B20B 6X4 Adt

B20B 6X4 ADT
VIN : AEB 406810 VRO 00550 - 00794

VIN : AEB 407810 VRO 00801 - 01139
VIN : AEB 477810 VRO 00718
VIN : AEB 477810 VRO 00863/4
VIN : AEB 477810 VRA 00686/7
PARTS MANUAL
Document Part Number 870170
Issue : DECEMBER 1997
Technical Documentation
BELL EQUIPMENT COMPANY
Richards Bay
IMPORTANT
Due to BELL’s policy of continuous product improvement, the information contained in this manual was correct
upto the time of printing (Issue date of manual). Any changes after this date will only be included in the next
update of this manual.
Illustrations in this manual are pictorial representations of the component and are not drawn to scale.
INTRODUCTION
This manual has been produced to assist you in ordering of parts for the maintenance of your BELL machine.
The information contained in the manual is in a logical sequence. Each illustrated breakdown is supported with
a parts list.
The parts manual has been produced by the Technical Documentation Department of BELL EQUIPMENT Co.
Every effort has been made to ensure that the information in this manual was correct at the time of publication.
BELL EQUIPMENT Co. has a policy of continuous product development, improvement and design. BELL
EQUIPMENT Co. reserves the right to change, amend and update the design of its product at any time without
prior notice. With this policy, changes may have occurred that are not included in this manual.
Whilst every endeavor has been made to provide accurate and reliable information, BELL EQUIPMENT Co.
specifically disclaims any actual or implied warranty and under no circumstances shall be liable for any loss,
damage or injury to person or property suffered, whether direct, or indirect or consequential, arising from the
use of this manual. In particular and without detracting from the above, the disclaimer also applies in the event
of any specification, warning, or representation contained in this manual being inadequate, inaccurate, or
unintentionally misleading.
The user is urged to strictly comply with the instructions and warnings that are given in the interests of general
safety. Please do not hesitate to contact your BELL Product Support Representative whenever you have a query
on your BELL product or this manual. The address of your nearest BELL branch or dealer is as follows:-
The following address list was correct as at 31 July 1996.
R.S.A.
RICHARDS BAY (HEAD OFFICE):
Carbonode Cell % (0351)9079111 P.O. Box 198
Alton Fax : (0351) 974336 RICHARDS BAY
RICHARDS BAY Telex: 661011 3900
3900
RICHARDS BAY (TRAINING):

Carbonode Cell % (0351)974302/3 P.O. Box 198
Alton Fax : (0351) 973699 RICHARDS BAY
RICHARDS BAY 3900
3900
BLOEMFONTEIN:
23 George Lubbe Street % (051) 353900/1 P.O. Box 1878
Hamilton A/H : (051) 478888 BLOEMFONTEIN
BLOEMFONTEIN Radio Page 7255 (Parts) 9300
9300 Fax : (051) 353899
CAPE TOWN:
Milan St. % (021) 3862252 P.O. Box 162
Airport Industria A/H : (021) 9811425 EPPINGDUST
CAPE TOWN Fax : (021) 3862260 7475
7525
EMPANGENI:
15 Brons Street % (0351) 26106 P.O. Box 7332
EMPANGENI RAIL A/H : (0351) 923391 EMPANGENI RAIL
3910 Fax : (0351) 924342 3910
GEORGE:
Pioneer Road % (0441) 8780930/1 P.O. Box 1697
Pacaltsdorp A/H : (0441) 741996 GEORGE
GEORGE Fax : (0441) 8780932 6530
6534
JOHANNESBURG (JET PARK):

Griffith Road % (011) 928 9700 to 22 P.O. Box 25391
Jet Park Fax : (011) 928 9730 EAST RAND MALL
KEMPTON PARK BOKSBURG
1619 1462
JOHANNESBURG (SALES):
1619 1462
JOHANNESBURG (USED/REBUILD DIVISION):

1619 1462
JOHANNESBURG (NATIONAL DISTRIBUTION):

1619 1462
KURUMAN:
8 Acacia Street % (05373) 30698 P.O. Box 1396
KURUMAN Fax : (05373) 30697 KURUMAN
1619 8460
MIDDLEBURG:
9 Celcius Street % (0132) 461169 P.O. Box 2821
Building B A/H : (0132) 29877 MIDDLEBURG
Industrial Area Fax : (0132)461229 1050
MIDDLEBURG
1050
NELSPRUIT:
3 Christie Crescent % (01311) 552110 to 6 P.O. Box 1672
Vintonia 2 A/H : (01311) 551560 NELSPRUIT
NELSPRUIT Fax : (01311) 552117 1200
1200 Radio Page 8036 (Store)
Radio Page 8037 (W/Shop)
PIET RETIEF:
6A Retief Street % (01343) 4110 P.O. Box 1221
PIET RETIEF % (01343) 50916 VRYHEID
2380 % (01343) 3467 3100
A/H (01343) 807029
A/H (01343) 3550
Fax : (01343) 4110
PIETERMARITZBURG:
7 Van Eck Place % (0331) 69319 P.O. Box 100436
MKONDENI A/H : (0331) 964601 SCOTSVILLE
3201 Fax : (0331) 61837 3209
PONGOLA:
% (03841) 31720 P.O. Box 681
A/H : (03841) 31162 PONGOLA
Fax : (03841) 31735 3170
PORT ELIZABETH:
134 Patterson Road % (041) 541721/2 P.O. Box 3443
NORTH END % (041) 541794/5 NORTH END
6056 % (041) 541732/9 6056
A/H : (041) 514526
Fax : (041) 542060
PORT SHEPSTONE:
Shop 5 Industrial Park % (0391) 4124/5 P.O. Box 560
Cnr. Main Harding and A/H : (0391) 77821 PORT SHEPSTONE
Isotsha Road Fax : (0391) 815155 4240
PORT SHEPSTONE
4240
RUSTENBURG:
No. 16 Vanadium Street % (0142) 961003/4/5 P.O. Box 3701
Border Industry A/H : (0142) 28364 RUSTENBURG
RUSTENBURG Fax : (0142) 961005 0300
0300 Radio Page 610 (Parts)
Radio Page 600 (W/Shop)
SPRINGBOK:
Drive Inn Road % (0251) 23710 P.O. Box 618
Industrial Park % (0251) 21124 SPRINGBOK
SPRINGBOK % (0251) 21130 8240
8240 A/H (0251) 23344
A/H (0251) 22556
Fax : (0251) 81314
TZANEEN:
8 Impala Street % (0152) 3071129 P.O. Box 2102
Industrial Sites % (0152) 3071180 TZANEEN
TZANEEN % (0152) 3074812 0850
0850 A/H (0152) 3074503
Fax : (0152) 3073095
UMHLALI:
Old Main Road % (0322) 71637 P.O. Box 39
UMHLALI Fax : (0322) 71367 UMHLALI
4390 4390
VRYHEID:
Bloekom Street % (0381) 5541/2 P.O. Box 1221
VRYHEID % (0381) 5555 VRYHEID
3100 A/H (0381) 808112 3100
Fax : (0381) 809752
U.S.A.
GARDEN CITY (HEAD OFFICE):
2843 Hwy 80 % (912) 966-2615
Garden City Fax : (912) 964-1594
GEORGIA
GA 31408
NEW ZEALAND
NEW ZEALAND (BELL EQUIPMENT (NZ) LTD):
19 Nikau Road % (09) 276-2424 P.O. Box 22585
Otahuhu Fax : (09) 276-6379 Otahuhu
AUCKLAND AUCKLAND
AUSTRALIA
AUSTRALIA (BELL EQUIPMENT):
12 Granite Place % (0961) 3561033 P.O. Box 34 SPC
Welshpool Fax : (0961) 3565229 Welshpool
WESTERN AUSTRALIA WESTERN AUSTRALIA
6106 6986
PACIFIC RIM REGION (WESTERN AUSTRALIA):

12 Granite Place % (0961) 3505346 P.O. Box 34 SPC
Welshpool Fax : (0961) 3505437 Welshpool
WESTERN AUSTRALIA WESTERN AUSTRALIA
6106 6986
SOUTH AMERICA
ARGENTINA:
Avda Santa Fe 1838, 9 Piso % 54 1 811-9630
C.P. 1123 Fax : 54 1 811-9630
Capital Federal
Buenos Aires
ARGENTINA
SOUTH AMERICA (BELL EQUIPMENT CHILE SA):

Collao 1944 % (041) 312100 Cassilla 22-C
Concepcion Fax : (041) 313020 Concepcion
CHILE CHILE
SOUTH EAST ASIA
SOUTH EAST ASIA (BELL EQUIPMENT (SEA) LTD):
Lam Soon Industrial Building % (09) 65 7698394 Lam Soon Industrial Building
Unite # 03-05 Fax : (09) 65 7698029 Unite # 03-05
63 Hillview Avenue 63 Hillview Avenue
SINGAPORE SINGAPORE
2366 2366
EUROPE
BELL FRANCE SARL:
Z.A. Rte d’ Argenton-sur-Creuse % (09) 33 55 89 23 56
23800 Fax : (09) 33 55 89 23 24
Dun-Le-Palestel
FRANCE
DEALER
Please supply your dealer details here:

USER’S COMMENT FORM
Should you , as user of this manual, have any suggestion for improving the manual, or you find any errors or
omissions, then we would like to know.
Please complete a facsimile of this form and hand it in to your nearest BELL Product Support Representive or
post it directly to your nearest BELL Branch. Addresses are given at the beginning of this manual.
YOUR COMMENTS, SUGGESTIONS, OR QUERIES:
MACHINE MODEL:
SERIAL NUMBER:
VIN:
DOCUMENT PART NUMBER AND ISSUE:
PAGE NUMBER:
DOES THE MANUAL MEET YOUR NEEDS ? YES NO
DID YOU FIND THE INFORMATION ACCURATE ? YES NO
DID YOU FIND THE INFORMATION EASY TO READ AND UNDERSTAND ? YES NO
DID YOU FIND THE INFORMATION EASY TO RETRIEVE ? YES NO
DID YOU FIND THE INFORMATION WELL ILLUSTRATED ? YES NO
NAME:
COMPANY:
TITLE:
ADDRESS:
TELEPHONE NUMBER:
Thank you for your cooperation.

CONTENTS
SECTION 1. GENERAL INFORAMTION
SECTION 2. ENGINE
SECTION 3. POWER TRAIN
SECTION 4. SYSTEMS
SECTION 5. FRAME AND BODY

SECTION 1. GENERAL INFORMATION 1-1
SECTION 1
GENERAL INFORMATION
870170 DECEMBER 97
1-2 SECTION 1. GENERAL INFORMATION
870170 DECEMBER 97
BULLETINS
Record the relevant information from the Technical Documentation Bulletins, Service Bulletins and Parts Bulle-
tins into this manual as follows:-
i. Ensure the manual number (87——) reflected in the bulletin is the same as the 87—— number at
the bottom right hand corner of this page.
ii. Carry out the instructions as detailed in the bulletin.
iii. Record the required information below.
File the bulletins in numerical order in a suitable 3 or 4 ring binder.
TECHNICAL DOCUMENTATION BULLETIN RECORD
INSERTED BY
BULLETIN NO. DATE RECEIVED
NAME SIGNATURE
870170 DECEMBER 97
TECHNICAL DOCUMENTATION BULLETIN RECORD
INSERTED BY
BULLETIN NO. DATE RECEIVED
NAME SIGNATURE
870170 DECEMBER 97
LIST OF ABBREVIATIONS
ADE Atlantic Diesel Engines GAL/min Gallon Per Minute

o
C Degree Celsius Gr Grade
Ω Ohm hex Hexagonal
A Ampere HT High Tensile
A/R As Required hz Hertz
AC Alternating Current ID Internal Diametre
Ah Ampere Hours in3 Cubic Inch
API American Petroleum Institute incl Including
approx Approximately ISO International Orginisation of Standards
Apr April Jan January
assy Assembly JIC Joint Industry Conference Standards
ATDC After Top Dead Centre Jul July
Aug August Jun June
BHP Brake Horse Power kg Kilogram
BSP British Standard Pipe km/h Kilometre Per Hour
BTDC Before Top Dead Centre kPa Kilopascal
CGA Compressed Gas Association Inc kW Kilowatt
CO2 Carbon Dioxide l/min Litre Per Minute
CTD Control Traction Differential lb Pound
db Decibels LED Light Emitting Diode
DBH Diametre at Breast Height LH Left Hand
DC Direct Current lube Lubrication
Dec December m Metre
deg or o Degree m3 Cubic Metre
dia Diametre mA Miliampere
diff Differential Mar March
E.G.S. Electronic Gear Shifting max Maximum
ext Extension min Minimum
Feb February mm Millimetre
FMC Front Mount Cab mm3 Cubic Milimetre
870170 DECEMBER 97
Nm Newton Metre SAE Society of Automotive Engineers
No. Number Sep September
Nov November SMC Side Mounted cab
N/O Normally Open SMR Service Metre Reading
NPT National Pipe Thread std Standard
NSI Non Stock Item strt Straight
Oct October TBN Total Base Number
OD Outside Diametre TDC Top Dead Centre
P/N Part Number temp Temperature
press Pressure thru Through to and Including
psi Pound per Square Inch UNC Unified National Coarse
PTO Power Take Off USGAL United States Gallon (3.7854 litre)
Qty Quantity V Volt
REV Reverse W Watt
rev/min Revolutions Per Minute W/O With out
RH Right Hand ZF Zahnradfabrik Passau Gmbh
RSG Recommended Service Guide
SABS South African Bureau of Standards
870170 DECEMBER 97
ORDERING OF PARTS
To facilitate the ordering of parts, the following information is required to determine the correct part for your
BELL product.
1. The model and serial number of your BELL product.

2. The serial number of the relevant assembly.
3. The part number.
4. The section, page and item number where the part appears in the parts manual.
5. The quantity required.
6. Your order number.
7. The delivery address.
8. The method of delivery.
Any other information which will assist us in getting the parts to you with the least amount of trouble or delay
should be given. This information will be noted and filed for future reference.
870170 DECEMBER 97
870170 DECEMBER 97
MACHINE DIMENSION
70°
5 982 (19' 7")
4 648 (15' 3")
B20B supertruck
3 126 (10' 3")
2 423 (7' 11")
B20B supertruck
1 898 (6' 3")
975 (3' 2")
25°
430 (1' 5")
1 342 800 800

(4' 5") (2' 7") (2' 7") 4 157 (13' 8") 1 960 (6' 5")
9 059 (29' 9")
3 140 (10' 4")

3 260 (10' 8")
374 (1' 3")
2 580 (8' 6")
Inside Turning Radius

4 919 mm (16' 1")
Outside Turning Radius
9 093 mm (29' 9")
X000175
Figure 1
870170 DECEMBER 97
870170 DECEMBER 97
SERIAL NUMBER PLATES
ATLANTIS DIESEL ENGINES (PTY) LTD

LICENCE DAIMLER-BENZ AG
ENGINE No. DB
ADE
MADE IN RSA
B25B
AEB XXXXXX TRA XXXXX
X000221
Figure 2
870170 DECEMBER 97
870170 DECEMBER 97
Service Kits
Service kits are available from your nearest BELL

Service Centre.
870170 DECEMBER 97
July 2, 1997 SECTION 2 ENGINE 2-1
SECTION 2
ENGINE
July 2, 1997 SECTION 2 ENGINE 2-2

ENGINE AND MISCELLANEOUS PARTS
25 6
5
27 4
1 2
26
24
18
28
19
30
22
31 23
29 20
32 21
34 18
33
8,9,10.11,12
19
36
7
35 15 16
3
13 20
17
21
14
P003709
June 17, 1997 B20B001 2-3

ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 250109 1 ENGINE, ADE, 366TI (Local - non emissions certified (grey) engine).
2 250375 1 ENGINE, ADE, 366TI (USA/Europe - certified (black) engine).
3 AD6732 0134 2 BELT, Drive Includes Both Drive Belts
4 AD200569 1 COVER, Cylinder Head
5 AD7261 0224 1 GASKET,Rocket Cover
6 AD200568 1 SEPERATOR,Oil
7 AD7620 0708 1 FAN
8 NSI 1 VISCOUS FAN COUPLING OPTION Fitted as standard to 366TI (From 01.11.96).
9 AD100301 1 NUT
10 AD200520 1 COUPLING
11 AD200521 1 ADAPTOR
12 AD100286 6 BOLT
13 AD63080164 1 WASHER, Sealing
14 AD7548 0011 1 PLUG
15 200861 1 STRAP, Earth
16 172064 2 BRACKET, Mounting, Engine, Front
17 100482 4 BOLT, Hex. Head
19 160445 4 WASHER, Spacer
20 203760 4 MOUNTING, Engine, Rubber
21 100413 4 NUT, Cleavelock
22 182730 2 BRACKET, Mounting, Engine, Rear
23 100128 4 SCREW, Hex. Head
24 AD6660 0185 1 FUEL FILTER ASSY
25 AD74340602 1 HEAD, Fuel Filter
26 221384 2 FILTER, Fuel
27 NSI 2 O RING
28 AD200610 2 BOWL, Filter
29 AD200321 1 OIL FILTER ASSY
30 221382 1 FILTER, Oil
31 NSI 2 O RING
32 AD200326 1 BOWL, Filter, Oil
33 AD200609 1 PLUG, Screw
34 AD6301 0037 1 WASHER, Sealing
35 DC100598 1 SCREW, Filter Bowl Long
June 17, 1997 B20B001 2-4

25 6
5
27 4
1 2
26
24
18
28
19
30
22
31 23
29 20
32 21
34 18
33
8,9,10.11,12
19
36
7
35 15 16
3
13 20
17
21
14
P003709
June 17, 1997 B20B001 2-5

36 AD6301 0079 1 WASHER, Sealing
June 17, 1997 B20B001 2-6

ENGINE COUPLING (KUZEL K040)
February 7, 1996 255032 2-7

ENGINE COUPLING (KUZEL K040)
1 255032 1 ENGINE COUPLING (KUZEL K040)
3 180693 1 ELEMENT, Flexable
4 202207 1 SLEEVE
5 202121 1 DISC, Friction
6 160511 1 HOUSING, Coupling
7 100507 8 SCREW, Cap
8 160512 1 ADAPTOR, Output
February 7, 1996 255032 2-8

AIR CLEANER SYSTEM (ADE 366TI)
20 1
19
18
19
20
1
P003667
June 17, 1997 B20B002 2-9

AIR CLEANER SYSTEM (ADE 366TI)
1 100310 2 NUT, Nyloc
2 290230 1 PRE CLEANER
3 290055 1 AIR CLEANER
4 200464 1 VALVE, Vacuator
5 200466 1 INFORMER, 20"
6 200633 2 BAND, Mounting
8 100283 2 NUT, Hex
10 100064 4 WASHER, Flat
11 100314 4 NUT, Nyloc
12 203536 2 CLAMP, T Bolt
15 200462 1 ELBOW, Rubber
16 181829 1 DUCT, Air
17 201663 1 REDUCER, Rubber Hump
18 190515 1 STRIP, Seal
21 100670 1 CLAMP, U Bolt
22 NSI 1 U BOLT
23 100276 2 WASHER, Copper
24 100314 2 NUT, Nyloc
25 NSI 1 BODY
June 17, 1997 B20B002 2-10

AIR CLEANER (14 INCH)
February 7, 1996 290055 2-9

AIR CLEANER (14 INCH)
1 290055 AIR CLEANER (14 INCH)
2 200634 1 COVER, End
3 140259 1 O RING
4 200637 2 NUT, Wing
5 200443 1 FILTER, Air, Primary
6 200444 1 FILTER, Air, Safety
7 NSI 1 BODY, Air Cleaner
8 NSI 1 SLEEVE, Valve Actuator
February 7, 1996 290055 2-10

PRE CLEANER (152.5 MM OUTLET)
February 7, 1996 290230 2-11

PRE CLEANER (152.5 MM OUTLET)
1 290230 PRE CLEANER (152.5 MM OUTLET)
2 202860 1 BOWL, Pre Cleaner
3 NSI 1 COVER, Pre Cleaner
4 NSI 1 BODY, Pre Cleaner
5 NSI 1 NUT, Wing
February 7, 1996 290230 2-12

EXHAUST SYSTEM
1
22
12
17 6
29 7
30 33
38
39
41
28 2
35 42
36 31
34
40
17 37
24 27 5
4
26 32
18
23 19
10
8
9 2
17 11
19
16 2
21
20 3
25 15
14 P003685
3 13
June 17, 1997 B20B003 2-15

EXHAUST SYSTEM
1 204349 1 STACK, Exhaust
2 201212 3 CLAMP, Exhaust
3 204035 2 CLAMP, Seal
4 AD100072 2 BOLT, Hex
5 173425 1 MOUNTING, Silencer
7 100312 4 NUT, Nyloc
8 203546 1 SILENCER
9 182727 2 MOUNTING, Silencer, Heatshield
11 203826 1 HEATSHIELD
12 171522 1 CLAMP, Stack
13 202385 1 PIPE, Exhaust
14 203825 1 HEATSHIELD
16 202386 1 PIPE, Exhaust
17 AD77321149 3 GASKET
18 202387 1 PIPE, Exhaust Upto 31.10.97
18 204561 1 PIPE, Exhaust From 01.11.97
21 100316 3 NUT, Nyloc
22 AD100054 3 BOLT, Hex
24 101309 4 WASHER
26 100288 3 NUT, Hex
27 100314 2 NUT, Nyloc
28 NSI 1 BRAKE, Exhaust
29 AD200288 1 HOUSING ASSY
30 AD77171030 1 SHAFT ASSY
31 AD77171043 1 BUTTERFLY
32 NSI 1 HOUSING
33 AD100071 1 SCREW, Hex
34 AD100073 1 SCREW, Hex
June 17, 1997 B20B003 2-16

EXHAUST SYSTEM
1
22
12
17 6
29 7
30 33
38
39
41
28 2
35 42
36 31
34
40
17 37
24 27 5
4
26 32
18
23 19
10
8
9 2
17 11
19
16 2
21
20 3
25 15
14 P003685
3 13
June 17, 1997 B20B003 2-17

EXHAUST SYSTEM
35 AD200096 1 LEVER
36 100281 1 NUT, Hex
37 AD77170060 1 BUSH
38 230130 1 CYLINDER, Air-Push
39 NSI 1 COVER, Dust
40 AD77320823 1 STUD, Bearing
42 AD77320810 1 BRACKET
June 17, 1997 B20B003 2-18

