188125 1 MOUNTING, Scraper
69 188126 1 BLADE, Scraper
70 100807 3 CAPSCREW
October 4, 1996 340035 3-64

REAR AXLE ASSEMBLY STD (4.11:1)
5
4
57
1 56
3 43
58
36
35
34
55 32
31
30
42
2
41
40
22
39
18 23
6 38
21 37
20
19
33
29
28
17 27 44 49 48 50 51 47 46 54 45
7 26
16
8 25
10 24
11
9
12
13
14
13 52 53 15
12
P003032
October 4, 1996 340036 3-65

1 340023 1 REAR AXLE ASSEMBLY STD (4.11:1)
2 100467 6 SCREW, Cap
6 100214 30 BOLT
7 120396 2 PLUG
9 140262 3 O-RING
10 160688 3 PIN, Planet
11 203362 179 ROLLER, Cylinderical
14 160867 6 SPACER
15 220014 1 PLUG
20 203361 1 PINION, Sun
22 201745 1 PIN, Nut, Lock
24 160722 1 NUT, Lock, Hub
26 201782 2 GEAR, Ring
31 160360 4 PLATE, Lock
33 160717 1 HUB
34 100510 12 NUT, Wheel
October 4, 1996 340036 3-66

5
4
57
1 56
3 43
58
36
35
34
55 32
31
30
42
2
41
40
22
39
18 23
6 38
21 37
20
19
33
29
28
17 27 44 49 48 50 51 47 46 54 45
7 26
16
8 25
10 24
11
9
12
13
14
13 52 53 15
12
P003032
October 4, 1996 340036 3-67

REAR AXLE ASSEMBLY (4.11:1)
36 100511 12 STUD, Wheel
39 160714 1 DISC
40 100461 30 SCREW, Cap
42 101997 12 SCREW, Cap
43 140469 1 SEAL, Oil, Cassette
46 201420 4 P-CLIP
47 100310 2 NUT
48 120308 1 T-PIECE
50 201197 1 YOKE
51 310183 1 DIFFERENTIAL, Rear, 3.7:1
52 183662 1 HOUSING, Banjo, Rear
55 101991 14 SCREW, Cap
56 188125 1 SCRAPER ASSY
57 188126 1 BLADE, Scraper
58 100807 3 SCREW, Cap
October 4, 1996 340036 3-68

FRONT DIFFERENTIAL
12 24
8 3
9 11
10
2 28
27 15
12 13 17
26 19
23 5
11 26 1
53 29
25 31
20 33
25
21 34
4 6 35 36
7 37,38
23
22
18
16
14 45
4
46
47 32
48 30
49 39
50 40
51 41
49 42
43
55
54
55
56
57
55 44
52
59
58
February 10, 1997 310181 3-69

FRONT DIFFERENTIAL
1 310181 1 CARRIER, Differential
2 NSI 1 CAP, Bearing, RH
3 NSI 1 CAP, Bearing, LH
4 221976 1 CROWN WHEEL AND PINION SET
5 221133 1 PLUG
6 221157 1 SCREW
7 221158 1 NUT
8 221029 4 LOCKWIRE
9 221027 4 SCREW, Cap
11 221030 2 LOCK, Adjuster
12 221031 2 PIN, Cotter
13 221032 2 BUSHING, Dowel
14 221159 1 DIFF BEARING ADJUSTER RH
15 221046 1 DIFF BEARING ADJUSTER LH
16 221160 1 CUP, Bearing, RH
17 221048 1 CUP, Bearing, LH
18 221161 1 CONE, Bearing, RH
19 221049 1 CONE, Bearing, LH
20 221088 1 SPIDER
21 221164 16 BOLT
22 221091 16 NUT
23 221005 1 DIFF CASE ASSY
24 221054 12 SCREW, CAP
25 221093 2 GEAR, Side
26 221084 2 WASHER
27 221086 4 PINION, Side
28 221087 4 WASHER
32 220524 1 BEARING, Cone
33 220527 1 SHAFT
34 220525 1 GEAR
35 220526 1 COVER, Diff, Carrier
February 10, 1997 310181 3-70

FRONT DIFFERENTIAL
12 24
8 3
9 11
10
2 28
27 15
12 13 17
26 19
23 5
11 26 1
53 29
25 31
20 33
25
21 34
4 6 35 36
7 37,38
23
22
18
16
14 45
4
46
47 32
48 30
49 39
50 40
51 41
49 42
43
55
54
55
56
57
55 44
52
59
58
February 10, 1997 310181 3-71

FRONT DIFFERENTIAL
36 221132 10 WASHER, Lock
37 221130 1 SCREW, Cap
38 221129 9 SCREW, Cap
39 221121 A/R SHIM 0.003"
39 221122 A/R SHIM 0.005"
39 221123 A/R SHIM 0.010"
39 221124 A/R SHIM 0.020"
40 220533 1 CUP, Bearing Cover
41 220529 1 SEAL, Oil
42 220532 1 WASHER
43 221176 1 NUT
44 222029 5 SCREW, Cap
45 221165 1 BEARING
47 221172 1 WASHER
48 220531 1 SPACER
48 221055 A/R SPACER, Bearing 0.179"
50 221140 A/R SHIM 0.003"
50 221141 A/R SHIM 0.005"
50 221142 A/R SHIM 0.010"
February 10, 1997 310181 3-72

FRONT DIFFERENTIAL
12 24
8 3
9 11
10
2 28
27 15
12 13 17
26 19
23 5
11 26 1
53 29
25 31
20 33
25
21 34
4 6 35 36
7 37,38
23
22
18
16
14 45
4
46
47 32
48 30
49 39
50 40
51 41
49 42
43
55
54
55
56
57
55 44
52
59
58
February 10, 1997 310181 3-73

FRONT DIFFERENTIAL
50 221143 A/R SHIM 0.020"
51 221147 1 CAGE, Bearing
52 100328 6 WASHER
53 221171 2 PIN, Dowel
54 220528 1 GEAR, Helical
55 221149 1 BEARING
56 221150 1 NUT
57 221152 1 RING, Snap Bearing
58 221151 1 PIN
59 221145 6 SCREW, Cap
February 10, 1997 310181 3-74

THRU DRIVE 4.11:1
12 24
3
8
9 11
10
2 28
27 15
12 13 17
26 19
23 5
11 26 1
53 29
25 31
60 33
20 61
25
21 34
4 6 35 36
7 37,38
23
22
18
16
14 45
4
46
47 32
48 30
49 39
50 40
51 41
49 42
43
46
54
55
56
57
55 44
52
59
58
February 10, 1997 310182 3-75

THRU DRIVE 4.11:1
1 310182 1 CARRIER, Differential
2 NSI 1 CAP, Bearing, RH
3 NSI 1 CAP, Bearing, LH
4 221976 1 CROWN WHEEL AND PINION
5 221133 1 PLUG
6 221157 1 SCREW
7 221158 1 NUT
8 221029 4 LOCKWIRE
9 221027 4 SCREW, Cap
11 221030 2 LOCK, Adjuster
12 221031 2 PIN, Cotter
13 221032 2 BUSHING, Dowel
14 221159 1 DIFF BEARING ADJUSTER RH
15 221046 1 DIFF BEARING ADJUSTER LH
18 221161 1 CONE, Bearing, RH
19 221049 1 CONE, Bearing, LH
20 221088 1 SPIDER
21 221164 16 BOLT
22 221091 16 NUT
23 221005 1 DIFF CASE ASSY
24 221054 12 SCREW, Side
25 221903 2 GEAR, Side
26 221084 2 WASHER
28 221087 4 WASHER
33 220534 1 SHAFT
34 220525 1 GEAR
35 220526 1 COVER, Diff, Carrier
February 10, 1997 310182 3-76

THRU DRIVE 4.11:1
12 24
3
8
9 11
10
2 28
27 15
12 13 17
26 19
23 5
11 26 1
53 29
25 31
60 33
20 61
25
21 34
4 6 35 36
7 37,38
23
22
18
16
14 45
4
46
47 32
48 30
49 39
50 40
51 41
49 42
43
46
54
55
56
57
55 44
52
59
58
February 10, 1997 310182 3-77

THRU DRIVE 4.11:1
36 221132 10 WASHER, Lock
37 221130 1 SCREW, Cap
38 221129 9 SCREW, Cap
39 221121 A/R SHIM 003"
39 221122 A/R SHIM 005"
39 221123 A/R SHIM 010"
39 221124 A/R SHIM 020"
40 220533 1 CUP, Bearing Cover
41 220529 1 SEAL, Oil
42 220532 1 WASHER
43 221176 1 NUT
44 222029 5 SCREW, Cap
45 221165 1 BEARING
47 221172 1 WASHER
50 221140 A/R SHIM 0.003"
50 221141 A/R SHIM 0.005"
50 221142 A/R SHIM 0.010"
February 10, 1997 310182 3-78

THRU DRIVE 4.11:1
12 24
3
8
9 11
10
2 28
27 15
12 13 17
26 19
23 5
11 26 1
53 29
25 31
60 33
20 61
25
21 34
4 6 35 36
7 37,38
23
22
18
16
14 45
4
46
47 32
48 30
49 39
50 40
51 41
49 42
43
46
54
55
56
57
55 44
52
59
58
February 10, 1997 310182 3-79

THRU DRIVE 4.11:1
50 221143 A/R SHIM 0.020"
51 221147 1 CAGE, Bearing
52 100328 6 WASHER
53 221171 2 PIN, Dowel
54 220528 1 GEAR, Helical
55 221149 1 BEARING
56 221150 1 NUT
57 221152 1 RING, Snap Bearing
58 221151 1 PIN
59 221145 6 SCREW, Cap
60 221168 1 WASHER
61 221169 1 NUT
February 10, 1997 310182 3-80

REAR DIFFERENTIAL (4.11:1)
3 5 4 2
7 6
12
1 14
7 6 16
2 20
8 17
23
22
24 26
25
22
23
20
13 15
19
11
41
18
10
9
27
21
17
28
34
30
32
2 35
31
36
33
29
37
38
39
40
P003050
May 23, 1996 310183 3-81

1 310183 1 REAR DIFFERENTIAL
2 221156 1 DIFFERENTIAL CARRIER AND BEARING CAP
3 NSI 4 SCREW, Cap
5 221029 4 WIRE, Lock
6 221030 2 LOCK, Adjuster, Bearing, Cap
7 221031 2 PIN, Split
8 221032 2 BUSH
9 221157 1 SCREW, Thrust, Ring, Gear
10 221158 1 NUT
11 221046 1 ADJUSTER, RH
12 221159 1 ADJUSTER, LH
15 221049 1 BEARING, RH
16 221161 1 BEARING, LH
17 221977 1 RING GEAR AND DRIVE PINION
18 221164 16 BOLT INCLUDED IN KITNO. 221163
19 221091 16 NUT INCLUDED IN KIT NO.221163
20 221005 1 CASE, Differential
21 221054 12 SCREW, Cap
22 221093 2 PINION
23 221084 2 WASHER, Thrust
25 221087 4 WASHER, Thrust
26 221088 1 SPIDER
27 221165 1 BEARING
28 221023 1 BEARING
29 221024 1 BEARING
30 221055 A/R SPACER
May 23, 1996 310183 3-82

3 5 4 2
7 6
12
1 14
7 6 16
2 20
8 17
23
22
24 26
25
22
23
20
13 15
19
11
41
18
10
9
27
21
17
28
34
30
32
2 35
31
36
33
29
37
38
39
40
P003050
May 23, 1996 310183 3-83

31 221166 1 PINION BEARING CAGE AND CUP ASSY
32 221073 1 CUP, Bearing, Inner
33 221074 1 CUP, Bearing, Outer
34 221025 1 SPACER
35 221075 A/R SHIM
35 221076 A/R SHIM
35 221077 A/R SHIM
35 221078 A/R SHIM
35 221079 A/R SHIM
36 221080 6 SCREW, Cap
37 221167 1 SEAL, Oil, Retainer
38 201197 1 YOKE
40 221169 1 NUT
41 221163 1 KIT
May 23, 1996 310183 3-84

BRAKE SYSTEM
24
25 36 19
19
44 13
36 19 45 14
23 46
47
48 7
34 CAB FLOOR 12
19 28
32 47 49 19 36 19 6
2 48
45 AIR CONDITIONER/
EVAPORATOR
24
22 35 9
442T ENGINE
20
25 18
1
38 43
37 26 39 18
40 8
22 10
16 25
23
38 27
16 41 17 10
25 24 24
25
3 15
19 5
42
29 4 30 22
11
23 24
25
31 24 33 18
21 25
10
22 CAB INTERIOR
19
25 24
P003327
October 3, 1996 B35B011 3-85

BRAKE SYSTEM
1 340034 1 AXLE, Front
2 340035 1 AXLE, T/drive
3 340036 1 AXLE, R/drive
4 201795 4 ACTUATOR
5 100523 4 WASHER
6 190471 4 ADAPTOR
7 201415 4 RESERVOIR
8 100530 4 WASHER
9 120532 4 STEM
10 240410 2 HOSE
11 120951 2 ADAPTOR
12 240409 4 HOSE
13 120747 2 UNION
14 173708 1 PIPE, Brake, Front
17 NSI 3 BRACKET ASSEMBLY
18 201826 2 NUT
19 201712 1 CLAMP
20 201820 2 BUSH
21 172673 1 BRACKET
22 201825 2 STUD
24 240492 2 HOSE
25 240408 1 HOSE
26 173710 2 PIPE, Brake, T/D
27 173704 1 PIPE, Brake, RDA
28 173705 1 PIPE, Brake, RDA
29 120788 8 FITTING, Banjo
30 100530 8 WASHER
31 120768 8 BOLT, Banjo
32 100354 8 WASHER
33 172636 2 BRACKET
34 201420 16 P-CLIPS
35 100310 10 NUT, Nyloc
October 3, 1996 B35B011 3-86

BRAKE SYSTEM
24
25 36 19
19
44 13
36 19 45 14
23 46
47
48 7
34 CAB FLOOR 12
19 28
32 47 49 19 36 19 6
2 48
45 AIR CONDITIONER/
EVAPORATOR
24
22 35 9
442T ENGINE
20
25 18
1
38 43
37 26 39 18
40 8
22 10
16 25
23
38 27
16 41 17 10
25 24 24
25
3 15
19 5
42
29 4 30 22
11
23 24
25
31 24 33 18
21 25
10
22 CAB INTERIOR
19
25 24
P003327
October 3, 1996 B35B011 3-87

BRAKE SYSTEM
37 290084 2 CALIPER, LH
38 290085 1 CALIPER, RH
40 NSI 1 BANJO FITTING ASSY
October 3, 1996 B35B011 3-88

BRAKE CALIPER ASSEMBLY
1 14
13
14 12 17
13
16
15
11
18
8
9
25 10 6
20
10 27
24
9 2
8
19
7 21
5 6 22
26
4 23
3
P000047
October 17, 2003 290084 3-89

BRAKE CALIPER ASSEMBLY
1 BRAKE CALIPER ASSEMBLY
4 100060 12 WASHER, Spring
5 201810 1 COVER
6 201806 3 SCREW, Bleed
7 201911* 1 O RING
8 * 4 RING, Sealing
9 ** 4 PISTON
10 * 4 BOOT, Rubber
11 201809 1 COVER
12 201813 1 COVER
15 201814 2 SLIDING PIECE
16 201812 1 COVER
17 201815 2 SPRING, Leaf
18 201807 4 PAD, Brake
19 201800*** 4 WASHER
20 201804*** 4 WASHER, Spring
21 201802*** 4 PLATE, Lock
22 100709*** 4 SCREW, Hex. Head
23 201801*** 4 BOLT S/Info 029 - Torque
24 201805 A/R KIT, Seal, Brake Caliper Includes Items Marked * ( Two kits required per caliper)
25 201808 A/R KIT, Repair, Piston Includes Items Marked ** ( Two kits required per caliper)
26 290086 1 KIT, Caliper Fixing Parts Includes Items Marked ***
27 183012 2 SCRAPPER ASSEMBLY Optional Part for Muddy Conditions
October 17, 2003 290084 3-90

WHEEL ASSEMBLY
June 27, 1996 260280 3-91

WHEEL ASSEMBLY
1 260280 6 WHEEL ASSEMBLY
2 190302 1 RIM, 5 Piece
3 202946 2 FLANGE
4 202945 1 BEAD SEAT BAND
5 140228 1 O RING
6 202947 1 RING, Lock
7 201344 1 TYRE
8 200437 1 VALVE, Swivel, Jumbo
9 200438 1 SPUD, Tubeless
10 200743 1 CAP, Valve Reducer
June 27, 1996 260280 3-92

June 27, 1996 SECTION 4 VEHICLE SYSTEMS 4-1
SECTION 4
VEHICLE SYSTEMS

SECTION 4A
HYDRAULIC SYSTEM

ILLUSTRATED REFERENCE FOR HYDRAULIC SYSTEM
10 6 5
B3 5 B
2
11
4
P003332

CONTENT LIST
1 HYDRAULIC SYSTEM (WITH EMERGENCY STEERING) 4-7
1 HYDRAULIC SYSTEM (WITHOUT EMERGENCY STEERING) 4-13
2 CONTROL VALVE 4-19
3 HYDRAULIC PUMP 4-23
4 HYDRAULIC TANK 4-27
5 HYDRAULIC FILTER ASSEMBLY 4-31
6 FLOW AMPLIFIER 4-33
7 PRIORITY VALVE 4-37
8 STEERING VALVE 4-39
9 STEERING CYLINDER 4-41
10 CAB TILT CYLINDER 4-43
11 LIFT CYLINDER 4-45

HYDRAULIC SYSTEM (WITH EMERGENCY STEERING)
2 LS 3
24 26
P T L R
25 27 54
25 16
28
27 55 17
38
35
39 8 29 31 32
19 20 36
42 46
70 25
34
58 18 45 25
64 CR CL T L 4 56
62 P R
51
77 50 S L 5
44 35
67 40 13 75 PP LS
40 HP EF HT
68 8 65 48
76 B
X
34 33 36
53 33
47
12 22
73 74 P T A B 66 57
69 42
52 11 30 23 37
48
63 9
72 56
49 15 22 T 47
LS 14
91 1
7 18
61 6 94 16
83 40 41 41 71 43 97 54
59 21 101
10 20 44 96
41
49 88 95 94
60 20 48
15 75 98 3
42 75 96
100 T EF
92 95 101
66 85 87 PP
86
81 80 79 41 78 82 101
P CF 90 93 94
29 84 89
P003005
99
October 3, 1996 B35B012 4-7

1 190474 1 ADAPTOR
2 210196 1 STEERING VALVE
3 230281 2 CYLINDER, Tip
4 210162 1 FLOW AMPLIFIER
5 210446 1 PUMP
6 210467 1 HEAD, Spin On, Twin Element
7 183282 1 TANK HYDRAULIC
8 230091 2 CYLINDER, Steering
9 210610 1 VALVE CONTROL
10 181778 1 PIPE ASSY-RETURN
11 181777 1 PIPE ASSY-SUCTION
12 203529 2 CLAMP
13 204021 4 CLAMP
14 201699 1 TEST POINT
15 120222 4 FLANGE HALF
16 120751 2 UNION
17 240276 1 HOSE ASSEMBLY
22 190463 3 ADAPTOR
23 210264 1 T-PIECE
24 120958 1 ELBOW
25 120355 8 ADAPTOR
31 120983 1 REDUCER
32 120365 1 T-PIECE
33 121045 2 ADAPTOR
34 190343 4 ADAPTOR, Modified
35 120653 2 BULK HEAD
October 3, 1996 B35B012 4-8

2 LS 3
24 26
P T L R
25 27 54
25 16
28
27 55 17
38
35
39 8 29 31 32
19 20 36
42 46
70 25
34
58 18 45 25
64 CR CL T L 4 56
62 P R
51
77 50 S L 5
44 35
67 40 13 75 PP LS
40 HP EF HT
68 8 65 48
76 B
X
34 33 36
53 33
47
12 22
73 74 P T A B 66 57
69 42
52 11 30 23 37
48
63 9
72 56
49 15 22 T 47
LS 14
91 1
7 18
61 6 94 16
83 40 41 41 71 43 97 54
59 21 101
10 20 44 96
41
49 88 95 94
60 20 48
15 75 98 3
42 75 96
100 T EF
92 95 101
66 85 87 PP
86
81 80 79 41 78 82 101
P CF 90 93 94
29 84 89
P003005
99
October 3, 1996 B35B012 4-9

37 121024 1 T-PIECE
39 120385 2 T-PIECE
42 100021 16 SCREW ,CAP
43 120806 1 ELBOW
49 140132 2 O-RING
50 140087 1 O-RING
52 240541 1 HOSE
53 140131 1 O-RING
66 120100 2 ELBOW
67 120391 1 PLUG
68 202300 1 BALL VALVE
70 121157 1 ELBOW
October 3, 1996 B35B012 4-10

2 LS 3
24 26
P T L R
25 27 54
25 16
28
27 55 17
38
35
39 8 29 31 32
19 20 36
42 46
70 25
34
58 18 45 25
64 CR CL T L 4 56
62 P R
51
77 50 S L 5
44 35
67 40 13 75 PP LS
40 HP EF HT
68 8 65 48
76 B
X
34 33 36
53 33
47
12 22
73 74 P T A B 66 57
69 42
52 11 30 23 37
48
63 9
72 56
49 15 22 T 47
LS 14
91 1
7 18
61 6 94 16
83 40 41 41 71 43 97 54
59 21 101
10 20 44 96
41
49 88 95 94
60 20 48
15 75 98 3
42 75 96
100 T EF
92 95 101
66 85 87 PP
86
81 80 79 41 78 82 101
P CF 90 93 94
29 84 89
P003005
99
October 3, 1996 B35B012 4-11

71 210466 2 ELEMENT SPIN-ON
72 210340 1 STRAINER
73 173307 1 LID
74 120726 1 CAP
75 120315 3 ADAPTOR
76 172667 1 PIPE, Emergency Steering
77 120249 1 ELBOW
78 120423 1 T-PIECE
79 210091 1 VALVE
84 120116 1 ELBOW
85 120025 1 ELBOW
87 121032 1 T-PIECE
88 190348 1 ADAPTOR MODIFIED
90 120962 1 ELBOW
91 120812 1 ELBOW
93 120425 1 REDUCER
94 120329 3 FITTING
96 140150 3 O-RING
98 261028 1 CHECK VALVE
99 210637 1 PRIORITY VALVE
100 210459 1 WEBSTER PUMP
101 100021 12 SCREW, Cap
October 3, 1996 B35B012 4-12

HYDRAULIC SYSTEM (WITHOUT EMERGENCY STEERING)
2 LS 3
24 26
P T L R
25 27 54
25 16
28
27 55 17
38
35
39 8 29 31 32
19 20 36
42 46
70 25
34
58 18 45 25
64 CR CL T L 4 56
62 P R
51
50 S L 5
44 35
67 40 13 75 PP LS
40 HP EF HT
68 8 65 48
B
X
34 33 36
53 33
47
12 22
73 74 P T A B 66 57
69 42
52 11 30 23 37
48
63 9
72 56
49 15 22 T
LS 14
1
7 18
61 6 16
40 41 41 71 43 54
59 21
10 20
41
49
60 15
3
42
P002698
October 3, 1996 B35B013 4-13

1 190474 1 ADAPTOR
3 230281 2 CYLINDER, Tip
5 210446 1 PUMP
7 183282 1 TANK HYDRAULIC
8 230091 2 CYLINDER, Steering
9 210610 1 VALVE
10 181778 1 PIPE ASSY-RETURN
11 181777 1 PIPE ASSY-SUCTION
12 203529 2 CLAMP
13 204021 2 CLAMP
16 120751 2 UNION
17 240276 1 HOSE ASSYEMBLY
22 190463 3 ADAPTOR
23 210264 1 VALVE, Shuttle
24 120958 1 ELBOW
25 120355 8 ADAPTOR
31 120983 1 REDUCER
32 120365 1 T-PIECE
33 121045 2 ADAPTOR
34 190343 4 ADAPTOR, Modified
October 3, 1996 B35B013 4-14

2 LS 3
24 26
P T L R
25 27 54
25 16
28
27 55 17
38
35
39 8 29 31 32
19 20 36
42 46
70 25
34
58 18 45 25
64 CR CL T L 4 56
62 P R
51
50 S L 5
44 35
67 40 13 75 PP LS
40 HP EF HT
68 8 65 48
B
X
34 33 36
53 33
47
12 22
73 74 P T A B 66 57
69 42
52 11 30 23 37
48
63 9
72 56
49 15 22 T
LS 14
1
7 18
61 6 16
40 41 41 71 43 54
59 21
10 20
41
49
60 15
3
42
P002698
October 3, 1996 B35B013 4-15

37 121024 1 T-PIECE
38 120146 2 ADAPTOR
39 120385 2 T-PIECE
40 120004 3 ADAPTOR
41 120243 3 ADAPTOR
42 100021 16 SCREW, Cap
43 120806 1 ADAPTOR
47 120242 1 ADAPTOR
48 120033 3 ADAPTOR
49 140132 2 O-RING
50 140087 1 O-RING
52 240541 1 HOSE
53 140131 1 O-RING
54 121042 2 ADAPTOR
62 120026 1 ADAPTOR
63 240210 1 HOSE ASSYMBLY
66 120100 1 ELBOW
67 120391 1 PLUG
68 202300 1 BALL VALVE
69 120851 1 ADAPTOR
70 121157 1 ELBOW
October 3, 1996 B35B013 4-16

2 LS 3
24 26
P T L R
25 27 54
25 16
28
27 55 17
38
35
39 8 29 31 32
19 20 36
42 46
70 25
34
58 18 45 25
64 CR CL T L 4 56
62 P R
51
50 S L 5
44 35
67 40 13 75 PP LS
40 HP EF HT
68 8 65 48
B
X
34 33 36
53 33
47
12 22
73 74 P T A B 66 57
69 42
52 11 30 23 37
48
63 9
72 56
49 15 22 T
LS 14
1
7 18
61 6 16
40 41 41 71 43 54
59 21
10 20
41
49
60 15
3
42
P002698
October 3, 1996 B35B013 4-17

71 210466 2 ELEMENT SPIN-ON
73 173307 1 LID
74 120726 1 CAP
75 120315 3 ADAPTOR
October 3, 1996 B35B013 4-18

CONTROL VALVE
8 15
13
1
16
7 9 17
5 16 14
10 18 43
6 11 12 19 44
23 22
2 24 25
4
20
59 21
28 27 61
25 29
26
48
30 49 46 45
31 50
32 47
42
46
33 58
32 31
34
35
36 60
37
58
38
39
40
41
51
3
50 57
49
48 56
52 55
43 54
53 62,63,64,65
NOT ILLUSTRATED
May 30, 1996 210610 4-19

CONTROL VALVE
1 210610 1 CONTROL VALVE V56LS
2 NSI 1 COVER, End
3 NSI 1 COVER, End
4 NSI 1 WORKING SECTION
5 NSI 1 PLUG
6 NSI 1 O-RING
7 NSI 1 PLUG
8 NSI 1 PLUG
9 NSI 1 PLUG
10 NSI 1 O-RING
11 NSI 2 SEAL
12 NSI 2 O-RING
13 220451 1 PLUG, Bleed-Off
14 NSI 1 PLUG
15 NSI 1 FILTER
16 NSI 1 SEAL, Rubber
17 NSI 1 PLATE, Restrictor
18 NSI 1 SCREW, Grub
19 NSI 1 O-RING
20 NSI 1 O-RING
21 NSI 1 SEAL
22 NSI 1 PLUG
23 NSI 1 PLUG
24 NSI 1 O-RING
25 220187 2 CARTRIDGE, Relief
26 NSI 1 HOUSING
27 * 1 O-RING
28 * 1 O-RING
29 * 1 SEAL
30 221940 1 FILTER, Relief
31 * 1 SEAL
32 * 1 O-RING
33 NSI 1 SPRING
34 NSI 1 O-RING
35 NSI 1 SCREW, Adjustment
May 30, 1996 210610 4-20

CONTROL VALVE
8 15
13
1
16
7 9 17
5 16 14
10 18 43
6 11 12 19 44
23 22
2 24 25
4
20
59 21
28 27 61
25 29
26
48
30 49 46 45
31 50
32 47
42
46
33 58
32 31
34
35
36 60
37
58
38
39
40
41
51
3
50 57
49
48 56
52 55
43 54
53 62,63,64,65
NOT ILLUSTRATED
May 30, 1996 210610 4-21

CONTROL VALVE
36 NSI 1 POPPET, Relief
37 NSI 1 SPRING
38 NSI 1 SCREW, Adjusment
39 * 1 O-RING
40 NSI 1 SEAL, Retainer
41 NSI 1 NUT
42 NSI 1 SPOOL END
43 NSI 4 SCREW, Cap
44 NSI 1 BONNET
45 NSI 1 COLLAR, Spool
46 NSI 1 COLLAR, Stop
47 NSI 1 SPRING
48 NSI 2 SEAL, Retainer
49 **** 2 SEAL
50 **** 2 O-RING
51 NSI 1 SPOOL
52 NSI 1 BRACKET
53 NSI 1 PLUG, Non-Relief
54 NSI 1 PLUG
55 ** 1 O-RING
56 ** 1 SEAL
57 ** 1 O-RING
58 *** 6 O-RING
59 *** 1 O-RING
60 NSI 4 NUT
61 NSI 4 STUD
62 220183 1 KIT, Seal, Relief Items Include Marked *
63 220184 1 KIT, Seal, Plug Items Include Marked **
64 220185 1 KIT, Seal Items Include Marked ***
65 220186 1 KIT, Seal, Spool Items Include Marked ****
May 30, 1996 210610 4-22

HYDRAULIC PUMP
9
38
11 7
8 40
1 39
6
10 17
27 12
26 19
28 20
28 21
22
23
24
5
16
4
15
13
3
14
2
25
29
30
31
37
18 36
32
33
34
35
June 11, 1996 210446 4-23

HYDRAULIC PUMP
1 210446 1 HYDRAULIC PUMP
2 223219 4 SCREW, Cap
3 223247 1 VALVE, Pilot
4 223220 1 PLUG
5 223218 3 O RING
6 100808 4 SCREW, Cap
7 223593 4 O RING
8 NSI 1 PLATE, Port
9 223213 2 PLUG, Tear Off
10 223214 1 PIN, Dowel
11 NSI 2 PLUG, Seal
12 NSI 1 DISTRIBUTOR PLATE
13 NSI 1 SLEEVE, Stop
14 NSI 1 PISTON,
15 NSI 1 SPRING
16 NSI 1 GUIDE, Piston
17 223587 1 ROTARY GROUP
18 NSI 1 SHIM
19 NSI 1 CIRCLIP, Internal
20 NSI 1 SPRING
21 NSI 1 PIN, Pressure
22 NSI 1 CYLINDER
23 NSI 1 BALL, Retaining
24 NSI 1 PLATE,Retaining
25 NSI 9 PISTON
26 NSI 1 SHIM
27 223596 1 BEARING, Roller, Taper
28 NSI 2 RING, Thrust
29 223589 1 PLATE, Swash
30 223590 2 BEARING, Plate, Swash
31 NSI 1 SHAFT, Drive
32 223595 1 BEARING, Roller, Taper
33 223592 1 O RING
34 NSI 1 HOUSING, Pump
35 NSI 1 PLUG
June 11, 1996 210446 4-24

HYDRAULIC PUMP
9
38
11 7
8 40
1 39
6
10 17
27 12
26 19
28 20
28 21
22
23
24
5
16
4
15
13
3
14
2
25
29
30
31
37
18 36
32
33
34
35
June 11, 1996 210446 4-25

HYDRAULIC PUMP
36 223594 1 CIRCLIP, Internal
37 223591 1 SEAL, Shaft
38 223588 1 CONTROL, UNIT
39 NSI 1 PISTON, Control
40 NSI 1 GUIDE, Piston
June 11, 1996 210446 4-26

HYDRAULIC TANK
41 40 46
45
12
43 42
37 13 11
38
8
7 9
6
39 36 10
2 4
3
1
31
14 15
35 34
33
31
17
31 16
18 11
20
32 30 19
29
21
27
24
23
5
25
44
22
28
26
October 3, 1996 B35B014 4-27

HYDRAULIC TANK
1 183282 1 TANK, Hydraulic
2 173307 1 LID, Main Tank
3 203774 1 GASKET
4 120726 1 CAP
5 181777 1 PIPE ASSEMBLY
6 201863 1 GAUGE, Hydraulic Oil
7 120254 1 ELBOW
10 120145 1 PLUG
11 130020 A/R HOSE, Pushlock
12 210645 1 VALVE, Safety
13 121023 1 NIPPLE
15 240851 1 HOSE
16 203928 1 GROMMET
20 203529 2 CLAMP
21 240541 1 HOSE, Suction
22 204021 2 CLAMP
23 240832 1 HOSE, Suction
25 140087 1 O-RING
27 120391 1 PLUG, Hex Head
28 121157 1 ELBOW
29 202300 1 VALVE, Ball
30 120851 1 NIPPLE
33 181778 1 PIPE ASSEMBLY
35 240852 1 HOSE
October 3, 1996 B35B014 4-28

HYDRAULIC TANK
41 40 46
45
12
43 42
37 13 11
38
8
7 9
6
39 36 10
2 4
3
1
31
14 15
35 34
33
31
17
31 16
18 11
20
32 30 19
29
21
27
24
23
5
25
44
22
28
26
October 3, 1996 B35B014 4-29

HYDRAULIC TANK
36 120983 1 REDUCER
37 120365 1 ELBOW
38 120804 1 ELBOW
40 120365 1 ELBOW
41 210407 1 VALVE, CONTROLLER
42 210386 1 VALVE, Check
43 120191 1 NIPPLE
44 200590 1 CLAMP, Exhaust
45 120986 1 REDUCER
46 120053 1 ADAPTOR
October 3, 1996 B35B014 4-30

HYDRAULIC FILTER ASSEMBLY
P002726
October 3, 1996 B35B015 4-31

HYDRAULIC FILTER ASSEMBLY
2 210466 2 ELEMENT, Spin On, 3 Micron
October 3, 1996 B35B015 4-32

FLOW AMPLIFIER
January 26, 1996 210162 4-33

FLOW AMPLIFIER
2 NSI 16 SCREW
4 100228 2 SCREW, Cap
6 NSI 1 COVER
7 NSI 1 COVER
8 * 4 O RING
9 * 4 O RING
10 * 2 O RING
11 NSI 1 PLATE, Seal
12 NSI 1 PLATE, Seal
13 NSI 1 PLUG
14 * 1 O RING
15 NSI 1 PLUG
16 * 1 SEAL
17 221201 1 VALVE, Relief, Pressure
18 NSI 1 BODY, Valve
19 NSI 1 ADJUSTER, Pressure
20 NSI 1 SPRING
21 NSI 1 POPPET
22 * 1 SEAL
23 NSI 1 SCREW, Orifice
24 NSI 1 VALVE, Throttle Check
26 NSI 1 PLUG
27 NSI 1 BALL
28 NSI 1 SPRING
29 NSI 1 AMPLIFIER SPOOL ASSY
30 NSI 1 VALVE, Check
31 NSI 1 GUIDE, Spring
32 NSI 1 SPRING
33 NSI 1 BALL
34 NSI 1 PLUG
35 * 1 O RING
January 26, 1996 210162 4-34

FLOW AMPLIFIER
January 26, 1996 210162 4-35

FLOW AMPLIFIER
36 NSI 1 SPOOL, Amplifier
37 NSI 1 PIN, Slug
38 NSI 1 PIN
39 NSI 2 RING, Retaining
40 NSI 1 SLUG
41 NSI 1 SPRING
42 NSI 1 PLUG
44 NSI 1 PLUG
45 NSI 1 SPOOL, Priority
46 NSI 1 SPRING
47 NSI 1 STOP
49 NSI 1 SPOOL, Directional
50 NSI 2 CONTROL, Spring
51 NSI 2 SPRING
52 NSI 2 SPRING
53 NSI 2 STOP
54 221200 2 VALVE, Shock and Suction
55 NSI 1 NUT
57 NSI 1 STOP
58 NSI 1 SPRING
59 NSI 1 POPPET
61 * 1 O RING
62 NSI 1 SPRING
63 NSI 1 SPRING
65 * 1 O RING
66 NSI 1 INSERT, Valve
67 NSI 1 VALVE
68 NSI 1 HOUSING, Valve
69 220655 1 KIT, Seal, Flow Amplifier Includes Items Marked *
January 26, 1996 210162 4-36

PRIORITY VALVE
June 27, 1996 210637 4-37

PRIORITY VALVE
1 210637 1 PRIORITY VALVE
2 NSI 1 BODY
3 NSI 1 PLUG
4 140062 1 O RING
5 NSI 1 SPOOL
6 NSI 1 SPRING
7 NSI 1 ADAPTOR
8 140062 1 O RING
9 NSI 1 FILTER
10 140059 1 O RING
June 27, 1996 210637 4-38