FUEL SYSTEM
12
14
13 16
15
12 18
2 12
17
4
12
13
3 11
12
7 8
18
19
9
13
11
10 12
P003665
June 17, 1997 B20B004 2-19

FUEL SYSTEM
1 290063 1 FILTER ASSY, Seperator, Water
2 220090 1 FILTER, Fuel, Spin On
3 201503 1 GASKET, Cork
4 170739 1 NECK, Filler
5 203650 1 CAP, Filler
7 210187 3 SIGHT GLASS, Level
8 100519 3 NUT
9 140528 1 WASHER, Dowty
10 120019 1 PLUG
11 120052 2 ADAPTOR, Pushlock, Male
12 200062 6 CLAMP, Hose
13 130002 A/R HOSE, Pushlock
14 120218 2 FITTING, Pushlock
15 120217 2 CONNECTOR
17 100314 2 NUT, Nyloc
18 120099 2 BANJO
19 181299 1 TANK, Fuel
19 182788 1 TANK, Fuel (With Fuel Sender Mounting) (Export)
June 17, 1997 B20B004 2-20

THROTTLE ASSEMBLY
16
11 13
7
2
4 17
12
5
10 8
9 14
10 15
1 3 8
1 P003340
June 17, 1997 B20B005 2-21

THROTTLE ASSEMBLY
1 100310 3 NUT, Nyloc
2 NSI 1 LEVER
3 NSI 1 CIRCLIP
4 172965 1 PLATE
7 201425 1 SWITCH, Interlock, Exhaust Brake Upto 31.10.96
8 200779 2 TIE ROD END
9 162981 1 ROD
10 100281 2 NUT, Hex
11 172082 1 BRACKET Upto 31.10.96
12 NSI 1 NUT
13 100309 2 NUT, Nyloc
14 100568 2 RIVET, Pop Upto 31.10.96
15 172403 1 LEVER Upto 31.10.96
16 200661 1 PEDAL ASSY
17 NSI 1 SCREW
June 17, 1997 B20B005 2-22

STOP CABLE ASSEMBLY
5
1
9 11 6
2
10
12
P003373
June 17, 1997 B20B006 2-23

STOP CABLE ASSEMBLY
1 203954 1 STOP CABLE ASSY Includes Items 2 and 12.
2 NSI 1 NIPPLE
3 202548 1 SWITCH, Proximity From 01.10.96
4 NSI 2 NUT
5 177108 1 LEVER
6 100309 2 NUT, Nyloc
8 203030 1 LEVER
9 174828 1 BRACKET, Mounting
11 174112 1 SPACER
12 NSI 1 SCREW
June 17, 1997 B20B006 2-24

COOLING SYSTEM (AIR TO AIR)
27
14 27
26
28 1
13
2
15
14 25
14 24 30
7 5 20 1
7
28 10 16 23
20 12
6 22
28
17
28
7 14
28
7
4
9 28 19
3 8 29
11
32 20
33
31
21
20
18
20
P003570
June 17, 1997 B20B007 2-25

COOLING SYSTEM (AIR TO AIR)
1 100332 8 NUT, Nyloc
2 161792 1 CONNECTOR, Manifold
4 203037 1 PIPE, Steel
5 203804 1 COOLER, Air
6 203022 1 PIPE, Outlet
7 203036 4 HOSE
9 203974 1 PROTECTOR, C Clamp
10 100312 2 NUT, Nyloc
11 130051 1 HOSE, Radiator
15 203467 2 FLAP, Rubber
16 171481 1 PIPE, Radiator
17 201684 1 HOSE, Elbow
18 201677 1 HOSE, Radiator
20 200089 7 CLAMP, Hose
21 203414 1 PIPE
22 203818 1 RADIATOR
23 173069 1 BRACKET, Mounting, Intercooler, RH
24 173068 1 BRACKET, Mounting, Intercooler, LH
25 173067 2 BRACKET, Mounting, Condenser
26 173923 1 PLATE, Top Intercooler Support
28 204033 16 CLAMP, Spring From 01.05.97
29 100319 2 NUT, Nyloc
30 101361 6 NUT, Cage From 01.05.97
31 203668 1 COWLING
June 17, 1997 B20B007 2-26

COOLING SYSTEM HEADER TANK
19 18 17 16
6
15
3
3 5 2
6 3
4 9
5
20
3
8 3
23
3 9 20
24 5
7 5 3
21 20
5 22
20 3
23
3
24
14
3 11
6 22
4 3 22
10 12 3
25
3
13
22
P003882
November 3, 1997 B20B032 2-27

COOLING SYSTEM HEADER TANK
1 203818 1 RADIATOR
2 201655 1 TANK,Header
3 200062 14 CLAMP, Hose
4 120212 2 ADAPTOR
6 160161 3 FITTING
7 125024 1 TEE
8 173654 1 PIPE
9 172645 2 BRACKET
10 130051 A/R HOSE
11 201128 A/R PIPE
12 201644 A/R ELBOW, Rubber
13 162620 1 PLUG
14 202999 1 CAP
15 174682 1 CLAMP
16 140273 1 O RING
17 120037 1 PLUG
18 161667 1 ADAPTOR
19 202485 1 SWITCH
20 203927 4 GROMMET
21 205080 1 PIPE, Thermostat
22 200089 4 CLAMP, Hose
23 NSI 2 BOLT, Hexagon REFER to ADE Manual
24 NSI 2 WASHER, Flat REFER to ADE Manual
25 130021 1 HOSE, Pushlock
November 3, 1997 B20B032 2-28

July 2, 1997 SECTION 3 POWER TRAIN 3-1
SECTION 3
POWER TRAIN
July 2, 1997 SECTION 3 POWER TRAIN 3-2

TRANSMISSION AND MISCELLANEOUS PARTS
27 26 4 31
32 30
25
19 2
29 12
1
29
19
33 16
7
28 9
14
11
3
15
17
10 18
17 13
6 8
17
24 5
3 21 22
23
20 P003379
June 17, 1997 B20B008 3-3

TRANSMISSION AND MISCELLANEOUS PARTS
1 Z0501 209 478 1 SWITCH, Pressure
2 250141 1 TRANSMISSION, ZF 6WG200, T/C 2.261:1 I/A 33/66 8.5C Z4644 026 287
2 250139 1 TRANSMISSION, ZF 6WG200, 2.261:1 33/66 8.5C Z4644 026 286 (With Retarder)
4 Z4644 303 568 1 FLANGE, 8.5C
6 160870 4 SPACER
7 160461 4 WASHER
9 100314 16 NUT, Nyloc
10 170448 1 BRACKET, Mounting, LH
11 170449 1 BRACKET, Mounting, RH
12 174900 1 BRACKET, Mounting, Rear
13 202870 4 MOUNTING, Megi
14 260630 1 KIT, Dipstick Tube Extension
15 100464 2 SCREW, Cap
16 190321 1 TUBE, Dipstick
17 Z4642 331 216 3 GASKET
18 Z4642 331 056 1 PLATE, Baffle
20 160623 1 SEAL PROTECTION
21 Z0636 305 016 1 PLUG
22 Z0634 801 074 1 RING, Seal
24 Z4644 301 016 1 PLATE, Cover
26 Z0750 131 053 1 FILTER, Oil, Transmission
28 200384 1 SENDER, Transmission Temperature
30 Z0636 015 127 2 SCREW, Hex
31 Z1269302164 1 WASHER, Tab
32 162460 1 WASHER
33 200694 1 SENDER, Oil Temperature
June 17, 1997 B20B008 3-4

TRANSMISSION DIFFERENTIAL LOCK ACTUATOR
2
10
4 3
6 1
8
7 +
P001526
June 17, 1997 B20B009 3-5

TRANSMISSION DIFFERENTIAL LOCK ACTUATOR
1 202536 1 SWITCH, Sensor
2 170448 1 BRACKET, Mounting, Actuator
4 120138 1 BOLT, Banjo
5 120137 1 BANJO
6 200062 4 CLAMP, Hose
8 Z0501 002 473 1 KIT, Differential Lock Air Actuator
9 171048 1 ROD, Link
10 210271 1 VALVE, Control, Differential Lock (In Cab)
June 17, 1997 B20B009 3-6

OIL COOLER ASSEMBLY
13 4 11
6,9
3
6,9
12 5
14
3
13 4 11
10
8
6 10 5
6 7 12
15
1
P003666
June 17, 1997 B20B010 3-7

OIL COOLER ASSEMBLY
1 120817 1 ELBOW
2 201379 1 COOLER, Oil Standard.
2 203802 1 COOLER, Oil Retarder Option.
3 240835 2 HOSE ASSY
4 201377 4 MOUNTING, Rubber
6 120035 6 CONNECTOR Standard.
8 171402 1 PIPE ASSY
9 120242 2 CONNECTOR Retarder Option.
10 240195 2 HOSE ASSY
11 100310 4 NUT, Nyloc
12 190242 2 ADAPTOR, Flange
14 203522 A/R WRAP, Hose
15 120100 2 ELBOW
June 17, 1997 B20B010 3-8

PROPSHAFT LAYOUT
9,10
1
2
8
3
7
5,9 11 6
P003715
July 17, 1997 B20B011 3-9

PROPSHAFT LAYOUT
3 290069 1 PROPSHAFT ASSY Upto 01.10.96
3 290583 1 PROPSHAFT ASSY From 02.10.96
4 290180 1 PROPSHAFT ASSY
6 290201 1 PROPSHAFT ASSY Upto 01.10.96
6 290589 1 PROPSHAFT ASSY From 02.10.96
9 100271 16 NUT,Clevelock
11 160953 1 SHAFT
July 17, 1997 B20B011 3-10

PROPSHAFT ASSEMBLY
1
P003726
July 17, 1997 290069 3-11

PROPSHAFT ASSEMBLY
1 290069 1 PROPSHAFT ASSEMBLY
2 NSI 1 TUBE
3 200233 2 CROSS AND ROLLER
4 100470 8 SCREW, Cap
July 17, 1997 290069 3-12

PROPSHAFT ASSEMBLY
1
P003726
July 15, 1997 290583 3-17

PROPSHAFT ASSEMBLY
2 NSI 1 TUBE
4 100470 8 SCREW, Cap
July 15, 1997 290583 3-18

PROPSHAFT ASSEMBLY
4 P002469
July 17, 1997 290180 3-15

PROPSHAFT ASSEMBLY
2 NSI 1 TUBE
4 200227 2 FLANGE, Yoke, Din 587.15
5 100211 16 SCREW, Hex. Head‘’ Not Included In 290180
July 17, 1997 290180 3-16

PROPSHAFT (UPTO 01.10.96)
P002946
July 17, 1997 290201 3-17

PROPSHAFT (UPTO 01.10.96)
3 100720 8 BOLT, Hex
July 17, 1997 290201 3-18

PROPSHAFT ASSEMBLY (FROM 02.10.96)
P003729
August 19, 1997 290589 3-21

PROPSHAFT ASSEMBLY (FROM 02.10.96)
2 203301 1 PROPSHAFT, Centre
3 202500 2 CROSS AND ROLLERS
4 100720 8 BOLT, Hex
August 19, 1997 290589 3-22

PROPSHAFT ASSEMBLY
P003400
July 15, 1997 290246 3-15

PROPSHAFT ASSEMBLY
3 100476 8 SCREW, Cap
July 15, 1997 290246 3-16

DRIVELINE
February 18, 1997 261375 3-23

DRIVELINE
1 160953 1 SHAFT, Drive
2 150116 2 BEARING
3 140301 4 SEAL, Oil
4 160954 2 PLATE, Cover, Seal
6 140108 2 V RING
7 170943 2 FLINGER
8 201756 1 YOKE, 8.5 C
9 160737 2 WASHER
10 100405 2 NUT, Castle
11 100008 2 PIN, Split
12 100271 8 NUT, Selflock
13 161732 1 FLANGE, Output
14 160566 1 DISC
17 290096 1 FLANGE, Adaptor
18 162053 1 BRACKET, Housing
19 162054 1 BRACKET, Housing
February 18, 1997 261375 3-24

PARK BRAKE ACTUATOR (FROM 01.07.97)
4 31
21
22 23
24
12
25
6
5
7
8 26
11
16
2
3
13
28 9
27 17
29
14
18
10
10
30 19
15
20
P003435
February 12, 1997 290098 3-25

PARK BRAKE ACTUATOR (FROM 01.07.97)
1 290098 1 PARK BRAKE ACTUATOR
2 220135 1 KIT, Carrier and Lining
3 2 PADS, Brake
4 NSI 1 CALIPER, Brake
5 NSI 1 PLUG
6 ** 1 FITTING, Pressure Relief
7 ** 1 SEAL, Piston
8 ** 1 PISTON
9 220137 1 ACTUATOR ASSY Includes Items Marked *
10 * 1 ACTUATOR
11 NSI 1 SHAFT
12 220138 1 LEVER
13 ** 1 BEARING, Thrust
14 ** 1 GASKET
15 NSI 1 CAP ASSY
16 ** 4 WASHER
17 ** 4 BOLT, Hex. Head
18 NSI 2 NUT
19 NSI 2 WASHER
20 220136 1 BOOT KIT
21 NSI 1 BEARING, Journal
22 ** 1 O RING
23 ** 1 WASHER
24 ** 1 WASHER, Spring
25 ** 1 RING, Retaining
26 220138 1 ADJUSTER, Slack
27 NSI 1 PIN, Yoke
28 NSI 1 YOKE ASSY
29 NSI 1 PIN, Cotter
30 220140 1 KIT, Actuator Seal
31 220139 1 KIT, Overhaul Includes Items Marked **
February 12, 1997 290098 3-26

PARK BRAKE ASSEMBLY (FROM 01.07.97)
June 18, 1997 b20b012 3-27

PARK BRAKE ASSEMBLY (FROM 01.07.97)
2 100271 8 NUT, Clevelock
3 160566 1 DISC, Park, Brake
4 290096 1 FLANGE, Adaptor
5 183788 1 MOUNTING, Bracket, Top
6 174951 A/R SHIM, 1.6 mm
7 183787 1 MOUNTING, Bracket, Bottom
8 100992 9 SCREW, Cap
11 290098 1 PARK BRAKE ACTUATOR ASSY
12 183784 12 MOUNTING
June 18, 1997 b20b012 3-28

FRONT AXLE AND MISCELLANEOUS PARTS
18
17
16
13 14 15
12
11
5
1
3 4
2
10
7 9
6 8
June 18, 1997 B20B013 3-29

FRONT AXLE AND MISCELLANEOUS PARTS
1 200170 4 SHOCK ABSORBER
2 100293 8 NUT, Hex
3 100174 4 STUD, Shock Absorber
4 100316 8 NUT, Nyloc
5 201224 4 BUFFER, Rubber
6 200614 1 STRAP, Cable
7 100323 2 NUT, Nyloc
9 100314 16 NUT, Nyloc
10 200174 2 AIR SPRING ASSY
11 160312 2 BUSH, Bronze
12 160459 2 PIN, Pivot
14 170031 2 TAG, Lock
15 170467 2 PLATE, Retainer
17 240112 2 HOSE ASSY
18 200038 4 GREASE NIPPLE
June 18, 1997 B20B013 3-30

FRONT AXLE ASSEMBLY
1 3
47 35
2
29
28
31
27
26 34
25
32 33
21
14
19
32
4
23 24 51
13
7 8 12 20
11
10 22
9
49
5
48 45 36
38 40 38
39 54 41
37 39
52 44 53 43 52
6 16 46
46 50 46
17
18
15 16
30
.30
42 P003878
October 30, 1997 320477 3-31

FRONT AXLE ASSEMBLY
1 320477 1 AXLE ASSEMBLY
3 202038 2 SHAFT, Side
4 100211 48 SCREW, Cup
6 120396 2 PLUG
7 160227 2 PLATE, Cover
8 140191 2 O RING
9 160194 2 PLUG
10 201926 2 CIRCLIP
11 160193 2 RING
12 200846 2 GEAR, Sun
13 160956 2 RING, Thrust
14 190142 2 CARRIER, Planet
15 160181 8 PIN, Planet
16 160182 16 SHIM, Planet
17 200273 8 PINION, Planet
18 150060 8 BEARING, Roller
19 170222 2 CIRCLIP
20 160263 2 NUT, Lock
21 150018 2 ROLLER, Bearing
22 200271 2 GEAR, Sun
23 190141 2 WASHER
24 160575 2 CARRIER, Ring
26 160360 8 PLATE, Lock
28 161787 2 HUB
29 100268 24 STUD
30 100264 24 SCREW, Cap
31 100351 24 NUT
32 150069 4 BEARING
33 162077 2 DISC
34 140471 2 SEAL
35 100228 64 SCREW, Cap
October 30, 1997 320477 3-32

FRONT AXLE ASSEMBLY
1 3
47 35
2
29
28
31
27
26 34
25
32 33
21
14
19
32
4
23 24 51
13
7 8 12 20
11
10 22
9
49
5
48 45 36
38 40 38
39 54 41
37 39
52 44 53 43 52
6 16 46
46 50 46
17
18
15 16
30
.30
42 P003878
October 30, 1997 320477 3-33

FRONT AXLE ASSEMBLY
36 183677 1 HOUSING, Banjo
37 310175 1 DIFFERENTIAL ASSEMBLY
38 290385 4 CALIPER, Brake
39 120379 4 ELBOW
40 201420 6 P CLIPS
41 100310 6 NUT, Nyloc
42 120334 1 PLUG, Magnetic
43 173699 1 PIPE, Brake, RH
44 173700 1 PIPE, Brake, LH
45 100436 6 PIN, Hilti
46 120308 3 TEE
47 160571 2 AXLE, Stub
48 166228 1 SLINGER, Flange
49 203672 1 FLANGE
50 166198 1 MOUNTING
54 220014 1 PLUG
October 30, 1997 320477 3-34

REAR AXLE MOUNTINGS
November 18, 1996 B20b033 3-35

REAR AXLE MOUNTINGS
3 120149 2 REDUCER
5 173269 A/R SHIM
6 140207 4 O RING
7 160371 4 WASHER, Thrust
8 160788 2 BUSH, Ertalyte
9 182895 2 BEAM, Walking
10 100119 16 BOLT, Hex. Head
12 170549 4 PLATE, Spacer
13 170548 8 PLATE, Lock
14 200091 4 BLOCK, Sandwich
15 190228 4 TIE, Chain
17 100316 16 NUT, Nyloc
18 100301 120 NUT, Nyloc
19 100521 96 WASHER
20 100183 6 SCREW, Grub
21 160369 1 SHAFT, Pivot
22 172045 24 WASHER
23 203888 12 JOINT, Ball
24 162367 12 LINK, Pin
26 100231 2 SCREW, Cap
27 170549 4 PLATE, Spacer
28 170420 2 BAR, Stabilizer
29 180877 6 LINK, Drag
30 210016 2 BREATHER, Reservoir
November 18, 1996 B20b033 3-36

REAR AXLE ASSEMBLY
3 35
47
1 29
2
28
31
26 27 34
25
22
32
33
14
21
32 51
4
23 24
13
12
7 8
11
10 20
9 19 45
5 49
48 40 41
37
38 52 30 52 38
39 50
46 39
44 43
6
16
17
16 18
15 36
42
P003877
October 30, 1997 320474 3-37

REAR AXLE ASSEMBLY
1 320474 1 AXLE ASSEMBLY
3 202038 2 SHAFT, Side
4 100211 48 SCREW, Cup
6 120396 2 PLUG
8 140191 2 O RING
9 160194 2 PLUG
10 201926 2 CIRCLIP
11 160193 2 RING
12 200846 2 GEAR, Sun
13 160956 2 RING, Thrust
14 190142 2 CARRIER, Planet
15 160181 8 PIN, Planet
16 160182 16 SHIM, Planet
17 200273 8 PINION, Planet
18 150060 8 BEARING, Roller
19 170222 2 CIRCLIP
20 160263 2 NUT, Lock
22 200271 2 GEAR, Sun
23 190141 2 WASHER
24 160575 2 CARRIER, Ring
26 160360 8 PLATE, Lock
28 161787 2 HUB
29 100268 24 STUD
30 220014 1 PLUG
31 100351 24 NUT
32 150069 4 BEARING
33 162077 2 DISC
34 140471 2 SEAL
35 100228 64 SCREW, Cap
October 30, 1997 320474 3-38

REAR AXLE ASSEMBLY
3 35
47
1 29
2
28
31
26 27 34
25
22
32
33
14
21
32 51
4
23 24
13
12
7 8
11
10 20
9 19 45
5 49
48 40 41
37
38 52 30 52 38
39 50
46 39
44 43
6
16
17
16 18
15 36
42
P003877
October 30, 1997 320474 3-39

REAR AXLE ASSEMBLY
36 183675 1 HOUSING, Banjo
38 290385 4 CALIPER, Brake
39 120379 4 ELBOW
40 201420 6 P CLIPS
41 100310 6 NUT, Nyloc
43 173701 1 PIPE, Brake, LH
44 173702 1 PIPE, Brake, RH
45 100436 6 PIN, Hilti
46 120308 3 TEE
47 160571 2 AXLE, Stub
48 166228 1 SLINGER, Flange
49 203672 1 FLANGE
52 100264 12 SCREW, Cap
October 30, 1997 320474 3-40

DIFFERENTIAL ASSEMBLY
5 37
9 2 11 13 29
15 2
35
31
28
34
27
23
8 36
33
32 30
23
18
19
16
4 17
3
16 14
18
19 12
20
26
10
25 21
24 4
3
22
2
P003429
September 23, 1997 310175 3-41

2 NSI 1 DIFFERENTIAL CARRIER AND BEARING CAP
3 222053 4 SCREW, Bearing Cap
5 NSI 1 WASHER (Not Used)
6 200511 1 LOCK, Adjuster, RH
7 200883 1 PIN, Cotter
8 221030 1 LOCK, Adjuster, LH
9 221031 1 SPLITPIN
10 221942 1 ADJUSTER, RH
11 222055 1 ADJUSTER, LH
12 150064 1 CUP, Bearing, RH
13 222056 1 CUP, Bearing ,LH
14 221955 1 CONE, Bearing, RH
15 222057 1 CONE, Bearing, LH
16 222058 1 CASE, Differential
17 221957 12 SCREW, Cap
18 221945 2 GEAR, Side, RH
19 221946 2 WASHER, Thrust, Side Gear
20 221947 4 PINION, Side
21 221948 4 WASHER, Thrust, Side Pinion
22 221949 1 SPIDER
23 222067 1 CROWN WHEEL AND PINION
24 221163 1 KIT, Ring Gear and Nut
25 221164 16 BOLT
26 221091 16 NUT
27 227533 1 BEARING, Pilot
28 222071 1 CONE, Pinion Bearing
29 221950 1 CONE, Pinion Bearing
30 221971 A/R SPACER, Pinion Bearing, 635"
31 222073 1 PINION BEARING CAGE AND CUP ASSY
September 23, 1997 310175 3-42