STEERING VALVE
January 29, 1996 210196 4-39

STEERING VALVE
2 * 1 SEAL, Dust
3 NSI 1 HOUSING
4 NSI 1 BALL, 8.5 mm
5 NSI 1 BUSHING, Threaded
6 * 1 O RING
7 * 1 RING, Kin
8 222601 1 BEARING ASSY
9 NSI 1 RING
10 NSI 1 SPOOL
11 222602 1 SPRING SET, Grey
12 NSI 1 SLEEVE
13 NSI 1 PIN, Cross
14 * 1 O RING
15 NSI 1 PLATE, Distributor
16 NSI 1 SHAFT, Cardan
17 ** 1 GEAR
18 NSI 1 SPACER
19 NSI 1 SPACER, 20.5 mm
20 * 2 O RING
21 ** 1 RING, Cam
22 NSI 1 COVER, End
23 * 7 WASHER
24 NSI 6 SCREW
25 NSI 1 PIN, Roll
26 NSI 1 SCREW Bored for Roll Pin.
27 221202 1 KIT, Seal, Steering Valve Includes Items Marked *
28 221203 1 KIT, Repair, Steering Valve Rotor Includes Items Marked **
January 29, 1996 210196 4-40

STEERING CYLINDER
7
8
16
12
6 10
14
15
5
11 17
13
3
18
9
P003529
February 5, 1996 230091 4-41

STEERING CYLINDER
1 230091 2 STEERING CYLINDER
2 180995 1 ROD
3 100341 1 NUT, Castle
5 160237 1 NECKBUSH
6 161319 1 PISTON
7 180996 1 BARREL
9 140578 1 KIT, Seal, Steering Cylinder
10 NSI 1 PIN, Split
11 NSI 1 O RING
12 NSI 1 SEAL, Piston
13 NSI 1 SEAL, Wiper
14 NSI 1 O RING
15 NSI 1 O RING
16 NSI 1 O RING
17 NSI 1 U SEAL
18 NSI 2 BAND, Wear
February 5, 1996 230091 4-42

CAB TILT CYLINDER
2
14
6
16 12
13 4
5
17
5
15
10
11
2 p003530
February 2, 1996 230100 4-43

CAB TILT CYLINDER
1 230100 1 CAB TILT CYLINDER
2 200036 2 GREASE NIPPLE
3 180928 2 ROD
5 160994 1 NECKBUSH
6 161318 1 PISTON
7 181041 1 BARREL
8 160528 1 BUSH, Nylon
9 160523 1 BUSH
10 160993 1 NUT, neckbush
11 140565 1 KIT, Seal, Cab Tilt Cylinder
12 NSI 1 PIN, Split
13 NSI 1 RING, Backup
15 NSI 1 SEAL, Wiper
16 NSI 1 O RING
17 NSI 1 U SEAL
February 2, 1996 230100 4-44

LIFT CYLINDER
14
29
11
28
27
6
15
25
4,5 12
9,10
13
26 23
24
20
17
22
32 19
3
7
31 21 17
30
18
8
16
P002950
February 14, 1996 230281 4-45

LIFT CYLINDER
1 230281 LIFT CYLINDER
2 182740 1 ROD
4 150130 BEARING, Spherical
5 220119 CIRCLIP
6 161247 1 NECKBUSH
7 162801 1 PISTON
8 181971 1 BARREL
9 150130 BEARING, Spherical
10 220119 CIRCLIP
11 161888 1 DAMPER, Cylinder
12 121042 1 SOCKET
13 182156 1 PIPE
14 120811 1 ELBOW
15 100965 11 SCREW, Cap
16 171532 2 CLAMP, Oil Lead Pipe
17 100062 2 WASHER
18 100312 1 NUT, Nyloc
19 100091 1 SCREW, Hex
20 100198 1 SCREW, Hex
21 171439 1 BAND
22 1 CLAMP
24 140607 1 KIT, Seal, Lift Cylinder
25 NSI 1 U SEAL
26 NSI 2 BAND, Wear
27 NSI 1 RING, Backup
28 NSI 1 O RING
29 NSI 1 O RING
30 NSI 1 O RING
32 NSI 1 SPLIT PIN
February 14, 1996 230281 4-46

March 13, 1996 SECTION 4B PNEUMATIC SYSTEM 4-47
SECTION 4B
PNEUMATIC SYSTEM

ILLUSTRATED REFERENCE FOR PNEUMATIC SYSTEM
2 8
11
4 13 5
B3 5 B
6
1
6
9
10 12
P003333

CONTENT LIST
1 FRONT PNEUMATIC SYSTEM 4-51
2 CAB PNEUMATIC CIRCUIT 4-63
3 REAR PNEUMATIC CIRCUIT 4-65
4 PUSH BUTTON VALVE 4-67
5 PARK BRAKE SPRING ACTUATOR 4-69
6 AIR / HYDRAULIC BRAKE ACTUATOR 4-71
7 RELAY EMERGENCY VALVE 4-73
8 SOLENOID VALVE 4-75
9 PRESSURE PROTECTION VALVE 4-77
10 UNLOADER VALVE WITH INTEGRAL AIR DRIER ASSEMBLY 4-79
11 PARK BRAKE VALVE 4-83
12 BRAKE VALVE 4-85
13 CONTROL VALVE 4-89

FRONT PNEUMATIC SYSTEM
2 a b c 53 14 1 42 13 53 53
j
54 k
l 4
54 m
n
13 4 3 41
31 3
2
48
5 43
20
25
44
22 23
37 30
6
21 3
11
7
20 45 20 25
9 24
37 37 46
48
8 36
34 39 36 40 49
52 51
50
10 19
38 28
52 24
47 50
11
48 35
33 28 51
13
35
3 24
12 32
15,16,17,18 31
20 29
21 30
11 24 29
13 14 3
23 o
4
24 25 p
28
30 q
r 5
s
25 t
u
d e f g h i 14
27
3 26 1 P002780
October 3, 1996 B35B016 4-51

1 900767 A/R PIPE
2 900766 A/R PIPE
3 240854 7 HOSE
4 120747 2 UNION
5 1 HOSE
7 201672 1 HOSE
8 201439 2 P- CLIP
9 171429 1 PIPE, Cooling
10 120286 2 UNION
11 120818 4 ELBOW
12 240463 1 HOSE ASSY
13 240847 10 HOSE
14 120285 9 UNION
15 201712 9 CLAMP
16 201821 21 BUSH, Split
17 201825 23 STUD, Stacking
18 20826 23 NUT, Stacking
19 120833 1 ELBOW
20 121024 6 T PIECE
21 120834 2 ELBOW
22 240409 2 HOSE ASSY
23 120833 3 ELBOW
24 240852 2 HOSE
25 240851 6 HOSE
27 210519 1 VALVE, MODULATOR
28 120375 4 ELBOW
29 240845 3 HOSE
30 121350 3 ELBOW
31 120983 2 REDUCER
32 120169 1 REDUCER
33 210607 1 VALVE, Charging
34 210127 1 VALVE, Quick Release
35 100523 2 WASHER
October 3, 1996 B35B016 4-52

2 a b c 53 14 1 42 13 53 53
j
54 k
l 4
54 m
n
13 4 3 41
31 3
2
48
5 43
20
25
44
22 23
37 30
6
21 3
11
7
20 45 20 25
9 24
37 37 46
48
8 36
34 39 36 40 49
52 51
50
10 19
38 28
52 24
47 50
11
48 35
33 28 51
13
35
3 24
12 32
15,16,17,18 31
20 29
21 30
11 24 29
13 14 3
23 o
4
24 25 p
28
30 q
r 5
s
25 t
u
d e f g h i 14
27
3 26 1 P002780
October 3, 1996 B35B016 4-53

36 120043 1 REDUCER
38 120012 1 NIPPLE
39 120998 1 REDUCER
40 210100 1 VALVE, Solonoid
41 120365 1 ELBOW
44 210101 1 VALVE, Throttle
45 125024 1 T-PIECE
46 204455 1 SWITCH
47 120169 1 REDUCER
48 240853 1 HOSE
49 210208 1 VALVE, Brake
50 120820 1 ELBOW
52 120037 3 PLUG
53 120952 3 ADAPTOR
54 120951 2 ADAPTOR
October 3, 1996 B35B016 4-54

1
g
1
2 d e f h i
40
6 7 9 11 13 12 14
5 41
4 35 39 39
10
11 12
15 14
18 8
16
17 8
42 43
14
16
14
15 22 23 24 27 33 34 35
16
28 15
28 15
25
26 36
37
19 32 15 16 14
20 21 15 16 14
15 15 32
29
38 3 P002779
29
October 3, 1996 B35B017 4-55

1 120952 4 ADAPTOR, Elbow
2 120312 2 BULKHEAD
3 130054 1 HOSE, Radiator
6 240847 10 HOSE, Air
7 240846 1 HOSE, Air
8 240847 4 HOSE, Air
9 1 REDUCER
10 1 T PIECE
11 2 ELBOW
13 210126 1 VALVE, Pressure Protection
14 120804 6 ELBOW
15 100523 3 WASHER, Aluminium
16 120169 6 REDUCER
18 240852 1 HOSE, Air
19 210197 1 AIR DRIER, Intergral Unloader
20 140480 1 SEAL
21 160985 1 ADAPTOR
22 120169 1 REDUCER
27 240853 1 HOSE
28 120166 2 VALVE, Drain
29 120399 2 PLUG
30 201416 1 RESEVOIR, Air
32 200318 4 MOUNTING BAND
33 120375 1 ELBOW
34 210407 1 VALVE
35 210386 1 VALVE
October 3, 1996 B35B017 4-56

1
g
1
2 d e f h i
40
6 7 9 11 13 12 14
5 41
4 35 39 39
10
11 12
15 14
18 8
16
17 8
42 43
14
16
14
15 22 23 24 27 33 34 35
16
28 15
28 15
25
26 36
37
19 32 15 16 14
20 21 15 16 14
15 15 32
29
38 3 P002779
29
October 3, 1996 B35B017 4-57

36 120191 1 NIPPLE
37 120254 1 ELBOW
38 201863 1 GAUGE
40 240851 1 HOSE
41 203021 1 PIPE, Air Cleaner
42 210618 1 VALVE
43 121023 1 NIPPLE
October 3, 1996 B35B017 4-58

10
10
9
9 16
7 8 4 4 3 2 7 8 4 3 2
4
16
11 13
5 11
6
3 4 3 2
2
12
4
1 3
14
15
a b c
1 2 P002784
October 3, 1996 B35B018 4-59

1 240847 1 HOSE
2 120804 5 ELBOW
3 120169 5 REDUCER
4 100523 8 WASHER
6 210276 1 VALVE, Brake Adaptor
7 120352 2 ADAPTOR
8 100530 2 WASHER, Copper
9 190471 2 ADAPTOR
10 201415 2 RESERVOIR, Brake fluid
11 240410 2 HOSE ASSY
12 240846 1 HOSE
13 240847 1 HOSE
14 120951 2 ADAPTOR, Bulkhead
15 120952 1 ADAPTOR, Bulkhead
16 201795 2 ACTUATOR
October 3, 1996 B35B018 4-60

1 4
2
j
k
l
1 m
n
11 12 14 15 6
11
13
16
3
12
4 2
5 1 3
7
8
v
w 6
TRANSFER
BOX
9 9
10 10
4 P002782
October 3, 1996 B35B019 4-61

1 202539 1 SWITCH
2 120365 1 T-PIECE
3 210619 1 VALVE, Solenoid
5 120356 2 BULKHEAD
6 120312 3 BULKHEAD
7 240854 2 HOSE
8 240852 1 HOSE
9 121350 2 ELBOW
10 120965 2 ADAPTOR
11 204451 2 SWITCH
12 120188 2 REDUCER
13 120212 1 ADAPTOR
14 120363 1 T-PIECE
16 120001 1 ADAPTOR
October 3, 1996 B35B019 4-62

CAB PNEUMATIC CIRCUIT
30
2
32 8 18
34
21
6 22
19
20 28
16 12
15 35
32 8
1 o 13
13
35 15
1 p 4
1
29
18 18
1 q 13
26
29
13
10
1 r
17
14
9 33 33
1 s
31
11
14 27 27 7
1 t 8 25 23 24 5 25 27
29 18
31
14
1 u
3 5 P002781
October 3, 1996 B35B020 4-63

CAB PNEUMATIC CIRCUIT
1 910320 A/R PIPE, Nylon
2 210601 1 VALVE, Park Brake
3 210407 1 VALVE, Air Controller
4 210271 1 VALVE, Control, Inter Axle Diff Lock
6 210067 1 HORN, Air
7 202998 1 SHIFT TOWER
8 202400 1 GAUGE, Dual Circuit
9 202395 4 SWITCH
10 202093 1 GROMMET
11 201863 1 GAUGE
12 201217 1 VALVE, Push Button
13 121350 5 ELBOW
14 121024 4 T PIECE
15 120965 2 ADAPTOR
16 120952 3 ADAPTOR
17 120951 4 ADAPTOR
18 120807 2 ELBOW
19 120804 2 ELBOW
20 120765 3 BOLT, Banjo
21 120365 2 ELBOW
22 120265 1 SOCKET
23 120258 1 ELBOW
24 120191 1 NIPPLE
26 240853 2 HOSE
27 240854 3 HOSE
28 240850 1 HOSE
29 240852 2 HOSE
30 240848 3 HOSE
33 120833 2 ELBOW
35 2 WASHER, Copper
October 3, 1996 B35B020 4-64

REAR PNEUMATIC CIRCUIT
14
10 2
26 31
23 6 8
9 10 14 14 10
23
7
24
26 18 28 4 23 23 15
16
20
7 30
24 24
29
23 10
14 31
1 3
8
27
4 11 22
21 17
u 15
w
x
22 23 6
25 19 13 12 5,32,33,12
9 10 14
11 24 2 23
18 28 4 23
6 P002783
October 3, 1996 B35B021 4-65

REAR PNEUMATIC CIRCUIT
3 210059 1 VALVE, Emergency Relay
4 201795 2 ACTUATOR
5 4 CLAMP
6 201415 6 RESERVOIR, Brake Fluid
7 201321 2 ACTUATOR, Park Brake
9 190471 2 ADAPTOR
10 120169 2 REDUCER
12 201826 5 NUT, Stacking
13 120878 12 SLEEVE
14 120820 6 ELBOW
15 120399 3 PLUG
16 120365 2 ELBOW
17 120358 1 ADAPTOR
18 120352 2 ADAPTOR
20 120166 1 VALVE, Drain
21 120147 1 NIPPLE
22 120043 3 REDUCER
24 900767 A/R TUBING, Bundy
25 240844 3 HOSE ASSY
26 240849 2 HOSE ASSY
29 240408 1 HOSE ASSY
30 240492 1 HOSE ASSY
31 200318 4 BAND. Mounting
32 201821 9 BUSH, Split
33 201825 5 STUD, Stacking
October 3, 1996 B35B021 4-66

PUSH BUTTON VALVE
January 12, 1996 201217 4-67

PUSH BUTTON VALVE
1 201217 PUSH BUTTON VALVE
2 * 1 COVER, Dust
3 * 1 CIRCLIP, Internal
4 NSI 1 SPINDLE, Activating
7 NSI 1 WASHER
8 * 1 SPRING, Compressor
9 NSI 1 SEAT, Spring
10 * 1 O RING
12 NSI 1 VALVE BASE / SPRING SEAT
13 * 1 O RING
14 * 1 SPRING, Compression
15 * 1 VALVE
17 221435 1 KIT, Repair, Push Button Valve Includes Items Marked *
January 12, 1996 201217 4-68

PARK BRAKE SPRING ACTUATOR
January 12, 1996 201321 4-69

PARK BRAKE SPRING ACTUATOR
1 201321 1 PARK BRAKE SPRING ACTUATOR
2 ** 1 PIN, Split
3 ** 1 PIN, Clevis
4 ** 1 CLEVIS
5 NSI 2 NUT, Lock
6 * 1 CLIP, Securing
7 * 1 COVER, Dust, Rubber
8 * 1 CLIP, Securing
10 100312 5 NUT, Nyloc
11 NSI 1 COVER, End
12 * 1 O RING
13 * 1 BUSH, Nylon
14 * 1 CIRCLIP, External
15 NSI 1 SPRING, Compression
16 * 1 DISC, Rubber
17 NSI 1 SHAFT, Actuating
18 NSI 1 SLEEVE/SPRING SEAT
19 * 1 SEAL, Piston
20 NSI 1 PISTON
21 NSI 1 HOUSING, Actuator
22 NSI 1 BRACKET
23 220955 1 KIT, Repair, Park Brake Actuator Includes Items Marked *
24 221918 1 CLEVIS, Park Brake Actuator Includes Items Marked **
January 12, 1996 201321 4-70

AIR / HYDRAULIC BRAKE ACTUATOR
January 16, 1996 201795 4-71

AIR / HYDRAULIC BRAKE ACTUATOR
1 201795 1 AIR/ HYDRAULIC BRAKE ACTUATOR
2 220954 1 CHAMBER, Air
4 100312 8 NUT, Nyloc
5 171006 1 BRACKET, Mounting
6 NSI 1 GASKET, Mounting Bracket
7 * 1 FILTER, Packing
8 NSI 1 PLATE, End
9 * 1 O RING
10 NSI 1 SPRING, Compression
11 * 1 SEAL
12 NSI 1 PISTON
13 NSI 1 SHAFT, Piston
14 NSI 1 NUT
15 NSI 1 BODY, Air Actuator
16 220953 1 CYLINDER, Master
19 ** 1 WASHER, Copper
20 NSI 1 CLIP, Retaining
21 ** 1 WASHER
22 NSI 1 NIPPLE, Bleed
23 ** 1 COVER, Bleed Nipple
25 NSI 1 WASHER
26 ** 1 SEAL, Rubber
27 NSI 1 PLUNGER
28 NSI 1 SHIM
29 ** 1 SEAL, Spring
30 ** 1 SPRING ASSY, Compression
31 NSI 1 BODY, Hydraulic Actuator
32 NSI 1 NUT, End, Reducing
33 202438 1 SWITCH, Overstoke
34 220951 1 KIT, Repair, Air Chamber Includes Items Marked *
34 220952 1 KIT, Repair, Master Cylinder Includes Items Marked **
January 16, 1996 201795 4-72

RELAY EMERGENCY VALVE
September 6, 1996 210059 4-73

RELAY EMERGENCY VALVE
1 210059 1 RELAY EMERGENCY VALVE
4 NSI 1 COVER, Top
5 * 1 O-RING, Piston
6 NSI 1 PISTON, Relay
7 NSI 1 SPRING, Piston Return
8 NSI 1 SEAT, Exhaust
9 * 1 SEAL, Emergency Piston
10 * 1 O-RING
11 NSI 1 SCREW
12 NSI 1 WASHER, Diaphragm
13 * 1 DIAPHRAGM, Exhaust
14 NSI 3 BOLT
16 NSI 1 COVER, Bottom
17 * 1 VALVE, Non-Return
19 * 1 O RING
23 NSI 1 GUIDE, Valve
24 NSI 1 SPRING, Valve
25 NSI 1 RETAINER, Valve
26 * 1 VALVE, Inlet/Exhaust
27 * 1 O-RING
28 NSI 1 PISTON, Emergency
29 * 1 O-RING
30 NSI 1 FILTER, Adaptor
31 NSI 1 PLUG
32 NSI 1 PLUG
34 220958 1 KIT, Repair, Relay Emergency Valve Includes Items Marked *
September 6, 1996 210059 4-74