5 37
9 2 11 13 29
15 2
35
31
28
34
27
23
8 36
33
32 30
23
18
19
16
4 17
3
16 14
18
19 12
20
26
10
25 21
24 4
3
22
2
P003429
September 23, 1997 310175 3-43

32 221074 1 CUP, Pinion Bearing
33 150074 1 CUP, Bearing
34 200543 A/R SHIM, 003"
34 221951 A/R SHIM, 005"
34 200545 A/R SHIM, 010"
34 200547 A/R SHIM, 020"
35 221979 6 SCREW, Cap
36 221958 1 SEAL, Oil
37 221196 1 NUT, Flanged
September 23, 1997 310175 3-44

BRAKE ASSEMBLY
2 1
2 1 6 7
6
3
29 4
7 5
5 4 3 8 8
19
19 24
19 27 19
20 9 22 23
20 14 11 22 10 27
23 9
22
15
11
23 15
18 10 21 13 21
21 24
28 14 14
14
21 12 26 25
14 21
21
17 23 23 16
22 16
20 14 20 22 23
22
19
19 19 19
29
P003716
October 23, 1997 B20B018 3-45

BRAKE ASSEMBLY
1 201415 2 RESERVOIR, Brake Fluid
2 221249 2 CAP, Reservoir
5 100314 4 NUT, Nyloc
6 120056 2 FITTING
9 120169 2 REDUCER
10 201795 2 ACTUATOR, Air/Hydraulic
11 120352 2 ADAPTOR
12 240271 1 HOSE ASSY
13 171333 1 PIPE
14 120308 6 BULKHEAD
15 172346 2 PIPE
16 173701 2 PIPE ASSY
17 173700 1 PIPE ASSY
18 173699 1 PIPE ASSY
19 120379 8 ELBOW
20 171079 4 PIPE ASSY
21 201420 16 P CLIPS
22 100436 16 PIN, Hilti
23 100310 16 NUT, Nyloc
25 240271 1 HOSE ASSY
26 240698 1 HOSE ASSY
27 120107 2 ELBOW
October 23, 1997 B20B018 3-46

BRAKE CALIPER
2
5
17 6
3
7
10
11
4
16
15
10
7
12
13
14
P001544
November 6, 1996 290385 3-59

BRAKE CALIPER
1 290385 1 BRAKE CALIPER
2 NSI 1 HOUSING
3 223905 4 PLATE, End
5 NSI 4 PLUG
6 201428 2 BLEEDER, Hydraulic, Valve
7 * 4 O RING
8 * 4 RING, Backup
9 223907 4 PISTON
10 * 4 COVER, Dust
11 223906 2 PAD, Disc
12 * 2 O RING
13 223908 2 HEAD, Cylinder
14 120332 1 PLUG
15 223909 1 KIT, Seal, Brake Caliper Includes Items Marked *
16 100264 6 SCREW, Cap Item Not Included With Caliper
17 188127 2 SCRAPER Optional Extra / Item Not Included With Caliper
November 6, 1996 290385 3-60

BRAKE CALIPER COVER PLATES
June 18, 1997 B20B014 3-49

BRAKE CALIPER COVER PLATES
1 260142 2 BRAKE CALIPER COVER PLATES Optional Extra
2 183084 1 MOUNTING, Cover Plate, LH
3 183085 1 MOUNTING, Cover Plate, RH
4 173907 1 PLATE, Top
5 173908 1 PLATE, Bottom
June 18, 1997 B20B014 3-50

TRAILING AXLE ASSEMBLY
1 11
8
10 14
12
9
13
4
2 6
18
17
3 5 7
16
15 15 P003746
July 31, 1997 320879 3-51

TRAILING AXLE ASSEMBLY
1 320879 1 TRAILING AXLE ASSEMBLY
2 174402 2 PLATE, Cover, Hub
3 170222 2 CIRCLIP
5 160263 2 NUT, Lock
6 190141 2 WASHER
7 150069 2 BEARING, Taper, Roller
8 161788 2 HUB, Trailing Axle
9 100351 24 NUT, Tapered
10 100268 24 STUD, Wheel Drive
11 162077 2 DISC, Axle
12 100228 60 SCREW, Cap
13 201926 2 CIRCLIP, Inner
14 140471 2 SEAL, Cassette
15 290385 2 BRAKE CALIPER ASSEMBLY
16 181404 1 BEAM, Trailing Axle
17 172239 2 SPACER, Bearing
18 100231 12 SCREW, Cap
July 31, 1997 320879 3-52

WHEEL ASSEMBLY (20.5R25)
VKT**
2 RL2**
P003317
October 1, 1996 260257 3-83

WHEEL ASSEMBLY (20.5R25)
1 260257 1 WHEEL ASSEMBLY (20.5R25)
2 190232 1 RIM, 3 Piece
3 202063 1 VALVE, Jumbo, Straight
4 200438 1 SPUD, Tubeless
5 200488 1 TYRE, 20.5R25 Specify Type Of Tyre When Ordering eg:(RL2** OR VKT2**)
October 1, 1996 260257 3-84

SPECIAL TOOLS
P001204
June 18, 1997 B20B015 3-55

SPECIAL TOOLS
1 280003 1 SPANNER, Wheel
June 18, 1997 B20B015 3-56

July 2, 1997 SECTION 4A HYDRAULIC SYSTEM 4-1
SECTION 4A
HYDRAULIC SYSTEM
July 2, 1997 SECTION 4A HYDRAULIC SYSTEM 4-2

HYDRAULIC SYSTEM
27 55 35
32 52 72 38
53 30 40
31 57
40
42
36 41
20
1 51
15 51
15 16 55 54
25
12 36
65 37
T L
64
P R 56
72
24
15 18 40
15
6 67 50
63 3 2 39
1 60
10 68
23 1 43 29
14 15 4
44 40
1 15 8 34 9 71
19 21 4 41
28 70
69 47
49
15 P T R L CL CR 5 49 46
25 69
13 48 47
PP LS HT HP EF 44 40
12 61 9 42
11 43
22
45
12 26
53 22 43
66 7 62 44
27 59
60 9
11 33 P003710
17 58
June 25, 1997 B20B016 4-3

HYDRAULIC SYSTEM
3 210106 1 STRAINER, Suction, 90 Micron
5 170469 1 PIPE, Elbow
6 210431 1 PUMP, Hydraulic
8 210162 1 AMPLIFIER, Flow
9 101350 12 SCREW, Cap
11 190343 3 ADAPTOR
12 121045 2 ADAPTOR
13 240507 1 HOSE ASSY
14 120365 1 ELBOW
15 120355 8 ADAPTOR
16 120252 1 ELBOW
17 201873 1 TEST POINT
19 240766 1 HOSE ASSY
20 210413 1 VALVE, Steering
21 160586 2 ADAPTOR
22 120100 2 ELBOW
24 170453 1 T PIECE ASSY
25 240166 4 HOSE ASSY
26 190535 1 ELBOW
27 230285 1 CYLINDER, Steering, LHS
27 230290 1 CYLINDER, Steering, RHS
28 240755 1 HOSE ASSY
31 210283 1 VALVE, Control, 1 Bank
32 240753 1 HOSE ASSY
33 240247 1 HOSE ASSY
34 240245 1 HOSE ASSY
June 25, 1997 B20B016 4-4

HYDRAULIC SYSTEM
27 55 35
32 52 72 38
53 30 40
31 57
40
42
36 41
20
1 51
15 51
15 16 55 54
25
12 36
65 37
T L
64
P R 56
72
24
15 18 40
15
6 67 50
63 3 2 39
1 60
10 68
23 1 43 29
14 15 4
44 40
1 15 8 34 9 71
19 21 4 41
28 70
69 47
49
15 P T R L CL CR 5 49 46
25 69
13 48 47
12 61 9 42
11 43
22
45
12 26
53 22 43
66 7 62 44
27 59
60 9
11 33 P003710
17 58
June 25, 1997 B20B016 4-5

HYDRAULIC SYSTEM
35 170655 1 PLATE, Mounting
36 120298 4 BUKLHEAD
37 181291 1 TANK, Hydraulic
38 240281 2 HOSE ASSY
39 180541 1 PIPE ASSY
41 240251 4 HOSE ASSY
42 230054 2 CYLINDER, Tip
43 140132 3 O RING
44 120222 6 FLANGE, Half
45 210467 1 FILTER ASSY, Hydraulic
47 120183 2 BUSH, Reducing
48 210012 1 FILTER ASSY
51 120811 2 ELBOW
55 240427 2 HOSE ASSY
56 120209 1 ADAPTOR, Flanged
57 240540 1 HOSE ASSY
58 240631 1 HOSE ASSY
59 190610 1 T PIECE, Modified
62 120284 2 REDUCER
63 240600 1 HOSE ASSY
64 201737 1 TEST POINT
66 121024 1 T PIECE
67 140131 1 O RING
68 240647 1 HOSE ASSY
June 25, 1997 B20B016 4-6

HYDRAULIC SYSTEM
27 55 35
32 52 72 38
53 30 40
31 57
40
42
36 41
20
1 51
15 51
15 16 55 54
25
12 36
65 37
T L
64
P R 56
72
24
15 18 40
15
6 67 50
63 3 2 39
1 60
10 68
23 1 43 29
14 15 4
44 40
1 15 8 34 9 71
19 21 4 41
28 70
69 47
49
15 P T R L CL CR 5 49 46
25 69
13 48 47
12 61 9 42
11 43
22
45
12 26
53 22 43
66 7 62 44
27 59
60 9
11 33 P003710
17 58
June 25, 1997 B20B016 4-7

HYDRAULIC SYSTEM
70 120983 1 REDUCER
71 160316 1 NIPPLE
72 120299 4 NUT, Bulkhead
June 25, 1997 B20B016 4-8

HYDRAULIC TAILGATE SYSTEM (OPTIONAL)
12
6
13 6
13
1
6
14 7
10 5
8 11
DOWN
8
9
4 3 2
UP
5
7
10 9 6
8 11
14
13
13 6
6 12
P003842
June 25, 1997 B20B017 4-9

HYDRAULIC TAILGATE SYSTEM (OPTIONAL)
1 180541 1 PIPE ASSY
2 120386 2 T PIECE
5 120984 2 REDUCER
8 121055 4 UNION
9 121030 2 T PIECE
10 240406 4 HOSE ASSY
11 181776 2 PIPE ASSY
12 230083 2 CYLINDER, Steering
13 120814 4 ELBOW
14 174274 8 RETAINER, Hose
June 25, 1997 B20B017 4-10

HYDRAULIC TANK
16
15
1
14
P003345
October 16, 1996 B25B017 4-11

HYDRAULIC TANK
1 4 WASHER
2 181291 1 TANK, Hydraulic
3 100220 6 SCREW, Cap
4 210099 1 BREATHER, Filler, Pressurised
5 NSI 1 CAP
6 NSI 1 NECK, Filler
7 NSI 2 SEAL
8 NSI 1 FILTER
10 173304 1 LID, Hydraulic Tank
11 203774 1 GASKET
12 210106 1 FILTER, Suction, 90 micron .
13 210187 2 SIGHT GLASS, Level 210160 superceded
14 4 NUT, Nyloc
15 4 SCREW, Set, Hex
October 16, 1996 B25B017 4-12

EMERGENCY STEERING SYSTEM (OPTIONAL - UPTO 28.02.97))
38 36
4
5 14 37
25 39
9 2
17
18
10 14
13
17
26
27 9 11
16
15 23
CR A
8 9 8
P 7
22 24 16
M
3
6
12 21 28 29 30
31 32
35
P R T L CL CR
1
19 34
PP LS HT HP EF
20 23
33
P003390
November 13, 1996 B25B064 4-13

EMERGENCY STEERING SYSTEM (OPTIONAL - UPTO 28.02.97)
1 210162 1 FLOW AMPLIFIER
2 210431 1 PUMP
3 181291 1 TANK
4 261236 1 KIT, Emergency Steering
5 210328 1 ACCUMULATOR
6 210346 1 BLOCK, Emergency Steering
7 210303 1 MOTOR, Electric
8 120818 3 ELBOW
9 120967 4 ADAPTOR
10 240279 1 HOSE ASSY
11 240223 1 HOSE ASSY
12 240278 1 HOSE ASSY
13 120812 1 ELBOW
14 120035 2 CONNECTOR Upto 28.02.97
16 120386 1 T PIECE
17 120284 2 REDUCER Upto 28.02.97
18 210091 1 CHECK VALVE
19 240596 1 HOSE ASSY
20 190343 1 ADAPTOR
23 120100 2 ELBOW
24 240547 1 HOSE ASSY
25 240412 1 HOSE ASSY
28 100415 4 NUT, Nyloc
34 174800 1 PLATE
35 204874 1 HARNESS
November 13, 1996 B25B064 4-14

EMERGENCY STEERING SYSTEM (OPTIONAL - UPTO 28.02.97))
38 36
4
5 14 37
25 39
9 2
17
18
10 14
13
17
26
27 9 11
16
15 23
CR A
8 9 8
P 7
22 24 16
M
3
6
12 21 28 29 30
31 32
35
P R T L CL CR
1
19 34
PP LS HT HP EF
20 23
33
P003390
November 13, 1996 B25B064 4-15

EMERGENCY STEERING SYSTEM (OPTIONAL - UPTO 28.02.97)
36 100143 4 SCREW, Cap
39 140131 1 O RING
November 13, 1996 B25B064 4-16

EMERGENCY STEERING SYSTEM (OPTIONAL - FROM 01.03.97)
34
39
4 38
5 40
25
17
9 2
18
10 14
13
36
26
27 9 11
16
15 23
CR A
8 9 8
P 7
22 24 16
M
3
6
12 21 28 29 30
31 32
35
P R T L CL CR
1
19 34
PP LS HT HP EF
20 23
33
P003501
March 11, 1997 B25B067 4-17

2 210431 1 PUMP
3 181291 1 TANK
4 261236 1 KIT, Emergency Steering
5 210328 1 ACCUMULATOR
6 210346 1 BLOCK, Emergency Steering
7 210303 1 MOTOR, Electric
8 120818 3 ELBOW
9 120967 4 ADAPTOR
10 240279 1 HOSE ASSY
11 240223 1 HOSE ASSY
12 240278 1 HOSE ASSY
13 120812 1 ELBOW
14 120035 1 CONNECTOR From 01.03.97
16 120386 1 T PIECE
17 121452 1 ADAPTOR From 01.03.97
18 210091 1 CHECK VALVE
19 240596 1 HOSE ASSY
20 190343 1 ADAPTOR
23 120100 2 ELBOW
24 240547 1 HOSE ASSY
25 240412 1 HOSE ASSY
28 100415 4 NUT, Nyloc
34 174800 1 PLATE
35 204874 1 HARNESS
March 11, 1997 B25B067 4-18

34
39
4 38
5 40
25
17
9 2
18
10 14
13
36
26
27 9 11
16
15 23
CR A
8 9 8
P 7
22 24 16
M
3
6
12 21 28 29 30
31 32
35
P R T L CL CR
1
19 34
PP LS HT HP EF
20 23
33
P003501
March 11, 1997 B25B067 4-19

36 121000 1 REDUCER From 01.03.97
39 100143 4 SCREW, Cap
40 140131 1 O RING
March 11, 1997 B25B067 4-20

TIP LEVER EXTENSION (OPTIONAL)
3
6
8
5 2
P003392
November 14, 1996 B25B065 4-21

TIP LEVER EXTENSION (OPTIONAL)
1 210283 1 VALVE, SP18
5 174042 1 EXTENSION, Tip Lever
6 223597 1 ADAPTOR, Splined
7 223575 1 BALL
November 14, 1996 B25B065 4-22

HYDRAULIC FILTER / BREATHER ASSEMBLY
January 16, 1996 210012 4-15

HYDRAULIC FILTER / BREATHER ASSEMBLY
1 210012 1 HYDRAULIC FILTER / BREATHER ASSEMBLY
2 220010 1 ELEMENT, Filter
3 NSI 1 SEAL
4 NSI 1 HEAD, Filter
5 NSI 1 VALVE, Bypass
6 NSI 1 SCREW, Grub
January 16, 1996 210012 4-16

FLOW AMPLIFIER
January 26, 1996 210162 4-19

FLOW AMPLIFIER
2 NSI 16 SCREW
3 100065 16 WASHER, Spring
4 100228 2 SCREW, Cap
6 NSI 1 COVER
7 NSI 1 COVER
8 * 4 O RING
9 * 4 O RING
10 * 2 O RING
11 NSI 1 PLATE, Seal
12 NSI 1 PLATE, Seal
13 NSI 1 PLUG
14 * 1 O RING
15 NSI 1 PLUG
16 * 1 SEAL
17 221201 1 VALVE, Relief, Pressure
18 NSI 1 BODY, Valve
19 NSI 1 ADJUSTER, Pressure
20 NSI 1 SPRING
21 NSI 1 POPPET
22 * 1 SEAL
23 NSI 1 SCREW, Orifice
24 NSI 1 VALVE, Throttle Check
26 NSI 1 PLUG
27 NSI 1 BALL
28 NSI 1 SPRING
29 NSI 1 AMPLIFIER SPOOL ASSY
30 NSI 1 VALVE, Check
31 NSI 1 GUIDE, Spring
32 NSI 1 SPRING
33 NSI 1 BALL
34 NSI 1 PLUG
35 * 1 O RING
January 26, 1996 210162 4-20

FLOW AMPLIFIER
January 26, 1996 210162 4-21

FLOW AMPLIFIER
36 NSI 1 SPOOL, Amplifier
37 NSI 1 PIN, Slug
38 NSI 1 PIN
39 NSI 2 RING, Retaining
40 NSI 1 SLUG
41 NSI 1 SPRING
42 NSI 1 PLUG
44 NSI 1 PLUG
45 NSI 1 SPOOL, Priority
46 NSI 1 SPRING
47 NSI 1 STOP
49 NSI 1 SPOOL, Directional
50 NSI 2 CONTROL, Spring
51 NSI 2 SPRING
52 NSI 2 SPRING
53 NSI 2 STOP
54 221200 2 VALVE, Shock and Suction
55 NSI 1 NUT
57 NSI 1 STOP
58 NSI 1 SPRING
59 NSI 1 POPPET
60 NSI 1 GUIDE, Spring
61 * 1 O RING
62 NSI 1 SPRING
63 NSI 1 SPRING
65 * 1 O RING
66 NSI 1 INSERT, Valve
67 NSI 1 VALVE
68 NSI 1 HOUSING, Valve
69 220655 1 KIT, Seal, Flow Amplifier Includes Items Marked *
January 26, 1996 210162 4-22

CONTROL VALVE (ONE BANK)
January 29, 1996 210283 4-23

1 210283 1 CONTROL VALVE (ONE BANK)
2 NSI 1 BODY, Section, Work
3 NSI 1 SPOOL
4 223566 1 VALVE, Check
5 NSI 1 PLUG
6 NSI ** 1 O RING
7 NSI 1 SPRING
8 NSI 1 POPPET
9 223567 1 HANDLE ASSY
10 NSI 1 KNOB
11 NSI 1 HANDLE
12 100288 1 NUT, Hex
13 NSI 1 LEVER, Ball
14 NSI 1 COVER, Dust
15 NSI 1 PIN
16 NSI 1 COVER, End
17 223048 4 SCREW, Cap
18 NSI 1 PLATE
19 ** 2 RING, Wiper
20 ** 2 O RING
21 NSI 1 END, Spool
22 223576 1 NEUTRAL POSITION ASSY
23 NSI 2 SEAT, Spring
24 NSI 1 SPRING
25 NSI 1 COLLAR, Stop
26 ** 1 O RING
27 ** 1 RING, Wiper
28 NSI 1 PLATE
29 NSI 1 COVER, End
30 NSI 2 SCREW, Cap
31 223574 3 VALVE, Pressure Relief
32 NSI 1 PLUG
33 ** 1 O RING
34 ** 1 O RING
35 NSI 1 SPRING
January 29, 1996 210283 4-24

January 29, 1996 210283 4-25

36 NSI 1 COVER, Seal
37 NSI 1 NUT, Lock
38 NSI 1 SCREW, Adjusting
39 NSI 1 POPPET
40 NSI 1 SEAT, Valve
41 NSI 1 BODY, Valve, Relief
42 ** / *** 1 O RING
43 ** / *** 1 RING, Backup
44 ** / *** 1 O RING
45 * 2 O RING
46 * 1 O RING
47 * 1 RING, Thrust
48 * 1 O RING
49 NSI 1 SECTION, Inlet
50 NSI 2 PLATE, Mounting
51 NSI 4 SCREW, Cap
52 NSI 1 COVER
53 NSI 1 PLUG
54 NSI 3 STUD
55 100314 6 NUT, Nyloc
56 140558 2 KIT, Seal, Between Section Includes Items Marked *
57 140559 1 KIT, Seal, Seperate Section Includes Items Marked **
58 140560 1 KIT, Seal, Relief Valve Includes Items Marked ***
January 29, 1996 210283 4-26

STEERING VALVE (FROM 01.12.94)
January 31, 1996 210413 4-27

STEERING VALVE (FROM 01.12.94)
1 210413 1 STEERING VALVE
2 * 1 RING, Seal, Dust
3 NSI 1 HOUSING, SPOOL AND SLEEVE ASSY
4 NSI 1 BALL
5 NSI 1 SEAT
6 * 1 O RING
7 * 1 KIN RING
8 222601 1 BEARING ASSY
9 NSI 1 RING
10 NSI 1 PIN, Cross
11 NSI 1 SHAFT, Cardan
12 NSI 1 SPACER
13 * 1 O RING
14 NSI 1 PLATE, Distributor
15 NSI 1 GEAR WHEEL SET
16 * 3 O RING
17 NSI 1 COVER, End
18 * 7 WASHER
19 * 1 PIN, Roll
20 NSI 1 SCREW, With Bore
21 NSI 6 SCREW
22 NSI 1 PLATE, Name
23 NSI 2 SCREW, Drive
24 222602 1 SPRING SET
25 221202 1 KIT, Seal, Steering Valve Includes Items Marked *
January 31, 1996 210413 4-28