SOLENOID VALVE
January 12, 1996 210100 4-75

SOLENOID VALVE
1 210100 1 SOLENOID VALVE 24V
2 NSI 1 CLIP, Retaining
3 NSI 1 PLATE, Information
4 NSI 1 WASHER
5 NSI 1 SCREW
6 NSI 1 WASHER
7 NSI 1 CONNECTOR, Electrical
8 NSI 1 PACKING, Preformed
9 NSI 1 COIL
10 NSI 1 TUBE, Coil
11 * 2 O RING
12 * 1 SPRING AND CORE
13 NSI 1 PLUG, Head, Hex
15 * 1 VALVE
17 1 KIT, Repair, Solenoid Valve Includes Items Marked *
January 12, 1996 210100 4-76

PRESSURE PROTECTION VALVE
January 12, 1996 210126 4-77

PRESSURE PROTECTION VALVE
1 210126 1 PRESSURE PROTECTION VALVE
2 * 4 COVER, Dust
3 NSI 4 SCREW, Adjusting
4 NSI 16 SCREW
5 NSI 4 HOUSING, Spring, Compression
6 NSI 4 SEAT, Adjusting, Spring
8 * 4 SEAT, Spring
9 * 4 DIAPHRAGM
10 * 4 SEAT, Spring
13 NSI 1 COVER
14 * 1 O RING
16 * 2 PISTON, Rubber
18 221432 1 KIT, Repair, Pressure Protection Valve
January 12, 1996 210126 4-78

UNLOADER VALVE WITH INTEGRAL AIR DRIER ASSEMBLY
January 12, 1996 210197 4-79

1 210197 1 UNLOADER VALVE WITH INTEGRAL AIR DRIER ASSY
2 222604 1 RESERVOIR, Air, 5 litre
3 171432 1 PIPE
4 210277 1 UNLOADER VALVE WITH INTEGRAL AIR DRIER
5 ** 1 CIRCLIP, Internal
6 NSI 1 COVER
7 ** 1 O RING
8 ** 1 SPRING
9 NSI 1 PLUNGER
10 ** 1 O RING
11 ** 1 SPRING
12 ** 1 STOP, Rubber
13 ** 1 O RING
14 NSI 1 COVER
16 220949 1 FILTER, Air Drier Not Part of Item 4, Order Seperatly
17 ** 1 O RING
19 NSI 1 COVER
21 NSI 1 SPRING
22 ** 3 SHIM, Brass
23 NSI 1 PLUNGER
24 ** 1 O RING
25 NSI 1 ROTOR
26 NSI 1 SPACER
27 ** 1 O RING
29 NSI 1 VALVE, Unloader
30 NSI 1 COVER, Valve, Unloader
31 NSI 1 SCREW, Adjusting
32 NSI 1 SCREW, Cap
33 NSI 1 O RING
34 NSI 1 SPRING, Adjusting, Seat
January 12, 1996 210197 4-80

January 12, 1996 210197 4-81

36 NSI 1 SPRING
39 NSI 1 WASHER
40 * 1 DIAPHRAGM
42 NSI 1 SPRING
43 * 1 SEAL
44 NSI 1 PLUNGER
45 120965 2 ADAPTOR
47 220960 1 KIT, Repair, Unloader Valve Includes Items Marked *
48 220959 1 KIT, Repair, Air Drier Includes Items Marked **
January 12, 1996 210197 4-82

PARK BRAKE
1
32
31 34
22 35
21
23 33 36
3 24
20
23 38 37
38
25
26
37
19 27
18
28
4 29
17 39
5 16
15 40
6
30 2
7 14
41
8 46
42
9 14
10 43
44
11
45
12
13 P003193
September 25, 1996 210601 4-83

PARK BRAKE
1 210601 1 PARK BRAKE VALVE
2 220143 1 KIT, Repair Includes Items Marked *
3 NSI 1 HOUSING
4 * 1 VALVE
5 * 1 0-RING
6 * 1 SLEEVE
7 * 1 SPRING
8 NSI 1 VALVE
9 * 1 O-RING
10 * 1 O-RING
11 NSI 1 PIPE, Outlet
12 NSI 1 PLATE
13 NSI 2 SCREW
14 * 2 O-RING
15 * 1 SPRING
16 * 1 O-RING
17 * 1 VALVE
18 * 1 O-RING
19 NSI 1 HOUSING, Spring
20 * 1 SPRING
21 NSI 1 PISTON
22 NSI 1 PISTON
23 NSI 3 WASHER
24 NSI 1 SPRING
26 NSI 1 NUT
27 NSI 1 STUD, Setting
28 * 1 O-RING
29 NSI 1 PISTON
30 * 1 SPRING
31 NSI 2 SCREW
32 NSI 1 COVER
33 NSI 1 PLATE
34 NSI 1 KNOB
35 * 2 PIN
September 25, 1996 210601 4-84

PARK BRAKE
1
32
31 34
22 35
21
23 33 36
3 24
20
23 38 37
38
25
26
37
19 27
18
28
4 29
17 39
5 16
15 40
6
30 2
7 14
41
8 46
42
9 14
10 43
44
11
45
12
13 P003193
September 25, 1996 210601 4-85

PARK BRAKE
36 NSI 1 LEVER
37 * 2 SPRING
38 * 2 GUIDE, Spring
39 NSI 1 COVER
40 NSI 1 GUIDE
42 NSI 1 SPACER
43 * 1 O-RING
44 * 1 O-RING
45 NSI 1 GUIDE
46 NSI 1 PISTON, Port
September 25, 1996 210601 4-86

BRAKE VALVE
January 12, 1996 210208 4-87

BRAKE VALVE
1 210208 1 BRAKE VALVE
2 100041 1 PIN, Split
3 NSI 1 PIN
4 NSI 1 ROLLER
5 222673 1 PIN, Roll
6 NSI 1 PIN, Pivot
7 NSI 1 PEDAL, Brake
8 100197 3 SCREW, Cap
10 * 1 COVER, Dust
11 NSI 1 PLUNGER, Brake Actuator
12 * 1 STOP, Rubber
14 NSI 2 GASKET
15 NSI 1 BOLT
16 NSI 1 WASHER, Flat
17 NSI 1 DISC, Spacer
18 * 1 PACKING, Rubber
19 * 4 O RING
20 NSI 1 VALVE
21 * 1 CIRCLIP, External
23 NSI 1 VALVE
24 * 1 SEAL, Valve
25 * 1 O RING
29 * 1 O RING
31 NSI 1 DISC, Retaining
32 * 1 NUT
33 * 1 VALVE
January 12, 1996 210208 4-88

BRAKE VALVE
January 12, 1996 210208 4-89

BRAKE VALVE
36 NSI 1 SCREW
37 NSI 1 DISC, Retaining
38 * 1 GASKET, Rubber
39 NSI 1 SPACER
40 * 1 O RING
44 * 1 O RING
45 * 1 SEAL, Valve
46 NSI 1 BOLT
47 * 1 WASHER, Copper
49 220956 1 KIT, Valve, Brake Valve Includes Items Marked *
January 12, 1996 210208 4-90

CONTROL VALVE
12 January, 1996 210271 4-91

CONTROL VALVE
1 210271 CONTROL VALVE
2 NSI 1 KNOB, Selector
3 NSI 1 NUT
4 NSI 1 WASHER
5 NSI 1 PIN
6 NSI 1 BODY, Valve
7 NSI 1 PIN, Spring
12 January, 1996 210271 4-92

March 13, 1996 SECTION 4C ELECTRICAL SYSTEM 4-93
SECTION 4C
ELECTRICAL SYSTEM

ILLUSTRATED REFERENCE FOR ELECTRICAL SYSTEM
6 2,3
4 B3 5 B
1
7
9
5
P003334

CONTENT LIST
1 LIGHTS & AUDIO VISUAL WARNING SCHEMATIC SYMBOLS 4-95
1 MANUAL ACTUATED SWITCHES SCHEMATIC SYMBOLS 4-96
1 PRESSURE & TEMPERATURE SWITCHES / SENDERS SCHEMATIC SYMBOLS 4-97
1 GAUGES SCHEMATIC SYMBOLS 4-98
1 ELECTRONIC DEVICES & COMPONENTS AND SCHEMATIC SYMBOLS 4-99
1 SOLENOID CONTROLLED DEVICES SCHEMATIC SYMBOLS 4-100
1 GENARAL WIRING SCHEMATIC SYMBOLS 4-101
1 BATTERY AND ELECTRIC MOTOR SCHEMATIC SYMBOLS 4-102
1 STARTING CHARGING CIRCUIT 4-103
1 GAUGES & WARNING LIGHT CIRCUIT 4-105
1 AIRCON & WIPER CIRCUIT 4-107
1 REVERSE & STOP LIGHT EVB CIRCUIT 4-109
1 LIGHTING CIRCUIT SCHEMATIC 4-111
1 TURN INDICATORS & HAZARD SCHEMATIC 4-113
1 LOW RANGE / HIGH RANGE SELECTOR CIRCUIT 4-115
1 CONNECTORS 1 & 2 4-117
1 CONNECTORS 3,4, 5 & 6 4-119
1 CONNECTORS 7 & 8 4-121
2 INSTRUMENT PANEL 4-123
2 INSTRUMENT PANEL LH 4-125
2 INSTRUMENT PANEL RH 4-127
3 INDICATOR SWITCH 4-129
4 CIRCUIT BREAKER BOARD 4-131
5 BATTERY, CLAMPS AND CABLES 4-133
6 WINDSCREEN WIPER AND WASHER 4-135
7 HEADLIGHT (FROM 06 SEPT 93) 4-137
8 REAR LIGHTS, INDICATOR AND SIREN 4-139
9 INDICATOR 4-141

LIGHTS & AUDIO VISUAL WARNING SCHEMATIC SYMBOLS
ELECTRONIC BEEPER/BUZZER WITH TWO CONNECTIONS.

B
DIP BRIGHT DUAL FILAMENT LIGHT EG. HEADLIGHT ; TAIL/STOP LIGHT

WITH CONNECTORS
EARTH
H ELECTRIC HOOTER / HORN WITH SINGLE CONNECTION AND CHASSIS EARTH.
SINGLE FILAMENT LIGHT WITH CONNECTORS
SINGLE FILAMENT LIGHT WITH CONNECTOR ON POSITIVE

AND A CHASSIS GROUND (i.e : THE BODY OF THE LAMP HOLDER
FASTENED TO THE CHASSIS MASS OF THE MACHINE ACTS AS
THE NEGATIVE WIRE)
SMALL SINGLE FILAMENT LIGHT WITH CONNECTORS

(E.G : DASH PANEL OR INSTRUMENT LAMP)
SMALL SINGLE FILAMENT LIGHT WITH CONNECTORS

WHICH FLASHES WHEN OPERATING
(E.G : DASH PANEL WARNING LIGHTS)
MOTORISED FLASHING BEACON LIGHT
ELECTRONIC STROBE FLASHING BEACON LIGHT
P002985
March 18, 1996 ELECTRICAL SYMBOLS 4-97

MANUAL ACTUATED SWITCHES SCHEMATIC SYMBOLS
CB
0
1
MANUAL RESET THERMAL CIRCUIT BREAKER (PRESS TO RESET /PULL TO SWITCH OFF)
CHANGE OVER SWITCH WITH A DETENT(SWITCH WILL REMAIN

IN THE LAST POSITION IT WAS SWITCHED TO)
CB
MANUAL RESET THERMAL CIRCUIT BREAKER (PRESS TO RESET)
KEY SYMBOL INDICATING THE IGNITION SWITCH(THIS IS ALWAYS SHOWN
ALONG WITH SCEMATIC SYMBOL FOR THE TYPE OF SWITCH USED)
IGNITION SWITCH
CB AUTOMATIC RESET THERMAL CIRCUIT BREAKER
2 1 MULTIPLE CONTACT SWITCH WITH THREE DETENT POSITIONS(IN THIS

0 1 2 CASE THE EXAMPLE SHOWN IS A TWO POSITION HEAD LIGHT SWITCH.
VARIATIONS IN SWITCHES DEPENDING ON FUNCTION WILL BE FOUND.
ALL NUMBERING AT TERMINALS IS THE SAME AS THAT FOUND ON THE
8 6 3 BODY OF THE ACTUAL SWITCH)
SPRING LOADED NORMALLY OPEN SWITCH

(CONTACTS ARE OPEN WHEN THE SWITCH IS AT REST)
0 1 3 5 MULTIPLE CONTACT PUSH/PULL SWITCH WITH THREE DETENT
POSITIONS(IN THIS CASE THE EXAMPLE SHOWN IS A TWO POSITION
HEAD LIGHT SWITCH.VARIATIONS IN SWITCHES DEPENDING ON
FUNCTION WILL BE FOUND.ALL NUMBERING AT TERMINALS IS THE
2 6 SAME AS THAT FOUND ON THE BODY OF THE ACTUAL SWITCH)
SPRING LOADED NORMALLY CLOSED SWITCH
(CONTACTS ARE CLOSED WHEN THE SWITCH IS AT REST)
0
1
NORMALLY OPEN SWITCH WITH A DETENT(SWITCH WILL REMAIN

IN THE LAST POSITION IT WAS SWITCHED TO)
P002986

PRESSURE & TEMPERATURE SWITCHES / SENDERS SCHEMATIC SYMBOLS
NORMALLY OPEN PRESSURE ACTUATED SWITCH WITH DUAL CONNECTORS G COMBINATION PRESSURE ACTUATED SENDER AND SWITCH(N/C) WITH INPUT
P
(SWITCH CONTACTS ARE OPEN WHEN THERE IS NO APPLIED PRESSURE CONNECTORS AND COMMON CHASSIS EARTH(BODY OF THE SWITCH/SENDER
E.G : BRAKE LIGHT SWITCH) ACTS AS THE EARTH WIRE."G" INDICATES THE SENDER CONNECTION;"W" OR
P "WK" INDICATES THE SWITCH CONNECTION.N.B : NEVER CONNECT +12/24 DIRECTLY
W TO THESE TERMINALS AS THIS WILL DESTROY THE RESISTOR AND SWITCH CONTACT)
EG: OIL PRESSURE SENDER.
NORMALLY OPEN PRESSURE ACTUATED SWITCH WITH SINGLE CONNECTOR

P INPUT AND CHASSIS GROUND.(SWITCH CONTACTS ARE OPEN WHEN THERE IS NO APPLIED
PRESSURE .SWITCH BODY ACTS AS THE EARTH WIRE))
G COMBINATION TEMPERATURE ACTUATED SENDER AND SWITCH(N/O) WITH INPUT

CONNECTORS AND COMMON CHASSIS EARTH(BODY OF THE SWITCH/SENDER
ACTS AS THE EARTH WIRE."G" INDICATES THE SENDER CONNECTION;"W" OR
t "WK" INDICATES THE SWITCH CONNECTION.N.B : NEVER CONNECT +12/24 DIRECTLY
TO THESE TERMINALS AS THIS WILL DESTROY THE RESISTOR AND SWITCH CONTACT)
NORMALLY CLOSED PRESSURE ACTUATED SWITCH WITH DUAL CONNECTORS W EG: ENGINE TEMPERATURE SENDER.
P (SWITCH CONTACTS ARE CLOSED WHEN THERE IS NO APPLIED PRESSURE
E.G : LOW AIR PRESSURE SWITCH)
CHANGE OVER PRESSURE ACTUATED SWITCH WITH THREE TERMINAL CONNECTIONS PRESSURE SENDER WITH SINGLE TERMINAL AND CHASSIS EARTH.
P I.E :COMMON "C" ; NORMALLY OPEN(CONTACTS OPEN WHEN NO PRESSURE)"N/O" ; P
NORMALLY CLOSED (CONTACTS CLOSED WHEN NO PRESSURE) "N/C".
TEMPERATURE SENDER WITH SINGLE TERMINAL AND CHASSIS EARTH.

NORMALLY OPEN TEMPERATURE ACTUATED SWITCH WITH DUAL CONNECTORS t
t (SWITCH CONTACTS ARE OPEN WHEN THERE IS NO APPLIED HEAT)
t NORMALLY OPEN TEMPERATURE ACTUATED SWITCH WITH SINGLE CONNECTOR

INPUT AND CHASSIS GROUND.(SWITCH CONTACTS ARE OPEN WHEN THERE IS NO APPLIED
HEAT .SWITCH BODY ACTS AS THE EARTH WIRE))
NORMALLY CLOSED TEMPERATURE ACTUATED SWITCH WITH DUAL CONNECTORS

t
(SWITCH CONTACTS ARE CLOSED WHEN THERE IS NO APPLIED HEAT)
P002987

GAUGES SCHEMATIC SYMBOLS
+ +
TEMPERATURE GAUGE 40 TO 120 DEGREES CELCIUS."+"= 12/24 VOLT IN;"-"= EARTH
40 120 S ;"S"= SIGNAL TO SENDER UNIT- NEVER CONNECT 12/24 VOLTS DIRECTLY TO THE S ELECTRONIC TACHOMETER. ."+"= 12/24 VOLT IN;"-"= EARTH
"S" TERMINAL. ;"S"= SIGNAL FROM ALTERNATOR "W" TERMINAL .
_ _
C RPM
+ +
50 150 S TEMPERATURE GAUGE 50 TO 150 DEGREES CELCIUS."+"= 12/24 VOLT IN;"-"= EARTH S FUEL GAUGE.."+"= 12/24 VOLT IN;"-"= EARTH
;"S"= SIGNAL TO SENDER UNIT- NEVER CONNECT 12/24 VOLTS DIRECTLY TO THE
_ "S" TERMINAL.
_ "S" TERMINAL.
C
+ +
TEMPERATURE GAUGE 60 TO 200 DEGREES CELCIUS."+"= 12/24 VOLT IN;"-"= EARTH
60 200 S
HOURMETER "+"= 12/24 VOLT IN FROM ALTERNATOR "D+" TERMINAL;"-"= EARTH
_ "S" TERMINAL. _
C
+
PRESSURE GAUGE 0 TO 10 KILOPASCAL ."+"= 12/24 VOLT IN;"-"= EARTH
S ;"S"= SIGNAL TO SENDER UNIT- NEVER CONNECT 12/24 VOLTS DIRECTLY TO THE
"S" TERMINAL.
_ 10
KPA
+
PRESSURE GAUGE 0 TO 5 KILOPASCAL ."+"= 12/24 VOLT IN;"-"= EARTH
S ;"S"= SIGNAL TO SENDER UNIT- NEVER CONNECT 12/24 VOLTS DIRECTLY TO THE
_ "S" TERMINAL.
5
KPA
P002988