HYDRAULIC PUMP
February 2, 1996 210431 4-29

HYDRAULIC PUMP
1 210431 1 HYDRAULIC PUMP
2 223219 4 SCREW, Cap
3 223247 1 VALVE, Pilot
4 223220 1 PLUG
5 223218 3 O RING
6 100256 4 SCREW, Cap
7 223244 4 O RING
8 223234 1 PLATE, Port
9 223213 2 PIN, Double Break Off
10 223214 1 PIN, Dowel
11 223246 2 PLUG, Seal
12 223257 1 PISTON, Control
13 223258 1 GUIDE, Piston
14 223259 1 PISTON,
15 223261 1 SPRING
16 223260 1 GUIDE, Piston
17 223231 1 ROTARY GROUP
18 223250 1 PLATE, Distributor
19 223255 1 V-Ring
20 223253 1 SPRING
21 223254 1 PIN, Pressure
22 223249 1 CYLINDER
23 223252 1 BALL, Retaining
24 223251 1 PLATE,Retaining
25 223248 9 PISTON
26 223238 1 DISC, Tuning
27 223240 1 BEARING, Roller, Tapered
28 223237 1 DISC
29 223235 1 PLATE, Swash
30 223241 2 BEARING, Plate, Swash
31 223236 1 SHAFT, Drive
32 223239 1 BEARING, Roller, Tapered
33 223243 1 O RING
34 223233 1 HOUSING, Pump
35 223212 1 PLUG
February 2, 1996 210431 4-30

HYDRAULIC PUMP
February 2, 1996 210431 4-31

HYDRAULIC PUMP
36 140062 1 O RING
37 223245 1 V-Ring
38 223242 1 SEAL, Shaft
February 2, 1996 210431 4-32

HYDRAULIC FILTER ASSEMBLY
October 7, 1997 210467 4-33

HYDRAULIC FILTER ASSEMBLY
1 210467 1 HYDRALIC FILTER ASSEMBLY
2 NSI 1 HEAD, Spin On
3 NSI 1 RING, Retainer
4 210466 2 ELEMENT, Spin On
October 7, 1997 210467 4-34

TIP CYLINDER
February 5, 1996 230054 4-35

TIP CYLINDER
1 230054 1 TIP CYLINDER
3 180509 1 ROD
4 100341 1 NUT, Castle
5 161312 1 PISTON
6 180756 1 BARREL
7 160556 1 NECKBUSH
8 140576 1 KIT, Seal, Tip Cylinder
9 NSI 1 PIN, Split
10 NSI 1 O RING
11 NSI 1 SEAL, Piston
12 NSI 1 SEAL, Wiper
13 NSI 1 RING, Backup
14 NSI 1 O RING
15 NSI 1 O RING
16 NSI 1 U SEAL
February 5, 1996 230054 4-36

STEERING CYLINDER
February 5, 1996 230083 4-43

STEERING CYLINDER
1 230083 1 STEERING CYLINDER (Used on Hyd. Tailgate)
2 180771 1 ROD
4 160270 1 NECKBUSH
5 161315 1 PISTON
6 180770 1 BARREL
7 140571 1 KIT, Seal, Steering Cylinder
8 NSI 1 PIN, Split
9 NSI 1 U SEAL
10 NSI 1 O RING
13 NSI 1 O RING
14 NSI 1 O RING
15 NSI 1 O RING
February 5, 1996 230083 4-44

STEERING CYLINDER (LHS - FROM 02.03.97)
1
2 8
3
11
9
5
13
12 7
14
4
15
10
P002757
February 6, 1996 230285 4-37

STEERING CYLINDER (LHS - FROM 02.03.97)
1 230285 1 STEERING CYLINDER (Left Hand Side)
2 180507 1 ROD
4 160236 1 NECKBUSH
5 161317 1 PISTON
6 181973 1 BARREL
7 140516 1 KIT, Seal
8 NSI 1 PIN, Split
9 NSI 1 O RING
13 NSI 1 O RING
14 NSI 1 O RING
15 NSI 1 U SEAL
February 6, 1996 230285 4-38

STEERING CYLINDER (RHS - FROM 02.03.97)
1
2 8
3
11
9
5
13
12 7
14
4
15
10
P002756
February 6, 1996 230290 4-39

STEERING CYLINDER (RHS - FROM 02.03.97)
1 230290 1 STEERING CYLINDER (Right Hand Side)
2 180507 1 ROD
4 160236 1 NECKBUSH
5 161317 1 PISTON
6 181975 1 BARREL
7 140516 1 KIT, Seal
8 NSI 1 PIN, Split
9 NSI 1 O RING
13 NSI 1 O RING
14 NSI 1 O RING
15 NSI 1 U SEAL
February 6, 1996 230290 4-40

SPECIAL TOOLS
October 16, 1996 B25B018 4-49

SPECIAL TOOLS
1 280136 1 TOOL, Danfoss Steering Valve
2 280007 1 SPANNER, Neckbush 100 mm Bore Cylinders.
October 16, 1996 B25B018 4-50

July 2, 1997 SECTION 4B PNEUMATIC SYSTEM 4-51
SECTION 4B
PNEUMATIC SYSTEM
July 2, 1997 SECTION 4B PNEUMATIC SYSTEM 4-52

FRONT PNEUMATIC SYSTEM (UPTO 01.07.97)
29 15
15
4 58 39 39 58 21 20
46 45 9 10 61 61
68 68
15 19
47
17 73 13 58 4 58 4
46 58 58 4
18 3 5 6 47 73 19 27 51 58 9 28 9 28
21 30
45 20 54
2 26 63 52 58 20
13 73 12 21
10 19 10 28
12 16 73 13 58
13 9 41 58
9 19 25 28 42
4 9
12 10
11
13 11 9 20 21 4 9 10
9 57
73 58 13
9 9 14 73
34 10 4 47 9 35 40
44 14 22
13 39 10
13 46
9 45
13 9 45 46 9 9
64 13 73 11 69
9 28 45 38
53 9 13 10 11 47 73 50 10
10 10
14 7 9 75 9 16 13 48
45 73 9 70 62
47 13 9 45 45 45 9
46 4
10 8
59
47 43 45
73 45 73 12 9 9 13 12 73 13 37
13 47
13 13
74 9 4 10
58 39 65
17 41 73
13 73 58
39 9 45
9 45 39
9 10 4
45 36 31 65 52 58 71
46 8 39 14 1 13 72
4 39 58 52 49
47 10 58 58 58 4
58 39 65 58
73 4 39 58 55
16 56
13 66 58 39 60 39
17
67 23 32
12 13 73 24 23
66 60 33
58 39 33 P003387
39 4 58 39
73 41 58 58
4
13 60 39 58
73
12
June 30, 1997 B20B020 4-53

1 210276 1 VALVE, Brake Adaptor (Std B20B)
2 1 COMPRESSOR
5 201669 1 HOSE
6 120258 1 ELBOW
7 172418 1 COIL, Cooling
9 200061 A/R CLAMP, Hose
10 130026 A/R HOSE
12 120399 7 PLUG
13 140370 25 O RING
14 160550 4 NIPPLE, Swage
15 100277 4 WASHER
16 200317 3 RESERVOIR, Air, 20 Liter
18 100523 1 WASHER, Seal, Aluminium
20 120138 4 BOLT, Banjo
21 120137 4 BANJO
22 121221 2 PLUG
23 210100 2 VALVE, Solenoid
24 210056 1 VALVE, Check, 2 Way
25 130042 1 HOSE
27 210179 1 VALVE, Levelling
28 120161 7 ADAPTOR, Hose, Barbed
29 210271 1 VALVE, Control, Diff Lock
30 Z0501002473 1 DIFF LOCK ACTUATOR KIT
31 120191 1 NIPPLE
32 200380 1 GAUGE, Air Pressure
33 100802 2 SCREW, Set, Hex
34 100706 3 BOLT
35 120164 2 ADAPTOR
June 30, 1997 B20B020 4-54

29 15
15
4 58 39 39 58 21 20
46 45 9 10 61 61
68 68
15 19
47
17 73 13 58 4 58 4
46 58 58 4
18 3 5 6 47 73 19 27 51 58 9 28 9 28
21 30
45 20 54
2 26 63 52 58 20
13 73 12 21
10 19 10 28
12 16 73 13 58
13 9 41 58
9 19 25 28 42
4 9
12 10
11
13 11 9 20 21 4 9 10
9 57
73 58 13
9 9 14 73
34 10 4 47 9 35 40
44 14 22
13 39 10
13 46
9 45
13 9 45 46 9 9
64 13 73 11 69
9 28 45 38
53 9 13 10 11 47 73 50 10
10 10
14 7 9 75 9 16 13 48
45 73 9 70 62
47 13 9 45 45 45 9
46 4
10 8
59
47 43 45
73 45 73 12 9 9 13 12 73 13 37
13 47
13 13
74 9 4 10
58 39 65
17 41 73
13 73 58
39 9 45
9 45 39
9 10 4
45 36 31 65 52 58 71
46 8 39 14 1 13 72
4 39 58 52 49
47 10 58 58 58 4
58 39 65 58
73 4 39 58 55
16 56
13 66 58 39 60 39
17
67 23 32
12 13 73 24 23
66 60 33
58 39 33 P003387
39 4 58 39
73 41 58 58
4
13 60 39 58
73
12
June 30, 1997 B20B020 4-55

36 200385 1 SWITCH, Stop Light
37 260145 1 ACTUATOR, Brake, Air/Hydraulic
38 180544 1 PIPE ASSY
41 120166 3 VALVE, Drain
42 201321 1 ACTUATOR, Park Brake
43 120012 1 NIPPLE
46 120107 6 ELBOW
48 210208 1 VALVE, Foot
49 202438 1 SWITCH, Overstroke
50 172029 1 MANIFOLD
51 100199 1 BOLT
52 120053 4 ADAPTOR
53 210197 1 VALVE, Unloader
54 210125 1 BRAKE, Park
55 120173 1 FITTING, Male Stud
56 130029 1 PIPE
57 210126 1 VALVE, Protection, Pressure
59 120019 1 PLUG
60 120212 3 ADAPTOR, Swivel
61 100488 2 BOLT, Banjo
62 100314 2 NUT, Nyloc
63 120126 2 REDUCER
65 120185 3 T-PIECE
66 120350 2 FITTING
67 120417 1 COUPLING, Swivel
68 100489 2 FITTING, Banjo
70 100364 2 BOLT
June 30, 1997 B20B020 4-56

29 15
15
4 58 39 39 58 21 20
46 45 9 10 61 61
68 68
15 19
47
17 73 13 58 4 58 4
46 58 58 4
18 3 5 6 47 73 19 27 51 58 9 28 9 28
21 30
45 20 54
2 26 63 52 58 20
13 73 12 21
10 19 10 28
12 16 73 13 58
13 9 41 58
9 19 25 28 42
4 9
12 10
11
13 11 9 20 21 4 9 10
9 57
73 58 13
9 9 14 73
34 10 4 47 9 35 40
44 14 22
13 39 10
13 46
9 45
13 9 45 46 9 9
64 13 73 11 69
9 28 45 38
53 9 13 10 11 47 73 50 10
10 10
14 7 9 75 9 16 13 48
45 73 9 70 62
47 13 9 45 45 45 9
46 4
10 8
59
47 43 45
73 45 73 12 9 9 13 12 73 13 37
13 47
13 13
74 9 4 10
58 39 65
17 41 73
13 73 58
39 9 45
9 45 39
9 10 4
45 36 31 65 52 58 71
46 8 39 14 1 13 72
4 39 58 52 49
47 10 58 58 58 4
58 39 65 58
73 4 39 58 55
16 56
13 66 58 39 60 39
17
67 23 32
12 13 73 24 23
66 60 33
58 39 33 P003387
39 4 58 39
73 41 58 58
4
13 60 39 58
73
12
June 30, 1997 B20B020 4-57

72 120901 1 FITTING, Bulkhead
73 100590 20 G RING
74 210211 1 VALVE, Air Spillover
75 120010 1 T PIECE
June 30, 1997 B20B020 4-58

FRONT PNEUMATIC SYSTEM (FROM 02.02.97/02.07.97)
29 15
15
4 58 39 39 58 21 20
46 45 9 10 61 61
68 68
15 19
47
17 38 13 58 4 58 4
46 58 58 4
13 3 5 6 47 38 19 27 51 58 9 28 9 28
21 30
45 20 54
2 26 63 52 58 20
13 38 12 21
10 19 10 28
12 16 38 13 58
13 9 41 58
9 19 25 28
4 9
12 10
11
13 11 9 20 21 4 9 10
9 57
38 58
9 9 14 38
34 10 4 9 35 40
44 14 22
13 39 10
13
13 9 45 46
64 13 38 11
9 28
53 9 13 10 11 47 38 50 10
10
14 7 9 16 13 48
38 8 62
47 13 9 45 45
4
10 9 10 46
45 45 38 12 9 9 13 12 43 13 37
13 13 47
9 4 10
59
58 39 65
17 41 38
58
45 39 9 45
39
9 10 4
45 36 31 65 52 58 42
46 39 14 1 18 69
4 39 58 52 49
47 10 58 58 58 4
58 39 65 58
38 4 39 58 55
16 56
13 66 58 39 60 39
17
67 23 32
12 13 38 24 23
66 60 33
58 39 33 P003504
39 4 58 39
38 41 58 58
4
13 60 39 58
38
12
October 15, 1996 B20B021 4-59

1 210276 1 VALVE, Brake Adaptor (Export - B20B : 02.02.97 / Std - B20B : 02.07.97))
2 1 COMPRESSOR
5 201669 1 HOSE
6 120258 1 ELBOW
7 172418 1 COIL, Cooling
8 100364 2 BOLT
10 130026 A/R HOSE
12 120399 7 PLUG
13 140370 23 O RING
15 100277 4 WASHER
16 200317 3 RESERVOIR, Air, 20 Liter
18 140370 1 O RING
20 120138 4 BOLT, Banjo
21 120137 4 BANJO
22 121221 2 PLUG
24 210056 1 VALVE, Check, 2 Way
25 130042 1 HOSE
27 210179 1 VALVE, Levelling
29 210271 1 VALVE, Control, Diff Lock
30 Z0501002473 1 DIFF LOCK ACTUATOR KIT
31 120191 1 NIPPLE
34 100706 3 BOLT
35 120164 2 ADAPTOR
October 15, 1996 B20B021 4-60

29 15
15
4 58 39 39 58 21 20
46 45 9 10 61 61
68 68
15 19
47
17 38 13 58 4 58 4
46 58 58 4
13 3 5 6 47 38 19 27 51 58 9 28 9 28
21 30
45 20 54
2 26 63 52 58 20
13 38 12 21
10 19 10 28
12 16 38 13 58
13 9 41 58
9 19 25 28
4 9
12 10
11
13 11 9 20 21 4 9 10
9 57
38 58
9 9 14 38
34 10 4 9 35 40
44 14 22
13 39 10
13
13 9 45 46
64 13 38 11
9 28
53 9 13 10 11 47 38 50 10
10
14 7 9 16 13 48
38 8 62
47 13 9 45 45
4
10 9 10 46
45 45 38 12 9 9 13 12 43 13 37
13 13 47
9 4 10
59
58 39 65
17 41 38
58
45 39 9 45
39
9 10 4
45 36 31 65 52 58 42
46 39 14 1 18 69
4 39 58 52 49
47 10 58 58 58 4
58 39 65 58
38 4 39 58 55
16 56
13 66 58 39 60 39
17
67 23 32
12 13 38 24 23
66 60 33
58 39 33 P003504
39 4 58 39
38 41 58 58
4
13 60 39 58
38
12
October 15, 1996 B20B021 4-61

36 200385 1 SWITCH, Stop Light
37 260145 1 ACTUATOR, Brake, Air/Hydraulic
38 100590 17 G RING
42 100083 2 SCREW, Set, Hex.
43 100590 1 O RING
46 120107 5 ELBOW
48 210208 1 VALVE, Foot
50 172029 1 MANIFOLD
51 100199 1 BOLT
52 120053 4 ADAPTOR
53 210197 1 VALVE, Unloader
54 210125 1 BRAKE, Park
55 120173 1 FITTING, Male Stud
56 130029 1 PIPE
57 210126 1 VALVE, Protection, Pressure
59 120010 1 T PIECE
61 100488 2 BOLT, Banjo
62 100314 2 NUT, Nyloc
63 120126 2 REDUCER
65 120185 3 T-PIECE
66 120350 2 FITTING
68 100489 2 FITTING, Banjo
69 120901 1 FITTING, Bulkhead
October 15, 1996 B20B021 4-62

REAR PNEUMATIC SYSTEM (UPTO 01.07.97)
9 12
7
13
12 7 13 13 7 26 5 6 14
22 17
11
13
7
10 28
13
3 15 5 6 18
9 27
5 19 8 7
13
16 23 7 13 5 20 1 29
13 7 30
2
15 30
7
5 19 25 13
11 13 24
21 4 7
5
10 13
5 7
30
31
5 4 4 5
6
P003377
October 17, 1996 B20B022 4-63

REAR PNEUMATIC SYSTEM (UPTO 01.07.97)
2 120801 1 ELBOW
5 200062 10 CLAMP, Hose
6 130026 A/R HOSE
7 100590 10 G RING
8 210059 1 VALVE, Emergency Relay
11 201416 2 RESERVOIR, Air, 10 Litre
12 120399 2 PLUG
13 140370 11 O RING
14 201795 1 ACTUATOR, Air/Hydraulic
15 120164 3 ADAPTOR
16 120147 1 NIPPLE
17 100086 4 SCREW, Hex, Head
18 210338 1 TEST CONNECTOR
20 121021 1 NIPPLE
21 120019 3 PLUG
22 100314 4 NUT, Nyloc
23 120174 1 ADAPTOR
24 210129 1 VALVE, Check
25 120043 1 REDUCER
27 120409 1 COUPLING, Stud, Male
28 210339 1 CONNECTOR, Test
29 120416 1 COUPLING, Swivel Elbow
31 120012 1 NIPPLE
October 17, 1996 B20B022 4-64

REAR PNEUMATIC SYSTEM (FROM 02.07.97)
10
12 13 14 15
9
11
16 8
6,7 6,7
3 4 15 14
2 1 2 2
P003509
March 18, 1997 B20B023 4-65

REAR PNEUMATIC SYSTEM (FROM 02.07.697)
1 171685 1 PIPE, Brake
2 203349 3 K CLAMP
3 120820 1 ELBOW
4 120169 1 REDUCER
5 240844 1 HOSE
6 120894 2 NUT
7 120878 2 SLEEVE
8 120285 1 UNION
9 240941 1 HOSE
12 120416 1 COUPLING, Swivel Elbow
13 120409 1 COUPLING, Stud, Male
14 100590 2 G RING
15 140370 2 O RING
16 210338 1 TEST CONNECTOR
March 18, 1997 B20B023 4-66

AIR SPRING ASSEMBLY
January 16, 1996 200174 4-55

AIR SPRING ASSEMBLY
1 200174 2 AIR SPRING ASSEMBLY
2 100314 8 NUT, Nyloc
3 NSI 1 PLATE, Top
4 NSI 1 PLATE, Base
5 NSI 2 PLATE, Retaining
6 200238 1 BAG, Air
January 16, 1996 200174 4-56

PARK BRAKE SPRING ACTUATOR
January 12, 1996 201321 4-69

PARK BRAKE SPRING ACTUATOR
1 201321 1 PARK BRAKE SPRING ACTUATOR
2 ** 1 PIN, Split
3 ** 1 PIN, Clevis
4 ** 1 CLEVIS
5 NSI 2 NUT, Lock
6 * 1 CLIP, Securing
7 * 1 COVER, Dust, Rubber
8 * 1 CLIP, Securing
10 100312 5 NUT, Nyloc
11 NSI 1 COVER, End
12 * 1 O RING
13 * 1 BUSH, Nylon
14 * 1 CIRCLIP, External
15 NSI 1 SPRING, Compression
16 * 1 DISC, Rubber
17 NSI 1 SHAFT, Actuating
18 NSI 1 SLEEVE/SPRING SEAT
19 * 1 SEAL, Piston
20 NSI 1 PISTON
21 NSI 1 HOUSING, Actuator
22 NSI 1 BRACKET
23 220955 1 KIT, Repair, Park Brake Actuator Includes Items Marked *
24 221918 1 CLEVIS, Park Brake Actuator Includes Items Marked **
January 12, 1996 201321 4-70

SOLENOID VALVE
January 12, 1996 210100 4-61

SOLENOID VALVE
1 210100 1 SOLENOID VALVE 24V
2 NSI 1 CLIP, Retaining
3 NSI 1 PLATE, Information
4 NSI 1 WASHER
5 NSI 1 SCREW
6 NSI 1 WASHER
7 NSI 1 CONNECTOR, Electrical
8 NSI 1 PACKING, Preformed
9 NSI 1 COIL
10 NSI 1 TUBE, Coil
11 * 2 O RING
12 * 1 SPRING AND CORE
13 NSI 1 PLUG, Head, Hex
14 * 1 SPRING, Compression
15 * 1 VALVE
17 1 KIT, Repair, Solenoid Valve Includes Items Marked *
January 12, 1996 210100 4-62

PARK BRAKE VALVE
January 17, 1996 210125 4-73

PARK BRAKE VALVE
1 210125 1 PARK BRAKE VALVE
2 NSI 1 LEVER ASSY
3 NSI 1 KNOB, Lever
4 NSI 1 COVER, Rubber
5 NSI 1 HOUSING, Lever
6 NSI 1 LEVER
7 NSI 4 SCREW
9 NSI 1 FOLLOWER, Cam
10 NSI 1 SPRING ASSY
11 NSI 1 NUT, Lock
12 NSI 1 NEEDLE, Adjustable
13 NSI 1 SPACER
14 NSI 1 HOUSING, Spring
15 * 1 O RING
17 NSI 2 SCREW
18 NSI 1 COVER, End Plate
19 * 1 SEAT, Spring
20 * 1 O RING
21 * 1 O RING
22 NSI 1 RING
23 NSI 1 RING
25 * 1 SEAT, Spring and Valve
26 * 1 VALVE
27 * 1 SEAL, Rubber
29 220961 1 KIT, Repair, Park Brake Valve Includes Items Marked *
January 17, 1996 210125 4-74

PRESSURE PROTECTION VALVE
January 12, 1996 210126 4-63

PRESSURE PROTECTION VALVE
1 210126 1 PRESSURE PROTECTION VALVE
2 * 4 COVER, Dust
4 NSI 16 SCREW
5 NSI 4 HOUSING, Spring, Compression
6 NSI 4 SEAT, Adjusting, Spring
8 * 4 SEAT, Spring
9 * 4 DIAPHRAGM
10 * 4 SEAT, Spring
12 * 1 CIRCLIP, Internal
13 NSI 1 COVER
14 * 1 O RING
16 * 2 PISTON, Rubber
18 221432 1 KIT, Repair, Pressure Protection Valve
January 12, 1996 210126 4-64

LEVELLING VALVE
January 17, 1996 210179 4-65

LEVELLING VALVE
1 210179 1 LEVELLING VALVE
2 NSI 1 CONNECTOR
3 NSI 1 RING, Sealing
4 NSI 2 VALVE
7 NSI 2 RIVET, Blind
8 NSI 1 PIN
9 NSI 1 SCREW, Hex
10 202499 1 LEVER, Levelling Valve
11 NSI 4 SCREW
12 NSI 1 SPINDLE
13 NSI 2 PLATE, Metal
14 NSI 1 RING, Felt
15 NSI 1 SEAL, Spindle
16 NSI 1 COVER, Rubber
17 NSI 1 RING, Felt
18 NSI 1 NUT
19 NSI 1 SCREW, Set
20 NSI 1 SLIDER
21 NSI 1 GUIDE
22 NSI 1 PIN, Spring
23 NSI 1 PLUNGER
26 202498 1 ROD, Connecting
27 100310 1 NUT, Nyloc
29 100293 1 NUT, Hex
30 170552 1 BRACKET, Levelling Valve
31 100312 2 NUT, Nyloc
January 17, 1996 210179 4-66

UNLOADER VALVE WITH INTEGRAL AIR DRIER ASSEMBLY
January 12, 1996 210197 4-67

1 210197 1 UNLOADER VALVE WITH INTEGRAL AIR DRIER ASSY
2 222604 1 RESERVOIR, Air, 5 litre
3 171432 1 PIPE
4 210277 1 UNLOADER VALVE WITH INTEGRAL AIR DRIER
5 ** 1 CIRCLIP, Internal
6 NSI 1 COVER
7 ** 1 O RING
8 ** 1 SPRING
9 NSI 1 PLUNGER
10 ** 1 O RING
11 ** 1 SPRING
12 ** 1 STOP, Rubber
13 ** 1 O RING
14 NSI 1 COVER
15 NSI 1 CIRCLIP, Internal
16 220949 1 FILTER, Air Drier Not Part of Item 4, Order Seperatly
17 ** 1 O RING
19 NSI 1 COVER
21 NSI 1 SPRING
22 ** 3 SHIM, Brass
23 NSI 1 PLUNGER
24 ** 1 O RING
25 NSI 1 ROTOR
26 NSI 1 SPACER
27 ** 1 O RING
29 NSI 1 VALVE, Unloader
30 NSI 1 COVER, Valve, Unloader
32 NSI 1 SCREW, Cap
33 NSI 1 O RING
34 NSI 1 SPRING, Adjusting, Seat
January 12, 1996 210197 4-68

January 12, 1996 210197 4-69

36 NSI 1 SPRING
37 * 1 CIRCLIP, Internal
39 NSI 1 WASHER
40 * 1 DIAPHRAGM
42 NSI 1 SPRING
43 * 1 SEAL
44 NSI 1 PLUNGER
45 120965 2 ADAPTOR
46 100523 2 WASHER, Aluminium
47 220960 1 KIT, Repair, Unloader Valve Includes Items Marked *
48 220959 1 KIT, Repair, Air Drier Includes Items Marked **
January 12, 1996 210197 4-70

BRAKE VALVE
January 12, 1996 210208 4-71

BRAKE VALVE
1 210208 1 BRAKE VALVE
2 100041 1 PIN, Split
3 NSI 1 PIN
4 NSI 1 ROLLER
5 222673 1 PIN, Roll
6 NSI 1 PIN, Pivot
7 NSI 1 PEDAL, Brake
8 100197 3 SCREW, Cap
10 * 1 COVER, Dust
11 NSI 1 PLUNGER, Brake Actuator
12 * 1 STOP, Rubber
14 NSI 2 GASKET
15 NSI 1 BOLT
16 NSI 1 WASHER, Flat
17 NSI 1 DISC, Spacer
18 * 1 PACKING, Rubber
19 * 4 O RING
20 NSI 1 VALVE
21 * 1 CIRCLIP, External
23 NSI 1 VALVE
24 * 1 SEAL, Valve
25 * 1 O RING
29 * 1 O RING
31 NSI 1 DISC, Retaining
32 * 1 NUT
33 * 1 VALVE
January 12, 1996 210208 4-72

BRAKE VALVE
January 12, 1996 210208 4-73

BRAKE VALVE
36 NSI 1 SCREW
37 NSI 1 DISC, Retaining
38 * 1 GASKET, Rubber
39 NSI 1 SPACER
40 * 1 O RING
44 * 1 O RING
45 * 1 SEAL, Valve
46 NSI 1 BOLT
47 * 1 WASHER, Copper
49 220956 1 KIT, Valve, Brake Valve Includes Items Marked *
January 12, 1996 210208 4-74

AIR SPILLOVER VALVE
13
17
1
12
16
14
15
2
11
3
9
8
7
10
P003890
November 14, 1997 210211 4-87

AIR SPILLOVER VALVE
1 210211 1 AIR SPILLOVER VALVE
2 220603 1 KIT, Repair
3 NSI 1 DIAPHRAM
4 NSI 1 SEAL
6 NSI 1 SPRING
8 NSI 1 CIRCLIP
9 NSI 1 VALVE, Check
11 NSI 1 PISTON
12 NSI 1 SPRING, Adjusting
13 NSI 1 SEAT
14 NSI 1 SCREW
15 NSI 1 HOUSING
16 NSI 1 NUT
November 14, 1997 210211 4-88

CONTROL VALVE
12 January, 1996 210271 4-75

CONTROL VALVE
1 210271 CONTROL VALVE
2 NSI 1 KNOB, Selector
3 NSI 1 NUT
4 NSI 1 WASHER
5 NSI 1 PIN
6 NSI 1 BODY, Valve
7 NSI 1 PIN, Spring
12 January, 1996 210271 4-76

BRAKE VALVE ADAPTOR
January 12, 1996 210276 4-91

BRAKE VALVE ADAPTOR
1 210276 1 BRAKE VALVE ADAPTOR
2 NSI 4 SCREW
3 NSI 1 COVER, Inlet
4 * 1 O RING
5 NSI 1 PISTON, Primary
6 NSI A/R SHIM
10 * 1 O RING
11 NSI 1 PISTON, Secondary
12 * 1 O RING
14 * 2 VALVE, Rubber
15 NSI 1 STEM, Valve
16 * 1 RETAINER, Spring
17 * 1 O RING
19 120399 1 PLUG
20 100523 * 1 WASHER, Sealing
21 221431 1 KIT, Seal, Brake Valve Adaptor
January 12, 1996 210276 4-92

AIR / HYDRAULIC BRAKE ACTUATOR
34
33
February 6, 1996 260145 4-93

AIR / HYDRAULIC BRAKE ACTUATOR
1 260145 1 AIR / HYDRAULIC BRAKE ACTUATOR
2 220954 1 CHAMBER, Air
4 100312 8 NUT, Nyloc
6 NSI 1 GASKET, Mounting Bracket
7 * 1 FILTER, Packing
8 NSI 1 PLATE, End
9 * 1 O-RING
11 * 1 SEAL
12 NSI 1 PISTON
13 NSI 1 SHAFT, Piston
14 NSI 1 NUT
15 NSI 1 BODY, Air Actuator
16 203358 1 CYLINDER, Master
17 100086 3 SCREW, Set
19 NSI 1 WASHER, Copper
20 NSI 1 CLIP, Retaining
21 NSI 1 WASHER
22 NSI 1 NIPPLE, Bleed
23 NSI 1 COVER, Bleed Nipple
24 ** 1 RING, Retaining
25 NSI 1 WASHER
26 ** 1 SEAL, Rubber
27 ** 1 PLUNGER
28 ** 1 SHIM
29 ** 1 SEAL, Spring
30 NSI 1 SPRING ASSY, Compression
31 NSI 1 BODY, Hydraulic Actuator
32 NSI 1 NUT, End, Reducing
33 ** 1 VALVE, Non Return
34 202438 1 SWITCH, Overstroke Machines Manufactured Before 01/04/97. Refer to ER1346
35 220951 1 KIT, Repair, Air Chamber Includes Items Marked *
36 220341 1 KIT, Repair, Master Cylinder Includes Items Marked **
February 6, 1996 260145 4-94

July 2, 1997 SECTION 4C ELECTRICAL SYSTEM 4-95
SECTION 4C
ELECTRICAL SYSTEM
July 2, 1997 SECTION 4C ELECTRICAL SYSTEM 4-96

ELECTRICAL CIRCUIT - STARTING / CHARGING
8
GN 2.5 P01/A GN 2.5
P01/B
7
MAIN CIRCUIT BREAKER P01/C RD 6.3
GN 6.3 P01/D
IGNITION SWITCH
CB1 P01/E RD/BK 1.6
60A P01/J BK/WH 2.5
4 0 1 2 3 15 50A 19 17
BATTERY 12V
P01/K
BN/RD 1.6
P01/L
GN 6.3
GN 1.6
GN 6.3
RD/BK 1.6
GY 16
YL/RD 1.6
RD 6.3
BK/ WH 2.5
30
GY/RD 1.6
IGNITION SOLENOID
6 BK 1.6 E4
STARTER BUTTON
GY/RD 1.6
YL/RD 1.6
GN 1.6 A 6 HAZARDS CIRCUIT
CONT
3 BL 1.6 B 2 PARK LIGHTS
CB2
15A
WH/BK 1.6 C 2 HEADLIGHTS SWITCH
BATTERY 12V
2 RD 1.6 D 2 HEADLIGHTS SUPPLY"30"
BN / WH 1.6
BN/RD 1.6
CB3
15A
9
TO TACHOMETER & OVER REV WARNING

5
RD 4.0
3 HORN
GN/BK 1.6 E
NEUTRAL START RELAY

3 STOP LIGHTS
BK/RD 1.6 F
TO CHARGE LIGHT & HOURMETER

85 30 RD 1.6 G 5 GAUGES AND WARNING LIGHTS
1 TO COLD START MODULE YL/RD 1.6 RD/YL 1.6 H 4 EXHAUST BRAKE
CB4
M
TO TRANSMISSION CIRCUIT
15A
I
TO COLD START MODULE GN 6.3
WH/RD 1.6
4 REVERSE LIGHT SWITCH
RD 4.0
RD 6.3
86 87 87a 9
STARTER
1 0 RD 1.6 J 11 & 9 TRANSMISSION
10
CB5
RD 4.0
E1 E4
5A
ALTERNATOR
B+
RD 2.5 K 7 & 8 AIRCON UNIT/ BLOWER / INTERIOR

LIGHT / WIPER WASHER
D+ W
RD 1.6 L 6 INDICATORS
A
15A
CB6
9
RD 4.0
RD 1.6 M 15 CIGARETTE LIGHTER
RD 1.6 N 16 COLD START CONTROL MODULE
16 15 1 2 3 17 O
CB7
7 & 8 SPARE
20A
16 16 5 5 11 16 P 7 & 8 SPARE 70009801-A 1
9
P003411
October 18, 1996 B25B023 4-87

ELECTRICAL CIRCUIT - STARTING / CHARGING
1 205174 1 DISCONNECTOR, Battery
2 202537 1 SOLENOID
3 200865 2 BATTERY, 12 V
4 205259 1 CIRCUIT BREAKER, 60 A
5 201311 1 RELAY, Change Over, 24 V
6 200706 1 SWITCH, Press Button, Starter
7 200398 1 SWITCH, Ignition
8 224800 1 KEY, Ignition Switch
October 18, 1996 B25B023 4-88

ELECTRICAL CIRCUIT - LIGHTING
15
BL 1.6
1 1 1
BK 1.6 WH 1.6
B C D
0
BL 1.6
BK 1.6 3
P02/ C BL 1.6
10 BL 1.6
11,12
CB 3 WH/BK 1.6
CB 3 RD 1.6
CB2 BL 1.6
BL 1.6
BK 1.6 P01/ S
P01/ T
E4 9
P01/ U
2
BL 1.6
DASH PANEL
HEADLIGHT
6
DASH PANEL
HIGHBEAM
BK 1.6
SWITCH
BL 1.6 BL 1.6
WH/BK 1.6
3
BL 1.6
GY 1.6
GY 1.6
WH 1.6
WH 1.6
BL 1.6
1
BK 1.6
BK 1.6 BL 1.6 3,6,7,8
RD/GY 1.6
BK 1.6
SWITCH & GAUGE NIGHTLIGHTS
WH/BK 1.6
13 13
BK 1.6 BK 1.6
P09/ 6
P10/ 6
P10/ 4
P10/ 5
85 30
BRIGHT RELAY
30
DIP RELAY
TAILLIGHT
5
TAILLIGHT
5 85
WH-1.0 WH-1.0
WH/GY 1.6
4 4 86 86 87
87a 87a
GY/WH 1.6
87
4 7 BK 1.6
BL 1.6 BL 1.6
BK 1.6 BK 1.6
FRONT PARK
FRONT PARK
P0
P0
P0
LIGHT
4/
4/
4/
LIGHT
E4
3
1
5
3 3
DIP BRIGHT SWITCH
56b
56a
BL 1.6 BL 1.6
GY 1.6 0
E3 BK 1.6 BK 1.6 BK 1.6 GY 1.6

HEADLIGHT
HEADLIGHT
HEADLIGHT
HEADLIGHT
56
2 14
70009802-A 2
1 WH 1.6
WH-1.6 WH-1.6 WH-1.6
P003347
October 18, 1996 B25B024 4-89

ELECTRICAL CIRCUIT - LIGHTING
1 202934 8 BULB, 24 V 75/70 W
2 202573 4 HEADLAMP
3 200200 2 BULB, 24 V 2 W
4 203487 2 HARNESS, Pigtail
5 202561 2 LAMP, Brake
6 202571 1 HOLDER, Lens
7 202419 1 LENS, High Beam Warning
8 202572 1 HOLDER, Lamp
9 200201 1 BULB, 24 V 3 W
10 202570 2 HOLDER, Lamp
11 202409 1 SWITCH, 3 Position
12 202415 1 LENS, Headlamp Switch
14 201371 1 SWITCH, Indicator Light
15 NPN 2 HOLDER, Lamp
October 18, 1996 B25B024 4-90

ELECTRICAL CIRCUIT - STOP LIGHT / HORN
STEERING COLUMN
GN/BK 1.6
HORN SWITCH
2
3 P04/ 7 GN/BK 1.6 CB4 E 1
E3 CB4 F 1
GN/BK 1.6 P04/ 8
BK/RD 1.6
H GN/BK 1.6 P01/ W GN/BK 1.6
HORN
P02/ B
RD 1.6 BK/RD 1.6
WH 1.6 BK 1.6
BK/RD 1.6
STOP /TAIL LIGHTS
BRAKE PRESSURE
4,5
SWITCH
RD 1.6 BK/RD 1.6
P
WH 1.6 BK 1.6
STOP /TAIL LIGHTS
BK/RD 1.6
CHASSIS COMPONENT
FROM OTHER REAR
EARTHS
P09/ 5
4 70009803-A 3
4
P003348
October 18, 1996 B25B025 4-91

ELECTRICAL CIRCUIT - STOP LIGHT / HORN
1 202565 2 LAMP, Brake, 24V
2 200448 1 HORN
4 204453 1 SWITCH, Stop Light (Pneumatic Brakes Only)
5 202543 1 SWITCH, Pressure Brake (Hydraulic Brakes Only)
October 18, 1996 B25B025 4-92

ELECTRICAL CIRCUIT - REVERSE AND EXHAUST BRAKE
2
FLYBACK DIODE FUNCTION : This is important and must
FROM REAR LIGHTS BK 1.6

not be left out of the circuit. Its function is to quench the EMF CB 4 H 1
3 4 generated by the solenoid. If the diode is not used damage CB 4 I 1

may occur to the proximity switch and also the ZF
transmission processor .
E4
BK 1.6 P01/ Z BK 1.6
FLYBACK DIODE
3 4
EXHAUST BRAKE
BK 1.6
BK 1.6
BK 1.6
FUNCTION
RD/YL 1.6 P01/ H RD/YL 1.6
1
2
WH/RD 1.6
2
WH/RD 1.6
RD/YL 1.6
RD/YL 1.6
5
B E.V.B/ EXHAUST BRAKE/
RETARDER SOLENOID
E7 VALVE
WH/RD 1.6 6
P
WH/RD 1.6
3 REVERSE LIGHTS RD/YL 1.6
LOCKUP PRESSURE
SWITCH
P02/ K
7
IDLE RELAY P02/ Q
87a
30
RD/YL 1.6 RD/YL 1.6
11 5 ZF WIRING 15 WAY CONNECTOR (EST 25 ONLY) RD/GY 1.6 87
85 86
P02/ K
PROXIMITY
SWITCH
+ BN P03/ 1 12 5
REVERSE PRESSURE
SIG BK P03/ 2
- BL
SWITCH
P03/ 3 11 5
P09/ 3 WH/RD 1.6 WH/RD 1.6 P02/ D

70009804-A 4
1 8 P003349
October 18, 1996 B25B026 4-93

ELECTRICAL CIRCUIT - REVERSE AND EXHAUST BRAKE
1 202548 1 SENSOR, Proximity Switch
2 201333 1 ALARM, Backup
3 202563 2 LAMP, Reverse
4 201357 1 DIODE
8 202535 1 SWITCH, Hydraulic Pressure Upto 01.10.97
8 202044 1 SWITCH, Hydraulic Pressure From 02.10.97
October 18, 1996 B25B026 4-94

ELECTRICAL CIRCUIT - GAUGES AND WARNING LIGHTS
1
E4 G
BK 1.6 RD 1.6 RD 1.6
RD 1.6 RD 1.6
GENERAL WARNING
LOW WATER LEVEL
RD 1.6
15 13 RD 1.6
85
85
30
LIGHTS
30
IGNITION + 24V RD 4.0

RD 1.6
21
87a
87
86
86
RD 1.6
11
BK 1.6
6
21
_
9
LOW WATER
LEVEL
CB No 4
OR 1.6
RD 1.6
3,4 RD 1.6 RD 1.6 RD 1.6 RD 1.6 RD 1.6
INTERAXLE LOCK
TRANS OIL PRESS
RD 1.6
RD 1.6
BRAKE OVERSTROKE
8 BK 1.6 BK 1.6 BK 1.6 BK 1.6
GENERAL WARNING
LOW AIR PRESSURE
+
BL/WH 1.6
ENG OIL PRESS
ALT CHARGE
OIL TEMP
TRANSMISSION
40 120
50 150
17
ENG TEMP
HOURS
RPM
KPA
PL/BL 1.6
BN/BL 1.6
C
B
C
GN/BL1.6
30
85
PL 1.6
RD 1.6
_
_
_
16 18
S
10 11
S
7
S
PL/WH1.6
BN/WH1.6
19 20
BK 1.6
YL/RD YL/RD 1.6 4 4
5 22
87a
86
GN/WH 1.6
12 11
6
GY/GN1.6
WH/BN1.6
GN 1.6
PK 1.6
P02/ - BIN UP SWITCH

1
P01/ M
P01/ Q
P01/ G
BN/BL 1.6 P01/ N
P01/ P
P01/ Z
P01/ F
P02/ N
ENGINE REV
RD 1.6
LIMITER SOLENOID PL 1.6 P09/ 1

P02/ G
YL/RD 1.6
P02/ H
BN/WH 1.6
P02/ U
PL/WH 1.6
GY/RD 1.6
PL/BL 1.6
P02/ S
P02/ F
P02/ J
P02/ T
BK 1.6
2 RD 1.6
GN 1.6 27 BL/WH 1.6
PK 1.6
GN/WH1.6
GN/BL1.6
GY/GN1.6
3,4 P09/ 4 24
FROM ALT 'W'

WH/BN1.6 INTERAXELE LOCK 23
FROM D+
PK 1.6
TRANS OIL TEMP

B 12 12 13 TRANS OIL
WK
PK 1.6
G
G
G
W
W
PRESS S+ _
SENDER
P
FUEL
Q
t
t
P
2
P
1
P
LOW AIR PRESS 2 1 LOW

BK 1.6 ENG TEMP COOLANT
BRAKE 1 1
ENG OIL
SEND/SWITCH LEVEL
BRAKE OVERSTROKE OVERSTROKE
14 70009805-A 5
15 26 25
P003350
October 21, 1996 B25B027 4-95

ELECTRICAL CIRCUIT - GAUGES AND WARNING LIGHTS
1 200851 1 SWITCH, Low Air Pressure
2 203571 1 BUZZER, Warning, 12-24 V
3 202566 2 LAMP, Square (Red Stop)
4 202568 2 BULB, 24 V 15 W
5 200208 1 BUZZER, Warning, 24 V
6 210606 1 VALVE, Quick Exhaust
7 202524 1 LENS, Brake Overstroke
8 202418 1 LENS, Alternator Charge Warning
9 202528 1 LENS, Coolant Level
10 202523 1 LENS, Transmission Pressure
11 202527 1 LENS, Interaxle Lock Warning
14 202536 1 SWITCH, Sensor, Interaxle D/Lock
15 200694 1 SENDER, Oil Temperature
16 201074 1 GAUGE, Hourmeter
17 200859 1 GAUGE, Temperature
18 201075 1 GAUGE, Tachometer
19 201403 1 GAUGE, Oil Pressure
20 201404 1 GAUGE, Temperature
22 200863 1 GAUGE, Fuel
23 200853 1 SENDER, Fuel Lever Action
24 202485 1 SWITCH, C ooling Water Level
25 AD66260062 1 SENDER, Water Temperature
26 AD66580030 1 SENDER, Oil Pressure
27 202547 1 SWITCH, Micro Not Standard on B16B (Optional).
October 21, 1996 B25B027 4-96