ELECTRONIC DEVICES & COMPONENTS AND SCHEMATIC SYMBOLS
1
2
3 BIPOLAR TRANSISTOR (NPN)
4 ELECTRONIC MODULE (E- MODULE ) WITH 7 WAY CONNECTOR.
5
6
7
BIPOLAR TRANSISTOR (PNP)
ELECTRONIC SWITCH WITH 3 CONNECTORS.
F
ELECTRONIC FLASHER UNIT WITH 2 CONNECTORS.
20K 20 KILO-OHM RESISTOR.
BIPOLAR CAPACITOR( HAS NO SPECIFIC "+" AND "-" CONNECTION.)
+
POLAR CAPACITOR(USUALLY OF THE ELECTRLYTIC TYPE WHERE "+" OR "-"
TERMINAL IS INDICATED ON THE PRINTING OF THE CAN.)
SILICON DIODE( CURRENT FLOW IS IN THE DIRECTION OF THE ARROWHEAD.ON

THE ACTUAL DIODE THE"T" PART OF THE SYMBOL IS INDICATED BY A THIN RING
AROUND THE DIODE-CURRENT FLOW IS "TO" THE CIRCUIT FROM THE RING.)
ZENER DIODE
LED(LIGHT EMITTING DIODE)
TRANSZORB DIODE
P002989

SOLENOID CONTROLLED DEVICES SCHEMATIC SYMBOLS
1
BODY MOUNT HEAVY DUTY SOLENOID .RATED FOR INTERMITTANT DUTY .
HYDRAULIC SOLENOID VALVE WITH TWO CONNECTORS INT EG : STARTER SOLENOID TRACKED SLEW BOOM.
PNEUMATIC SOLENOID VALVE WITH TWO TERMINALS
2
BODY MOUNT HEAVY DUTY SOLENOID .RATED FOR CONTINUOS DUTY .
CONT EG : IGNITION SOLENOID- TRACKED SLEW BOOM.
P H SLAVE SOLENOID WITH PULL AND HOLD COILS AND THREE

CONNECTORS.("P" PULL COIL DRAWS A LARGE CURRENT OVER A
SHORT TIME AND IS NOT FOR CONTINUOS DUTY."H" HOLD COIL IS
A LOW CURRENT COIL WHICH HOLDS THE SOLENOID IN AFTER"P'
HAS PULLED IT IN.
DUAL SOLENOID CONTROLLED 3/2 VALVE
GENERAL SOLENOID DEVICE EG. :AIRCON COMPRESSOR CLUTCH
87a
30 87
CHANGEOVER RELAY."85"& "86" ARE THESOLENOID CONNECTIONS OF
THE RELAY."30" IS COMMON & "87" ,"87a" ARE N/O AND N/C RESPECTIVLY.
85 86
P002990

GENARAL WIRING SCHEMATIC SYMBOLS
RD/BL 1.6 WIRE WITH COLOUR AND SIZE ABBREVIATION (IN THIS CASE RED WITH
A BLUE TRACER STRIPE AND A SIZE OF 1.6 mm) COMPONENT OUTLINE .ANYTHING INSIDE THIS IS INSIDE THE COMPONENT.
BN/BL 1.6 OPTIONAL EXTRA CIRCUITS AND WIRING
SOLID COMPONENT OUTLINE WHERE THE INTERNAL STRUCTURE IS NOT KNOWN

NO CONNECTORS -THE WIRES ENTER THE DEVICE DIRECTLY.
RD/WH 1.6 SPARE OR UNUSED WIRES USUALLY PROVIDED FOR CUSTOMER EXTRAS. EG : ELECTRONIC MODULE.
GY 16 HEAVY DUTY ELECTRICAL CABLE SUCH AS A STARTER OR BATTERY CABLE.

P1
A
ARROW :WIRE GOES TO ANOTHER PAGE(SHEET 2) TO THE CORRESPONDING
HAZARD 1 2
NUMBER / LETTER AND FLIGHTS.
THREE CONTACTS FROM A MULTIWAY CONNECTOR WITH MORE THAN TREE CONTACTS
B
FLIGHTS :WIRE COMING FROM ANOTHER PAGE(SHEET 1) FROM AN ARROW SHOWING TERMINAL NUMBERING IF PRESENT. "P1" ISTHE PLUG /CONNECTOR NUMBER
HAZARD . 1 1
WITH THE CORRESPONDING NUMBER/ LETTER AND CAN BE FOUND ON THE LIST OF PLUGS PROVIDED WITH THE SCHEMATIC DIAGRAMS
C
SHEET NUMBER -IE: A COMPLETE MACHINE SCHEMATIC WILL CONSIST OF A
NUMBER OF SEPARATE A4 PAGES .THEY COLLECTIVELY HAVE A 700 NUMBER
1 eg:700190/1 WHERE THE" /1" IS THE PAGE OR SHEET NUMBER.THIS CAN BE
FOUND IN THE LOWER RIGHT CORNER OF THE DRAWING WHEN IT IS HELD P4
IN THE " LANDSCAPE " POSITION .
COMPLETE SINGLE WAY CONNECTOR NUMBER "4".
WIRES CROSSING OVER ONE ANOTHER - NO SOLDER JOINT.

P4
FEMALE HALF OF A SINGLE POSITION CONNECTOR( A PLUG IS DETERMINED MALE
OR FEMALE ACCORDING TO THE TYPE CONTACT IT HAS ;IN THIS CASE THE CONTACT
IS FEMALE AND THEREFORE THE CONNECTOR IS ALSO TERMED FEMALE.
WIRES JOINED WITH A SOLDER JOINT FEMALE CONTACT
MALE CONTACT
COMBINED EARTH POINT E2.REFER TO THE MACHINE DIAGRAM SHOWING

THE LOCATION OF THESE EARTH POINTS. P02/AB ONE CONTACT FROM CONNECTOR "02" CONTACT"AB". THIS SYMBOL REPLACES THE LARGE
SYMBOL ALSO SHOWN ON THIS PAGE. IN NEWER DRAWINGS CONNECTORS WILL NOT BE
E2 SHOWN AS COMPLETE OR PARTIAL.ALL WILL BE REPRESENTED LIKE THIS.
MALE AND FEMALE COMPONENTS OF CONNECTOR

CHASSIS EARTH ON A COMPONENT BODY WHERE THE COMPONENT
BODY ACTS AS THE EARTH WIRE.
AREA DEMARCATION SUCH AS A DASH PANEL
P002991

BATTERY AND ELECTRIC MOTOR SCHEMATIC SYMBOLS
M
ELECTRIC PUMP (EG. WINDSCREEN WASHER PUMP)
12 VOLT BATTERY (TWO OF THESE CONNECTED IN SERIES = 24 VOLT )
BATTERY 12V WINDSCREEN

WASHER PUMP
D+ W
B+ A
ALTERNATOR UNIT
ALTERNATOR
WIRE COLOUR ABBRIEVIATIONS
STARTER MOTOR /CRANKING MOTOR SHOWING THE SOLENOID CONTACTOR BLACK =BK
M
BLUE=BL
BROWN=BN
STARTER GREEN=GN
GREY=GY
ORANGE=OR
PINK=PK
M PURPLE=PL
FAN / BLOWER MOTOR OR UNIT
RED=RD
WHITE=WH
FAN/BLOWER YELLOW=YL
1 + +
M
P SINGLE SPEED WINDSCREEN WIPER MOTOR WITH PARK FUNCTION
_
1
M +
g
TWO SPEED WINDSCREEN WIPER MOTOR WITH PARK FUNCTION
P
_
P002992

STARTING CHARGING CIRCUIT
MAIN CIRCUIT BREAKER
GN 6.3 GN 2.5 A GN 2.5
B
8
3 CB1 RD 6.3 C RD 6.3
50A IGNITION SWITCH
D
RD/BK 6.3 E RD/BK 6.3 15 50A 19 17
GN 16
0 1 2 3
J BK/WH 2.5
IGNITION SOLENOID
K
30
BATTERY 12V
P1
CONT
BK/ WH 2.5
GY 16
GY/RD 1.6
YL/RD 1.6
E2
2 GN 1.6 A
GY/RD 1.6
2
YL/RD 1.6
4
M L P2 BL 1.6 B 3
BATTERY 12V
CB2
9
WH/BK 1.6 C 3
6
NEUTRAL START RELAY

RD 2.5 D 3
TO TACHOMETER & OVER REV WARNING

CB3
87a
STARTER
87
9 RD/BK 1.6 E
86
4
MOTOR
TO CHARGE LIGHT & HOURMETER

RD 4.0 RD 1.6 F 4
M
RD/YL 1.6 G 4
CB4
9
TO RANGE SHIFT RELAY "85"

ISOLATOR SWITCH
30
85
RD 4.0 RD 2.5 H 5
5
CB5 RD 1.6 I 6
WH 2.5
9
RD 4.0 RD 1.6 J 7
1 0 7
NEUTRAL
BN/RD 1.6
SWITCH
START
CB6
STARTER BUTTON
ALTERNATOR
9
B+
RD 1.6 K 5
1
RD 4.0 RD 1.6 L 2
D+ W
A
E1 CB7
WH 2.5 9 RD 1.6 M 5
RD 4.0 RD 1.6 N 5
1 2 CB8
3 4 9
6 6 7 7 1
P002772
October 3, 1996 B35B022 4-105

STARTING CHARGING CIRCUIT
1 205174 1 SWITCH, Battery Isolator
2 200865 2 BATTERY, 12V
3 203836 1 CIRCUIT BREAKER, SOA Switchable
4 202537 1 SOLENOID
5 255003 1 SWITCH , Neutral Start
6 201311 1 RELAY, Neutral Start
7 200706 1 SWITCH, Push Button Starter
8 200398 1 SWITCH, Ignition
9 201468 7 CIRCUIT BREAKER
October 3, 1996 B35B022 4-106

GAUGES & WARNING LIGHT CIRCUIT
RD 1.6
RD 1.6
13
1
RD 1.6
I
7 BK 1.6 5
5 WARNING LIGHT 1 RD 1.6 RD 1.6 RD 1.6 RD 1.6
IGN POS
RD 1.6 FROM CB 6
BUZZ + 3
EARTH
BUZZ -
INTERFACE _
ENG TEMP TRANS TEMP +
31 S S
ENG OIL PRESS 40 120 60 200 HOUR METER
PL/WH 1.6
D+ YL/RD 1.6 5 S S
YL/RD 1.6 KPA C RPM 4 C RIGHT DASH
2
RD 1.6
AIR PRESS WH/BN 1.6

WH/BN 1.6 BK 1.6 BK 1.6 BK 1.6 BK 1.6 INTER AXLE LOCK
PARK BRK GN/BK 1.6 BN/WH 1.6 11
GN/BK 1.6 6 ENG TEMP RD 1.6 RD 1.6
BL/WH 1.6
WATER LVL 14
RD 1.6
LEFT
RD 1.6
BL/WH 1.6
RD 1.6
TRANS. TEMP DASH
TRANS TEMP GN/BL 1.6
ENG OIL PRESS 12 GN/WH 1.6 15
GN/BL 1.6 9
PARK BRAKE
RD 1.6
ENG TEMP BN/BL 1.6
BN/BL 1.6 TRANS. PRESS
7
RD 1.6
LOW RANGE
ENG OIL PRESS PL/BL 1.6
LOW COOLANT RD 1.6
PL/BL 1.6 BRAKE OVER 17
GY/RD 1.6
CAUTION 10 OVERREV BEEPER
RD/YL 1.6
BL/WH 8 RD 1.6 GY/GN 1.6
_ +
16 PK1.6
B
PK 1.6 PK 1.6
BK 1.6
87a GY/RD 1.6 GY/RD 1.6 OVERREV LIGHT
BK 1.6
18 19
RD/GY 1.6
30 87 _ +
B GN 1.6
OVERREV WARNING
85 86 LOW AIR PRESS
+ (3)
651HZ
BK 1.6 BK 1.6
BL/WH
+ (5)
E2 BK 1.6
30 LOW WATER LEVEL 26 ALT'W'(7)
GN 1.6
25 21
BK1.6
WARNING
PL 1.6 OUTPUT(1)
LOW AIR
LOW AIR
_ (6)
P
P
RD 1.6
P
WH/BN 1.6
P2
GY/RD 1.6
GENERAL U T S W F Z G
B BEEPER Q P1 25 6 7
P N M G F Z W
BK1.6
1
PARK
26
GY/GN 1.6
GN/WH 1.6
PK1.6
WH/GN 1.6
BK1.6
NEUTRAL INHIBIT
+ (3)
RD 1.6
BN/WH 1.6
BK 1.6
BRAKE SWITCH
BL/WH1.6
BN/BL 1.6
230HZ
PL/BL 1.6 WH/BN1.6
PK 1.6 PK 1.6 + (5)
YL/RD 1.6 ALT D+
GY/RD 1.6 ALT W
PL/WH 1.6
2
ALT'W' (7)
P
P
24
BK1.6
TRANS PRESS
24 OUTPUT (1)
ENG OIL PRESS
G
W
G
TRANS TEMP
G
WK
_ (6)
P
ENG TEMP
BRAKE BRAKE
23 PK1.6
OVERSTROKE
OVERSTROKE
t
P
OVERSTROKE OVERSTROKE
t
INTERAXLE
BK 1.6 LOCK 20
BRAKE
BRAKE
BK 1.6
P
BR 1.6 4 3
ENG TEMP
RD 1.6 LOW RANGE 6
ENG OIL PRESS WATER 1 1 22 BK1.6
29 28 27 P002773
October 3, 1996 B35B023 4-107

GAUGES & WARNING LIGHT CIRCUIT
1 201403 1 GAUGE, Engine Oil Pressure
2 210404 1 GAUGE, Engine Temperature
3 201075 1 GAUGE, Tachometer
4 200859 1 GAUGE, Transmission
5 201864 1 GAUGE, Hourmeter
6 202520 1 LENS, Warning, Engine Temperature
7 202521 1 LENS, Warning, Oil Pressure
8 202528 1 LENS, Warning, Low Coolant
9 202522 1 LENS, Warning, Park Brake
10 202524 1 LENS, Warning, Brake Over
11 202525 1 LENS, Warning, Transmission Temperature
12 202523 1 LENS, Warning, Transmission Pressure
13 202418 1 LENS, Altenator Charge Light
14 202527 1 LENS, Inter Axle Lock
15 203734 1 LENS, Low Range
16 203571 1 BEEPER, Over Rev
17 202566 1 LIGHT, Over Rev
18 200208 1 BEEPER, Low Air Pressure
19 203777 1 MODULE, Warning, Over Rev
20 203783 1 MODULE, Inhibiter Upshift
22 200694 1 SENDER, Oil Tempressure
23 204451 1 SWITCH, Transmission Pressure
24 202438 2 SWITCH, Overstroke
25 202395 2 SWITCH, Low Air
25 202395 1 SWITCH, Park Brake
26 203571 1 BUZZER, Warning
27 202485 1 SWITCH, Water
28 201119 1 SWITCH, Engine Temperature
29 NSI 1 SWITCH
30 201311 1 RELAY
31 210449 1 INTERFACE UNIT
October 3, 1996 B35B023 4-108

AIRCON & WIPER CIRCUIT
RD /WH1.6
1 1 1 1
BK/WH 2.0 N O H M
RD 2.0
BK 2.0 RD 2.5
ENGINE
FROM CB 8 RD1.6
FROM CB 8 RD1.6
FROM CB 5 RD2.5
FROM CB 7 RD2.5
COMPARTMENT CAB
SPARE PLUG & WIRES COMPARTMENT
SPARE PLUG & WIRES
RD/BL 1.6
RD/BL 1.6
BK 1.6
P3
P6
BK 1.6
AIRCON COMPRESSOR
GN 1.6
INTERIOR LIGHT
CLUTCH SOLENOID
AIR CONDITIONER
WH 1.6
RD 1.6
PL 1.6
GN 1.6
UNIT
SPARE +
SPARE +
7
WH 1.6
9
10 8
P1
P2
Y
X
Y
J
BINARY SWITCH
0
5,6
RD 1.6
WH 1.6
PL 1.6
P
1
5
RD 2.5
RD/WH 1.6 TRANSMISSION 1
COMPARTMENT E2
RD/WH 1.6 P5 SPARE PLUG & WIRES
INTERIOR LIGHT SWITCH
BK 1.6 3 BK 1.6
GN 1.6 1 GN 1.6
YL 1.6 2 YL 1.6 1 2
1
P
WIPER MOTOR
RD 1.6 4 RD 1.6 1
P8
0
M
PK 1.6
+
_
WASHER PUMP
2
WINDSCREEN
5
M
7
4
2
BK 1.6 5
1
3,4
P002774
October 3, 1996 B35B024 4-109

AIRCON & WIPER CIRCUIT
1 202407 1 KIT, Windscreen Wiper
2 202401 1 MOTOR, Wiper
3 205159 1 LENS
4 205152 1 SWITCH, Wiper/Washer
5 202408 1 SWITCH, 2 Position
6 202414 1 LENS
7 201222 1 LIGHT, Interior
8 202902 1 AIR CONDITIONER
9 NSI 1 SOLENOID
10 NSI 1 SWITCH, Binary
October 3, 1996 B35B024 4-110

REVERSE & STOP LIGHT EVB CIRCUIT
FROM CB 4 E 1
FROM CB 4 G 1
FROM CB 4 F 1
1 REVERSE LIGHT
RELAY
87a
30
RD 1.6
RD/BK 1.6
RD/YL 1.6
87
RD 1.6
85 86
2,3,4,5
12 REVERSE
WH/RD 1.6 LOCK UP LIGHT
LIGHT
WH/RD 1.6
STOP/TAIL LIGHT
RD/YL 1.6
BK 1.6 RD/BK 1.6 RD 1.6
WH/RD 1.6
BACKUP
BK 1.6 WH 1.6
ALARM
BK 1.6
P2
B K D H P Z
B
E2
10
REVERSE
11
RD/YL 1.6
RD/YL 1.6
RD/BK 1.6
WH/RD 1.6
WH/RD 1.6
BK 1.6
P LIGHT
13
BK 1.6
BRAKE SWITCH
BK 1.6
6
P AUTO-RETARDER
P
SWITCH 12
REVERSE PRESSURE
SWITCH LOCK UP
8 PRESSURE SWITCH STOP/TAIL LIGHT
RD/BK 1.6
7 P 9
1 RD/BK 1.6 RD 1.6
E.V.B
SOLENOID BK 1.6 WH 1.6
E4
2
11
P8
WH/RD 1.6
4
P002775
October 3, 1996 B35B025 4-111

REVERSE & STOP LIGHT EVB CIRCUIT
1 201311 1 RELAY, Reverse Light
2 203730 1 LENS
3 200200 1 BULB
4 202571 1 HOLDER, Lens
5 202572 1 HOLDER, Bulb
6 202539 1 SWITCH, Pressure
8 204451 1 SWITCH, Lockup Pressure
9 210100 1 SOLENOID VALVE
10 204455 1 SWITCH, Low Pressure
11 202561 2 LIGHT, Stop, Tail
12 203445 2 LIGHT, Reverse
13 1 ALARM, Backup
October 3, 1996 B35B025 4-112