ELECTRICAL CIRCUIT - INDICATOR / HAZARD
1 1
A L
GN 1.6
3,4
RD 1.6
CB 2 GN 1.6
CB 6 RD 1.6
REAR LEFT INDICATOR REAR RIGHT INDICATOR FRONT RIGHT INDICATOR FRONT LEFT INDICATOR
2 8 3
WH 1.6
0 1
RD 1.6
BL 1.6
WH 1.6
RD 1.6
BK 1.6
BK 1.6
BL 1.6
1 1 2 2
6 1 5 10
BN/YL 1.6
BN 1.6
F
BN/YL 1.6
BK 1.6 BK 1.6 YL/BN 1.6
5 FLASHER UNIT
BN 1.6
YL 1.6
YL 1.6
BK 1.6
YL 1.6
BK 1.6
BN 1.6
E7 BK 1.6 LEFT TURN
P10/01
P10/02
P10/03
BN 1.6
DASH PANEL INDICATOR

P04
P04
P04
P09/08
P09/07
E4
/04
/06
/02
BK 1.6
BK 1.6
E3 YL 1.6
RIGHT TURN
BK/WH/GN
P01/ V BN 1.6
R
P01/ R YL 1.6 BK/GN
7,8,9,10
INDICATOR
L TURN
BK/WH
SWITCH
YL 1.6 P02/ A YL 1.6
R
BN 1.6 P02/ R BN 1.6
0
L
70009806-A 6
P003351
October 21, 1996 B25B028 4-97

ELECTRICAL CIRCUIT - INDICATOR / HAZARD
1 202562 2 LAMP, Indicator
2 203444 2 LIGHT, Indicator
3 202411 1 SWITCH, Hazard
4 202416 1 LENS, Hazard Switch
5 200583 1 FLASHER UNIT, 24 V
7 202420 2 LENS, Turn Warning
8 200200 2 BULB, 24 V 2 W
10 202572 2 HOLDER, Bulb
October 21, 1996 B25B028 4-98

ELECTRICAL CIRCUIT - BLOWER AND WIPER
1 1 1
P O K M
P06/ - RD 2.5
BL/RD 1.6 BL/RD 1.6 P06/ -
FROM CB 8 RD1.6
FROM CB 8 RD1.6
FROM CB 5 RD2.5
P06/ -
BK 1.6
P06/ -
RD/BL 1.6
RD/BL 1.6
CAB
BK 1.6
6,7
FAN/BLOWER
FAN/BLOWER
BK 1.6
WH 1.6 P07/
P07/
P07/
COMPARTMENT
INTERIOR LIGHT
0
SPARE PLUG & WIRES
3
M
1
SPARE +
SPARE +
5
RD 2.5
1
4,5 BLOWER FAN SWITCH
BK 1.6
P02/ Y
6,8
0
WH 1.6
1
5
RD 2.5
TRANSMISSION 1
E2
COMPARTMENT
SPARE PLUG & WIRES
INTERIOR LIGHT SWITCH
BK 1.6 P05/ 3 BK 1.6
GN 1.6 P05/ 1 GN 1.6
YL 1.6 P05/ 2 YL 1.6 1 2

1
P
WIPER MOTOR
RD 1.6 P05/ 4 RD 1.6 1
0
M
PK 1.6
+
_
WASHER PUMP
2
WINDSCREEN
5
M
7
1 9,10
4
BK 1.6 WIPER WASHER SWITCH 70009807-A 7
P003352
October 21, 1996 B25B029 4-99

ELECTRICAL CIRCUIT - BLOWER AND WIPER
1 203984 1 KIT, Windscreen Washer
2 201471 1 MOTOR, Wiper
3 200582 2 BLOWER
4 201222 1 LIGHT, Interior
5 202930 1 BULB, 24 V 18 W
7 202412 1 LENS, Fan Switch
8 202414 1 LENS, Interior Light Switch
9 205152 1 SWITCH, Wiper / Switch
10 205159 1 LENS, Wipe/Wash Switch
October 21, 1996 B25B029 4-100

ELECTRICAL CIRCUIT - AIRCON AND WIPER
1 1 1
BK/WH 2.0 P O K M
RD 2.0 P06/ - RD 2.5
BK 2.0
P06/ -
FROM CB 8 RD1.6
FROM CB 8 RD1.6
FROM CB 5 RD2.5
ENGINE CAB
COMPARTMENT P06/ -
COMPARTMENT
SPARE PLUG & WIRES SPARE PLUG & WIRES P06/ -
RD/BL 1.6
RD/BL 1.6
BK 1.6
RD /WH1.6 P06/ -
7,8
BK 1.6
AIRCON COMPRESSOR
WH 1.6 P03/
P03/
P03/
INTERIOR LIGHT
0
CLUTCH SOLENOID
AIR CONDITIONER
UNIT
1
SPARE +
SPARE +
5
RD 2.5
1
BLOWER FAN SWITCH
WH 1.6
P01/ X
P02/ Y
12 4 5,6
7,9
BINARY SWITCH
0
WH 1.6
P
1
5
RD 2.5
RD/WH 1.6 TRANSMISSION 1
E2
COMPARTMENT
RD/WH 1.6 SPARE PLUG & WIRES
INTERIOR LIGHT SWITCH
3
BK 1.6 P05/ 3 BK 1.6
GN 1.6 P05/ 1 GN 1.6
YL 1.6 P05/ 2 YL 1.6 1 2

1
P
WIPER MOTOR
RD 1.6 P05/ 4 RD 1.6 1
0
10,11
M
PK 1.6
+
_
WASHER PUMP
2
WINDSCREEN
5
M
7
1
4
BK 1.6 WIPER WASHER SWITCH 70009808-A 8
P003353
October 21, 1996 B25B030 4-101

ELECTRICAL CIRCUIT - AIRCON AND WIPER
2 201471 1 MOTOR, Wiper
3 202904 1 SWITCH, Binary
4 290501 1 SOLENOID, Clutch, Aircon Compressor
6 202930 1 BULB, 24 V 18W
10 205152 1 SWITCH, Wiper/Washer
11 205159 1 LENS, Wipe/Wash Switch
12 202902 1 AIR CONDITIONER UNIT
October 21, 1996 B25B030 4-102

EST 17 TRANSMISSION (CAB)
1
BULKHEAD CANNON PLUG
PX4/ Z Z-734
PX4/ Y J
TO TRANSMISSION
PX4/ F F-420 628 P8 /13

PX4/ X X-726 608 P8 / 8
G-424 604
5
PX4/ G P8 / 7
PX4/ R R-452 600 P8 / 6
PX4/ S S-456 580 P8 / 1 RD 1.6
'9
PX4/ N N-444 612 P8 / 9 RD 1.6 CB No5
PX4/ Q Q-448 616 P8 /10
PX4/ H H-428 596 P8 / 5
PX4/ E 624 P8 /12
PX4/ M M-440 636 P8 /15 BK 1.6
N
PX4/ A 632 P8 /14
PX4/ B B-404 P8 / 4
PX4/ C P8 / 2 BN/RD 1.6
D-412
A
PX4/ D P8 / 3
PX4/ W W-722 P8 / 11
BK 1.6
J
584
588
592
C-408
E-416
Y-730
RD 1.6
O
E4
P T
Y U
P02/ L
N L
BN/RD 1.6
RD 1.6
PX2/ 1
PX2/ 2
PX2/ 7
PX2/ 8
PX2/ 6
PX2/10
PX2/ 4
PX2/ 5
PX2/ 6
P--/--
P--/--
P--/--
10
16
15
19
18
17
14
13
12
2
4
7
3
6
32
11
1
30
25
24
23
22
5
9
35
34
33
31
21
20
29
28
27
26
O
682
654
658
EST 17
MICRO PROCESSOR 3
GEAR
ZF
SHIFT
1
8
12
70009809-A 9
1 2 P003354
October 21, 1996 B25B055 4-103

1 Z6009 054 115 MICRO PROCESSOR
2 Z6006 022 211 SELECTOR, Range
October 21, 1996 B25B055 4-104

EST 17 TRANSMISSION (EXTERIOR)
544 PX4/ Z
TRANSMISSION BULK HEAD PLUG (ON CAB)

540 PX4/ Y
A 450 PX4/ F
'9
B 504 PX4/ X
C 430 PX4/ G
D 444 PX4/ R
N
420 PX4/ S
E
494 PX4/ N
TRANSMISSION F
A
VALVE BANK 434 PX4/ Q
440 PX4/ H
J
400 PX4/ E
404 PX4/ A
1 408 PX4/ B
O
412 PX4/ C
416 PX4/ D
T 500 PX4/ W
TRANSMISSION
U P
LY
N
DOUBLE STEP VALVE
INDUCTIVE SENSOR
INDUCTIVE SENSOR
LOCK UP SOLENOID
TURBINE SPEED
OUTPUT SPEED
SOLENOID
O
G
G
2
70009810-A 10
2 3 4 P003355
October 21, 1996 B25B056 4-105

1 NSI 1 TRANSMISSION VALVE BANK
2 Z6041 315 008 2 SENSOR, Inductive
3 Z0501 310 470 1 SOLENOID, Valve, Double Step
4 Z0501 310 470 1 SOLENOID, Lock Up
October 21, 1996 B25B056 4-106

PX4/ C 714 1
PX4/ Z Z-734
PX4/ Y J
PX4/ F F-420 628 P8 /13 RD 1.6
BULKHEAD CANNON PLUG
PX4/ X X-726 608 P8 / 8

PX4/ G G-424 604 P8 / 7
TO TRANSMISSION
PX4/ R R-452 600 P8 / 6

PX4/ S S-456 580 P8 / 1
PX4/ N N-444 612 P8 / 9 RD 1.6 CB 5
PX4/ Q Q-448 616 P8 /10 RD 1.6
PX4/ H H-428 596 P8 / 5
PX4/ E 624 P8 /12
PX4/ M M-440 636 P8 /15 BK 1.6
PX4/ A 632 P8 /14
BK 1.6
PX4/ B B-404 P8 / 4
PX4/ C P8 / 2 BN/RD 1.6
PX4/ D D-412 P8 / 3
PX4/ W W-722 P8 /11 E4
PX4/ J J-432
C-408
E-416
Y-730
584
588
592
MANUAL /AUTO
SWITCH
0 1
1
5
4,5
WH/BK 1.6
RD/GY 1.6
RD 1.6
BK/WH 2.5 TO STARTING CHARGING CIRCUIT
RD/GN 1.6 TO OVERREV RELAY"85" CIRCUIT
WH 1.6 TO SPEEDOMETER
PX2/ 1
PX2/ 2
PX2/ 7
PX2/ 8
PX2/ 6
PX2/10
PX6/ 2
PX6/ 1
PX6/ 3
PX2/ 4
PX2/ 5
PX2/ 6
10
16
15
19
18
17
14
13
12
2
4
7
3
6
32
11
1
30
25
24
23
22
5
9
35
34
33
31
21
20
29
28
27
26
RD 1.6 CB 4
3
RD 1.6
WH/BK
RD/GY
EST 25
MICRO PROCESSOR
14
SHIFT
GEAR
ZF
15
9 5 8 3 6 10
2 DISPLAY UNIT 12 4 12 1 5 5 70009811-A 11
1 P003356
October 21, 1996 B25B031 4-107

1 Z6009 047 525 1 MICRO PROCESSOR
2 Z6006 022 211 1 SELECTOR, Range
3 Z6007 203 214 1 DISPLAY, Digital
5 203853 1 LENS, Auto / Manual Switch
October 21, 1996 B25B031 4-108

544 PX4/ Z
TRANSMISSION BULK HEAD PLUG (ON CAB)

540 PX4/ Y
A 450 PX4/ F
B 504 PX4/ X
C 430 PX4/ G
D 444 PX4/ R
420 PX4/ S
E
494 PX4/ N
TRANSMISSION F
VALVE BANK 434 PX4/ Q
440 PX4/ H
400 PX4/ E
404 PX4/ A
408 PX4/ B
412 PX4/ C
2 416 PX4/ D
500 PX4/ W
WH/BK 1.6 9 11
RD1.6 8 11
1 3
4 5 6
KICK DOWN
DOUBLE STEP VALVE
LOCK UP SOLENOID
INDUCTIVE SENSOR
INDUCTIVE SENSOR
TURBINE SPEED
OUTPUT SPEED
ALL ZFPART NUMBERSAREFOR
SOLENOID
WH/1.6 6WG200TRANSMISSIONS
G
G
70009812-A 12
P003357
October 21, 1996 B25B032 4-109

1 Z6007 203 107 1 SWITCH, Kick Down
2 NSI 1 TRANSMISSION VALVE BANK
3 Z6041 315 007 1 TRANSMITTER, Inductive (Turbine)
4 Z60413 15 008 1 SENSOR, Inductive (Output)
5 Z0501 310 470 1 SOLENOID, Double Step Valve
6 Z0501 310 470 1 SOLENOID, Lock Up
October 21, 1996 B25B032 4-110

CONNECTORS 1 & 2
D C B A D C B A
J H G F E J H G F E
Q P N M L K 24 WAY CANNON CONNECTOR -DISTRIBUTION BOX TO ENGINE Q P N M L K 24 WAY CANNON CONNECTOR -DISTRIBUTION BOX TO
P1 HARNESS. P2 ARTIC HARNESS
V U T S R V U T S R
Z Y X W Z Y X W
PAGE WIRE COLOUR FUNCTION TEST LIGHT

WIRE COLOUR FUNCTION PAGE TEST LIGHT
PIN /SOCKET
PIN /SOCKET
P02/AB
P02/AB
? GN 1.6 ? ? GN 1.6 ?
WIRE WIRE WIRE WIRE
A 1 GREEN 2.5 BATTERY LIVE +24V A 6 YELLOW RIGHT REAR INDICATOR FLASHING
1 RED 1.6 +24V 3 BLACK/RED 1.6 STOP LIGHTS
B B
C RED 1.6 +24V C 2 BLUE 1.6 PARK LIGHTS -REAR SWITCHED
1
D RED 1.6 +24V D 4 WHITE/RED 1.6 REVERSE SWITCH SWITCH CLOSED
1
E 1 RED/BLACK 1.6 ISOLATION SOLENOID TO IGN SWITCH
E SWITCHED
F 5 BLUE/ WHITE 1.6 COOLANT LEVEL SIGNAL F IN COOLANT 5 GREY/GREEN 1.6 AXLE LOCK WL TO SWITCH SWITCH CLOSED
G 5 RED 1.6 COOLANT LEVEL +24V G 5 PINK 1.6 BRAKE OVERSTROKE WL TO SWITCH SWITCH CLOSED
H 4 RED/YELLOW 1.6 E.V.B / EXHAUST BRAKE +24 FROM
H SW 5 GREEN1.6 LOW AIR PRESSURE SWITCH
J 1 BLACK/ WHITE 2.5 STARTER SOLENOID J SWITCHED 5 PURPLE 1.6 BIN UP SWITCH
K 1 YELLOW/RED 1.6 ALTERNATOR "D+" TO CHARGE LIGHT
K 4 RED/YELLOW 1.6 +24V TO LOCKUP PRESSURE SWITCH SWITCHED
L 1 GREY/RED 1.6 ALTERNATOR "W" TO TACHO&E-MODS.
L 15 RED 1.6 +24V TO ROTATING BEACON
M 5 BROWN/WHITE 1.6 ENGINE TEMPERATURE GAUGE M DO NOT DO THIS 5 PINK 1.6 OVERREV SOLENOID SWITCHED
N 5 BROWN/BLUE 1.6 ENGINE TEMPERATURE WARNING
N LIGHT 5 GREY 1.6 FUEL GAUGE TO SENDER SWITCHED
P 5 PURPLE/WHITE 1.6 OIL PRESSURE GAUGE TO SENDER
P DO NOT DO THIS
Q 5 PURPLE/BLUE 1.6 OIL PRESSURE WARNING LIGHT->SW.
Q 4 RED/YELLOW 1.6 LOCKUP PRESSURE SWITCH SWITCHED
R 6 YELLOW 1.6 RIGHT FRONT INDICATOR LIGHTR FLASHING 6 BROWN 1.6 LEFT REAR INDICATOR FLASHING
S 2 BLUE 1.6 PARK LIGHTS FRONT S SWITCHED 5 GREEN/WHITE 1.6 TRANSMISSION TEMP GAUGE TO SEND. DO NOT DO THIS
T 2 GREY 1.6 HEADLIGHTS DIP T SWITCHED 5 GREEN/BLUE 1.6 TRANSMISSION TEMP WL TO SWITCH SWITCH CLOSED
U 2 WHITE 2.5 HEAD LIGHTS BRIGHT U SWITCHED 5 WHITE/BROWN 1.6 TRANSMISSION PRESS WL TO SWITCH SWITCH CLOSED
V 6 BROWN 1.6 LEFT FRONT INDICATOR V FLASHING
W 8 RED/WHITE 1.6 AIRCON W SWITCHED
X 3 GREEN/BLACK 1.6 HORN X SWITCHED 5 RED 1.6 SPARE

Y 4 BLACK/WHITE 1.6 RELAY"86" TO PROXIMITY SIGNAL
Y SWITCHED 8 WHITE 1.6 SPARE
Z 4&5 BLACK 2.5 EARTH Z 6 BLACK 2.5 EARTH
13
70009813-A
P003358
October 21, 1996 B25B057 4-111

October 21, 1996 B25B057 4-112
CONNECTORS 3,4,5 & 6
3 WAY PLASTIC CONNECTOR -MAIN HARNESS TO PROXIMITY
SWITCH WIRES (ON INJECTOR PUMP).
NOTE : PIN / SOCKET NUMBERING IS NOT RELATED TO POSITION
ON THE CONNECTOR. WIRE COLOUR IS CLEARLY VISIBLE ON THIS
P03
TYPE OF CONNECTOR. WIRE COLOURS ARE DIFFERENT ON THE PROXIMITY
SWITCH AND CARE MUST BE TAKEN TO ENSURE THE CORRECT WIRES ARE 4 WAY PLASTIC CONNECTOR -DISTRIBUTION HARNESS TO WIPER
USED . THE WIRE COLOURS ARE FOUND ON THE SCHEMATIC.IF A DIFFERENT MOTOR .(INSIDE CAB ).
P05 NOTE : PIN / SOCKET NUMBERING IS NOT RELATED TO POSITION
MAKE OF SWITCH IS USED THE MANUFACTURERS INSTRUCTIONS MUST BE
FOLLOWED TO ENSURE CORRECT CONNECTION. ON THE CONNECTOR. WIRE COLOUR IS CLEARLY VISIBLE ON THIS
TYPE OF CONNECTOR.
* * DO NOT CONNECT DIRECTLY TO POSITIVE AS THIS WILL DESTROY

THE INTERNAL ELECTRONICS OF THE UNIT
PAGE WIRE COLOUR FUNCTION TEST LIGHT PAGE WIRE COLOUR FUNCTION TEST LIGHT
PIN/SOCKET
PIN/SOCKET
P02/AB
P02/AB
? ?/ ? ? ? ?/ ? ?
WIRE WIRE WIRE WIRE
1 2 RED 1.6 24V SUPPLY FROM CB 5 1 7 GREEN 1.6 WIPER MOTOR PARK TO SWITCH"7" SWITCHED
*
2 2 BL/WH 1.6 SIGNAL TO EXHAUST BRAKE RELAY"85" 2 7 YELLOW1.6 +24 V TO CB & SWITCH"2"
3 2 BK 1.6 EARTH 3 7 BLACK 1.6 EARTH
4 7 RED 1.6 WIPER MOTOR RUN TO SWITCH"5"
6 WAY PLASTIC CONNECTOR -DISTRIBUTION HARNESS TO AIRCON

8 WAY PLASTIC CONNECTOR -DISTRIBUTION HARNESS TO INDICATOR
AND SPARE WIRES
LEVER SWITCH .(INSIDE CAB ). P06 NOTE : PIN / SOCKET NUMBERING IS NOT RELATED TO POSITION
P04 NOTE : PIN / SOCKET NUMBERING IS NOT RELATED TO POSITION
ON THE CONNECTOR. WIRE COLOUR IS CLEARLY VISIBLE ON THIS TYPE OF CONNECTOR.
TYPE OF CONNECTOR.