LIGHTING CIRCUIT SCHEMATIC
8,9
BK 1.6 1 1 1
BK 1.6 B C D
0
BL 1.6
1
SHIFT TOWER
BATTERY LIVE CB 2
DASH PANEL
2
BL 1.6 P2
P1
BK 1.6 6
BK 1.6 BL 1.6 2 S
T
CB 3
CB3
E2
BK 1.6 U
2
BK 1.6 BL 1.6
HEADLIGHT
DASH PANEL
8
HIGHBEAM
DASH PANEL
SWITCH
8,9
BK 1.6 BL 1.6 BL 1.6
WH/BK 1.6
3
WH/BK 1.6
WH 2.5
WH 2.5
WH 1.6
BK 1.6
GY 1.6
GY 1.6
BL 1.6
BL 1.6
1
BK 1.6
RD/GY 1.6
P8
6
3 3
TAILLIGHT WH/BL 1.6 RD 2.5
TAILLIGHT
4 4
BK 1.6 BK 1.6
P7
4 5 6
30 85 30
BRIGHT RELAY
DIP RELAY
85
WH-1.0 WH-1.0
86 86 87
87a 87 87a
BK 1.6
BL 1.6 BL 1.6
WH/GY 1.6
WH/GY 1.6
E4 BK 1.6 BK 1.6
FRONT PARK FRONT PARK

LIGHT LIGHT
1,5 1,5 7
0
1 3
P4
BL 1.6 BL 1.6
1
GY 1.6
56 56a
E3 BK 1.6 BK 1.6 BK 1.6 GY 1.6
56b
HEADLIGHT
HEADLIGHT
HEADLIGHT
HEADLIGHT
DIP BRIGHT
SWITCH
E2
10,11
WH-2.5 WH-2.5 WH-2.5 WH-2.5 3
P002776
10,11 10,11 10,11
October 3, 1996 B35B026 4-113

LIGHTING CIRCUIT SCHEMATIC
1 200200 1 BULB
2 202419 1 LENS
3 202561 2 LAMP, Brake
4 201311 2 RELAY
5 202572 2 HOLDER
6 202409 1 SWITCH, Headlight
7 201371 1 SWITCH, Dip Bright
8 202932 1 BULB
9 202570 1 HOLDER
10 202573 4 FITTING, Lamp
11 202934 6 BULB
October 3, 1996 B35B026 4-114

TURN INDICATORS & HAZARD SCHEMATIC
1 1
A L
5
REAR RIGHT INDICATOR FRONT RIGHT INDICATOR
1 REAR LEFT INDICATOR 2,3 FRONT LEFT INDICATOR
FLASHER UNIT
IGNITION + 24V CB7

BATTERY LIVE CB2
1 2,3 1
RD/GN 1.6
0
WH 1.6
F
RD 1.6
WH 1.6
RD 1.6
BK 1.6
BL 1.6
INDICATOR SWITCH HAZARD
BK 1.6
BL 1.6
4 SWITCH
6
L 0 R
2
6
GN 1.6
8
1
RD 1.6
BK 1.6
3
BK/WH/GN 1.6
5
BK 1.6
BK/WH 1.6
BK/GN 1.6
BK 1.6
BN/YL 1.6
10
YL/BN 1.6
YL 1.6
BN 1.6
BN 1.6
YL 1.6
YL 1.6
BK 1.6
YL 1.6
BN 1.6
E4 BK 1.6
P4
8 7 P8 2 3 P7
3
1 7,8,9
LEFT TURN
2
BK 1.6 E4
BK 1.6
YL 1.6
BN 1.6
E3 BN 1.6
1
P1
BK 1.6
V
BN 1.6
R
YL 1.6
YL 1.6
P2
RIGHT TURN
R
BN 1.6 BN 1.6
DASH PANEL
7,8,9
A
YL 1.6 YL 1.6
P002777
October 3, 1996 B35B027 4-115

TURN INDICATORS & HAZARD SCHEMATIC
1 202562 2 LIGHT, Indicator Rear
2 201221 2 LIGHT, Indicator Front
3 200198 2 BULB
4 201371 1 SWITCH, Indicator
5 200583 1 FLASHER UNIT
6 202411 1 SWITCH, Hazard
7 202420 2 LENS
October 3, 1996 B35B027 4-116

LOW RANGE / HIGH RANGE SELECTOR CIRCUIT
1 1 1
J 2 1
BK 1.6
FROM NEUTRAL SWITCH BN/RD 1.6

FROM CB 6 RD 1.6
TO NEUTRAL START RELAY "85" BN/RD 1.6
4
HIGH RANGE
HOLD SWITCH NC
C
NO
P
1
0
1
7 2
GN/RD 1.6 5
GN/WH
1
GN/RD 1.6
5 LOW RANGE HIGH RANGE / 87a

BK 1.6
1 4 HIGH RANGE LOW RANGE

87 30
3 2 DUAL SOLENOID VALVE SWITCH
AIR PRESSURE 85
86
P2
AIR PRESSURE
TO WATER LEVEL WARNING RELAY"85" RD 1.6

N
RD/GN 1.6 Q RANGE
TO UPSHIFT INHIBIT MODULE BN/RD 1.6

SHIFT RELAY
RD/GN 1.6 Y RD/WH 1.6
Z BK 1.6
4
3 LOW RANGE
HOLD SWITCH P
NO E2
C
RD/WH 1.6
NC
NOTE : PORTS "5" & "3" ON THE DUAL
SOLENOID MUST NOT BE PLUGGED.
RD/WH 1.6 6 5
6 6 7
P003047
October 3, 1996 B35B028 4-117

LOW RANGE / HIGH RANGE SELECTOR CIRCUIT
1 202541 1 SWITCH, 2 Position Change Over
2 201311 1 RELAY, 24V Change Over
3 210619 1 VALVE, Dual Solenoid
October 3, 1996 B35B028 4-118

CONNECTORS 1 & 2
D C B A D C B A
J H G F E J H G F E
Q P N M L K 24 WAY CANNON CONNECTOR -DISTRIBUTION BOX TO ENGINE Q P N M L K 24 WAY CANNON CONNECTOR -DISTRIBUTION BOX TO
P1 HARNESS. P2 ARTIC HARNESS
V U T S R V U T S R
Z Y X W Z Y X W
PAGE WIRE COLOUR FUNCTION TEST LIGHT PAGE WIRE COLOUR FUNCTION TEST LIGHT
PIN /SOCKET
PIN /SOCKET
? ?
WIRE WIRE WIRE WIRE
A 1 GREEN 2.5 BATTERY LIVE +24V A 2 YELLOW RIGHT REAR INDICATOR FLASHING
1 RED 1.6 +24V 4 BLACK/RED 1.6 STOP LIGHTS
B B
C RED 1.6 +24V C 3 BLUE 1.6 PARK LIGHTS -REAR SWITCHED
1
D RED 1.6 +24V D 4 WHITE/RED 1.6 REVERSE RELAY"86"TO SWITCH SWITCH CLOSED
1
E 1 RED/BLACK 1.6 ISOLATION SOLENOID TO IGN SWITCH SWITCHED E
F 6 BLUE/ WHITE 1.6 COOLANT LEVEL SIGNAL IN COOLANT F 6 GREY/GREEN 1.6 DIFF LOCK WL TO SWITCH SWITCH CLOSED
G 6 RED 1.6 COOLANT LEVEL +24V G 6 PINK 1.6 BRAKE OVERSTROKE WL TO SWITCH SWITCH CLOSED
H 4 RED/YELLOW 1.6 E.V.B / RETARDER +24 H 4 WHITE/RED 2.5 REVERSE LIGHT RELAY "87"TO LIGHTS
J 1 BLACK/ WHITE 2.5 STARTER SOLENOID SWITCHED J 5 PURPLE 1.6 SPARE
K 1 YELLOW/RED 1.6 ALTERNATOR "D+" TO CHARGE LIGHT K 4 RED/YELLOW 1.6 +24V TO LOCKUP PRESSURE SWITCH
L 1 GREY/RED 1.6 ALTERNATOR "W" TO TACHO&E-MODS. L 1 BROWN/RED 1.6 +24V TO NEUTRAL SWITCH
M 6 BROWN/WHITE 1.6 ENGINE TEMPERATURE GAUGE DO NOT DO THIS M 1 BROWN/RED 1.6 NEUTRAL SWITCH TO RNG SHFT RELAY SWITCHED
N 6 BROWN/BLUE 1.6 ENGINE TEMPERATURE WARNING LIGHT N 7 GREEN/RED 1.6 RNG SHFT SWITCH TO HI-RNG SOL. SWITCHED
P 6 PURPLE/WHITE 1.6 OIL PRESSURE GAUGE TO SENDER DO NOT DO THIS P 4 RED/YELLOW 1.6 LOCKUP PRESSURE SWITCH TO WL SWITCHED
Q 6 PURPLE/BLUE 1.6 OIL PRESSURE WARNING LIGHT->SW. Q 7 RED/GREEN 1.6 RNG SHFT SWITCH TO LOW-RNG SOL. SWITCHED
R 2 YELLOW 1.6 RIGHT FRONT INDICATOR LIGHT FLASHING R 2 BROWN 1.6 LEFT REAR INDICATOR FLASHING
S 3 BLUE 1.6 PARK LIGHTS FRONT SWITCHED S 6 GREEN/WHITE 1.6 TRANSMISSION TEMP GAUGE TO SEND. DO NOT DO THIS
T 3 GREY 1.6 HEADLIGHTS DIP SWITCHED T 6 GREEN/BLUE 1.6 TRANSMISSION TEMP WL TO SWITCH SWITCH CLOSED
U 3 WHITE 2.5 HEAD LIGHTS BRIGHT SWITCHED U 6 WHITE/BROWN 1.6 TRANSMISSION PRESS WL TO SWITCH SWITCH CLOSED
V 2 BROWN 1.6 LEFT FRONT INDICATOR FLASHING V
W 6 PINK 1.6 BRAKE OVERSTROKE WL TO SWITCH SWITCH CLOSED W 6 WHITE/GREEN 1.6 LOW RANGE ENGAGED WL TO SWITCH SWITCH CLOSED
X 5 RED/ WHITE 1.6 AIRCON COMPRESSOR CLUTCH SWITCHED X 5 RED 1.6 SPARE
Y 5 GREEN 1.6 SPARE- CAB TO ENGINE Y 5 WHITE 1.6 SPARE
Z 6 BLACK 2.5 EARTH Z 6 BLACK 2.5 EARTH
P003049
October 3, 1996 B35B029 4-119

October 3, 1996 B35B029 4-120
CONNECTORS 3,4, 5 & 6
6 WAY PLASTIC CONNECTOR -SPARE WIRES 4 WAY PLASTIC CONNECTOR -DISTRIBUTION HARNESS TO WIPER
P3 .(INSIDE CAB ). MOTOR .(INSIDE CAB ).
P5
NOTE : PIN / SOCKET NUMBERING IS NOT RELATED TO POSITION NOTE : PIN / SOCKET NUMBERING IS NOT RELATED TO POSITION
ON THE CONNECTOR. WIRE COLOUR IS CLEARLY VISIBLE ON THIS ON THE CONNECTOR. WIRE COLOUR IS CLEARLY VISIBLE ON THIS
TYPE OF CONNECTOR. TYPE OF CONNECTOR.
PIN/SOCKET
PIN/SOCKET
? ?
WIRE WIRE WIRE WIRE
1 5 GREEN CAB TO ENGINE COMPARTMENT SPARE 1 5 GREEN 1.6 WIPER MOTOR PARK TO SWITCH"7" SWITCHED
2 5 PURPLE CAB TO REAR (UNDER BIN) SPARE 2 5 YELLOW 1.6 +24 V TO CB & SWITCH"2"
3 5 RED CAB TO ARTIC SECTION SPARE 3 5 BLACK 1.6 EARTH
4 5 WHITE CAB TO ARTIC SECTION SPARE 4 5 RED 1.6 WIPER MOTOR RUN TO SWITCH"5"
5 5 RED 1.6 CB 8 TO CAB +24V
6 5 RED 1.6 CB 8 TO CAB +24V
8 WAY PLASTIC CONNECTOR -DISTRIBUTION HARNESS TO INDICATOR 6 WAY PLASTIC CONNECTOR -AIRCON / INTERIOR LIGHT / FAN
P4 LEVER SWITCH .(INSIDE CAB ). P6 .(INSIDE CAB ).
NOTE : PIN / SOCKET NUMBERING IS NOT RELATED TO POSITION NOTE : PIN / SOCKET NUMBERING IS NOT RELATED TO POSITION
ON THE CONNECTOR. WIRE COLOUR IS CLEARLY VISIBLE ON THIS ON THE CONNECTOR. WIRE COLOUR IS CLEARLY VISIBLE ON THIS
TYPE OF CONNECTOR. TYPE OF CONNECTOR.
PIN/SOCKET
PIN/SOCKET
? ?
WIRE WIRE WIRE WIRE
1 3 GREY/WHITE HEADLIGHT DIP RELAY"86" TO SWITCH SWITCHED 1 5 BLACK 1.6 EARTH

2 2 BROWN LEFT INDICATORS SWITCHED 2 5 RED 2.5 CB 5 TO AIRCON
3 3 WHITE/GREY 1.6 BRIGHTS RELAY"86" TO SWITCH SWITCHED 3 5 RED/WHITE 1.6 AIRCON TO AIRCON BINARY SWITCH SWITCHED
4 2 YELLOW/BROWN 1.6 FLASHER UNIT TO SWITCH +24 SWITCHED 4 5 RED/BLUE 1.6 INTERIOR LIGHT SWITCH "1" TO LIGHT SWITCHED
5 3 BLACK 1.6 EARTH 5 BLUE/RED 1.6 FAN
6 2 YELLOW 1.6 RIGHT INDICATORS SWITCHED 6
7
8
P003048
October 3, 1996 B35B030 4-121

October 3, 1996 B35B030 4-122
CONNECTORS 7 & 8
6 WAY PLASTIC CONNECTOR -FRONT HARNESS TO HEADLIGHT

HARNESS .(FRONT RIGHT ENGINE COMPARTMENT ).
P7 NOTE : PIN / SOCKET NUMBERING IS NOT RELATED TO POSITION
ON THE CONNECTOR. WIRE COLOUR IS CLEARLY VISIBLE ON THIS
TYPE OF CONNECTOR.
PAGE WIRE COLOUR FUNCTION TEST LIGHT

PIN/SOCKET
?
WIRE WIRE
1 2 YELLOW 1.6 INDICATOR LIGHT RIGHT FRONT FLASHING

2 2 BROWN 1.6 INDICATOR LIGHT LEFT FRONT FLASHING
3 2 BLACK 1.6 EARTH
4 3 BLUE 1.6 PARK LIGHTS FRONT SWITCHED
5 3 GREY 1.6 DIP LIGHTS 2 X 70 WATT SWITCHED
6 3 WHITE 2.5 BRIGHT LIGHTS 4 X 75 WATT SWITCHED
8 WAY PLASTIC CONNECTOR -ARTIC HARNESS TO REAR

HARNESS .(AT ARTICULATION JOINT).
P8
PAGE WIRE COLOUR FUNCTION TEST LIGHT

PIN/SOCKET
?
WIRE WIRE
1 5 PURPLE 1.6 SPARE
2
3 4 WHITE/RED 1.6 TO REVERSE LIGHTS AND ALARM SWITCHED
4 6 PINK 1.6 BRAKE OVERSTROKE SWITCES (REAR) SWITCH CLOSED
5 4 BLACK/RED 1.6 STOP LIGHT SWITCH TO STOP LIGHTS SWITCHED
6 3 BLUE 1.6 PARK LIGHTS SWITCH TO TAIL LIGHTS SWITCHED
7 2 BROWN 1.6 TO REAR LEFT INDICATOR LIGHT FLASHING
8 2 YELLOW 1.6 TO REAR RIGHT INDICATOR LIGHT FLASHING
P003052
October 3, 1996 B35B031 4-123

October 3, 1996 B35B031 4-124
INSTRUMENT PANEL
2
15
20
10
25 5
5
2 x100 30 PRESSURE
1 AIR
REV/MIN
7
ENGINE
ENGINE TRANSMISSION
LEFT TURN TEMPERATURE
TEMPERATURE HIGH
HIGH BEAM
BEAM TEMPERATURE RIGHT TURN
RIGHT TURN
ENGINE OIL TRANSMISSION

PRESSURE PARK BRAKE
PARK BRAKE PRESSURE
9 9
8
6
LOW
LOW WATER
WATER BRAKE LOCK UP
LOCK UP
LEVEL
LEVEL OVERSTROKE ENGAGED
ENGAGED
10 12
13 14 11 15
16
P003344
October 3, 1996 B35B032 4-125

INSTRUMENT PANEL
1 201403 1 GAUGE, Oil Pressure
2 201404 1 GAUGE, Temperature
3 201075 1 GAUGE, Tacho
4 200859 1 GAUGE, Temperature
5 202400 1 GAUGE,Dual Air Pressure
6 202520 1 LENS, Engine Temperature Warning
7 202419 1 LENS, High Beam Warning
8 202525 1 LENS, Transmission Temperature Warning
9 202420 4 LENS, Turn Warning
10 202521 1 LENS, Engine Oil Pressure
11 202522 1 LENS, Park Brake Warning
12 202523 1 LENS, Transmission Warning
13 202528 1 LENS, Coolant Level Warning
14 202524 1 LENS, Brake Overstroke Warning
15 203735 LENS, Lock Up Engaged
16 204903 1 DASH PANEL, Center
October 3, 1996 B35B032 4-126

INSTRUMENT PANEL LH
LOW RANGE
7
L 2,3,4,5
WARNING DROP BOX

FUNCTIONS
TO CHANGE DROP BOX RATIOS OUT
LONGITUDINAL
(1) STOP MACHINE
IN DIFF. LOCK
(2) SELECT TRANSMISSION NEUTRAL
POSITION
(3) SHIFT DROP BOX RATIO
202852 (4) SELECT TRANSMISSION REVERSE 3,4,5,6
BEFORE MOVING FORWARD
L 8
9 10,11 12,13 14,15 16,17 18,19
P003056
October 3, 1996 B35B033 4-127

INSTRUMENT PANEL RH
1 204902 1 PANEL, Instrument, LH
2 203734 1 LENS
5 200200 1 BULB
6 202527 1 LENS
7 210271 1 VALVE, Control
8 202410 2 FRAME, Switch
9 202423 1 INSERT, Blank Switch
10 202541 5 SWITCH
11 203851 1 LENS
12 202416 1 LENS
13 202411 1 SWITCH, Hazard
14 205152 1 SWITCH, Wiper
15 205159 1 LENS
17 202415 1 LENS
19 202414 1 LENS
October 3, 1996 B35B033 4-128

INSTRUMENT PANEL RH
HOUR METER
Hobbs
QUARTZ
2518954
BATTERY
7,8,9,10
START
3,4
6
IGNITION
P003057
October 3, 1996 B35B0034 4-129

INSTRUMENT PANEL RH
1 204900 1 INSTRUMENT PANEL, RH
2 201864 1 GAUGE, Hour Meter
3 202566 1 LIGHT, Warning, Over Rev
4 202568 1 BULB
5 200398 1 SWITCH, Ignition
6 200706 1 SWITCH, Press Button Starter
7 202418 1 LENS
10 200200 1 BULB
October 3, 1996 B35B0034 4-130

INDICATOR SWITCH
P001109
October 3, 1996 B35B035 4-131

INDICATOR SWITCH
1 201371 1 SWITCH, Indicator
October 3, 1996 B35B035 4-132

CIRCUIT BREAKER BOARD
R1 R2 R3 R4 R5 R6 R7
LOW LOW IDLE NEUTRAL OSCILLATION FLASHER DIP
HYDRAULIC COOLANT CONTROL START LOCK UNIT LIGHTS
OIL LEVEL
B40B
1
2
2
2
CB2 CB3 CB4 CB5 CB6 CB7 CB8
15 15
HAZARDS HEADLIGHTS STOP LIGHTS AIRCON WARNING SYSTEM WIPER SPARE

PARK LIGHTS DIP/BRIGHT HOOTER GAUGES INDICATORS
REVERS WARNING LIGHTS INTERIOR LIGHT
EXHAUST BRAKE NEUTRAL START FAN
P003089
October 3, 1996 B35B0036 4-133

CIRCUIT BREAKER BOARD
1 1 CIRCUIT BREAKER BOARD
2 201468 7 CIRCUIT BREAKER 15A
October 3, 1996 B35B0036 4-134

BATTERY, CLAMPS AND CABLES
16
14
9 17
5 15
6
8
12
7
4 6 13
3 5
18
11
19
8
11
10
2 P002937
October 3, 1996 B35B037 4-135

BATTERY, CLAMPS AND CABLES
1 200865 2 BATTERY, 12V
2 100187 4 J BOLT
3 100062 4 WASHER
4 100275 4 NUT, Wing
5 200202 2 COVER, Terminal, Red
6 200203 2 COVER, Terminal, Black
7 200204 4 NUT, Terminal
8 190119 2 CABLE, Battery, Negative
9 190160 1 CABLE, Battery, Positive
12 170111 2 CLAMP, Holdown
13 203836 1 CIRCUIT, Breaker
14 202537 1 SOLENOID
15 100358 2 WASHER
17 100310 2 NUT, Nyloc
18 100309 2 NUT, Nyloc
19 100381 2 SCREW, Cheesehead
October 3, 1996 B35B037 4-136

WINDSCREEN WIPER AND WASHER
25
24
2
4 22
1 3
21
19
19 5
20
18
17
26
7
6 8
9
15
8
14 7
10
11
17
12
13 P000983
October 3, 1996 B35B038 4-137

WINDSCREEN WIPER AND WASHER
1 202403 1 WIPER
2 NSI 2 SCREW
3 NSI 2 SCREW
4 171778 1 BRACKET
5 202402 1 ARM, Pantograph
6 202401 1 MOTOR
7 NSI 4 WASHER, Plastic
8 NSI 4 WASHER, Rubber
9 NSI 1 PLATE, Spacer
10 NSI 2 NUT
11 NSI 2 CAP, Sealing
12 NSI 2 WASHER, Spring
13 NSI 2 NUT
14 100083 2 SCREW, Hex
15 100504 2 SCREW
16 202407 1 KIT, Washer
17 NSI 1 BOTTLE, Water
18 NSI 1 CAP, Water Bottle
19 NSI A/R PIPE
20 NSI 1 VALVE, Non Return
21 NSI 1 NUT
22 NSI 1 WASHER, Serrated
23 NSI 1 WASHER, Rubber
24 NSI 1 WASHER
25 NSI 1 SPRAY, Water
26 NSI 1 PUMP, Water
October 3, 1996 B35B038 4-138

HEADLIGHT (FROM 06 SEPT 93)
April 9, 1996 202573 4-139

HEADLIGHT (FROM 06 SEPT 93)
1 202573 1 HEADLIGHT (FROM 06 SEPT 93)
2 NSI 1 LENS, Headlight
3 NSI 1 COVER, Dust
4 202935 1 BULB, 12 V
4 202934 1 BULB, 24 V 70/75 W
5 200410 1 BULB, 12 V 2 W
5 200200 1 BULB, 24 V 2 W
6 100381 2 SCREW, Cheese Head
April 9, 1996 202573 4-140

REAR LIGHTS, INDICATOR AND SIREN
15
13 14 16
1
6
5
4
3
17
12
7
8
9
23 10
22
11
21
18
19
24 20
October 3, 1996 B35B039 4-141

REAR LIGHTS, INDICATOR AND SIREN
1 203445 1 LIGHT, Reverse
2 NSI 1 COVER, Front
3 NSI 1 LIGHT ASSY
4 NSI 4 SEAL
5 202933 1 BULB, Light
6 NSI 1 COVER, Back
7 NSI 1 SCREW, Set, Hex
8 NSI 1 BRACKET
9 NSI 1 WASHER, Spring
10 NSI 1 NUT, Nyloc
11 NSI 2 SCREW
13 202562 1 LIGHT, Indicator
14 NSI 1 LIGHT, ORANGE
15 NSI 1 SEAL, RUBBER
16 NSI 1 SOCKET
17 202561 1 LIGHT, Brake
18 NSI 1 SOCKET
19 NSI 1 SEAL, Rubber
20 NSI 1 LIGHT, Red
21 201333 1 SIREN, Reverse
23 100310 4 NUT, Nyloc
October 3, 1996 B35B039 4-142

INDICATOR
April 9, 1996 201221 4-143

INDICATOR
1 201221 1 INDICATOR
2 NSI 2 SCREW
3 203642 1 LENS, Indicator
4 NSI 1 O RING
5 NSI 1 HOLDER, Bulb
6 200198 2 BULB, 24 V 21 W
8 100310 2 NUT, Nyloc
April 9, 1996 201221 4-144

March 13, 1996 SECTION 5 FRAME AND BODY 5-1
SECTION 5
FRAME AND BODY

ILLUSTRATED REFERENCE FOR FRAME AND BODY
2 3 7 6 5
4
B3 5 B
1
12
14
13
16
8 15
1
11
P003335
10

CONTENT LIST
1 BONNET ASSEMBLY 5-5
2 BONNET LATCH ASSEMBLY 5-7
3 CAB EXTERIOR FITTINGS 5-11
3 CAB INTERIOR FITTINGS 5-13
4 AIRCONDITIONER AND HEATER SYSTEM 5-17
5 DOOR HANDLE ASSEMBLY 2-21
6 SEAT ASSEMBLY (FROM OCT 1993) 5-23
7 STEERING COLUMN 5-25
8 FRONT FRAME AND BODY 5-27
9 REAR FRAME AND BIN 5-31
10 ARTICULATION AND OSCILLATION ASSEMBLY 5-33
11 STEERING CYLINDER MOUNTINGS 5-35
12 TIP CYLINDER MOUNTINGS 5-37
13 BIN HEATER ASSEMBLY 5-39
14 ARTICULATION JOINT BEARING ASSEMBLY 5-41
15 CAB TILT ASSEMBLY 5-43
16 DECALS 5-45

BONNET ASSEMBLY
2
10
11 20 18
19
8
12 15
13
10 3
7
9 13
11 12
4
6
24 16 11
12
21 9 12 10
13 14
23 11
11
22 9
17 13 21
11
14
5
10
P002912
October 3, 1996 B35B040 5-5

BONNET ASSEMBLY
1 202514 1 BONNET
2 173166 1 GRILL
3 173203 1 PLATE, Seal, RH
4 173204 1 PLATE, Seal, LH
5 173191 1 PLATE, Seal, Top
6 202867 2 STRAP
7 201798 2 STRUT, Gas
8 170916 2 HANDLE
9 200763 A/R PINCHWELD
10 100198 26 SCREW, Set, Hex
12 100312 26 NUT, Nyloc
14 100316 8 NUT, Nyloc
16 100021 4 SCREW, Cap
17 200036 4 NIPPLE, Grease
18 100358 8 WASHER
19 100077 8 SCREW
20 100310 8 NUT, Nyloc
21 100536 6 WASHER
23 182651 2 PLATE
24 100173 2 BOLT, Set, Hex
October 3, 1996 B35B040 5-6

BONNET LATCH ASSEMBLY
2 19 2
20
19
25 19
12 20 20
4
10
19 5 4 3
3 20
5
20 24
11 24 1
20
10 36
23 21 19
9 37 19
22 20
21
20
34
8 17
18
35
15
16
13 32
14
31
33
31
7
6 16 30
27 29
26
28
October 3, 1996 B35B041 5-7

1 174661 2 MOUNTING, Bonnet, Catch
2 173802 2 CUP, Bonnet Catch
3 100316 2 NUT, Nyloc
4 173801 2 TONGUE, Bonnet, Catch
5 202872 2 SPRING
6 173802 2 CUP, Bonnet, Catch
7 183380 2 PEG, Bonnet, Catch
8 202917 2 SPRING
9 100293 2 NUT, Hexagon
11 172043 4 WASHER, Rubber
12 100320 2 NUT, Cleveloc
13 174038 1 PLATE
14 121020 2 NIPPLE, Screw
15 100016 1 NUT, Hexagon
16 100061 5 WASHER
17 NSI 1 CABLE ASSY
18 200034 2 SLEEVE END
21 200757 3 LINK Includes Items Marked *
22 100316 1 NUT, Nyloc
24 100312 8 NUT, Nyloc
25 200032 1 CABLE, Stop
27 4 NUT, Nyloc
28 190598 1 HANDLE RELEASE ASSY
29 NSI 1 HANDLE
30 NSI 1 SLEEVE
31 NSI 2 NUT
32 NSI 1 NUT, Nyloc
33 NSI 1 BRACKET
34 201401 2 CABLE, Stop
35 NSI 4 NUT
October 3, 1996 B35B041 5-8

2 19 2
20
19
25 19
12 20 20
4
10
19 5 4 3
3 20
5
20 24
11 24 1
20
10 36
23 21 19
9 37 19
22 20
21
20
34
8 17
18
35
15
16
13 32
14
31
33
31
7
6 16 30
27 29
26
28
October 3, 1996 B35B041 5-9

36 * 1 STUD
37 * 1 PIN, Split
October 3, 1996 B35B041 5-10

CAB EXTERIOR FITTINGS
11
12 12 27 20 19 24
19
1
3 4 4
20 3
13 4
3 4
20
19
24
8
15
32 31
16 30
17 22
23
14
10
18 11 21
27
25
19
26 28,29
20
2
13 12
P003341
October 16, 1996 B35B042 5-11

CAB EXTERIOR FITTINGS
1 172335 4 CAB
2 203357 4 MIRROR
3 202466 A/R GLAZING
4 910018 A/R BEADING, Rubber, Window
5 170425 1 GUARD, Window, Rear
6 202399 2 HANDLE, Door, Key, External
7 202398 1 HANDLE, Door, Internal, LHS
8 201442 2 WINDOW, Sliding
9 170949 1 DOOR, RHS
10 200763 2 PINCHWELD
11 100390 8 SCREW, Cap, CSK
12 201743 4 RETAINER CLIP
13 100806 16 SCREW, Cap, CSK
14 170970 1 PLATE, Mounting
15 200036 4 GREASE, Nipple
16 100504 6 SCREW, Self Tapping
17 172578 2 BRACKET, Mirror
18 202478 1 LOURVE
19 100059 26 WASHER
20 100316 14 NUT, Nyloc
24 100703 4 BOLT
26 100314 8 NUT, Nyloc
28 174641 1 BRACKET, Door Handle, LH
29 174640 1 BRACKET, Door Handle, RH
30 12 WASHER
32 172578 2 BRACKET, Mirror
October 16, 1996 B35B042 5-12

CAB INTERIOR FITTINGS B 4 0 b 0 0 0 5 .ca p
B 4 0 b 0 0 0 5 .ca p
October 3, 1996 B35B043 5-13

CAB INTERIOR FITTINGS
1 202406 1 DASHBOARD
2 201427 1 SUNVISOR
3 202468 1 PANEL, Window
4 NSI 1 PANEL, Door, RH
5 172009 1 TOOL BOX
6 290372 1 SEAT
7 173056 1 MOUNTING, Shift Tower
8 202473 1 SEAT, Passenger
9 172208 1 PLATE, Ashtray
10 173097 1 PLATE, Cover
11 100996 11 SCREW, Cap
12 100997 2 SCREW, Cap
15 910140 1 TRIM, Aluminium
16 910143 A/R TRIM, Rubber
17 100504 2 SCREW, Hex, Self Tapping
18 171847 1 BRACKET, Backrest
20 100312 12 NUT, Nyloc
21 202465 1 BACKREST, Passenger Seat
24 100309 3 NUT, Nyloc
27 202497 1 LOCK, Eccentric
28 100811 2 NUT, Nyloc
30 100809 2 SCREW, Countersunk
31 202397 1 ASHTRAY
32 100360 8 RIVET, Pop
34 100197 4 SCREW, Cap
35 100504 4 SCREW, Hex, Selftapping
October 3, 1996 B35B043 5-14

CAB INTERIOR FITTINGS B 4 0 b 0 0 0 5 .ca p
21
19
36
14
20
2 14
18
3
1 15
32
16 8
30
9
17 29
11
28 34
31
32 27
20
12
35
10
6 33 36
7
14
13 24
23
22
20 26
5 25 P000990
October 3, 1996 B35B043 5-15

CAB INTERIOR FITTINGS
36 200707 1 BELT, Seat
October 3, 1996 B35B043 5-16

AIRCONDITIONER AND HEATER SYSTEM
24
25 36 19
19
44 13
36 19 45 14
23 46
47
48 7
34 CAB FLOOR 12
19 28
32 47 49 19 36 19 6
2 48
45 AIR CONDITIONER/
EVAPORATOR
24
22 35 9
442Ti ENGINE
20
25 18
1
38 43
37 26 39 18
40 8
22 10
16 25
23
38 27
16 41 17 10
25 24 24
25
3 15
19 5
42
29 4 30 22
11
23 24
25
31 24 33 18
21 25
10
22 CAB INTERIOR
19
25 24
P003059
October 3, 1996 B35B044 5-17

1 202903 1 CONDENSER
2 202459 2 BELT
3 290501 1 COMPRESSOR
4 202069 1 DRIER, Receiver
5 202070 1 CUTOUT, Low Pressure
6 202902 1 EVAPORATOR
7 202478 1 LOUVRE
8 202346 A/R PIPE, Flex, Air Duct
9 100506 6 SCREW, Cap, Socket, Head
10 202436 3 VENT, Eyeball
11 202435 1 VENT, Fishtail
12 202615 1 FILTER, Panel
13 100504 6 SCREW, , Hex, Head, Self-Tapping
16 100819 6 SCREW, Hex, Fine
18 9 SCREW, Self-Tapping
19 200061 14 CLAMP, Hose
20 NSI 8 SCREW, Cap, Socket, Head
21 200590 1 CLAMP
22 201439 3 P-CLIP
23 201419 8 P-CLIP
25 100310 13 NUT, Nyloc
26 171254 1 BRACKET
27 240855 1 HOSE
28 240856 1 HOSE ASSY
29 240857 1 HOSE ASSY
30 240259 1 HOSE ASSY
31 240258 1 HOSE ASSY
32 240862 1 HOSE ASSY
33 202327 1 PIPE
34 202328 1 PIPE
35 173301 1 LID, Air Conditioner
October 3, 1996 B35B044 5-18

24
25 36 19
19
44 13
36 19 45 14
23 46
47
48 7
34 CAB FLOOR 12
19 28
32 47 49 19 36 19 6
2 48
45 AIR CONDITIONER/
EVAPORATOR
24
22 35 9
442Ti ENGINE
20
25 18
1
38 43
37 26 39 18
40 8
22 10
16 25
23
38 27
16 41 17 10
25 24 24
25
3 15
19 5
42
29 4 30 22
11
23 24
25
31 24 33 18
21 25
10
22 CAB INTERIOR
19
25 24
P003059
October 3, 1996 B35B044 5-19

36 130056 A/R HOSE
37 100314 4 NUT, Nyloc
38 100370 9 WASHER, Hardened
39 100315 1 NUT, Nyloc
40 100424 1 WASHER, Hardened
42 202325 1 PIPE, Aluminium, Liquid
43 202326 1 PIPE, Aluminium, Suction
44 120416 4 COUPLING, Elbow
45 120414 4 COUPLING, Bulkhead Includes Items Marked *
46 * 2 BULKHEAD
47 * 4 WASHER, Hardened
48 * 2 NUT, Lock
49 * 2 FITTING, Elbow
October 3, 1996 B35B044 5-20

DOOR HANDLE ASSEMBLY
5
6
14 10
13
12
11
1, 2
17
20
18
3
4
7, 8
15
16
12
19
P003337
November 14, 1997 B35B045 5-21

DOOR HANDLE ASSEMBLY
1 201513 1 LATCH, RH
2 201514 1 LATCH, LH
3 201506 2 LINK
4 201507 4 PIN, Spring
5 201508 2 BRACKET, Mounting
6 201509 2 GASKET
7 201511 1 HOUSING, LH
8 201512 1 HOUSING, RH
9 100218 4 SCREW
11 174644 2 BRACKET
12 100310 2 NUT, Nyloc
15 201510 2 STRIKER, Bolt
16 101340 2 NUT, Nyloc
18 174836 2 BRACKET
November 14, 1997 B35B045 5-22

SEAT ASSEMBLY (FROM OCT 1993)
1
2
12
11
7,8
4
14
14
3
2
13 6
10
P002073
May 14, 1996 290372 5-23

SEAT ASSEMBLY (FROM OCT 1993)
1 290372 1 SEAT ASSEMBLY(FROM OCT 1993)
2 224756 1 KIT, SEAT COVER ASSY
3 224757 1 KIT, SEAT CUSHION
4 224758 1 KIT, SUSPENSION ASSY
5 224759 1 KIT, DAMPER ASSY
6 224760 1 KIT, INDICATOR, BUMP STOP AND ADJUSTER
7 224761 1 KIT, STUD ASSY
8 224762 1 KIT, HANDLE ASSY
9 224763 1 KIT, SUSPENSION COVER
10 224764 1 KIT, ADJUSTER SLIDE RAIL
11 224766 1 KIT, ARM REST
12 224784 1 KIT, BACK CUSHION
13 100231 4 SCREW, Cap
14 224765 1 KIT, SEAT BELT
May 14, 1996 290372 5-24