PIN/SOCKET
PIN/SOCKET
P02/AB
?
P02/AB
? ?/ ? ? ? ?/ ?
WIRE WIRE
WIRE WIRE
1 6 & 7 BLACK 1.6 EARTH
1 2 GREY/WHITE HEADLIGHT DIP RELAY"86" TO SWITCH SWITCHED
2 6 & 7 RED 1.6 POSITIVE CB 6
2 6 BROWN LEFT INDICATORS SWITCHED
3
3 2 WHITE/GREY 1.6 BRIGHTS RELAY"86" TO SWITCH SWITCHED
4 6 & 7 RED/WHITE 1.6 AIRCON COMPRESSOR SWITCHING
4 6 YELLOW/BROWN 1.6 FLASHER UNIT TO SWITCH +24 SWITCHED
5 2 BLACK 1.6 EARTH
6 6 YELLOW 1.6 RIGHT INDICATORS SWITCHED
7 3 GREEN/BLACK 1.6 HORN +
GREEN/BLACK 1.6 HORN 70009814-A 14
8 3 SWITCHED
P003359
October 21, 1996 B25B058 4-113

October 21, 1996 B25B058 4-114
CONNECTORS 7,8, 9 & 10
4 WAY PLASTIC CONNECTOR -SPARE CIRCUIT PLUG (IN CAB)

P07 NOTE : PIN / SOCKET NUMBERING IS NOT RELATED TO POSITION 8 WAY PLASTIC CONNECTOR -ARTIC HARNESS TO REAR
ON THE CONNECTOR. WIRE COLOUR IS CLEARLY VISIBLE ON THIS P09 HARNESS .(AT ARTICULATION JOINT).
TYPE OF CONNECTOR.
PAGE WIRE COLOUR FUNCTION TEST LIGHT PAGE WIRE COLOUR FUNCTION TEST LIGHT
PIN/SOCKET
PIN/SOCKET
P02/AB
P02/AB
? ?/? ? ? ?/? ?
WIRE WIRE WIRE WIRE
1 8 RED 1.6 SPARE CAB VIA P2 TO CAB UNDERSIDE 1 5 PURPLE 1.6 BIN UP SWITCH
2 8 WHITE 1.6 SPARE CAB VIA P2 TO CAB UNDERSIDE 2
3 8 PINK 1.6 SPARE CAB VIA P1 TO ENGINE 3 4 WHITE/RED 1.6 REVERSE LIGHTS SWITCHED
4 8 GREEN 1.6 SPARE CAB VIA P1 TO ENGINE 4 5 PINK 1.6 BRAKE OVERSTROKE SWITCHES
5 3 BLACK/RED 1.6 STOP LIGHTS SWITCHED
1 2 3 6 2 BLUE 1.6 PARK LIGHTS SWITCHED
15 WAY AMP CONNECTOR -BELL TO ZF HARNESS ( P8 = CONNECTOR SWITCHED
4 5 6 7 6 BROWN 1.6 LEFT REAR INDICATOR
W1-X 3 IN ZF SCHEMATIC DIAGRAMS).
P08 6 SWITCHED
7 8 9 8 YELLOW 1.6 RIGHT REAR INDICATOR
10 11 12 = LIGHT DOES NOT SWITCH ON
13 14 15
= LIGHT DOES SWITCH ON

PIN /SOCKET
6 WAY PLASTIC CONNECTOR -ENGINE HARNESS TO HEADLIGHT

P02/AB
HARNESS
P10
? ?/? ? NOTE : PIN / SOCKET NUMBERING IS NOT RELATED TO POSITION
WIRE WIRE TYPE OF CONNECTOR.
1 11 SPEEDO SIGNAL OUT DO NOT TEST WITH A TEST LIGHT
2 11 BROWN/RED 1.6 NEUTRAL START RELAY "85" OUT PAGE WIRE COLOUR FUNCTION TEST LIGHT
PIN/SOCKET
3
P02/AB
4 11 WHITE/BLACK 1.6 KICKDOWN SWITCH IN SWITCHED
5 11 RED/GREY 1.6 POSITIVE IDLE SWITCH SWITCHED
? ?/? ?
WIRE WIRE
6
7 1 6 YELLOW 1.6 RIGHT FRONT INDICATOR SWITCHED
8 11 RED 1.6 LOOP TO PIN 13 2 6 BROWN 1.6 LEFT FRONT INDICATOR SWITCHED
9 11 RED 1.6 POSITIVE 24V 3 6 BLACK 2.5 EARTH
10 11 RED 1.6 POSITIVE 24V 4 2 BLUE 1.6 PARK LIGHTS SWITCHED
11 11 BLACK/WHITE 1.6 EXTENDED LOCKUP SWITCH 5 2 GREY 1.6 DIP FILAMENT-HEADLIGHTS SWITCHED
12 6 2 WHITE 2.5 BRIGHT FILAMENT- HEADLIGHTS SWITCHED
13 11 RED 1.6 LOOP TO PIN 8
14 11 BLACK 1.6 EARTH
70009815-A 15
15 11 BLACK 1.6 EARTH
P003360
October 21, 1996 B25B059 4-115

October 21, 1996 B25B059 4-116
ELECTRONIC SPEEDO AND OTHER ACCESSORIES
FLASHING BEACON
RD 1.6 13 5
203067
WH 1.6 14 11
3
M P--------
GLOW PLUG
FLAME START CONTROL
MODULE 4
P-------
COLD START 5
LIGHT
COLD START
SOLENOID
6
3
3
7
8
1
4
5
P02/ V
ELECTRONIC SPEEDO
2
1
203797
KM/H
BL 6.3
GN 6.3 16 1
OR 1.6
2 BK 1.6
+
BK 1.6 PL 1.6
BK 1.6
RD 1.6 TWN
BK 1.6 BK 1.6 TWN
COLD START
TEMPERATURE SENDER
RD/GN 1.6 17 1
202726
YL/RD 1.6 15 1
RD 1.6
CIGARETTE
P02/ L
LIGHTER BK 1.6
1
RD 1.6 P02/ X N 1
RD 2.5 M 1
70009816-A 16
P003412
October 21, 1996 B25B033 4-117

ELECTRONIC SPEEDO AND OTHER ACCESSORIES
1 202726 1 LIGHTER, Cigarette
2 203797 1 GAUGE, Speedo
3 203067 1 BEACON, Flashing
4 200200 1 BULB, 24 V 2W
5 261383 1 KIT, Cold Start
October 21, 1996 B25B033 4-118

INSTRUMENT PANEL ASSEMBLY
2,3,4 2,3,5 21 2,3,6 2,3,7 2,3,33 22,29 2,3,32 2,3,9 23,29 2,3,10 2,3,11 2,3,4
27
EXHAUST TRANS OIL

3,20 BRAKE PRESSURE
24,29
25
1 A
26
MAN/AUTO HAZARD
TACHOMETER
13 14 13 13 15 3,19 28 16 12 17 30 31 18 P003370
October 18, 1996 B25B035 4-119

INSTRUMENT PANEL ASSEMBLY
1 203853 1 LENS, Manual / Auto Switch
3 200200 12 BULB, 24 V 2 W
4 202420 2 LENS, Turn Warning
5 203871 1 LENS, Exhaust Brake On
6 202527 1 LENS, Inter Axle Lock Warning
7 202419 1 LENS, High Beam Warning
8 202423 1 INSERT, Blank Switch
9 202528 1 LENS, Low Coolant Level Warning
10 202522 1 LENS, Park Brake Warning
11 202418 1 LENS, Alternator Charge Warning
16 202415 1 LENS, Head Lamp Switch
17 205159 1 LENS, Wiper/Washer Switch
18 202416 1 LENS, Hazard Switch
19 201075 1 GAUGE, Tachometer
20 200859 1 GAUGE, Transmission Temperature
21 201074 1 GAUGE, Hourmeter
23 201403 1 GAUGE, Oil Pressure
24 201404 1 GAUGE, Engine Temperature
25 200398 1 SWITCH, Ignition
26 200706 1 SWITCH, Press Button Start
27 202154 1 INSTRUMENT PANEL Upto 16.10.96
27 203657 1 INSTRUMENT PANEL From 17.10.96
28 202410 2 FRAME, Switch
29 200201 3 BULB, 24 V 3 W
30 205152 1 SWITCH, Wiper/Washer
31 202411 1 SWITCH, Hazard
32 202437 1 LENS, Warning, Red
33 202523 1 LENS, Transmission Pressure Warning
October 18, 1996 B25B035 4-120

COLD START INSTRUMENT PANEL
1
ENGINE COOLANT ENGINE OIL 2,3

TEMPERATURE PRESSURE
7 ENGINE OVERSPEED
TRANSMISSION BIN RAISED
OIL
TEMPERATURE
5
2,8
COLD START
6
EMERGENCY
STEERING
2,4
203250
P003418
January 21, 1997 B25B066 4-121

COLD START INSTRUMENT PANEL
1 202566 2 LAMP, Square (Red)
3 201131 1 LENS, Preheat Warning
4 203870 1 LENS, Emergency
5 202410 1 FRAME, Switch
6 202423 3 INSERT, Blank Switch
7 203250 1 PANEL, Dash
8 202437 2 LENS, Red Warning
January 21, 1997 B25B066 4-122

DISTRIBUTION BOX
20
October 18, 1996 B25B038 4-123

DISTRIBUTION BOX
4 NPN 1 BOX, Distribution Part of Cab Harness.
October 18, 1996 B25B038 4-124

BATTERY, CLAMPS AND CABLES
October 30, 1996 B25B036 4-125

BATTERY, CLAMPS AND CABLES
1 1 WASHER
2 200865 2 BATTERY, Delco, 24 V
3 190119 2 CABLE, Battery, Negative
4 190160 1 CABLE, Battery, Positive
5 200202 2 COVER, Terminal, Red
6 200203 2 COVER, Terminal, Black
7 100275 4 NUT, Wing
8 170111 2 BRACKET, Hold Down, Battery
9 100187 4 J BOLT
12 200204 4 NUT, Terminal
14 100310 2 NUT, Nyloc
15 202537 1 SOLENOID, Main Ignition
17 100381 2 SCREW, Cheese Head
18 100309 2 NUT, Nyloc
19 205174 1 SWITCH, Battery Isolator
October 30, 1996 B25B036 4-126

WINDSCREEN WIPER ASSEMBLY
15
31
29
30 19
24
21 23 28
22
20
26
25 27
1 32
11 14
2 12
18
6
17 7 13
16 8
12
7 11
3
6
4 10
5 9
P003374
October 18, 1996 B25B037 4-127

WINDSCREEN WIPER ASSEMBLY
1 201471 1 WIPER MOTOR
2 NSI 1 MOTOR, Wiper
3 NSI 1 BRACKET, Mounting
4 NSI 2 WASHER, Flat
5 NSI 2 BOLT
6 NSI 2 NUT
7 NSI 2 COVER, Seal
8 NSI 2 SEAL
9 NSI 1 NUT
10 NSI 1 COVER
11 NSI 2 NUT
12 NSI 2 COVER, Seal
13 NSI 2 SEAL
14 201473 1 ARM, Wiper
15 203473 1 BLADE, Wiper
18 100310 2 NUT, Nyloc
20 NSI 1 BOTTLE, Water
21 NSI 1 PIPE, Clear
22 NSI 1 NUT
23 NSI 1 WASHER
24 NSI 1 FITTING, Elbow
25 NSI 1 PIPE, Black
26 NSI 1 CABLE TIE
27 NSI 3 CABLE TIE
28 NSI 1 NOZZLE
29 173571 1 MOUNTING, Nozzle
30 NSI 1 WIRE ASSY
31 NSI 3 CABLE TIE
32 NSI 2 SCREW
October 18, 1996 B25B037 4-128

HORN ASSEMBLY
April 9, 1996 200448 4-129

HORN ASSEMBLY
1 HORN ASSEMBLY
2 200448 1 HORN Includes Item 7
3 NSI 2 WASHER
4 NSI 2 SCREW
5 NSI 1 MOUNTING
7 100283 1 NUT, Hex
April 9, 1996 200448 4-130

SPECIAL TOOLS
11
October 18, 1996 B25B039 4-131

SPECIAL TOOLS
1 870997 1 TEMPLATE, Adjustment, Headlight
October 18, 1996 B25B039 4-132

July 2, 1997 SECTION 5 FRAME AND BODY 5-1
SECTION 5
FRAME AND BODY
July 2, 1997 SECTION 5 FRAME AND BODY 5-2

CAB AND COWLING
8
4
14
13
9
9
10
7 20
6
11
16 19
5 18
17
12 1 P003371
18 15 12
October 18, 1996 B25B045 5-3

CAB AND COWLING
1 203051 1 ROD END
2 172339 1 CAB
3 202515 1 BONNET
4 910138 A/R PINCHWELD
6 100314 2 NUT, Nyloc
7 171211 1 GRILL
9 100312 6 NUT, Nyloc
10 201798 1 STRUT, Gas
14 200305 2 RUBBER, Door Stopper
15 161516 2 HINGE
18 100316 4 NUT, Nyloc
20 202867 1 STRAP, Bonnet
October 18, 1996 B25B045 5-4

BONNET LATCH
13
14
23
22 15
24
15
9
14
16
17
7 19
18
21
10
12
8 3
1 20
11 6
P003643
June 10, 1997 B25B041 5-5

BONNET LATCH
1 NSI 1 PIN, Split
2 173800 1 HOUSING, Bonnet Catch
3 173801 1 TONGUE, Bonnet Catch
4 183380 1 PEG, Bonnet Catch
5 202872 1 SPRING
6 203954 1 CABLE, Stop
7 202917 1 SPRING
8 173802 1 CUP, Bonnet Catch
10 100312 8 NUT, Nyloc
12 100316 1 NUT, Nyloc
15 172043 2 WASHER, Rubber
16 100293 1 NUT, Hex
17 173542 1 MOUNTING, Bonnet Catch
20 204032 1 CLEVIS, Cable
21 NSI 1 PIN
22 174716 1 PLATE, Adaptor
June 10, 1997 B25B041 5-6

CAB EXTERIOR FITTINGS
13
16 47 23
29 2 26
40
12 42
24 33
17
18 48
34
30
41
11 30 47
28 37
43 48
39
30 25 46 32
14
44 18 17 36 35
27
9 30
10
4 16
38 20
5 6 15 19 31
22
45
45 21
8 1
7
5
P003840
October 7, 1997 B20B024 5-7

1 202394 1 HANDLE, Door, Internal
2 172337 1 CAB
3 100323 6 NUT, Nyloc
5 172042 12 WASHER
6 100314 24 NUT, Nyloc
8 201764 6 MOUNTING, Megi
9 NSI A/R SCREW, Self Tapping
10 NSI 1 PANEL, Door
11 203604 2 MIRROR, Safety
12 172688 2 BRACKET, Mirror
12 174736 2 BRACKET, Mirror CE MARK
13 204002 1 COVER, Cushion, Mirror Bracket
15 100312 4 NUT, Nyloc
19 201039 A/R INSULATION, Sound
20 200710 2 HINGE
21 100316 1 NUT, Nyloc
22 161505 1 PEG, Striker
23 100314 4 NUT, Nyloc
24 202308 1 WINDSCREEN
25 202307 2 WINDOW, Front Side
26 202309 1 WINDOW, Rear
27 202310 1 WINDOW, Door
28 201442 1 WINDOW, Side, Sliding, Vertical
29 202495 1 WINDOW, Side, Sliding, RH
30 910018 A/R RUBBER, Glazing
31 173213 1 DOOR, Cab
32 201743 1 CLIP, Retainer
33 172473 1 GUARD, Rear Window (Standard)
33 174478 1 GUARD, Rear Window (Bin Heating)
October 7, 1997 B20B024 5-8

13
16 47 23
29 2 26
40
12 42
24 33
17
18 48
34
30
41
11 30 47
28 37
43 48
39
30 25 46 32
14
44 18 17 36 35
27
9 30
10
4 16
38 20
5 6 15 19 31
22
45
45 21
8 1
7
5
P003840
October 7, 1997 B20B024 5-9

34 200763 A/R PINCHWELD
37 181194 1 LINK
37 181023 2 LINK (Bin Heating) CE MARK
39 202474 2 MIRROR, Extra Large
40 203067 1 BEACON, Rotating, 24 V
41 172050 1 BRACKET, Mounting, Rotating Beacon
43 172283 1 PLATE, Bulkhead
44 100360 7 RIVET, Pop
45 100536 2 WASHER, Hardened
46 173915 1 PLATE, Blanking, Cab Vent
48 100806 4 SCREW, Cap
October 7, 1997 B20B024 5-10

DOOR HANDLE ASSEMBLY
October 18, 1996 B25B043 5-11

DOOR HANDLE ASSEMBLY
1 100076 4 SCREW, Cap
2 202398 1 HANDLE, Door, Interior, RH
3 202394 1 HANDLE, Door, Interior, LH
5 100312 4 NUT, Nyloc
6 202399 1 HANDLE, Door, External (With Key)
October 18, 1996 B25B043 5-12

CAB INTERIOR FITTINGS
ARTICULATED HAULER
MACHINE BUILD No. SERIAL NUMBERS:
MACHINE MODEL
ENGINE MODEL
TRANSMISSION MODEL
13
FRONT DIFF MODEL
MID DIFF MODEL
REAR DIFF MODEL 21
AXLE FRONT MID REAR TOTAL
TARE kg 6 24
GROSS kg
PAYLOAD kg 20 2
LUBRICATION SCHEDULE - FACTORY FIRST FILL
1. ENGINE CRANKCASE
ADE / CUMMINS - CALTEX DELO SHP SAE 15W/40
5
DEUTZ - CALTEX DELO 500 SAE 40
2. HYDRAULIC SYSTEM - CALTEX RANDO Z56 4
3. TRANSMISSION - CALTEX DELO SHP SAE 15W/40 28 3
4. DIFFERENTIAL
5. BELL PLANIHUB
- CALTEX E.P. PLUS GEAR LUBE 460
29
6. ALL GREASE POINTS - CALTEX MULTIFAK EP2
CONSULT THE OPERATOR AND
MAINTENANCE MANUAL FOR
MANUFACTURED BY:
BELL EQUIPMENT CO. (PTY) LTD 27
LUBRICATION SPECIFICATIONS ALTON, RICHARDS BAY
AND SAFETY PRECAUTIONS. P/N 200181 SOUTH AFRICA
16
5
BELL EQUIPMENT CO. S.A. (PTY) LTD.
RICHARDS BAY
19
SOUTH AFRICA
YEAR
23
MODEL 8 10
SERIAL NUMBER
17 9
POWER KW
MASS EMPTY Kg
LOADED Kg 23 14
P/N202319
22 11
26 30 10
25 17
16 15 14 19
16
1
12
7 WARNING ANY ALTERATION, MODIFICATION, REPAIR, STRUCTURAL DAMAGE OR ANY OVERTURN REDUCES THIS STRUCTURE'S
17 17 18
PROTECTION CAPABILITIES AND INVALIDATES THIS CERTIFICATION. CONSULT A BELL REPRESENTATIVE TO DETERMINE THIS STRUCTURE'S LIMITATIONS.
ROLLOVER (ROPS), FALLING OBJECT (FOPS) AND OPERATOR (OPS) PROTECTIVE STRUCTURE CERTIFICATION AT INSTALLATION, THIS STRUCTURE MEETS THE FOLLOWING PERFORMANCE
PROTECTION STRUCTURE MACHINE DESCRIPTION CRITERIA IF IT IS PROPERLY INSTALLED AND THE MACHINE WEIGHT IS NOT
MODEL No. INCREASED TO EXCEED THE CERTIFIED TEST WEIGHT:
MACHINE MODEL No.
FOPS CERTIFICATE No. SAE J1040 APR88 ISO 3471/1 1986 SAE J1084 APR 80
CERTIFIED MASS kg SAE JJ231 JAN 81 SAE 3449 1992
ROPS CERTIFICATE No.
TRACTOR MASS ONLY
BELL EQUIPMENT CO. S.A. (PTY) LTD
OPS CERTIFICATE No. WHOLE MACHINE MASS RICHARDS BAY, SOUTH AFRICA
203000
P003389
October 18, 1996 B25B044 5-13

CAB INTERIOR FITTINGS
1 280185 1 SPANNER, Wheel
2 290372 1 SEAT ASSY From 01.11.96
3 100231 4 SCREW, Cap
4 202184 1 PANEL, Dash
5 100360 8 RIVET, Pop
6 200181 1 PLATE, Name
7 100275 2 NUT, Wing
8 172223 1 PLATE, Seat, RH
9 173556 1 MOUNTING, Seat
10 100083 22 SCREW, Hex. Head Upto 30.11.96
10 100931 22 BOLT, Hex From 01.12.96
11 172205 1 PLATE, Seat, LH
12 171508 2 CLAMP, Pipe
14 100062 18 WASHER, Flat Upto 30.11.96
14 101345 18 WASHER From 01.12.96
15 172419 1 FLOORBOARD Upto 30.11.96
15 172422 1 FLOORBOARD From 01.12.96
16 100197 6 SCREW, Cap
17 100312 10 NUT, Nyloc
18 172281 1 PLATE, Pedal
19 203000 1 PLATE, Name
20 Z6006 022 211 1 SELECTOR, Range
21 Z6007 203 214 1 DISPLAY, Digital
22 Z6009 047 509 1 PROCESSOR, Micro
23 100381 3 SCREW, Cheese Head
24 202566 2 LAMP, Square
25 260667 1 PEDAL ASSY
26 210208 1 VALVE, Brake
27 202397 1 ASHTRAY
28 202726 1 LIGHTER, Cigarette, 24 V
29 204907 1 PLATE, Power Point, 24 V
30 202319 1 PLATE, CE Mark
October 18, 1996 B25B044 5-14

SEAT ASSEMBLY (FROM NOV 1996)
October 3, 1996 290369 5-15

SEAT ASSEMBLY (FROM NOV 1996)
1 290369 1 SEAT ASSEMBLY(FROM NOV 1996)
2 224756 1 KIT, SEAT COVER ASSY
3 224757 1 KIT, SEAT CUSHION
4 224758 1 KIT, SUSPENSION ASSY
5 224759 1 KIT, DAMPER ASSY
6 224760 1 KIT, INDICATOR, BUMP STOP AND ADJUSTER
7 224761 1 KIT, STUD ASSY
8 224762 1 KIT, HANDLE ASSY
9 224763 1 KIT, SUSPENSION COVER
10 224764 1 KIT, ADJUSTER SLIDE RAIL
11 224766 1 KIT, ARM REST
12 224784 1 KIT, BACK CUSHION
13 100231 4 SCREW, Cap
14 200707 1 SEAT BELT UNIT
October 3, 1996 290369 5-16

STEERING COLUMN ASSEMBLY
8
10
1 5 5
13 12 11
P003396
October 18, 1996 B25B046 5-17

STEERING COLUMN ASSEMBLY
2 202911 1 CAP, Steering Wheel
3 200284 1 NUT, Steering Wheel
4 200282 1 WHEEL, Steering
5 200593 2 K CLAMP
6 NSI 2 BOLT, Hex
7 100027 4 SCREW, Cap
8 202405 1 COLUMN, Steering
9 210413 1 VALVE, Steering
12 201888 2 INSERT, Grommet
13 203926 2 GROMMET
October 18, 1996 B25B046 5-18

ADJUSTABLE STEERING COLUMN
August 27, 1996 203982 5-17

ADJUSTABLE STEERING COLUMN
1 203982 STEERING COLUMN ASSEMBLY
2 NSI 1 HOUSING, Universal Joint
3 NSI 1 HOUSING, Upper
4 NSI 1 HOUSING, Lower
5 224714 1 HANDLE, Adjusting
6 224713 1 SPACER
7 224709 1 BOLT
8 224708 2 BOLT
9 224707 A/R SHIM
10 224712 1 CAP
11 224710 3 CIRCLIP
12 224711 1 WASHER
13 224702 1 KNUCKLE JOINT
14 NSI 2 BOLT
15 NSI 2 NUT, Nyloc
16 224703 1 SHAFT, Upper
17 224704 1 NUT
18 224701 1 SHAFT, Lower
19 224705 2 COVER, Rubber
20 224706 2 RETAINER, Rubber
21 NSI 8 SCREW
22 224700 2 SCREW, Set
August 27, 1996 203982 5-18

AIR CONDITIONER ASSEMBLY (RED DOT)
24 26
28
30 29 27
1 8 4
9 25
11
37
7
5
2
36
28 18 3
31 38
20 17
32
6 34
19
19
22
20
14
15
33 19 39
10 18
13 16 21
23
35 19
12
April 15, 1996 260674 5-19

1 260674 AIR CONDITIONER ASSEMBLY (RED DOT)
2 202904 1 RECEIVER DRIER AND BINARY SWITCH
3 290501 1 COMPRESSOR, Air
4 202903 1 CONDENSOR, Air
5 202902 1 EVAPORATOR ASSY
6 174302 6 COVER, Air Con
7 100275 1 NUT, Wing
8 201229 1 HOUSING, Filter, Outer
9 220088 1 ELEMENT, Air Cleaner
10 100090 2 SCREW, Hex Head
11 201228 1 HOUSING, Filter, Inner
12 161520 1 PULLEY, Drive
13 170873 1 BRACKET, Mounting Standard
13 171844 1 BRACKET, Mounting Retarder
14 170872 2 ARM, Adjusting
15 170875 1 CLIP, Belt, Drive, Top
16 170874 2 CLIP, Belt, Drive, Bottom
17 200726 4 BELT, Drive, Compressor
19 100314 4 NUT, Nyloc
21 100226 2 SCREW, Cap
25 100316 4 NUT, Nyloc
26 174261 2 BRACKET
28 100312 9 NUT, Nyloc
29 202083 1 CLAMP, Exhaust
31 NSI 4 RIVET, Pop
33 240913 1 HOSE ASSY
April 15, 1996 260674 5-20

24 26
28
30 29 27
1 8 4
9 25
11
37
7
5
2
36
28 18 3
31 38
20 17
32
6 34
19
19
22
20
14
15
33 19 39
10 18
13 16 21
23
35 19
12
April 15, 1996 260674 5-21

35 240810 1 HOSE ASSY
36 240914 1 HOSE ASSY
37 240912 1 HOSE ASSY
38 NSI 1 SCREW, Self Tapping
April 15, 1996 260674 5-22

HYDRAULIC TAILGATE ASSEMBLY (OPTIONAL)
October 8, 1997 B20B025 5-25

HYDRAULIC TAILGATE ASSEMBLY (OPTIONAL)
1 181445 1 TAILGATE, Hydraulic, B20B
2 182692 1 MOUNTING, RH
3 182693 1 MOUNTING, LH
4 161379 2 PIN, Main Pivot
5 100165 4 BOLT, Hex Hd.
7 162389 2 PIN-OVERHUNG
8 182694 1 MOUNTING, Cylinder, LH
9 182695 1 MOUNTING, Cylinder, RH
10 230083 2 CYLINDER
11 160752 2 BUSH, Vesconite
October 8, 1997 B20B025 5-26

BIN HEATER ASSEMBLY (OPTIONAL)
6
8
7
25
5 10
7
2
30
4
29
28
9
3 30
11 8
29 7
30
14 10
30 8
28 12
7
9
12
13 19
8 6
11
20
17
16 31
25
11
15
25 27
21
22
21
20 24
27
18 26
23
P003427
February 6, 1997 261536 5-27

BIN HEATER ASSEMBLY (OPTIONAL)
1 261536 1 BIN HEATER ASSEMBLY (OPTIONAL)
2 204357 1 STACK
4 204356 1 PIPE, Flex
5 203368 1 SOCKET
10 201666 6 SPRING
11 202131 4 RING, Seal
12 174581 2 FLANGE
13 203574 1 PIPE ASSY
14 203565 1 PIPE ASSY
15 203367 1 SOCKET
16 204355 1 PIE, Flex
17 183771 1 PLATE
18 183772 1 PLATE, Base
22 201667 3 SPRING
25 204023 4 CLAMP
26 100316 4 NUT, Nyloc
29 100312 6 NUT, Nyloc
February 6, 1997 261536 5-28

BLOWER ASSEMBLY
1
2
3
6
7
10
11
12
13
P003380
October 18, 1996 B25B047 5-29

BLOWER ASSEMBLY
1 3 BOLT
2 3 WASHER
3 100983 3 NUT
4 201227 1 HOUSING, Blower
6 200582 1 BLOWER, 24 V
7 3 STUD
8 201228 1 HOUSING, Filter, Inner
10 100281 3 NUT, Hex
11 220088 1 ELEMENT, Air Cleaner
12 201229 1 HOUSING, Filter, Outer
13 100275 1 NUT, Wing
October 18, 1996 B25B047 5-30

FRONT FRAME
2
26 10
34 35 36 14
11
15 14
16 13
27
31
28
29 3
30
24 29 8 1
29 28 9
5
25 28 31
19 17,18
12
22 33
23
6
7
20
32
4
P003843
21
October 13, 1997 b2Ob026 5-31

FRONT FRAME
2 183233 1 CHASSIS, Front
3 183024 1 BOX, Battery
4 200389 2 REFLECTOR, White
7 173216 1 STEP, Short CE Mark
8 100314 4 NUT, Nyloc
10 170830 1 BRACKET
11 190524 2 HINGE
12 172942 2 LINK
13 NSI 1 COVER, Battery Box
14 173037 2 HAND RAIL
16 100314 2 NUT, Nyloc
17 204531 1 MOUNTING, Light, LH
18 204530 1 MOUNTING, Light, RH
20 172512 1 PLATE, Belly
21 201440 2 PIN ASSY
23 100323 2 NUT, Nyloc
24 171212 1 GRILL, Lower
27 183280 1 TANK, Fuel
29 100316 10 NUT, NyloC
30 100394 12 NUT, Nyloc
32 204374 4 REFLECTOR
33 201405 6 WASHER
34 210187 3 SIGHT GLASS
October 13, 1997 b2Ob026 5-32

FRONT FRAME
2
26 10
34 35 36 14
11
15 14
16 13
27
31
28
29 3
30
24 29 8 1
29 28 9
5
25 28 31
19 17,18
12
22 33
23
6
7
20
32
4
P003843
21
October 13, 1997 b2Ob026 5-33

FRONT FRAME
36 100519 3 NUT
October 13, 1997 b2Ob026 5-34

ARTICULATION AND OSCILATION ASSEMBLY
5 6
3 2
12 4
1
27
29 7
30
31
28 29
7
22
21 24
25
20
26
18 8
19
9 1
19 4 15
2 3
18 23
16,17 12
7
10
14 11
13 12
P003846
October 14, 1997 B20B027 5-35

ARTICULATION AND OSCILATION ASSEMBLY
1 162523 2 BUSH, Flanged
2 140203 4 O RING
3 160365 4 RING, Thrust, Steel
4 140202 2 O RING Factory Fitted
4 910269 2 TUBING Infield Repair - Length 1.1 m
4 161668 1 ADAPTOR, Barbed Infield Repair
5 160367 1 NUT, Lock
6 160368 1 WASHER, Lock
8 183098 1 JOINT, Articulation and Oscilation
10 160529 2 PIN ASSY
11 172178 2 BAR, Safety
13 240046 2 HOSE ASSY
16 160261 1 PLATE, Retainer, Top Pin
17 160309 1 PLATE, Retainer, Bottom Pin
18 140117 4 O RING
19 160382 4 BUSH, Steel
20 160383 2 PIN ASSY
22 170031 2 TAG, Lock
23 240114 1 HOSE ASSY
24 160296 4 WASHER, Thrust
25 140162 4 O RING Factory Fitted
25 910269 4 TUBING Infield Repair - Length 0.418 m
25 161668 2 ADAPTOR, Barbed Infield Repair
26 160297 2 BUSH, Bronze
27 173703 1 PIPE ASSY
28 900766 A/R TUBING, Bundy
29 120106 2 ADAPTOR
30 120401 2 NUT
31 120790 2 FERRULE
October 14, 1997 B20B027 5-36

STEERING CYLINDER MOUNTINGS
13
12
14
6 9 15
11 16
5
4 17
10
3
2
16
15
1 14
18
8
7
P003875
October 20, 1997 B20B028 5-37

STEERING CYLINDER MOUNTINGS
1 230285 1 CYLINDER, Steering, LHS
1 230290 1 CYLINDER, Steering, RHS
2 160446 1 PIN
5 170031 1 TAG, Lock
10 120106 A/R CONNECTOR
11 240376 A/R HOSE ASSY
12 261145 2 PIN ASSY
14 161537 2 PLATE, End
15 140382 2 O RING
16 161536 2 CONE
17 161535 1 PIN, Tapered
October 20, 1997 B20B028 5-38

REAR FRAME
26
28
27
2 1
23
29
19
22
18
16
20 15
17
16 15
13
12
14
30
21
4 5 9 11
24
8 7 6
25
10
18
P003876
October 20, 1997 B20B029 5-39

REAR FRAME
1 260078 1 KIT, Wear Plate (Standard)
1 261030 1 KIT, Wear Plate (Blast Rock)
2 182854 1 BIN
3 183909 1 CHASSIS, Rear
3 183565 1 CHASSIS, Front
4 200613 8 MAT, Bin Shock
5 100231 32 SCREW, Cap
6 173035 1 SUPPORT, Bin Trailer
7 160393 1 PIN
9 160540 2 PIN
12 200387 1 BOARD, Chevron
13 100309 6 RIVET, Pop
14 173732 1 GUSSET
15 100310 10 NUT, Nyloc
18 204374 8 REFLECTOR, Amber
20 190738 1 MOUNTING, Rubber
22 201333 1 ALARM, Backup
23 202563 2 LAMP, Reverse
25 170031 4 TAG, Lock
26 100731 2 NUT, Nyloc
27 173552 1 MOUNTING, Reverse Light
28 100312 2 NUT, Nyloc
30 170972 1 PLATE
October 20, 1997 B20B029 5-40

TIP CYLINDER MOUNTINGS
9
6 7 8
2
3
1 P003381
5 4
3
2
October 20, 1997 B20B030 5-41

TIP CYLINDER MOUNTINGS
1 230054 1 CYLINDER, Tip
2 100301 2 NUT, Nyloc
3 160493 2 WASHER, Retainer
4 161181 1 RING, Spacer
5 160485 2 PIN
6 160384 1 PIN
8 170031 1 PLATE, Lock
October 20, 1997 B20B030 5-42

DECAL LAYOUT
9,10 5
18 21 4 5 6
19
B20B
SUPERTRUCK
27 24
7 3 26 2 1
8 5
1 11,12,13,14,15,16
22 18 18
6 5 4
25
20
5 B20B
B20B
SUPERTRUCK
23
24
27
2 26 17 7
6
P003851
October 20, 1997 B20B031 5-43

DECAL LAYOUT
1 203152 2 DECAL, Warning, Exterior Condition
2 203153 2 DECAL, Important, Exterior Condition
3 202818 1 DECAL, Propshaft
4 202852 2 DECAL, Warning, Dump Body Prop
5 202855 5 DECAL, Warning, Visibility
6 202721 4 DECAL, Lift Point
7 204837 2 DECAL, Tyre Pressure
8 202857 1 DECAL, Warning, Push Out Window
11 202822 1 PLATE, Warning, Condensed Cab
12 203377 1 PLATE, Bin Up
13 204907 1 PLATE, Power Point
14 204262 1 PLATE, Pull Bonnet Release
15 174515 1 PLATE, Diff Lock Label
16 202828 1 PLATE, Engine Stop
17 202722 2 DECAL, Escape Route
18 203245 3 DECAL, B20B
19 203244 1 DECAL, Bonnet, LH
20 203243 1 DECAL, Bonnet, RH
21 203247 1 DECAL, Bin Stripes, LH
22 203246 1 DECAL, Bin Stripes, RH
23 203248 1 DECAL, Bell
24 203240 2 DECAL, Bell
25 204906 1 DECAL, Exit by Window Instructions
26 203208 2 DECAL, Oscillation Joint
27 204555 2 DECAL, Super Truck
October 20, 1997 B20B031 5-44

DECALS
WARNING WARNING WARNING

THIS MACHINE IS FITTED WITH A SELF
STRUCTURAL DAMAGE, AN OVERTURN, MODIFICATION,
IMPROPER REPAIR OR ALTERATION, CAN IMPAIR THIS
DIAGNOSTIC TRANSMISSION CONTROL
MACHINES CERTIFICATION. CONSULT A BELL SYSTEM. IF THE DIGITAL DISPLAY UNIT INSTALL BIN PROP BEFORE
REPRESENTATIVE TO DETERMINE THIS MACHINES
CERTIFICATION LIMITATIONS.
SHOWS FAULT SYMBOL , STOP THE MACHINE
AND CONSULT YOUR BELL PRODUCT 4 WORKING UNDER RAISED BIN TO
SUPPORT REPRESENTATIVE FOR FURTHER
SUSPENSION SYSTEM MAY DROP MACHINE SUDDENLY IF ADVICE. PREVENT IT FROM FALLING WHICH
THE LEVELLING VALVE IS TAMPERED WITH. THIS LEAVES
NO CLEARANCE BETWEEN THE AXLE HOUSING, MAY RESULT IN PERSONAL INJURY
MAINFRAME, TYRES, AND MUD GUARDS.
DO NOT OR DEATH.
WORKING IN THESE AREAS CAN RESULT IN PERSONAL
INJURY OR DEATH. OPERATE! 202852
KEEP AREA AROUND EXHAUST SYSTEM AND MANIFOLDS 204957

CLEAR OF COMBUSTIBLE MATERIAL. SHUT DOWN ENGINE
BEFORE CLEANING. 3 7 8
MACHINE OPERATOR HAS LIMITED VISIBILITY. DO NOT
REMAIN IN THIS AREA WHEN ENGINE IS RUNNING.
PERSONAL INJURY OR DEATH MAY RESULT.
2 TYRE PRESSURE B25B 6x6
FRONT MIDDLE REAR
NO CLEARANCE FOR MAN IN THE ARTICULATION AREA. MAKE MODEL SIZE
PERSONAL INJURY OR DEATH MAY RESULT.
BRIDGESTONE VKT 20.5R25★★E2
kPa PSI kPa PSI kPa PSI
475 69 475 69 475 69 WARNING
CHECK ALL WHEEL NUTS AFTER THE FIRST 5 SMR AND
THEN AFTER EVERY 50 SMR OF OPERATION.
INSTALL ARTICULATION LOCK BEFORE LIFTING,

TRANSPORTING THE MACHINE OR PERFORMING ANY
WARNING GOODYEAR
BRIDGESTONE
GOODYEAR
RL-2+
VKT
RL-2+
20.5R25★★177B 470
23.5R25★★E2
23.5R25★★185B 350
375
68
54
51
470
375
350
68
54
51
470
375
350
68
54
51
IN CASE OF EMERGENCY PUSH OUT
THIS WINDOW
MAINTENANCE IN THIS AREA.
23.5R25★E2
203152
MACHINE OPERATOR HAS LIMITED BRIDGESTONE VKT 375 54 375 54 375 54
202857
VISIBILITY. DO NOT REMAIN IN THIS
AREA WHEN ENGINE IS RUNNING. 204837 PAYLOAD: 23 000 kg (50 600 lbs)
1 PERSONAL INJURY OR DEATH MAY 12

RESULT.
P/N 202855
5
BELL EQUIPMENT CO. S.A. (PTY) LTD.
RICHARDS BAY
SOUTH AFRICA
YEAR
MODEL
SERIAL NUMBER
POWER KW
MASS EMPTY Kg
204262
11
LOADED Kg
P/N202319
9
13 16 17
10 POWER POINT
24V USE ONLY 14
ARTICULATED HAULER
MACHINE BUILD No. SERIAL NUMBERS:
MACHINE MODEL
ENGINE MODEL
TRANSMISSION MODEL
ENGINE
26
FRONT DIFF MODEL
MID DIFF MODEL 204907 STOP
REAR DIFF MODEL 202828 202722
AXLE
TARE kg
FRONT MID REAR TOTAL
IMPORTANT
GROSS kg
PAYLOAD kg
1. PARK MACHINE ON LEVEL GROUND
2. APPLY PARK BRAKE
3. RAISE BIN FULLY
DAILY OSCILLATION JOINT
GREASE PROCEDURE 15 X
SUPERTRUCK
LUBRICATION SCHEDULE - FACTORY FIRST FILL 4. SWITCH OFF ENGINE
1. ENGINE CRANKCASE 5. WIPE GREASE NIPPLE
ADE / CUMMINS - CALTEX DELO SHP SAE 15W/40 6. FILL OSCILLATION JOINT WITH
DEUTZ - CALTEX DELO 500 SAE 40 GREASE UNTIL EJECTED
2. HYDRAULIC SYSTEM - CALTEX RANDO Z56 GREASE IS VISIBLE AT
3. TRANSMISSION
4. DIFFERENTIAL
- CALTEX DELO SHP SAE 15W/40
O-RING SEAL, A AND B
7. START ENGINE AND 27
5. BELL PLANIHUB - CALTEX E.P. PLUS GEAR LUBE 460
6. ALL GREASE POINTS - CALTEX MULTIFAK EP2
6 LOWER BIN
8. FILL OSCILLATION JOINT
WITH GREASE UNTIL
CONSULT THE OPERATOR AND MANUFACTURED BY: EJECTED GREASE IS D A
DI
F F LO CK
MAINTENANCE MANUAL FOR BELL EQUIPMENT CO. (PTY) LTD VISIBLE AT O-RING
LUBRICATION SPECIFICATIONS ALTON, RICHARDS BAY SEAL, C AND D
AND SAFETY PRECAUTIONS. P/N 200181 SOUTH AFRICA P003852
B C
202721
203208
October 20, 1997 B20B031 5-45

DECALS
1 203152 2 DECAL, Warning, Exterior Condition
2 203153 2 DECAL, Important, Exterior Condition
3 204957 1 DECAL, Warning, Code 10
4 202852 2 DECAL, Warning, Pump Body Prop
5 202855 5 DECAL, Warning, Visibility
6 202721 4 DECAL, Lift Point
7 204837 2 DECAL, Tyre Pressure
8 202857 1 DECAL, Warning, Push Out Window
11 202822 1 PLATE, Warning, Condensed Cab
12 203377 1 PLATE, Warning, Bin Up
13 204907 1 PLATE, Power Point
14 204262 1 PLATE, Pull Bonnet Release
15 174515 1 PLATE, Diff Lock Label
16 202828 1 PLATE, Engine Stop
17 202722 2 DECAL, Escape Route
18 203245 3 DECAL, B20B See Decal Layout.
19 203244 1 DECAL, Bonnet, LH See Decal Layout.
20 203243 1 DECAL, Bonnet, RH See Decal Layout.
21 203247 1 DECAL, Bin Stripes, LH See Decal Layout.
22 203246 1 DECAL, Bin Stripes, RH See Decal Layout.
23 203248 2 DECAL, Bell See Decal Layout.
24 203240 2 DECAL, Bell See Decal Layout.
25 204906 1 DECAL, Exit By Window Instructions See Decal Layout (Upto 31.10.96)
26 203208 2 DECAL, Oscillation Joint
27 204555 2 DECAL, Super Truck
October 20, 1997 B20B031 5-46

B20B 6X4 Adt

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

B20B 6X4 Adt

Uploaded by

Copyright:

Available Formats

B20B 6X4 ADT

VIN : AEB 406810 VRO 00550 - 00794

Document Part Number 870170

Issue : DECEMBER 1997

The following address list was correct as at 31 July 1996.

RICHARDS BAY (TRAINING):

JOHANNESBURG (JET PARK):

JOHANNESBURG (USED/REBUILD DIVISION):

JOHANNESBURG (NATIONAL DISTRIBUTION):

PACIFIC RIM REGION (WESTERN AUSTRALIA):

SOUTH AMERICA (BELL EQUIPMENT CHILE SA):

Please supply your dealer details here:

YOUR COMMENTS, SUGGESTIONS, OR QUERIES:

DOCUMENT PART NUMBER AND ISSUE:

DOES THE MANUAL MEET YOUR NEEDS ? YES NO

DID YOU FIND THE INFORMATION ACCURATE ? YES NO

DID YOU FIND THE INFORMATION EASY TO RETRIEVE ? YES NO

DID YOU FIND THE INFORMATION WELL ILLUSTRATED ? YES NO

Thank you for your cooperation.

SECTION 3. POWER TRAIN

SECTION 5. FRAME AND BODY

ii. Carry out the instructions as detailed in the bulletin.

iii. Record the required information below.

File the bulletins in numerical order in a suitable 3 or 4 ring binder.

TECHNICAL DOCUMENTATION BULLETIN RECORD

TECHNICAL DOCUMENTATION BULLETIN RECORD

ADE Atlantic Diesel Engines GAL/min Gallon Per Minute

Ω Ohm hex Hexagonal

A Ampere HT High Tensile

A/R As Required hz Hertz

AC Alternating Current ID Internal Diametre

Ah Ampere Hours in3 Cubic Inch

API American Petroleum Institute incl Including

approx Approximately ISO International Orginisation of Standards

Apr April Jan January

assy Assembly JIC Joint Industry Conference Standards

ATDC After Top Dead Centre Jul July

Aug August Jun June

BHP Brake Horse Power kg Kilogram

BSP British Standard Pipe km/h Kilometre Per Hour

BTDC Before Top Dead Centre kPa Kilopascal

CGA Compressed Gas Association Inc kW Kilowatt

CO2 Carbon Dioxide l/min Litre Per Minute

CTD Control Traction Differential lb Pound

db Decibels LED Light Emitting Diode

DBH Diametre at Breast Height LH Left Hand

DC Direct Current lube Lubrication

Dec December m Metre

deg or o Degree m3 Cubic Metre

dia Diametre mA Miliampere

diff Differential Mar March

E.G.S. Electronic Gear Shifting max Maximum

ext Extension min Minimum

Feb February mm Millimetre

FMC Front Mount Cab mm3 Cubic Milimetre

Nm Newton Metre SAE Society of Automotive Engineers

No. Number Sep September

Nov November SMC Side Mounted cab

N/O Normally Open SMR Service Metre Reading

NPT National Pipe Thread std Standard

NSI Non Stock Item strt Straight

Oct October TBN Total Base Number

OD Outside Diametre TDC Top Dead Centre