STEERING COLUMN
6
7
3
8
P002096
October 3, 1996 B35B046 5-25

STEERING COLUMN
1 200593 1 K CLAMP
2 210196 1 VALVE, Steering
3 202405 1 COLUMN, Steering
4 200282 1 WHEEL, Steering
5 200284 1 NUT
6 202911 1 CAP, Boss
7 202912 1 KNOB, Steering, Weel
October 3, 1996 B35B046 5-26

FRONT FRAME AND BODY
36
20 7 36
55 38
55 8 37
39
5 38
39
41
40 37
36 54
6 39
51 41 4
38 42 44 43 40
14 52
2 1 44 41 39
42 34 43 53 41
32 43 35
24 40
3
19 44 23 9
19 32
42
54 41
36 51 40
33 43 44 42 49
39
41 39 38
44
43 40 26 27 51
32 44
38 25 28
42
40 43
47 41 15 40
48 44
18 51 27 28 11
43 12 26 27 51
16 50
44
38 36 50
45 41
42 38
41 41 21
38 39 11
17 13 38
30 37
48 37 39 10
72 31 29 P002915
39
46
October 3, 1996 B35B047 5-27

1 183224 1 CHASSIS, Front
2 172666 1 MUDGUARD, Front, RH
3 172665 1 MUDGUARD, Front, LH
4 173082 1 HANDRAIL, Mudguard, LH
5 173083 1 HANDRAIL, Mudguard, RH
6 182678 1 STAND, Exhaust Silencer
7 174464 1 GUARD, Top
8 174463 1 GUARD
9 173080 2 HANDRAIL
10 171846 1 BRACKET, Cab Tilt Pump
11 173198 4 STEP, Double Wire Rope
12 183282 1 TANK, Hydraulic
13 172521 1 PLATE, Belly, Rear
14 173037 2 HANDRAIL
15 173539 1 BRACKET, Light, LH
16 172520 1 PLATE, Belly
17 190522 2 HINGE
18 173540 1 BRACKET, Light, RH
19 183281 1 TANK, Fuel
20 172126 1 FRAME, Header Tank
21 204373 2 REFLECTOR, Red
22 204376 2 REFLECTOR, White
23 120726 1 CAP
24 201768 2 PAD, Articulated Bump Stop
25 202497 4 LOCK, Eccentric
26 100309 20 NUT, Nyloc
28 100381 20 SCREW, Cheesehead, Brass
31 100532 6 WASHER
32 173307 1 LID, Hydraulic Tank
33 203774 1 GASKET, Hydraulic Tank
34 173308 1 LID, Fuel Tank
35 201503 1 GASKET, Fuel Tank
October 3, 1996 B35B047 5-28

36
20 7 36
55 38
55 8 37
39
5 38
39
41
40 37
36 54
6 39
51 41 4
38 42 44 43 40
14 52
2 1 44 41 39
42 34 43 53 41
32 43 35
24 40
3
19 44 23 9
19 32
42
54 41
36 51 40
33 43 44 42 49
39
41 39 38
44
43 40 26 27 51
32 44
38 25 28
42
40 43
47 41 15 40
48 44
18 51 27 28 11
43 12 26 27 51
16 50
44
38 36 50
45 41
42 38
41 41 21
38 39 11
17 13 38
30 37
48 37 39 10
72 31 29 P002915
39
46
October 3, 1996 B35B047 5-29

36 100086 18 SCREW,Hex Head
37 100314 18 NUT, Nyloc
40 100316 30 NUT, Nyloc
44 100536 44 WASHER
47 100394 2 NUT, Nyloc
48 220334 2 WASHER
49 100198 16 SCREW, Hex head
50 100312 16 NUT, Nyloc
55 174661 2 MOUNTING, Bonnet Latch
October 3, 1996 B35B047 5-30

REAR FRAME AND BIN
11 10 9
8
5
7
13
17
19
12
5
15
14 16
4
3
14
18
October 3, 1996 B35B048 5-31

REAR FRAME AND BIN
1 182859 1 BIN
2 183219 1 CHASSIS, Rear
3 172417 2 PLATE, Guide
4 173271 8 SHIM
5 204374 4 REFLECTOR, Amber
6 204373 2 REFLECTOR, Red
7 100228 2 SCREW, Cap
8 100059 8 WASHER
10 140162 4 O-RING
11 160383 2 PIN ASSEMBLY
12 100231 16 SCREW, Cap
13 200613 4 MAT, Shock
14 100532 12 WASHER
15 100410 6 NUT, Cleavelok
16 160083 6 BUSH
17 172736 1 POLE, Bin, Stay
October 3, 1996 B35B048 5-32

ARTICULATION AND OSCILLATION ASSEMBLY
6 7
5
4
3
2
11
8
12
9
16
14
13
15
2
3
4
10
4
3
7
P002916
October 3, 1996 B35B049 5-33

ARTICULATION AND OSCILLATION ASSEMBLY
1 183096 1 JOINT,Articulation And Oscillation
2 160733 2 BUSH, Bronze
3 140265 3 O RING
4 160744 1 THRUST, Plate
5 162459 2 WASHER, Thrust,Nylon
6 160739 1 NUT, Lock S/ INFO 296
7 140267 2 O RING Factory fitted
7 910269 2 TUBING INFIELD/ REPAIR
7 161668 1 ADAPTOR INFIELD/ REPAIR
9 1607441 1 PLATE, Thrust
11 160688 4 PIN, Planet Gear
12 173341 1 PLATE, Lock
13 173902 2 BAR, Safety
14 172956 2 TAG, Lock-Pin
15 201748 2 CIRCLIP
17 100314 2 NUT, Nyloc
October 3, 1996 B35B049 5-34

STEERING CYLINDER MOUNTINGS
11
10
9
6
7 11
10
9 8
6
8 1
6
6
5
6 2
P002941
October 3, 1996 B35B050 5-35

STEERING CYLINDER MOUNTINGS
1 230091 1 CYLINDER
2 240796 1 HOSE
3 120807 1 ELBOW
6 140265 A/R O-RING
7 161668 4 ADAPTOR
8 160384 2 PIN
10 170031 2 LOCK TAG
October 3, 1996 B35B050 5-36

TIP CYLINDER MOUNTINGS
3 4 5 6
6
5
4
2
P002942
October 3, 1996 B35B051 5-37

TIP CYLINDER MOUNTINGS
1 230281 1 CYLINDER
3 160747 2 PIN
5 170031 2 LOCK, Tag
October 3, 1996 B35B051 5-38

BIN HEATER ASSEMBLY
2
12
13
3
20
16 19
10 12 18
11 14 7
5 2 4 6
6 16
21
13
22
7 8
9 4
6
6
7 2 18
6 15 16
6
17
2
8 11
8
10
6
P002910
October 3, 1996 B35B052 5-39

BIN HEATER ASSEMBLY
1 204352 1 STACK, Exhaust
2 201212 4 CLAMP, Exhaust
3 202315 1 FLEX, Top
5 100283 4 NUT
6 100062 18 WASHER
7 203367 2 SOCKET
9 172101 1 BRACKET, Top
10 174581 2 FLANGE, Bin Heater
11 202131 4 SEAL, Ring
13 201666 6 SPRING, Bin Heater
14 202329 1 PIPE, Top
15 202330 1 PIPE, Bottom
16 204355 1 FLEX PIECE
19 203027 1 PIPE, Outlet
21 201667 3 SPRING, Bin Heater
October 3, 1996 B35B052 5-40

ARTICULATION JOINT BEARING ASSEMBLY
8
2
1 8
9 9
3
15
8 8
4
5
17
6
11 11
7 7
10 10
12
19
11
12
7 18
14 13
13
8
8
P002921
October 3, 1996 B35B053 5-41

ARTICULATION JOINT BEARING ASSEMBLY
1 190633 4 SCREW, Cap
2 100131 8 BOLT
3 100010 8 WASHER,Flat
4 161687 1 PLATE, Mounting
5 170822 2 SHIM
6 160727 1 SLEEVE, Fixed
7 140301 1 BOSS
8 910269 4 TUBING
9 100954 12 SCREW, Cap
10 150114 4 BEARING ASSY
11 162349 2 COVER
13 100271 12 NUT, Clevelock
14 162353 1 PIN
17 180999 1 PIN ASSY
18 140300 2 SEAL
19 162352 2 COVER
October 3, 1996 B35B053 5-42

CAB TILT ASSEMBLY
P003339
October 10, 1996 B35B054 5-43

CAB TILT ASSEMBLY
1 1 PUMP
2 120315 2 ELBOW
5 120807 2 ELBOW
7 120043 2 REDUCER
8 120106 1 ELBOW
9 230100 1 CYLINDER
10 100533 2 WASHER
11 100750 1 BOLT
12 100964 1 NUT
13 100018 1 SPLITPIN
14 260658 1 PIN
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
October 10, 1996 B35B054 5-44

DECALS
13 5
12 21 14
9
11
19 10
B35B
18 1
1
9
14 3 4
8 3
7 6 9
23,24,25,26
18 27
5
9 14
15
20
B35B 16
18
6x6
1
3
4
3 17 8 9 7 9
P003328
October 3, 1996 B35B055 5-45

DECALS
1 202855 3 DECAL, Warning Visibility
2 202848 1 DECAL, Important Before Welding
3 203083 4 DECAL, Wheel Nuts
5 202704 2 DECAL, Danger Don’t Stand Here
6 202706 1 DECAL, Cab Tilt Sequence
7 202859 2 DECAL, Warning No Clearance
8 202852 2 DECAL, Warning Dump Body Prop
9 202721 7 DECAL, Lift Point ADT
10 204300 1 DECAL, Air Conditioner
11 202846 1 DECAL, Important Overspeeding
12 202851 1 DECAL, Warning Certification
13 202850 1 DECAL, Warning Do Not Operate
14 202854 3 DECAL, Warning Compressed Air
15 202847 1 DECAL, Oil Levels
16 202858 1 DECAL, Warning Spring Pressure
17 202899 1 DECAL, Name Plate
18 230240 3 DECAL, Bell
19 204310 1 DECAL, Front W/Green LH
20 204311 1 DECAL, Front W/Green RH
21 204912 1 DECAL, B35B Rear W/Green RH
23 204317 1 DECAL, Warning Drop Box Ratios
24 204316 1 DECAL, Park Brake Info
25 204315 1 DECAL, Shift Inhibiting
26 202828 1 DECAL, Engine Stop ADT
27 202701 1 DECAL, B40B 6X6
October 3, 1996 B35B055 5-46

DECALS
1 2 3
WARNING IMPORTANT WARNING WARNING
THIS CYLINDER ASSEMBLY CONTAINS
MACHINE OPERATOR HAS LIMITED BEFORE WELDING CHECK ALL WHEEL NUTS AFTER HIGHLY PRESSURISED GAS,
VISIBILITY. DO NOT REMAIN IN THIS APPROXIMATELY 3.6 MPa (520psi).
AREA WHEN ENGINE IS RUNNING. DISCONNECT ALL ELECTRONICS THE FIRST 5 SMR AND THEN AFTER
RELEASE NITROGEN GAS BEFORE
PERSONAL INJURY OR DEATH MAY ON ENGINE AND TRANSMISSION EVERY 50 SMR OF OPERATION
DISASSEMBLY AS PERSONAL INJURY OR
RESULT. DEATH MAY RESULT
202848 203083 202834
P/N 202855
5 6
4
WARNING WARNING WARNING 7 WARNING
NO CLEARANCE FOR MAN IN THIS AREA WHEN MACHINE
DO NOT STAND OUTSIDE INSTALL BIN PROP BEFORE
BEFORE RAISING CAB: TURNS; SEVERE INJURY OR DEATH MAY OCCUR.
CAB WHILE MACHINE IS
CONNECT ARTICULATION LOCK BEFORE LIFTING, WORKING UNDER RAISED BIN TO
X
MOVING. TRANSPORTING THE MACHINE OR PERFORMING ANY

PERSONAL INJURY OR MAINTENANCE IN THIS AREA. PREVENT IT FROM FALLING WHICH
DEATH MY RESULT THE MACHINE WILL NOT STEER WHEN THE MAY RESULT IN PERSONAL INJURY
ARTICULATION LOCK IS INSTALLED.
OR DEATH.
202704 202706 202859
202852
10
9 8
R134a IMPORTANT 11
WARNING
Refrigerant THE OVERSPEEDING OR
FREEWHEELING OF THIS MACHINE
STRUCTURAL DAMAGE, AN OVERTURN,
MODIFICATION, IMPROPER REPAIR OR
EQUIPMENT PAG WILL RESULT IN SERIOUS DAMAGE ALTERATION, CAN IMPAIR THIS MACHINES
TO ENGINE, TRANSMISSION CERTIFICATION. CONSULT A BELL
Lubricant AND DRIVELINE REPRESENTATIVE TO DETERMINE THIS
MACHINES CERTIFICATION LIMITATIONS.
204300 202846
202721
202851
13 14
12
WARNING WARNING CAUTION 15 WARNING
DO NOT OPERATE OR WORK ON THIS MACHINE UNLESS
YOU HAVE READ AND UNDERSTAND THE INSTRUCTIONS THIS IS A COMPRESSED AIR TRANSMISSION AND SPRING UNDER PRESSURE
AND WARNINGS IN THE OPERATOR AND MAINTENANCE SYSTEM. SHUT DOWN ENGINE AND DO NOT CARRY OUT DISASSEMBLY
MANUAL. FAILURE TO FOLLOW THE INSTRUCTIONS OR
HEED THE WARNINGS COULD RESULT IN PERSONAL BLEED PRESSURE FROM SYSTEM ENGINE OIL LEVELS OF THIS PART WITHOUT THE
INJURY OR DEATH. CONTACT ANY BELL
REPRESENTATIVE FOR REPLACEMENT MANUALS. BEFORE CARRYING OUT MUST BE CHECKED REQUIRED APPARATUS
PROPER CARE IS YOUR RESPONSIBILITY. MAINTENANCE DAILY 202858
202850
202854 203847
16 26
17 23 24
25 WARNING
WARNING
This vehicle is equipped with a transmission
TO CHANGE DROP BOX RATIOS shift inhibitor system. Neutral to drive shift
MANUFACTURED BY:
1) STOP MACHINE.
PARK BRAKE ranges are automatically prevented at high
engine speeds. After completing neutral
BELL EQUIPMENT CO S.A. (PTY) LTD
ALTON, RICHARDS BAY 2) SELECT Test Release
PTO operation, reduce engine speed to below
900 rpm to allow neutral to range shift.
ENGINE
SOUTH AFRICA TRANSMISSION
204316 Apply STOP
202889
NEUTRAL 204315
202828
204317
P003094
October 3, 1996 B35B055 5-47

DECALS
1 202855 3 DECAL, Warning Visibility
2 202848 1 DECAL, Important Before Welding
3 203083 4 DECAL, Wheel Nuts
5 202704 2 DECAL, Danger Don’t Stand Here
6 202706 1 DECAL, Cab Tilt Sequence
7 202859 2 DECAL, Warning No Clearance
8 202852 2 DECAL, Warning Dump Body Prop
9 202721 7 DECAL, Lift Point ADT
10 204300 1 DECAL, Air Conditioner
11 202846 1 DECAL, Important Overspeeding
12 202851 1 DECAL, Warning Certification
13 202850 1 DECAL, Warning Do Not Operate
14 202854 3 DECAL, Warning Compressed Air
15 202847 1 DECAL, Oil Levels
16 202858 1 DECAL, Warning Spring Pressure
17 202899 1 DECAL, Name Plate
18 200580 3 DECAL, Bell
19 204310 1 DECAL, B40B Front W/Green LH
20 204311 1 DECAL, B40B Front W/Green RH
23 204317 1 DECAL, Warning Drop Box Ratios
24 204316 1 DECAL, Park Brake Info
25 204315 1 DECAL, Shift Inhibiting
26 202828 1 DECAL, Engine Stop ADT
27 202701 1 DECAL, B40B 6X6
October 3, 1996 B35B055 5-48

PM B35B 6x6 ADT

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B35B 6X6 ADT

VIN : AEB 406855 TR000308

Document Part Number 870166

Issue : DECEMBER 1996

The following address list was correct as at 31 July 1996.

RICHARDS BAY (TRAINING):

JOHANNESBURG (JET PARK):

JOHANNESBURG (USED/REBUILD DIVISION):

JOHANNESBURG (NATIONAL DISTRIBUTION):

PACIFIC RIM REGION (WESTERN AUSTRALIA):

SOUTH AMERICA (BELL EQUIPMENT CHILE SA):

YOUR COMMENTS, SUGGESTIONS, OR QUERIES:

DOCUMENT PART NUMBER AND ISSUE:

DOES THE MANUAL MEET YOUR NEEDS ? YES NO

DID YOU FIND THE INFORMATION ACCURATE ? YES NO

DID YOU FIND THE INFORMATION EASY TO RETRIEVE ? YES NO

DID YOU FIND THE INFORMATION WELL ILLUSTRATED ? YES NO

Thank you for your cooperation.

SECTION 3. POWER TRAIN

SECTION 5. FRAME AND BODY

ii. Carry out the instructions as detailed in the bulletin.

iii. Record the required information below.

File the bulletins in numerical order in a suitable 3 or 4 ring binder.

TECHNICAL DOCUMENTATION BULLETIN RECORD

TECHNICAL DOCUMENTATION BULLETIN RECORD

ADE Atlantic Diesel Engines GAL/min Gallon Per Minute

Ω Ohm hex Hexagonal

A Ampere HT High Tensile

A/R As Required hz Hertz

AC Alternating Current ID Internal Diametre

Ah Ampere Hours in3 Cubic Inch

API American Petroleum Institute incl Including

approx Approximately ISO International Orginisation of Standards

Apr April Jan January

assy Assembly JIC Joint Industry Conference Standards

ATDC After Top Dead Centre Jul July

Aug August Jun June

BHP Brake Horse Power kg Kilogram

BSP British Standard Pipe km/h Kilometre Per Hour

BTDC Before Top Dead Centre kPa Kilopascal

CGA Compressed Gas Association Inc kW Kilowatt

CO2 Carbon Dioxide l/min Litre Per Minute

CTD Control Traction Differential lb Pound

db Decibels LED Light Emitting Diode

DBH Diametre at Breast Height LH Left Hand

DC Direct Current lube Lubrication

Dec December m Metre

deg or o Degree m3 Cubic Metre

dia Diametre mA Miliampere

diff Differential Mar March

E.G.S. Electronic Gear Shifting max Maximum

ext Extension min Minimum

Feb February mm Millimetre

FMC Front Mount Cab mm3 Cubic Milimetre

Nm Newton Metre SAE Society of Automotive Engineers

No. Number Sep September

Nov November SMC Side Mounted cab

N/O Normally Open SMR Service Metre Reading

NPT National Pipe Thread std Standard

NSI Non Stock Item strt Straight

Oct October TBN Total Base Number

OD Outside Diametre TDC Top Dead Centre

P/N Part Number temp Temperature